Build Your Own DS-1 Distortion
Build Your Own DS-1 Distortion
Build Your Own DS-1 Distortion
BUILD YOUR OWN DS-1 DISTORTION All rights reserved. License granted for non-commercial use only.
CREDITS
Document Author: Brett 5thumbs Miller, [email protected] Notable Technical Contributor: Muhammad miqbal Iqbal, [email protected]
Special thanks to the following who helped make this document possible:
1) Aron Nelson and everyone else on the diystompboxes.com forum.
2) Johan and everyone else on the freestompboxes.org forum.
3) Robert Keeley for making information on his DS-1 Seeing Eye and Ultra mods available to the public.
4) Jack Orman for his More Saturation Controls article, his DS-1 Q2 gain mod, along with all the information hes shared with the DIY pedal community.
5) Mark Hammer for his assistance with the True-Bypass DS-1 Distortion circuit, plus all the experience and guidance hes shared with us DIYers.
6) R.G. Keen for generously sharing his vast knowledge and patience with us all.
7) The folks at Bossarea.com for information assisting in identifying power components in the pre-1994 DS-1 pedals.
8) Mxrmxr and Christ Briere (cbriere) at freestompboxes.org for schematic information for the Tonebone ClassicTM and JMP-1TM preamp.
DISCLAIMER
The information in this document is accurate to the best of the authors knowledge. While weve done our best to get all the details correct, there are no
warranties or guarantees express or implied regarding its accuracy. This information is provided for reference purposes only, which essentially means that if you
blow up your DS-1 while modifying it, burn yourself on a soldering iron while trying to build a pedal based upon these instructions or fall victim to some other
misfortune after reading this information its your fault, not ours.
If you are having problems with your DS-1 mod or DS-1 replica build, please visit the diystompboxes.com forum and use the Search feature to see if the problem
youre experiencing has been previously solved by others. If not, please read this page before posting for help in the forum. By doing this, you may solve the
problem yourself before postingand if not, youll be communicating in a manner that will allow the other members of the forum to help you more readily.
All trademarks remain the property of their respective owners. (Tonebone ClassicTM is a trademarked product of Radial EngineeringTM. JMP-1TM is a trademarked
product of Marshall Amplification plc. BOSS is a registered trademark of the Roland Corporation.) None of the information represented in this document is
affiliated with or endorsed by these entities.
CONTENTS
1
INTRODUCTION
Have you ever wanted to build your own DS-1 Distortion, but could only find work-a-likes, schematics for the pre-1994 vintage DS-1 or just plain inaccurate
schematics on the Internet? If so, then this document is for you. Well give you the information you need to build a version of the DS-1 distortion that matches
the exact circuit used by the large Japanese manufacturer of the original post-1994 DS-1 Distortion (with the exception of replacing the SIP-8 dual op amp layout
with a DIP-8 dual op amp layout.)
Please be advised that both of the DS-1 layouts in this document are a bit more complicated than your average beginner-level project. Please consider the
following factors and honestly assess your skill-level before you begin building this project:
1. The component count is higher than a booster/overdrive/simple distortion (like the MXR Distortion+), which means more places to have to trouble-
shoot in the event of a failure.
2. The component spacing is rather tight on both layouts, so you will need to solder with care to avoid creating short-circuits via solder bridges.
3. If you attempt to build the Stock DS-1 Distortion, you will be working with JFETs in the flip-flop switching circuitry. Multiple JFETs often need to be
tested and grouped to get a set of individual JFETs that will work as desired in the circuit. The topic of JFET matching is beyond the scope of this
document, but if you wish to learn more about this topic, please read more about it over at GEOFEX.
Given these factors, Id rate the difficulty of this project as INTERMEDIATE. This means it is probably not a good idea for your first pedal build, but it will not be
overly-difficult if you take your time and carefully assemble the pedal with the knowledge and skills youve developed in your previous pedal building
experience.
2
BUILD A STOCK DS-1 DISTORTION
This schematic was reverse-engineered by Muhammad Iqbal from images of actual DS-1 circuit boards. All components in the schematic below are labeled with
the same labels as the commercially-produced product, so if you find new DS-1 mods on the Internet that reference component numbers on the commercially-
produced DS-1, they will be applicable to this circuit as well. This schematic includes all of the components from the original DS-1 board, including input and
output buffers, as well as the switching circuitry.
This layout has been built and verified as successful by Muhammad Iqbal.
