Scribd
Upload
850 views13 pages

Aluminum Die Casting Process Flow

Texas Die Casting manufactures aluminum die cast components for the automotive, HVAC, electronics and other industries from its facility in Gladewater, Texas. It has expanded its manufacturing capabilities by tripling its facility size and adding secondary machining and finishing operations like CNC milling and vibratory finishing.

Uploaded by

Prabish Kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
850 views13 pages

Aluminum Die Casting Process Flow

Texas Die Casting manufactures aluminum die cast components for the automotive, HVAC, electronics and other industries from its facility in Gladewater, Texas. It has expanded its manufacturing capabilities by tripling its facility size and adding secondary machining and finishing operations like CNC milling and vibratory finishing.

Uploaded by

Prabish Kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 13

Texas Die Casting

Manufactures Aluminum Die Cast Components


Markets: Automotive, HVAC, Electronics and Other Industries

Opened in Gladewater, Texas in 1984


Started with 28,000 square foot manufacturing facility
Expanded to exceed 75,000 square feet
Tripled our manufacturing capabilities
Added secondary machining and finishing operations
Including: CNC Mill, CNC Lathe, drill, tap, sand, shot blast &
vibratory finish
Purchase Order
Administration
ALUMINUM Administration Production
SUPPLIER Control CUSTOMER
PURCHASING SCHEDULING
INSPECTION Aluminum Shipments
Certification

RETURN PO to
REVIEW
Unacceptable Customer for
PO for price, quantity
corrections to price,
and delivery
Warehouse quantity, or delivery

Texas Die Casting, Inc. Acceptable

GENERAL PROCESS PO Box 1617 600 S. Loop 485


Gladewater, TX 75467

FLOW CHART
Input PO into B&L
Sytem

GENERAL PROCESS FLOW CHART


SHIPPING
MELTING
INSPECTION
FURNACE
Check Inventory or
Schedule to Run
Production

PAPER LINE-UP

PAPER LINE-UP

HOLDING PAPER LINE-UP


FURNACE INSPECTION

@ DCM
INVENTORY

SECONDARY
INSPECTION
INSPECTION OPERATIONS

INSPECTION FINAL
INSPECTION
DIE CAST TRIM PACK
INSPECTION

INSPECTION

VIBRATORY
or
SHOTBLAST
INSPECTION
Texas Die Casting
WAREHOUSE

MELTING
FURNACE

HOLDING
FURNACE
@ DCM

DIE CAST

Aluminum Ingot
Texas Die Casting
WAREHOUSE

MELTING
FURNACE

HOLDING
FURNACE
@ DCM

DIE CAST

Furnace Room
5000 lbs. / hour melting capacity
Texas Die Casting
WAREHOUSE

MELTING
FURNACE

HOLDING
FURNACE
@ DCM

DIE CAST

Transport Aluminum to Holding Furnace


Texas Die Casting

HOLDING
FURNACE
@ DCM

DIE CAST TRIM

400 Ton Die Cast Machine


Texas Die Casting

HOLDING
FURNACE
@ DCM

DIE CAST TRIM

800 Ton Die Cast Machine


Texas Die Casting

SECONDARY
DIE CAST TRIM
OPERATIONS

Trim Press Trim runner, gates and flash


Texas Die Casting

VIBRATORY
SECONDARY or
TRIM
OPERATIONS SHOTBLAST

Machining (2) CNC Mills


Texas Die Casting

SHIPPING

INVENTORY

VIBRATORY
SECONDARY
or
OPERATIONS
SHOTBLAST

Vibratory Deburring Process


Texas Die Casting

SHIPPING

INVENTORY

VIBRATORY
SECONDARY
or
OPERATIONS
SHOTBLAST

Shot Blast Deburring Process


Texas Die Casting

SHIPPING

INVENTORY

VIBRATORY
or
SHOTBLAST

Shipping - Kan Ban Racks


Texas Die Casting

600 S. Loop 485, Gladewater, Texas 75647


Phone: (903) 845-2224 Fax: (903) 845-6155

You might also like