SAUDI ARAMCO ID/PID - 31-March-13 - REV 7 (Standards Cutoff - March 2013) Rev 7 31-Mar-13
SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER
Surface Preparation for Application of External Epoxy
SAIC-H-2014 30-Apr-13 Coating-
Coating on Pipeline
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
A General Requirements
SAEP-316,
A1 The Blaster is certified.
Para. 3.1
SAES-H-201,
Chemical analysis reports of the abrasive has been verified per SAIC-H-
Para. 7.2.5
A2 2011 and found to be acceptable.
SAES-H-001
Note: Sand is prohibited to be used as abrasive as per GI-0006.021.
Para 8.2.3
Quality Control Equipment Check Sheet (Attachment B) has been filled
out and signed by all relevant persons. Blasting Equipment is in good SAES-H-001
A3
condition and safe to use. Para 10.2.1
B Pre-Cleaning (Prior to Blasting):
All hydrocarbon contaminants within a 500mm wide band centered over
weld are removed by solvent cleaning. Solvent or degreaser used is
either of the following:
a) SAP # 1000186759 SAES-H-201,
B1 b) SAP # 1000198575 Para. 7.2.1
NOTE: Kerosene, Diesel or similar degreasers that leave an oily film
shall not be used.
Weld and its adjacent areas are free of weld spatter, weld slag, sharp
SAES-H-201,
B2 edges, burrs, knurls and cold laps/laminations, deep corrosion pits,
Para. 7.2.2
gouges and any other sharp surface discontinuities.
C Surface Preparation
Abrasive blasting shall be carried out only when the steel surface is at SAES-H-001,
C1
least 3C above the Dew Point. Para. 8.3.3
Compressed air quality is checked at the start and at mid point of each 8
hour shift.
- Attach a piece of blotter or absorbent paper to a clip board, then
- Reduce the nozzle pressure to 388 kpa (50 Psig) SAES-H-001,
C2 - Hold the blotter approximately 45-60 cm in front of the blast nozzle for Para. 6.5.1
one minute.
Blotter shall show no water or oil contamination.
Page 1 of 3
SAUDI ARAMCO ID/PID - 31-March-13 - REV 7 (Standards Cutoff - March 2013) Rev 7 31-Mar-13
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Surface Preparation for Application of External Epoxy
SAIC-H-2014 30-Apr-13 Coating-
Coating on Pipeline
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Bare metal was blasted to near white metal cleanliness, SA 2-1/2. SAES-H-201,
C3
Para. 7.2.3
Blasted areas has surface profile of 40 to 75 micrometers using the SAES-H-201,
C4
Clemtex Anchor Pattern Standard per SAES-H-001, Para. 6.6.4. Para. 7.2.3
The gloss surface of the mill-applied FBE pipe coating that will be
overlapped by a field coating is removed by light abrasive (sweep)
SAES-H-201,
C5 blasting or by sanding.
Para. 7.2.4
Note: Use of wire brushes to remove gloss surface is not
allowed.
D CHLORIDE CONTAMINATION TESTING
In subkas and areas where chloride contamination is possible. First
Weld blasted on each shift is tested for chlorides. There after chloride
SAES-H-201,
test is applied on one joint out of each successive 40 girth welds.
D1 Para. 7.3.2.1
Note: Chloride test methods needs prior approval in writing by RSA/CSD
Residual chloride on the surface shall not exceed 40 mg/m. SAES-H-201,
Result = 1st Weld Fail* (Test Para. 7.3.2.1
D2 each successive weld) until 5 welds in a row PASS (then return to the 1 &
in 40 testing frequency). Para. 7.3.2.2
*Sweet water wash & retest failed welds until they pass.
Blasted areas are cleaned of any contaminants by brushing or by
SAES-H-201,
D3 blowing with clean, dry, and oil-free compressed air. Blasted area
Para. 7.3.2
showing evidence of flash rusting are re-blasted prior to heating.
Page 2 of 3
SAUDI ARAMCO ID/PID - 31-March-13 - REV 7 (Standards Cutoff - March 2013) Rev 7 31-Mar-13
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Surface Preparation for Application of External Epoxy
SAIC-H-2014 30-Apr-13 Coating-
Coating on Pipeline
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
E Additional Requirements related to Repair / Patch up Areas
The repair / Patch up area shall be cleaned by suitable means to remove SAES-H-201,
E1
all dirt and damaged or disbonded coating Para. 8.5.2
The edges of original coatings shall be feathered out 50mm around the
SAES-H-201,
E2 repair area and area shall be free from dust before application of Patch
Para. 8.5.2
coating
Remarks:
Reference Documents:
1. SAES-H-201: General Specification for Over-the-Ditch External and Internal FBE Coating of Field Girth Welds (16 November 2011 )
2. SAES-H-001: Coating Selection & Application Requirements for Industrial Plants & Equipment, (10 April 2011).
3 . SAEP 316: Performance Qualification of coating personnel (4 August 2008)
Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
QC Inspector PID Representative
Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
QC Supervisor Proponent and Others
Quality Record Approved: Name, Organization, T&I Witnessed QC Record Reviewed Work Verified
Name, Sign and Date:
Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED
Page 3 of 3
