Square Duct & Fitting
Square Duct & Fitting
Square Duct & Fitting
We present you a production range of rectangular ducts Static pressure limits (ps ) Pa
Air Leakage limit
and fittings. tightness
of ducts (fmax ) m3s-1m-2 Negative Overpressure for the classes
The catalogue includes rectangular ducts and fittings with pressure for all
classes 1 2 3
dimensions as required by the standard:
PN-EN 1505:2001 (Straight Rectangular Sheet metal Ventila- A 0,027 ptest0,65 10-3 200 400
tion Ducts and Fittings), and all standards referenced therein. B 0,009 p 0,65
10 -3
500 400 1000 2000
test
The area of ventilation ducts and fittings is measured in accor-
dance with DIN 18379 (German Construction Contract Proce- C 0,003 p test
0,65
10 -3
750 400 1000 2000
dures. Part C: General Technical Specifications For D* 0,001 ptest0,65 10-3 750 400 1000 2000
Building Works Room Ventilation Systems). They are used
in low and medium pressure building ventilation and *Special purpose ducts
air-conditioning systems. Stainless steel or aluminium ducts
and fittings can be fabricated on request where better pro-
tection against corrosion is needed. We also offer unusual fit-
tings, not included in the catalogue, based on your drawing.
Dimensions Design
The nominal dimension, which is conventionally used to The rectangular ducts and fittings are designed with slip-fit
identify and calculate straight ducts and fittings, corresponds connections, either welded or button punched. The ducts and
to the internal dimensions of sides a and b, where a stands fittings are available in low and medium pressure versions
for the visible side (see figure 1). The side lengths of the minor (minimum negative pressure/maximum overpressure):
end of the transition fitting are identified as c and d, where design class N (low pressure design): it is a standard
c stands for the visible side. design ranging from -400Pa to +1000Pa
Dimension L represents the useful length of the straight duct, design class S (medium pressure design): from -1000Pa to
i.e. a dimension that affects the total length of duct system. 2500Pa
Dimension I represents the useful length of the fitting, i.e. a
dimension that affects the total length of duct system. Deviations and sheet metal thickness are selected based on:
length of the longer side of the straight duct
length of the longest side of the connection cross-section
of the fitting
a
a
c
side length 100 150 200 250 300 400 500 600 800 1000 1200
[mm]
200 0,02 0,03 0,04 Ac
133 171 200 dh
149 186 218 de
0,6 0,7 0,8 Al
250 0,025 0,038 0,05 0,063 Ac
143 188 222 250 dh
165 206 241 273 de
0,7 0,8 0,9 1 Al
300 0,03 0,045 0,06 0,075 0,09 Ac
150 200 240 273 300 dh
180 224 262 296 327 de
0,3 0,9 1 1,1 1,2 Al
400 0,04 0,06 0,08 0,1 0,12 0,16 Ac
160 218 267 308 343 400 dh
205 255 299 337 373 436 de
1 1,1 1,2 1,3 1,4 1,6 Al
500 0,075 0,1 0,13 0,15 0,2 0,25 Ac
231 286 333 375 444 500 dh
283 331 374 413 483 545 de
1,3 1,4 1,5 1,6 1,8 2 Al
600 0,09 0,12 0,15 0,18 0,24 0,3 0,36 Ac
240 300 353 400 480 545 600 dh
307 359 406 448 524 592 654 de
1,5 1,6 1,7 1,8 2 2,2 2,4 Al
800 0,16 0,2 0,24 0,32 0,4 0,48 0,64 Ac
320 381 436 533 615 686 800 dh
410 463 511 598 675 745 872 de
2 2,1 2,2 2,4 2,6 2,8 3,2 Al
Table 3 (cont)
Duct Dimensions and Measures
side length [mm] 100 150 200 250 300 400 500 600 800 1000 1200
The area of the cross-section is the product of multiplying the lengths of sides a and b.
The area of the duct is the product of multiplying the internal perimeter and the length of the duct.
Hydraulic diameter: in relation to the rectangular duct, it is a diameter of the round duct at which pressure loss is the same for
identical air flow rates and friction factors.
Formula dh = 2 a b/a + b.
