Technical information

Wake frequency calculation

WIKA data sheet IN 00.15

Applications

The wake frequency calculation for thermowells serves

as mathematical proof of the strength with respect to
static and dynamic stress in relation to the operating
temperature and pressure

Special features

Wake frequency calculation per ASME PTC 19.3 TW-2016

for standard bar stock thermowells as an engineering
service
Recommendations for structural changes to the
thermowell where the permissible stress limits are FEA representation of a thermowell in flow with stress
exceeded can be derived representation at the tip and at the root

Description

The wake frequency calculation per WIKA guarantees that the calculation is executed on the
ASME PTC 19.3 TW-2016 is used for solid drilled bar basis of the ASME PTC 19.3 TW-2016. The end user is
stock thermowells in tapered, straight or stepped designs, responsible for the consistency between the real process
such as models TW10, TW15, TW20, TW25 and TW30 or data and the data on which the calculation is based.
thermowells solid-machined from forgings. Generally, no warranty can be given by WIKA for the
calculation of the results per ASME PTC 19.3 TW-2016. The
The process data required to perform a calculation as per results are of informative character.
ASME PTC 19.3 TW-2016 is as follows:
SI unit Imperial Others For recommendations concerning structural changes where
Flow rate m/s ft/s ---
the permissible stress limits have been exceeded, the
following additional information will also be required:
Density of medium kg/m lb/ft ---
Temperature C F ---
Inside diameter of nozzle
Pressure bar psi ---
Height of nozzle (shielded length)
Dynamic viscosity 1) mm/s ft/1000s cP Inner diameter and wall thickness of pipeline/vessel
1) Optional for ASME PTC 19.3 TW-2016

WIKA data sheet IN 00.15 04/2016 Page 1 of 7

Basic information about ASME PTC 19.3 TW-2016

ASME PTC 19.3 TW-2016 is divided into dynamic and static

calculation results.

For low density gases, the frequency limit is typically

rmax = 0.8. For other gaseous medias, the steady operation in
the range between r = 0.4 ... 0.6 around the in-line resonance
is not permitted. For liquid media, in many applications, the
newly-introduced limit frequency of rmax = 0.4 for the in-line
resonance typically applies.

In-line resonance: Main resonance:

r = 0.5 (drag oscillation) r = 1 (lift oscillation)

rmax rmax

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 r = fs/fn

Section 6-8.2:

Low-density gases NSC > 2.5 nd Re < 105 0.8

Section 6-8.3 and 6-8.4:

Cyclic stress condition 0.4 0.6 0.8

All other cases:

0.4

The evaluation of the dynamic results is made using the The static results of ASME PTC 19.3 TW-2016 are generated
damping factor NSC (the Scruton Number NSC has a direct from the maximum permissible process pressure (dependent
relationship to the permissible frequency ratio rmax from the upon the process temperature and the geometry of the
wake frequency fs to the natural frequency fn). Simplified, for thermowell) and the bending stress in the area of the
gaseous media, a characteristic value is NSC > 2.5; fluids thermowell root. The bending stress is caused by the incident
typically have an NSC < 2.5. flow on the thermowell, and is dependent on the shielded
length of the flange nozzle.
The Scruton Number NSC in the calculation is dependant on
the intrinsic damping factor, the density of the thermowell
material, the process medium and the tip and bore diameter
of the thermowell.

Whether the frequency ratio, r < 0.8, can also be used as

an evaluation limit with other process media, is determined
through a consideration of the permissible stresses in the
thermowell material with respect to the actual stresses at
resonance. In addition, an evaluation of the strength of the
thermowell material with respect to the flexural fatigue stress
in the area of the thermowell clamping is carried out.

Page 2 of 7 WIKA data sheet IN 00.15 04/2016

Remedies using structural changes, when the permissible frequency ratio, rmax ,
is exceeded

By exceeding the maximum permissible limit frequency, rmax, e) ScrutonWell design

for the In-line- or main resonance, the following structural
The ScrutonWell design can be used on solid-machined
changes may be a solution:
thermowells with flange connection, in Vanstone design
or for weld-in or screwed process connection. This design
a) Shortening the insertion length
reduces the amplitude of oscillation by more than 90% 1)
This is the most effective method (and the recommended and allows an easy and fast installation of the thermowell
method from ASME PTC 19.3 TW-2016) for the without expensive and time-consuming rework on site,
improvement of the frequency ratio r. at the same time. The WIKA ScrutonWell design was
proven with laboratory tests by the Institute of Mechanics
b) Increasing the root diameter and Fluid Dynamics of the University of Freiberg.

