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KPI Unit - I

The document reports on the performance of a 2x150 MW thermal power plant on January 4, 2017. It provides key operational metrics such as actual generation of 148 MW compared to the design of 150 MW. Other metrics reported include turbine heat rate, specific coal consumption, coal calorific value received, and temperatures and pressures at different points in the system. The report notes that the actual turbine heat rate of 2105 kCal/kWh was higher than design due to a higher afterheater outlet temperature, and provides calculations to determine the impact on heat rate.
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0% found this document useful (0 votes)
84 views29 pages

KPI Unit - I

The document reports on the performance of a 2x150 MW thermal power plant on January 4, 2017. It provides key operational metrics such as actual generation of 148 MW compared to the design of 150 MW. Other metrics reported include turbine heat rate, specific coal consumption, coal calorific value received, and temperatures and pressures at different points in the system. The report notes that the actual turbine heat rate of 2105 kCal/kWh was higher than design due to a higher afterheater outlet temperature, and provides calculations to determine the impact on heat rate.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Date & Shift 1B B
01/04/2017 7
6
Description Design Actual
Generation 150 MW 148 MW
Turbine Heat Rate 2092 kCal/kWh 2105 kCal/kWh
Specific Coal Consumption 0.59 kg/kWh 0.61 kg/kWh
Coal GCV Received 4300 kCal/kg 4182 kCal/kg
Load 150 MW 148 MW -2.8 kCal/kWh
2
MS Pressure 132 kg/cm (g) 128 kg/cm2(g) -7.37 kCal/kWh
MS Temp 537 C 530 C -4.42 kCal/kWh
HRD HRH Temp 538 C 540 C 1.1 kCal/kWh
RH Pressure drop 3.8 kg/cm2(g) 2.3 kg/cm2(g) 12.64 kCal/kWh
Vaccuum -0.85 kg/cm2(g) -0.87 kg/cm2(g) 15.57 kCal/kWh
Make up 0% 0.81 % -13.07 kCal/kWh
Uncorrected 124 C 122 C -
APH Outlet
Leakage (%) 10
Temperature
Corrected 131 C 131.5 C -13.64 kCal/kWh
Coal Ratio 100% Indo Name 2
** Report Available from 15/04/2017
Note:
i) Coal received GCV derived from actual Turbine Heat consumption and fuel consumption
ii) APH corrected outlet temperature calculated as per previous APH leakage percentage Measurement
UNIT - I (150 MW)

2X150 MW Thermal Power Plant


OPGS/01/O&E/KPIR/06/001
Boiler Efficiency

Coal Ratio Weight of Dry gas

1:0 9.36
0:1 8.51

1:1 8.95
2:1 9.09
1:2 8.81
3:1 9.16

1:3 8.74
1:0 100% Ind
0:1 100% Indo
1:1 1:1
2:1 2:1 100% Indo
1:2 1:2 100% Indo
3:1 3:1 100% Ind
1:3 1:3
Dry Flue Gas Loss 205.7
Name 2 Actual Dry Flue Gas Loss 4.92

Design Dry Flue Gas Loss 4.48

Actual Turbine Heat rate 2105

Raise in UHR due to high APH O/L Temp -13.64

Design APH O/L Temp


150 131 7.5
120 121 7.5
90 117 7.5
Design APH O/L Temp 122
Boiler Efficiency 1 Jan 2017
2 Feb 2018 42826B
Mar 2019
Amb Temp 30 4 Apr 2020 A
Cp 0.238 5 May B
Jun C
Ratio 0:1 6 Jul
GCV Derived 4182.1 7 Aug
Load 148.0 8 Sep
APH Corr Temp 131.5 9 Dec

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* Boiler Efficiency considered as 82.5% (Expected)
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kCal/kWh 25

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124 28
115 29
111 30
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42826

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