Equivalent diameter: in relation to the rectangular duct, it is a diameter of the round duct at which pressure loss is the same
for identical air flow rates and friction factors.
l
b Table 5
l
b
How to use mounting frames with ventilation ducts and
fittings in standard galvanised sheet metal designs
Fig 2
How to increase the rigidity of ventilation ducts is presented length of the side [mm] 1000 >1000 >2500
in table 4.
profile size P20 P30 P40
Table 4
How to increase the rigidity of ventilation ducts with stiffening rods Corners and sealing profiles are sealed with modelling clay.
The area of rectangular ventilation ducts is measured in > 800 1600 2 a/4 a/2
accordance with DIN 18379 (German Construction Contract > 1600 2000 3 a/8 a/3 a/2
Procedures. Part C: General Technical Specifications For
Building Works Room Ventilation Systems).
The ducts measuring less than 1.0 m2 in area are classified as
fittings with an area of 1.0 m2. The fittings measuring less than
1.0 m2 in area are classified as fittings with an area of 1.0 m2.
Designing
a
a3
a2
a1
fig 3
Dimensions
Kanay i ksztatki prostoktne
Description Description
On its ends the rectangular duct has mounting frames with If the duct is to be closed otherwise than with an end cover,
sheet metal joining profiles and is stiffened with transverse please specify the following as your remarks:
sheet corrugation. In addition, depending on its size, it is LR loose end cover
stiffened with galvanised rods. For the purpose of produc- BR no end cover
tion, transport and installation standardisation, the ducts are Z end cap
fabricated in the following sections:
If a or b < 500, then L = 1250mm
If a or b > 500, then L = 1500mm
Example identification
product code QD - N - OCY - 500 300 - 1500
type
N
S
OCY
KWS
ALU
a
b
l
N low pressure
S medium pressure
OCY galvanised material
KWS acid-proof material
ALU aluminium material
a width
b height
l length
Description
Inclined rectangular duct of roof hood type, provided on
one end with a sheet metal profile. A base of any size can
be attached to the other end. The inclination angle of the
hood ranges from 90 to 100 degrees, depending on request.
Example identification
product code QD1 - N - OCY - 500 300 - 1500 - 45 - 800 500
type
N
S
OCY
KWS
ALU
a
b
l
a
e
f
N low pressure
S medium pressure
OCY galvanised material
KWS acid-proof material
ALU aluminium material
a width
b height
l length
a angle
e dimension of base a
f dimension of base b
Dimensions
Kanay i ksztatki prostoktne
Description
On its ends the 90bend has mounting frames with sheet metal
joining profiles and is stiffened with transverse sheet
corrugation. Bends are advisable for systems with low flow
rates/pressures and smaller side lengths b < 400mm.
Generally, r = 120mm.
An bend is usually used to divert the direction of the duct system
by 90 degrees without changing the cross-section of the duct.
Example identification
product code QBF - N - OCY - 500 300 - 30 - 30 - 120
type
N
S
OCY
KWS
ALU
a
b
e
f
r
N low pressure
S medium pressure
OCY galvanised material
KWS acid-proof material
ALU aluminium material
a width
b height
e extension (by default, e = 150 mm)
f extension (by default, f = 150 mm)
r radius(by default, r = 120 mm)
Description
On its ends the 90 bend has mounting frames with sheet
metal joining profiles and is stiffened with transverse sheet
corrugation. Bends are advisable for systems with low
flow rates/pressures and smaller side lengths b < 400mm.
Generally, r = 120mm. An bend is usually used to divert the
direction of the duct system by 90 degrees while changing
the dimensions of the duct.
Example identification
product code QBFR - N - OCY - 500 x 300 - 400 - 30 - 30 - 120
type
N
S
OCY
KWS
ALU
a
b
d
e
f
r
Dimensions
Kanay i ksztatki prostoktne
Description Description
On its ends the standard 90 bend has mounting frames A bend is usually used to divert the direction of the duct system
with sheet metal joining profiles, outer and inner corners, by an angle while maintaining the cross-section of the duct.
and is stiffened with transverse sheet corrugation. Bends
are advisable for systems with high flow rates/pressures and
greater side lengths b > 400mm. Standard radius r = 120mm.
Standard angle a = 90.