By increasing the root diameter, the natural frequency fn is

For detailed information please see datasheet SP 05.16.
increased, optimizing the frequency ratio r.
Calculation of ScrutonWell design based on
c) Increasing the tip diameter ASME PTC 19.3 TW-2016
Maximum permissible pressure load with original stem
By increasing the tip diameter, the vortex shedding
frequency fs is reduced, optimizing the frequency ratio r. dimensions
Maximum permissible bending load with modified stem
dimensions
d) Support collars The dynamic part of the wake frequency calculation is
Support collars or other means of support are outside not required because of the damping of the oscillation
the scope of the standard. The use of support collars by more than 90 %
is not generally recommended, as rigid support can be
obtained only with an interference fit between the support
collar and the installed piping, ASME PTC 19.3 TW-2016
points6-7-(e). On customer request, support collars can
be used, and are designed to provide an interference
fit with the process connection. The thermowell will be
designed in accordance with the design and calculation
criteria of ASME PTC 19.3 TW-2016, however, this falls
outside the scope of ASME PTC 19.3 TW-2016. The
operator is responsible for the rigid support of the collar in
the nozzle, which may mean that a reworking of the collar
is needed. A guarantee for support collar solutions is
generally not given by WIKA!

Thermowell model TW10 in ScrutonWell design

For fabricated (welded tube) thermowells

ASME PTC 19.3 TW-2016 is not applicable. Please
contact a WIKA representative to provide calculations
based on Dittrich/Klotter.

1) Journal of Offshore and Mechanics and Artic Engineering Nov 2011, Vol 133/041102-1
by ASME

WIKA data sheet IN 00.15 04/2016 Page 3 of 7

Performing a standard wake frequency calculation in accordance to
ASME PTC 19.3 TW-2016

This simplified flow diagram shows

the procedure of performing Wake frequency calculation
in accordance to
a standard wake frequency ASME PTC 19.3 TW-2016
calculation in accordance to
ASME PTC 19.3 TW-2016 step-by-
step. The diagram addresses a failed
frequency ratio only. Consult the WIKA Stellite
overlays,
operating instruction for a complete list TW is outside of rough surface, support
Yes
of possible error codes. the scope of the collar, spiral ridges designs,
PTC 19.3 TW-2016 stepped bore or different
shank design
Because of variation in thermowell specified?
designs in combination with various
process parameters not all wake Please contact No
your WIKA sales
frequency calculations can follow this representive for support
standard procedure. Wake frequency
calculation to
ASME PTC 19.3 TW-2016
If the illustrated procedure will Support collar
not bring you to a good result, or
please contact your WIKA sales ScrutonWell design
representative for support, because a Yes
individual engineered solution may be Result passed?
required.
No

Suggested
Yes unsupported length
(L) > nozzle projection +
wall thickness +
2" (50 mm)

No

WARNING!
Change unsupported In case of loop-situation,
length to Lopt and please contact your WIKA
recalculate sales representive for
support.

No Increase tip and/or root

Result passed?
diameter and recalculate

Yes
No
Result passed?

Yes

END of wake frequency

calculation
TW passed

Page 4 of 7 WIKA data sheet IN 00.15 04/2016

Design details

Determine 1st support collar location Nozzle projection

The thermowell support collar location will be calculated as:
Nozzle projection 1" (25.4 mm)

For example:
14" (355.6 mm) nozzle projection. The 1st support collar
would be located at 13" (330.2 mm) from the flange face. Nozzle projection
length
The nozzle projection length is defined as the length from
pipe/tube outside diameter to height of fitting (flange facing or
sock-o-let, etc.).

Determine the number of support collars and locations

If the 1st support collar location is less than 5" (127 mm) only
one support collar is required.

If the 1st support collar location is 5" (127 mm) or more, a

2nd support collar is required and located at 1st support
collar location divided by two. For nozzle length greater
than 30" (762 mm), please consult your WIKA sales
representative.

Example No. 1 Two support collars

Nozzle length is 14" (356 mm). Support collar 1 located at
Support collar 2
14"(356 mm) 1" (25.4 mm) = 13" (330 mm). Since this
number is greater than 5" (127 mm), two support collars will
be required. Therefore 13" (330 mm) / 2 = 6.5" (165 mm).
Support collar 2 located at 6.5" (165 mm).

Example No. 2 One support collar

Nozzle length is 4.5" (114 mm). Support collar 1 located Support collar 1
at 4.5" (114 mm) 1" (25.4 mm) = 3.5" (89mm). Since this
number is smaller than 5" (127 mm), one support collar will
be required.