3
The layout below is designed to fit into a BOSS -style pedal enclosure, but may also be fit into a 1790-style enclosure.
4
Stock DS-1 Connections:
5
Stock DS-1 Wiring:
The diagram below is a 1:1 scale image of an installation of the Stock DS-1 in a 1790-style enclosure.
1:1
6
Stock DS-1 Enclosure Drilling Template:
Print out this page, cut out the diagram below and place it on top of your 1790-style enclosure, folding the smaller rounded rectangle over the edge and tape
everything down securely. All holes are sized according to manufacturer specifications. Since there are variances between hole sizes required by different
manufacturers, you may need to reduce/enlarge some of the holes to fit your components. It is a good practice to purchase a dial caliper and measure the exact
parts you plan to use before drilling any enclosure, but this template should work for most components available.
7
BUILD A TRUE-BYPASS DS-1 DISTORTION
This schematic was developed by Brett Miller from Muhammad Iqbals BOSS DS-1 Distortion schematic. All components in the schematic below are labeled
with the same labels as the commercially-produced product, so if you find new DS-1 mods on the Internet that reference component numbers on the
commercially-produced DS-1, they will be applicable to this circuit as well. This schematic does not include all of the components from the original DS-1 board,
as it removes the input/output buffers and the switching circuitry.
This schematic also includes Robert Keeleys Seeing Eye and Ultra mods, which are described in-depth in the Robert Keeley DS-1 Seeing Eye / Ultra
Mods section at the end of this document. Please note that circuit components that map to the original DS-1 circuit have red lines, whereas the Keeley mods
have orange lines. You can build this design with or without the Keeley mods, but if you do not include the mods, please be sure to install jumpers between the
pads marked COM and 1 on the SPDT1 and SPDT2, as indicated on the Component Layout. I would recommend installing the Keeley mods, as I have designed
it to allow switching between either Keeley diode mod individually, or you can switch the clipping diode mods off altogether and have a nearly-stock DS-1 sound.
This layout is unverified at this time, as Ive got five DS-1 pedals of various vintages and modsand I really dont want one more. If you build this successfully,
please let me know and Ill credit you as the initial build verifier in this doc.
8
The layout below is designed to fit into a Hammond 1590BB-style enclosure.
Component
Layout
(enlarged):
Ready-To-
Transfer:
10
True-Bypass DS-1 Wiring:
The diagram below is a 1:1 scale image of an installation of the True-Bypass DS-1 in a Hammond 1590BB-style enclosure.
1:1
11
True-Bypass DS-1 Enclosure Drilling Template:
Print out this page, cut out the diagram below and place it on top of your Hammond 1590BB enclosure, folding the smaller rounded rectangle over the edge and
tape everything down securely. All holes are sized according to manufacturer specifications. Since there are variances between hole sizes required by different
manufacturers, you may need to reduce/enlarge some of the holes to fit your components. It is a good practice to purchase a dial caliper and measure the exact
parts you plan to use before drilling any enclosure, but this template should work for most components available.
12
ROBERT KEELEY DS-1 SEEING EYE / ULTRA MODS
Robert Keeley has public information on his site about his DS-1 Seeing Eye and Ultra mods here: http://www.robertkeeley.com/audio6l6/dstech.html, which
is why his mod information is included in this document.
There are other modifications you can make to your DS-1 that are too numerous to list here. Please visit the diystompboxes.com forum and search for DS-1
mods to find more mods for your DS-1.
1) Replace C1, C3, C5, C12 and C13 with 0.1F metal film capacitors.
2) Replace C2, C8, C9 and C14 with 1F metal film capacitors.
3) Replace C11 with 0.047F metal film capacitor.
4) Replace C7 with a 220pF silver mica capacitor.
5) Replace R13 with a 2.4K metal film resistor.
6) Replace R39 with a 20K metal film resistor.
7) Replace R14 with a 1.5K metal film resistor.
8) Add a 47pF silver mica capacitor in parallel to the D4/D5 clipping diodes (as illustrated below.)
This mod is soldered on the trace-side of the board, not on the component-side.
NOTE: On the True-Bypass DS-1 Distortion build instructions above, you do not need to solder the 47pF cap across the D4/D5 diodes as illustrated
immediately above, as I have added holes/pads to the left of D4/D5 for you to add this cap as part of the Ultra mod.