Example identification
product code QB - N - OCY - 500 300 - 30 - 30 - 120 - 90
type
N
S
OCY
KWS
ALU
a
b
e
f
r
a
N low pressure
S medium pressure
OCY galvanised material
KWS acid-proof material
ALU aluminium material
a width
b height
e extension (by default, e = 30 mm)
f extension (by default, f = 30 mm)
r radius(by default, r = 120 mm)
a angle (default angle = 90)
Description Description
On its ends the standard 90 bend has mounting frames with An Bend is usually used to divert the direction of the duct system
sheet metal joining profiles, outer and inner corners, and is by 90 degrees while changing the dimensions of the duct.
stiffened with transverse sheet corrugation.
Bends are advisable for systems with high flow rates/pressures
and greater side lengths b > 400mm.
Example identification
product code QBR - N - OCY - 500 300 - 400 - 30 - 30 - 120 - 90
type
N
S
OCY
KWS
ALU
a
b
d
e
f
r
a
Dimensions
Kanay i ksztatki prostoktne
Description Description
On its ends the standard 90 bend has mounting frames with An bend is usually used to divert the direction of the duct
sheet metal joining profiles, outer and inner corners, and is system by 90 degrees while changing the dimensions of the
stiffened with transverse sheet corrugation. Bends are advi- duct in two planes. No turning vanes are used in diffuser
sable for systems with high flow rates/pressures and greater bends. Component reinforcement upon request.
side lengths a > 400mm.
Standard radius r = 120mm
Standard angle a = 90
Example identification
product code QBR1 - N - OCY - 500 x 300 x 400 - 200 - 30 - 30 - 120 - 90
type
N
S
OCY
KWS
ALU
a
b
d
e
f
r
a
Description
The reducer is used to join two rectangular ducts, each with
different rectangular dimensions.
On its ends it has mounting frames with sheet metal joining
profiles and is stiffened with transverse sheet corrugation.
It enables to design a ventilation system with all dimensions
freely changeable and any offset in both directions.
Example identification
product code QPR2 - N - OCY - 500 300 - 400 200 - 30 - 30 - 300 - 300 - 300
type
N
S
OCY
KWS
ALU
a
b
c
d
e
f
h
m
l
Dimensions
Kanay i ksztatki prostoktne
Description
The conversion is used to change the cross-section of the
duct system from rectangular to round. The fitting enables
to design a ventilation system with all dimensions freely
changeable and any offset in both directions.
The round take-off has usually a male end. The PRL7 fitting
comes with a gasketed male end.
Example identification
product code PR7 - N - OCY - 500 300 - 250 - 50 - 30 - 30 - 50 - 800 - 300
type
N
S
OCY
KWS
ALU
a
b
c
d
e
f
h
m
l
Description
The reducer is used for joining two rectangular ducts with
different dimensions.
On its ends it has mounting frames with sheet metal joining
profiles and is stiffened with transverse sheet corrugation. It
enables to design a ventilation system by reducing its cross-
section concentrically. The axes of both dimensions match
each other.
Example identification
product code QPR6 - N - OCY - 500 300 - 400 200 - 30 - 30 - 300
type
N
S
OCY
KWS
ALU
a
b
c
d
h
m
l
Dimensions
Kanay i ksztatki prostoktne
Description
The conversion is used to change the cross-section of the
duct system from rectangular to round. The fitting enables to
maintain the concentricity of the duct system, i.e. the axes of
the rectangular and the round dimensions match each other.
The rectangular take-off is typically provided with an end cover.
The round take-off has usually a male end. The PRL1 fitting
comes with a gasketed male end.
Example identification
product code PR1 - N - OCY - 500 300 - 250 - 30 - 30 - 800
type
N
S
OCY
KWS
ALU
a
b
d
h
m
l
Description
The variable cross-section offset is used to bypass any
obstructions in the ventilation system while changing the
height of the duct, e.g. at duct crossings. On its ends it has
mounting frames with sheet metal joining profiles and is
stiffened with transverse sheet corrugation. To ensure proper
air flow, it is recommended to select appropriate dimensions
for length L and deviation e.
Example identification
product code QPR3 - N - OCY - 500 300 - 100 - 30 - 30 - 800
type
N
S
OCY
KWS
ALU
a
b
e
h
m
l
Dimensions
Kanay i ksztatki prostoktne
Description
The variable cross-section offset is used to bypass any
obstructions in the ventilation system while changing the
height of the duct, e.g. at duct crossings. On its ends it has
mounting frames with sheet metal joining profiles and is
stiffened with transverse sheet corrugation. To ensure proper
air flow, it is recommended to select appropriate dimensions
for length L and deviation e.
