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    Pan Section Vapour Header and Pan Vapour Line Dia Calculation in Sugar Industry

    Uploaded by

    Sugar Technology
    This document provides formulas for calculating the diameter of pan section vapour headers and pan vapour lines. It outlines the required input data which includes crushing rate, massecuite percentages, steam consumption rates, temperatures, and velocities. The formulas calculate the vapour requirement, total vapour volume, and determine diameter based on volume and velocity. Maximum and minimum evaporation rates for different pans are also included as reference values for determining pan vapour line diameters. An online calculator is referenced for applying these formulas in design calculations.

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    Pan Section Vapour Header and Pan Vapour Line Dia Calculation in Sugar Industry

    Uploaded by

    Sugar Technology
    1K views3 pages
    This document provides formulas for calculating the diameter of pan section vapour headers and pan vapour lines. It outlines the required input data which includes crushing rate, massecuite percentages, steam consumption rates, temperatures, and velocities. The formulas calculate the vapour requirement, total vapour volume, and determine diameter based on volume and velocity. Maximum and minimum evaporation rates for different pans are also included as reference values for determining pan vapour line diameters. An online calculator is referenced for applying these formulas in design calculations.

    Original Description:

    in this article given formulas for calculate Pan Section Vapour Header and Pan vapour Line Dia

    Original Title

    Pan Section Vapour Header and Pan Vapour Line Dia Calculation in sugar industry

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    This document provides formulas for calculating the diameter of pan section vapour headers and pan vapour lines. It outlines the required input data which includes crushing rate, massecuite percentages, steam consumption rates, temperatures, and velocities. The formulas calculate the vapour requirement, total vapour volume, and determine diameter based on volume and velocity. Maximum and minimum evaporation rates for different pans are also included as reference values for determining pan vapour line diameters. An online calculator is referenced for applying these formulas in design calculations.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    1K views3 pages

    Pan Section Vapour Header and Pan Vapour Line Dia Calculation in Sugar Industry

    Uploaded by

    Sugar Technology
    This document provides formulas for calculating the diameter of pan section vapour headers and pan vapour lines. It outlines the required input data which includes crushing rate, massecuite percentages, steam consumption rates, temperatures, and velocities. The formulas calculate the vapour requirement, total vapour volume, and determine diameter based on volume and velocity. Maximum and minimum evaporation rates for different pans are also included as reference values for determining pan vapour line diameters. An online calculator is referenced for applying these formulas in design calculations.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    Pan Section Vapour Header and Pan vapour

    Line Dia Calculation


    Formulas to Find Pan Section Vapour Header and Pan
    vapour Line Dia with Online Calculator
    Contents

    1 Formulas to Find Pan Section Vapour Header and Pan vapour Line Dia with Online
    Calculator
    o 1.1 Pan Section Vapour Header Dia :
    1.1.1 Required Data For Calculation:
    1.1.2 Formulas for calculation:
    o 1.2 Pan Vapour Inlet and Out Line Dia:
    1.2.1 Required Data For Calculation:
    1.2.1.1 As Per Hugot given Evaporation Rate of pans
    1.2.2 Formulas for calculation:

    in this article given formulas for calculate Pan Section Vapour Header and Pan vapour Line Dia
    and also proved online calculator.

    Pan Section Vapour Header Dia :

    Required Data For Calculation:

    Crushing Rate in TCH


    A m/c % cane (To be Take percentage of m/c boiled in that particular bleed vapour).

    (For example while calculating the 2nd bleed vapour header for pans , choose how may pans
    boiled in 2nd vapour according to that consider the percentage of m/c )

    B m/c % cane (To be Take percentage of m/c boiled in that particular bleed vapour).

    (For example Consider total B m/c to be boiled on 3rd vapour bleeding than calculating the 2nd
    bleed vapour header for pans, choose percentage of m/c is zero in calculator)

    C m/c % cane (To be Take percentage of m/c boiled in that particular bleed vapour).
    Temperature of input vapour in oC
    Velocity of inlet vapour in m/sec (Taken as per bleed vapour from evaporator body)
    Specific steam consumption for A massecuite in ton of vapour per ton of m/c ( For A
    m/c it is having 0.4 to 0.5)
    Specific steam consumption for B massecuite in ton of vapour per ton of m/c ( For B
    m/c it is having 0.35 to 0.4)
    Specific steam consumption for C massecuite in ton of vapour per ton of m/c ( For C m/c
    it is having 0.30 to 0.35)
    Specific volume of vapour in M3/kg ( Taken from Steam table for the particular
    temperature)

    Formulas for calculation:

    Vapour requirement m/c boiling in Ton/hr = ( TCH x m/c % cane x Steam consumption
    of vapour)/100
    Total vapour Requirement in T/hr = ( Vapour requirement for A m/c boiling + Vapour
    requirement for B m/c boiling + Vapour requirement for C m/c boiling )
    Than total vapour requirement to be covert into M3/sec by the multiplying the specific
    volume of vapour
    Dia of vapour Line header = SQRT [Volume of vapour / (0.785 x Velocity of vapour) ]

    Pan Vapour Inlet and Out Line Dia:

    Required Data For Calculation:

    Heating surface of the pan in m2


    Evaporation rate of the pan in Kg/ m2/hr ( Take maximum value for calculating the
    vapour lines)
    Pan Inlet Vapour Temperature in oC (Taken from evaporator bleed vapour temperature)
    Pan Outlet Vapour Temperature in oC ( It is having 50oC to 60oC)
    Pan Inlet Vapour Velocity in m/sec (Taken from evaporator bleed vapour velocity)
    Pan Outlet Vapour Velocity in m/sec ( It is having 50 to 60 m/sec)
    Specific volume of Pan inlet vapour ( Taken from Steam table for the particular
    temperature)
    Specific volume of Pan Outlet vapour ( Taken from Steam table for the particular
    temperature)

    As Per Hugot given Evaporation Rate of pans


    Maximum Minimum
    Kg/m /hr Lb/Ft /hr Kg/m2/hr Lb/Ft2/hr
    2 2

    Footing 85 17.5 17 3.5


    A massecuite 71 14.6 32 6.6
    B massecuite 46 9.4 11 2.2
    C massecuite 36 7.5 1.7 0.34

    Formulas for calculation:

    Volume of the vapour in M3/sec = (Heating surface x evaporation rate of the pan x
    Specific volume of vapour /3600 )
    Dia of vapour Line = SQRT [Volume of vapour / (0.785 x Velocity of vapour) ]

    For online calculation purpose please visit the below link

    Online Calculator for Pan Section Vapour Header and Pan


    vapour Line Dia
    For sugar industry equipment design and drawing calculation and latest
    technologies purpose please visit our website.

    http://www.sugarprocesstech.com

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