Daily Report

www.GQIS.co.uk

Project: Hinkley Jetty Design

Customer: Edgen Murray
Finalisation
Sub-Vendor: Zhejiang Chankong Steel
Vendor: ESC Group
Pipe CO.,LTD
Sub-Vendor Address: Tianning, Jiashan,
Vendor Address: Putuo, Shanghai,China
Zhejiang
Vendor Reference: Sub-Vendor Reference:

GQIS Assignment No: Customer Reference:

Purchase Order No: 3568 Report No: 018

8PM 9th, September -8AM

Date of Visit:
10th,September,2016
LIST OF APPLICABLE DOCUMENT

MATERIAL INSPECTED THIS VISIT

Item No. Quantity Description Tag No., Batch No., Serial No.,
Cast, Heat No.
3568-DB- 1 1778mmX25mmX28.7m(LSAW)+1778mmX40mmX6m
036 (LSAW)
3568-C12- 1 1778mmX25mmX2.7m(SSAW)+1778mmX30mmX5.7m
051 (LSAW) +1778mmX25mmX18.8m(SSAW)

SUMMARY / AREAS OF CONCERN

GUI-036-00 (Revision 0) Flash Report Dated: 22nd March 2016

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Customer: Edgen Murray Purchase Order 3568
No.:

1. SMMARY / AREAS OF CONCERN:

1.1 List of applicable document

Documents Used Doc Number Rev
Quality Plan 3568-QP-01 0
Calibration Test Certificates - Piles EM-COS007-2500307-F-BQ-PILE-001
NDT Procedures - Piles EM-COS007-2500307-D-UP-PILE-001
Welding Consumable Handling Procedure - EM-COS007-2500307-MM-PILE-001
Piles
Welding Procedure and Welding EM-COS007-2500307-D-WP-PILE-001
Qualification Procedure (WPS / WPQR) inc
Repair Procedure - Piles
Inspection and Test Plan - Piles EM-COS007-2500307-A-IP-PILE-001
10
Fabrication Drawings - Piles - Shop Drawing EM-COS007-2500307-B-GM-PILE-001
for Berthing Island (1/3)
Fabrication Drawings - Piles - Shop Drawing EM-COS007-2500307-B-GM-PILE-002
for Berthing Island (2/3)
Fabrication Drawings - Piles - Shop Drawing EM-COS007-2500307-B-GM-PILE-003
for Berthing Island (3/3)
Fabrication Drawings - Piles - Shop Drawing EM-COS007-2500307-B-GM-PILE-004
for Dolphin A,B,D,F
Fabrication Drawings - Piles - Shop Drawing EM-COS007-2500307-B-GM-PILE-005
for Dolphin C
Fabrication Drawings - Piles - Shop Drawing EM-COS007-2500307-B-GM-PILE-006
for Jetty Bridge (1/3)
Fabrication Drawings - Piles - Shop Drawing EM-COS007-2500307-B-GM-PILE-007
for Jetty Bridge C01 (2/3)
Fabrication Drawings - Piles - Shop Drawing EM-COS007-2500307-B-GM-PILE-008
for Jetty Bridge (3/3)
Manufacturing Procedure Specification - EM-COS007-2500307-D-ZP-PILE-001
Piles
NDT Operator Qualifications - Piles EM-COS007-2500307-E-UQ-PILE-001
Dimensional Control Procedure - Piles EM-COS007-2500307-D-DP-PILE-001
Welder Qualification Records - Piles EM-COS007-2500307-W-UQ-PILE-001

Calibration Register & certificates DM/JL7.6-02

Welding Consumable Handling Procedure DS-CK-006 04
Dimensional Control Procedure 3568-DCP-01 01
Ultrasonic Testing Procedure CK-3568-QC-002 0
Magnetic Particle Testing Procedure CK-3568-QC-003 0
MDR 3568-MDR-0 0
1.2 Welding equipment and measuring tools calculation.
For welding, as mentioned, Chankong prepared welding machine at different three workshop and summary as
below.
Spiral welding workshop
Internal welding of pile: Welding equipment of Lincolin/Electric NA-4 and machine No was Chankong-11# (the
generators is XL-21 CHNT NMI-630/3300, SAW), calibrated on the 05th of May 2016 and with calibration
expiring date the 05th May 2017.
External welding of pile: Welding equipment of Lincolin/Electric NA-5 and machine No was Chankong-12#
007 (Revision 0) Daily Report Dated: 29nd August 2016
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Customer: Edgen Murray Purchase Order 3568
No.:

(the generators is XL-21 CHNT NMI-630/3300, SAW) , calibrated on the 05th of May 2016 and with
calibration expiring date the 05th May 2017.