Example identification
product code QPR4 - N - OCY - 500 300 - 200 - 100 - 30 - 30 - 800
type
N
S
OCY
KWS
ALU
a
b
d
e
h
m
l
Description
On its ends the T-piece has mounting frames with sheet
metal joining profiles and is stiffened with transverse sheet
corrugation. The fitting enables to design a ventilation system
with a 90 degree tap. T-piece height a is fixed.
Example identification
product code TR - N - OCY - 500 300 - 250 - 200 - 30 - 30 - 30 - 120 - 120
type
N
S
OCY
KWS
ALU
a
b
d
h
i
j
p
q
r
Dimensions
Kanay i ksztatki prostoktne
Description
On its ends the T-piece has mounting frames with sheet
metal joining profiles and is stiffened with transverse sheet
corrugation. The T-piece enables to design a ventilation system
with a 90 degree tap and an outlet reduction. The inlet and
passage are fixed.
Example identification
product code TR1 - N - OCY - 500 300 - 600 - 450 250 - 20 - 20 - 100
type
N
S
OCY
KWS
ALU
a
b
l
w
d
e
f
I3
e b a
i
r
h
q
j
a
Description
On its ends the T-piece has mounting frames with sheet
metal joining profiles and is stiffened with transverse sheet
corrugation. The T-piece enables to design a ventilation
system with a 90 degree tap and an outlet reduction with
outlet offset by any value m.
Example identification
product code TR7 - N - OCY - 500 200 - 300 - 450 - 30 - 30 - 30 - 120 - 120 - 120
type
N
S
OCY
KWS
ALU
a
b
d
h
i
j
p
q
r
e
Dimensions
Kanay i ksztatki prostoktne
Description
On its ends the T-piece has mounting frames with sheet metal
joining profiles and is stiffened with transverse sheet corruga-
tion. The T-piece enables to design a ventilation system with
a 90 degree tap and an outlet reduction with outlet offset
by any value m. In addition, the outlet can have a different
height than the T-piece.
Example identification
product TR8 - N - OCY - 300 500 - 400 200 - 600 - 400 150 - 100 - 50 - 50
code - 80 - 90 - 30 - 30
Typ
N
S
OCY
KWS
ALU
a
b
c
d
l
w
g
I3
m
n
e
f
i
j
N low pressure h outlet height
S medium pressure g outlet width
OCY galvanised material l3 outlet length (by default l3 = 100 mm)
KWS acid-proof material m vertical shift
ALU aluminium material n horizontal shift
a width i extension (by default, i = 30 mm)
b inlet height j extension (by default, j = 30 mm)
c inlet width e longitudinal outlet shift
d extract height f transverse outlet shift
e shift The components are usually fabricated with standard
l height dimensions, and there is no need to specify them.
w outlet length
Description
On its ends the concentric taper T-piece has mounting frames
with sheet metal joining profiles and is stiffened with trans-
verse sheet corrugation. The round outlet has typically a male
end and is concentrically provided on one side. The T-piece
enables to design a ventilation system with a round angled
branch, but this angle depends on the inclination of the side
wall from which the branch projects.
Example identification
product
TR9 - N - OCY - 300 500 - 400 200 - 600 - 125 - 100 - 50 - 50 - 80 - 90 - 30 - 30
code
typ
N
S
OCY
KWS
ALU
a
b
c
d
l
d1
I3
m
n
e
f
i
j
N low pressure d3 outlet width
S medium pressure l3 outlet length (by default l3 = 100 mm)
OCY galvanised material m vertical shift
KWS acid-proof material n horizontal shift
ALU aluminium material i extension (by default, i = 30 mm)
a width j extension (by default, j = 30 mm)
b inlet height e longitudinal outlet shift
c inlet width f transverse outlet shift
e shift
Dimensions
Kanay i ksztatki prostoktne
Description
On its ends the X-piece with round taps has mounting frames
with sheet metal joining profiles and is stiffened with
transverse sheet corrugation.
The round taps are typically provided concentrically. The
taps have typically male ends, and upon request they can be
supplied as CZL2, where the male end is gasketed.