13
9) ULTRA Diode Mod:
Add a 3mm red LED in series with D4. To make this mod switchable so you can choose to have the LED/D4 diode combination or just the D4 diode, you
can wire an On-On SPDT toggle switch as follows:
You will need one additional 1N4148 (or other diode matching the one in D4) to construct this mod as illustrated below.
NOTE: On the True-Bypass DS-1 Distortion build instructions above, you do not need to remove D4 and off-board wire the switch with diodes/LED as
illustrated immediately above, as I have added holes/pads near D4/D5 for you to add the SPDT switch and LED as part of the Ultra mod.
14
10) Seeing Eye Diode Mod:
Replace D5 with a 3mm red LED. To make this mod switchable so you can choose to have the LED or just the D5 diode, you can wire an On-On SPDT
toggle switch as follows:
NOTE: On the True-Bypass DS-1 Distortion build instructions above, you do not need to remove D5 and off-board wire the switch with diode/LED as
illustrated immediately above, as I have added holes/pads near D4/D5 for you to add the SPDT switch and LED as part of the Seeing Eye mod.
15
BRETT MILLER DS-1 MIJ MOD
In Appendix B, I describe the major differences between the vintage, pre-1994 DS-1 and the post-1994 pedal. If you would like to understand why the
components in the MIJ-Mod were selected and changed to the values below, please read that section.
The intent of this mod is to alter the post-1994 DS-1 to make it sound like the vintage DS-1. Ive tested a stock DS-1 modified with the MIJ-Mod side-by-side with
a genuine pre-1994, MIJ DS-1 and found the similarity in sound characteristics to be remarkable.
Mod Steps:
1. Change C7 from 100pF ceramic disc capacitor to a 250pF ceramic disc capacitor.
2. Change C8 from 0.47F/50V aluminum electrolytic capacitor to 1uF/50V aluminum electrolytic capacitor; save the 0.47F/50V cap for the next step.
3. Remove the 0.068F film capacitor from C5 and replace it with the 0.47F/50V aluminum electrolytic capacitor previously removed from C8 in Step 2.
NOTE: Tantalum capacitors are not recommended for C5 and C8. BOSS used aluminum electrolytic capacitors in these positions originally, so since were
trying to recapture the sound of the pre-1994 DS-1, I used aluminum electrolytic caps in these positions as well. Despite their somewhat bad reputation,
aluminum electrolytic caps sound pretty good in these positions. I tried tantalum caps in these positions and they made the distortion sound trebly and harsh.
Tantalum caps can be used in some locations in the DS-1 with positive effect (like Monte Allums does in his DS-1 mods), but they do not sound good in this mod.
Metal film caps may be used in C5 and C8, but please bear in mind that BOSS didnt use film caps for C5 and C8 in the original, so youll be making a hybrid-of-a-
hybrid and might not sound as true to the pre-1994 DS-1 sound as I have tried to achieve in this mod. I did try film caps in C5 and C8 and they did sound good,
but not as close to the original as the aluminum electrolytic caps.
The same goes for using a silver mica cap in C7. Try it if you want to, but BOSS used ceramic caps in C7 in both pre-1994 and post-1994, which is why they are
used in this mod.
I would strongly advise you to try this mod without mixing in any other mods first. A post-1994 DS-1 with the MIJ-Mod has a sound that is less-compressed
sounding than the stock post-1994 DS-1. The note articulation is vastly improved as well. You can crank the DIST control with this mod and it still sounds good,
unlike the post-1994, where cranking the DIST control results in a bit of a fuzzy mess (in my opinion, of course.)
If you are fortunate enough to own both a vintage DS-1 and a post-1994 DS-1 modified with the MIJ-Mod, if you carefully listen to them side-by-side, youll
notice that the vintage pedal has slightly less bass and sounds slightly more compressed than the post-1994 DS-1 with the MIJ-Mod. Personally, I like the post-
1994 with the MIJ-Mod best, as it has almost identical tone characteristics to the vintage DS-1, but has a less-compressed, higher-fidelity sound that compares
favorably with some of the best DS-1 mods out there. (And yes, I am biased. ) But dont take my word for it, let your ears be your guide to which one is best
for you.
16
BRETT MILLER DS-1 MIJ-PLUS MOD
After developing the MIJ-Mod, it has become my favorite DS-1 pedal. Unfortunately, I found that, with the increased fidelity of the M5223AL and NJM3404AL
chips over the TA7136P chip, the distortion was a little bit fizzy with the DIST knob cranked for maximum gain. Gain is good, fizz is bad (at least with how I
commonly use the DS-1), so I wanted to smooth out the distortion a bit further. So in essence, the MIJ-Mod PLUS is the MIJ-Mod with additional changes to
diodes D4/D5 to smooth out the distortion.