The qualified welders name are :

Guo Jinwei, welding equipment of Lincolin/Electric NA-4 and machine No was Chankong-11# (the generators is
XL-21 CHNT NMI-630/3300, SAW).
Jin Hanlin, welding equipment of external welding of pile: Welding equipment of Lincolin/Electric NA-5 and
machine No was Chankong-12# (the generators is XL-21 CHNT NMI-630/3300, SAW) , calibrated on the 05th of
May 2016 and with calibration expiring date the 05th May 2017.

The activities carried out during the execution of the weld , with reference to EN 1090-2(EXC3).
- check of the setting of the welding parameters (Current range-A and Tension range- Volt)
- check of the parameters during the welding (Current renge-A and Tension range-Volt)
- check of the temperature before starting of the welding operation (preheat )
- check of interpass temperature
- identification of filler metal
- identification of flux type ( condition

Have been verified , witnessed ,the following welds :

3568- welding external
PLT012 L13 F2 welding external

Review shearing rings inspection record

As per ITP step 09(Incoming raw material quality control and assurance-Raw material inspection), GQIS
inspector reviewed factory original data of SSAW end product inspection record, randomly spot inspection
product and result in conformity with original record, confirm the factory inspection record is real and
reliable, the inspection scope and result in line with the drawing and specification.

1.2 Witness UT(pipe 3568-PS-026)

As per ITP step 22(welding inspection-UT inspection, 100% of butt welding such as spiral weld, longitudinal
weld and CIRC weld), yesterday found two indications at spiral weld seam of pile 3568-PS-026 by UT, sub-
vendor totally remove the defect and repair according to approved procedure, and examined repaired weld
again by UT, before testing, GQIS inspector reviewed the certificates for UT persons, checked the period of
validity of UT equipment, verification the curve graph accuracy by standard block, and satisfactory; also
verification the test condition, procedure, test process, and satisfactory, the result is satisfactory.

1.3 Welding inspection for pile 3568-C06-57

As per ITP step 21(welding inspection-visual inspection, 100%) ,GQIS inspector performed visual inspection
for welding of pile 3568-C06-57, checked weld size and weld quality(surface) according to the drawing and
specification, the weld size can satisfactory the drawing requirement, but found some weld imperfection such
as weld spatters, slag, overlap and nonuniform forming of weld seam, already marked on site and sub-vendor
take action immediately to improved, later inspected again and confired the weld quality was improved and
the result can acceptable.
007 (Revision 0) Daily Report Dated: 29nd August 2016
 Daily Report
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Customer: Edgen Murray Purchase Order 3568
No.:

1.4 Final product inspection for pile 3568-C06-57

As per ITP step 25(final product inspection-dimension inspection) ,GQIS inspector performed dimension
inspection for pile 3568-C06-57, checked every dimension according to the drawing and specification, the
main data as below table and confirmed all the dimension in line with the drawing and project specification
requirement, the inspection result is satisfactory.
Outside Length(mm) Strengthn roundness Thickness(m Distance Between 2nd 1st
diameter(mm) ess(mm) (mm) m) Lifing Lug(mm) Level(mm) Level(mm)
actually 1779 18093 4 3 24.55-24.79 1697 1650 5001
Drawing 177810 18089(0,+1 36 35 25(-0.7,+1.3) 1700 1650 5000
requirement 3)

Picture

Review shearing rings inspection record

007 (Revision 0) Daily Report Dated: 29nd August 2016

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Customer: Edgen Murray Purchase Order 3568
No.:

Witness UT(pipe 3568-PS-026)

Witness UT(pipe 3568-PS-026)

Found the indication on weld seam and length about 100mm

007 (Revision 0) Daily Report Dated: 29nd August 2016

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Customer: Edgen Murray Purchase Order 3568
No.:

Found the indication on weld seam and length about 65mm

Inspection rolling, dimension and surface quality of pile 3568-DC-039-09

Inspection rolling, dimension and surface quality of pile 3568-DC-039-09

007 (Revision 0) Daily Report Dated: 29nd August 2016

 Daily Report
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Customer: Edgen Murray Purchase Order 3568
No.:

007 (Revision 0) Daily Report Dated: 29nd August 2016

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Customer: Edgen Murray Purchase Order 3568
No.:

Accepted Not Non-Compliant No

Technical Specialist: Su Jinlong Operations Coordinator:

Date: 8PM 9th, September -8AM Date:

10th,September,2016

007 (Revision 0) Daily Report Dated: 29nd August 2016