Example identification
product code CZ2 - N - OCY - 500 300 - 400 - 160 - 50 - 80 - 100 - 150 - 100 - 80 - 100
type
N
S
OCY
KWS
ALU
a
b
l
d
e
f
I3
d1
e1
f1
I4
N low pressure e longitudinal outlet shift
S medium pressure f transverse outlet shift
OCY galvanised material I3 outlet height (by default, 13-100mm)
KWS acid-proof material d1 outlet width
ALU aluminium material e1 longitudinal outlet shift
a height f1 transverse outlet shift
b width I4 outlet height
l length If all the dimensions of the second outlet are the same as those of the
d outlet diameter first one, they are set to default
Description
On its ends the T-piece with round tap has mounting frames
with sheet metal joining profiles and is stiffened with trans-
verse sheet corrugation.
The round tap is typically provided concentrically.
The tap has typically a male end, and upon request it can be
supplied as TRL2, where the male end is gasketed.
Example identification
product code TR2 - N - OCY - 500 300 - 250 - 160 - 30 - 60 - 100
type
N
S
OCY
KWS
ALU
a
b
l
d
e
f
I3
Dimensions
Kanay i ksztatki prostoktne
Description
On its ends the X-piece has mounting frames with sheet
metal joining profiles and is stiffened with transverse sheet
corrugation.
The X-piece enables to design a ventilation system with 90
degree taps.
Example identification
product code CZ1 - N - OCY - 500 300 - 400 - 200 150 - 200 - 150 - 100 - 100 80 - 60 - 60 - 100
type
N
S
OCY
KWS
ALU
a
b
l
w
d
e
f
I3
w1
d1
e1
f1
I4
N low pressure e longitudinal outlet shift
S medium pressure f transverse outlet shift
OCY galvanised material I3 outlet height (by default, 13-100mm)
KWS acid-proof material w1 outlet length
ALU aluminium material d1 outlet width
a height e1 longitudinal outlet shift
b width f1 transverse outlet shift
l length I4 outlet height (by default, 14-100mm)
w outlet length If all the dimensions of the second outlet are the same as those of the
d outlet width first one, they are set to default
Description
On its ends the concentric Y-branch has mounting frames with
sheet metal joining profiles and is stiffened with transverse
sheet corrugation. It enables to design a ventilation system
with two taps directed at any angle. Turning vanes can be used.
Example identification
product code TR3 - N - OCY - 500 300 - 300 - 200 - 100 - 120 - 120 - 90 - 90 - 30 - 30 - 30 - 30
type
N
S
OCY
KWS
ALU
a
b
c
d
e
f
g
b
a
j
k
l
m
Dimensions
Kanay i ksztatki prostoktne
Description
On its ends the eccentric pant T-piece has mounting frames
with sheet metal joining profiles, outer and inner corners,
and is
stiffened with transverse sheet corrugation.
It enables to split the the air flow into two parallel bran-
ches.
Example identification
product code TR5 - N - OCY - 500 300 - 100 - 200 - 200 - 600 - 60 - 40 - 60 - 20 - 20
type
N
S
OCY
KWS
ALU
a
b
c
d
e
l
g
h
i
j
kv
Description
On its ends the bend T-piece has mounting frames with sheet
metal joining profiles, outer and inner corners, and is stiffened
with transverse sheet corrugation.
The bend tap enables uniform air distribution with turning
vanes to prevent air whirls in the duct.
Example identification
product code TR4 - N - OCY - 500 300 - 300 - 200 - 600 - 20 - 90 - 30 - 30
type
N
S
OCY
KWS
ALU
a
b
c
d
l
g
a
j
k
Dimensions
Kanay i ksztatki prostoktne
G F
l
A (f )
Description F
Example identification
product code TR6 - N - OCY - 630 - 500 - 250 400 - 60
type
N
S
OCY
KWS
ALU
a
l
e
f
g
Description
The end cap is intended for terminating ducts. It is made of
galvanised sheet metal. The flange is made of an end cover
with sheet metal joining profiles.
Example identification
product code QES - N - OCY - 500 300 - 30
type
N
S
OCY
KWS
ALU
a
b
e
N low pressure
S medium pressure
OCY galvanised material
KWS acid-proof material
ALU aluminium material
a width
b height
e extension (by default, e = 30 mm)