I started by focusing on the clipping diodes. Many folks like switching to LEDs for the clipping diodes, but I prefer a more saturated sound than LEDs provide. I
wanted to raise the clipping threshold from the 1N4148/1N914 levels in the stock DS-1, which led me to examine the following clipping thresholds for common
devices used in the clipping circuits of overdrive/distortion pedals:
In the past, Ive typically preferred asymmetrical over symmetrical clipping, so I wanted to replace D4 and D5 with components that clip at different levels. I
didnt want to go as high as LEDs (1000-1200mV) and I didnt want the fuzzy saturation/volume-loss from going as low as 300-350mV with Germanium diodes. I
wanted to have one side clip between 800 and 900mV and the other side clip between 600 and 700mV, so I ended up using a 1N4002 diode and 1N34A diode in
series to replace D4 and a 2N3895A silicon transistor (Base->Emitter, with the Collector pin removed) in D5. This resulted in a less fizzy distortion that was more
pleasing to my ear and, in fact, another baby-step closer to the sound of the vintage DS-1. My gut feeling as to why the post-1994 DS-1 with the MIJ-Mod
sounds slightly fizzier at full DIST is due to the increased fidelity of the M5223AL and NJM3404AL dual op amps. The slightly-decreased fidelity of the TA7136P
seems to mask this fizz better, whereas the M5223AL and NJM3404AL allow this fizz to be heard a little bit more clearly.
When installing the diodes in D4, make sure youve got the components oriented correctly. On the 1N4002/1N34A pair, make sure the lines on the diodes are
both facing the same direction, as pictured below on the left. I used a 2N3859A NPN transistor in D5 because the Base and Emitter are the outside pins, as
pictured below on the right. You can use any common NPN silicon transistor that has a forward voltage of 650mV-700mV between Base->Emitter or Base-
>Collector (verified via diode test on a digital multi-meter), but make sure to read the datasheet so you can locate the Base/Emitter or Base/Collector pins
correctly. With the NPN silicon transistors, remember that the current flows from the Base to either the Emitter or Collector, so the diode arrow printed on
the board should always point towards the Emitter or Collector and away from the Base.
17
BRETT MILLER DS-1 MONDO-MIJ MOD
OK, now that were at the third of the MIJ-type mods, lets recap a little. The original MIJ mod was designed to replace only the minimal number of
components necessary to make the post-1994 DS-1 sound like the pre-1994 MIJ vintage DS-1. The MIJ-Plus mod was designed to remove some of the fizz
from the MIJ mod by increasing the proximity to clip in the D4/D5 clipping diodes. The Mondo-MIJ mod is designed to bring a higher fidelity sound to the
MIJ-type mods through the use of film capacitors, an upgraded op amp and a more sophisticated clipping circuit.
Admittedly, this mod is the most complex of the MIJ-type mod series. To extend the mod much further than the Mondo-MIJ would result in labor hours and
mod part expenditures becoming a bit ludicrous; at that point, building a ground-up pedal would be easier and possibly cheaper. Having said all that, lets get on
with the Mondo-MIJ details.
Ive broken the Mondo-MIJ mod instructions into three parts. You could apply any of these sections to a DS-1 separately, but to complete the Mondo-MIJ,
you really need to apply all three parts to your post-1994 DS-1. These instructions do not require you to perform any other mods previously to complete the
Mondo-MIJ. These instructions assume you are starting with a stock post-1994 DS-1.
Mondo-MIJ Part 1:
18
Mondo-MIJ Part 2:
The M5223AL and NJM3404AL dual op amps sounds pretty good in the DS-1 circuit, but it can also sound a bit harsh at times, depending upon your guitar and/or
the level of DIST control. To smooth out the distortion, I chose to replace the M5223AL and NJM3404AL in-line dual op amps with a Burr Brown OPA2134PA
dual op amp.
The OPA2134PA is a DIP8 package, so you will need to either purchase a SIP8 to DIP8 adapter board or make one yourself. If you wish to buy one, you can buy
them from Cimarron Technology: http://cimarrontechnology.com/index.asp?PageAction=VIEWPROD&ProdID=34. If you wish to etch and drill your own adapter
board, you can use the ready-to-transfer image below.