WIKA data sheet IN 00.15 04/2016 Page 5 of 7

Typical installation through a nozzle

Detail
interference fit between
support collar and
inside diameter of
nozzle
45 mm (1.75")

12.7 mm (")

see Detail

4-point support collar

A A
tapered insertion
length Ured

Process
Section A-A

Determine the support collar outside diameter from the pipe size and schedule
NPS UOM Outside diameter of support collar
SCH.10 SCH.40 SCH.STD SCH.80 SCH.XS SCH.160 SCH.XXS
1" inch 1.107 1.059 1.059 0.967 0.967 0.825 0.609
mm 28.1 26.9 26.9 24.6 24.6 21.0 15.5
1 " inch 1.692 1.620 1.620 1.510 1.510 1.348 1.110
mm 43.0 41.1 41.1 38.4 38.4 34.2 28.2
2" inch 2.167 2.077 2.077 1.949 1.949 1.697 1.513
mm 55.0 52.8 52.8 49.5 49.5 43.1 38.4

Determine the suggested maximum root diameter based on nozzle size and schedule
NPS UOM Suggested root diameter at support collar
SCH.10 SCH.40 SCH.STD SCH.80 SCH.XS SCH.160 SCH.XXS
1" inch 0.938 0.875 0.875 0.813 0.813 0.688 0.500
mm 23.8 22.2 22.2 20.6 20.6 17.5 12.7
1 " inch 1.500 1.375 1.375 1.250 1.250 1.125 1.000
mm 38.1 34.9 34.9 31.8 31.8 28.6 25.4
2" inch 1.875 1.750 1.750 1.625 1.625 1.500 1.250
mm 47.6 44.5 44.5 41.3 41.3 38.1 31.8

Page 6 of 7 WIKA data sheet IN 00.15 04/2016

 Design specifications to ASME PTC 19.3 TW-2016

Description Tapered and straight designs Stepped design

Minimum Maximum Minimum Maximum
Insertion length L 63.5 mm (2.5") 609.6 mm (24") 127 mm (5") 609.6 mm (24")
Bore diameter d 3.175 mm (0.125") 20.9 mm (0.825") 6.1 mm (0.24") 6.7 mm (0.265")
Tip diameter B 9.2 mm (0.36") 46.5 mm (1.83") - -
Taper ratio B/A 0.58 1 - -
Step ratio B/A for B = 12.7 mm - - 0.5 0.8
Step ratio B/A for B = 22.2 mm - - 0.583 0.875
Bore ratio d/B 0.16 0.71 - -
Cross-sectional ratio L/B 2 - 2 -
Length ratio Ls/L - - 0 0.6
Min. wall thickness (B-D)/d 3 mm (0.12") - 3 mm (0.12") -

Marking per ASME PTC in WIKA data If the thermowell dimensions, based on customer
19.3 TW-2016 sheets requirements or for specific applications, lie outside the
Insertion length L U requirements of ASME PTC 19.3 TW-2016, the calculation
Bore diameter d B
results can only be used for informative purposes.
On these grounds, a guarantee cannot be given by WIKA.
Tip diameter B V
Root diameter A Q

Provision of calculation data

The examples in the following table show how the process

and geometry data should be provided as an excel
spreadsheet for further electronic processing by WIKA.

Sample table including calculation data for 6 measuring points

Tag no. T P v rho Dyn. viscosity Model Dimensions in mm Material
in C in bar in m/s in kg/m in cP L d A B Tt NID NL (EN)
TW-0301 220 1.5 23.6 2.4 0.013 TW10 250 8.5 25 19 6.4 38.3 220 1.4435
TW-0303 220 1.5 25.7 2.0 0.017 TW10 250 8.5 25 19 6.4 38.3 220 1.4435
TW-0305 235 10 19.6 6.1 0.015 TW10 250 8.5 25 19 6.4 38.3 220 1.4435
TW-0307 220 10 13 8.9 0.014 TW10 355 8.5 25 19 6.4 38.3 220 1.4571
TW-0309 235 30 8.9 28.3 0.013 TW10 355 8.5 25 19 6.4 38.3 220 1.4571
TW-0311 400 31.5 31.9 10.1 0.017 TW10 355 8.5 25 19 6.4 38.3 220 1.4571

Legend
Tag No. Measuring point No. L Insertion length NID Nozzle inside diameter
T Temperature d Bore size NL Nozzle length
P Pressure A Root diameter Model WIKA thermowell model
v Flow rate B Tip diameter
rho Density of process medium Tt Tip thickness

2004 WIKA Alexander Wiegand SE & Co. KG, all rights reserved.
The specifications given in this document represent the state of engineering at the time of publishing.
We reserve the right to make modifications to the specifications and materials.

WIKA data sheet IN 00.15 04/2016 Page 7 of 7

04/2016 EN

WIKA Alexander Wiegand SE & Co. KG

Alexander-Wiegand-Strae 30
63911 Klingenberg/Germany
Tel. +49 9372 132-0
Fax +49 9372 132-406
info@wika.de
www.wika.de