The vertically-aligned holes are for the DIP8 op amp, with Pin 1 being at the upper-left. It is recommended that you install a DIP8 socket in this position. The
horizontally-aligned holes are for the pin connectors. You can use 22-gauge tinned bus wire to make these pins by soldering the wire into the hole, bending the
wire 90-degrees and clipping to desired length. NOTE: You should install the OPA2134PA op amp after youve soldered the DIP8 socket and pins; this will reduce
the heat the op amp IC is exposed to.
Once youve got your SIP8 to DIP8 adapter board, de-solder the M5223AL or NJM3404AL op amp and remove it. Install Mill-Max in-line sockets in place of the
removed M5223AL or NJM3404AL. Install the OPA2134PA into the DIP8 socket, then install the entire adapter assembly into the in-line sockets on the main PCB.
NOTE: You may need to gently bend the pins on the adapter board one direction or the other to get the necessary clearance to fit everything back into the case.
19
Mondo-MIJ Part 3:
This part of the Mondo-MIJ mod is perhaps the most complicated, yet also potentially the most unique. The inspiration for this part of the Mondo-MIJ mod
came from an article by Jack Orman where he described alternative distortion saturation and blending configurations.
This part of the mod replaces the hard clipping diodes in D4 and D5 with a network of diodes that are blended together to create a mixed distortion sound.
Mondo-MIJ Stock
NOTE: The wire between the center (common) lugs of the DPDT and B100K pot does connect to both center lugs. Strip the wire about and feed it through
both lugs before soldering.
The DPDT toggle switch allows you to switch between crossover distortion and the hard-clipping distortion found in the MIJ-Plus mod. The B100K pot is used
to blend the mixture with either more clipping from the LED hard-clipping diodes or the diode pairs controlled by the DPDT. NOTE: Once youve built this part of
the mod into your Mondo-MIJ, you will notice that, other than the diodes controlled by the DPDT, you cannot really turn off any of the diodes in this circuit.
This is due to the fact that the DPDT-controlled diodes always have a path between signal and Vref, no matter what the blender pot is set at and the fact that
the positive (signal) side of D4 and D5 are connected directly outside of this clipping circuit. The effect of the LED/1N34A clipping diodes can be reduced
significantly (due to the 100K series resistance presented by the B100K pot), but due to the higher output level of that part of the circuit, their effect cannot
be eliminated entirely.
The result of all this blending is a fairly complex distortion with increased headroom, with the ability to nudge the signal towards smoother or more
aggressive/edgy, depending upon how you set the DPDT and the blender pot. Touch-sensitivity is vastly improved, allowing your picking dynamics to determine
the amount of distortion the circuit produces. (Meaning: pick softly and it cleans updig in hard with the pick and it distorts, akin to similar behavior in tube
distortion circuits.)
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So now that Im done with my basic discussion of the theory and design behind Part 3 of the Mondo-MIJ, lets talk about actually building it.
On all DS-1 variants, B100K pots are used for both the LEVEL and DIST controls. Part 3 of the Mondo-MIJ also uses a B100K pot as its blender control. You
might think, Two B100K pots in a pedal already tight on interior space?! My mind immediately thought dual B100K pot, which is a good ideawith some
caution. Since you will want either the LEVEL or DIST control to operate independently of the Blender control, you will need a dual concentric B100K pot.
These can be hard to come by, but at the time of this revision, GuitarFetish has some snazzy miniature B100K dual concentric pots and knob sets that work
very well for this mod (pictured below on the left.) You might be able to find these pots and knobs elsewhere, but finding them in the B100K variety is tough.
If you can locate linear mini dual concentric pots in a larger resistance, you can solder resistors between lugs 1 and 2 plus lugs 2 and 3 (on both pots) to create a
100K pot. (Visit Joe Davissons EMH page and click on Linear Pot on the left side for help picking the resistor sizes to make a B100K pot out of your pot.)
On my DS-1, I chose to put the DPDT toggle switch below the TONE control (with the chassis hole approximately centered on the O in TONE.) I replaced the
DIST control with the dual concentric B100K pot. I enlarged the hole slightly with a step drill bit and installed the pot. The GuitarFetish pot come pre-
terminated with plastic connectors, which I decided to leave on, as they make for easier assembly/disassembly. To make pin connectors for the wiring and
BOSS pot PCB mini-boards, use 22-gauge bus wire. Once youve assembled the connections for both the Mondo-MIJ clipping circuit and the DIST control, a
piece of electrical tape around the connection will keep them from separating due to vibrations that normal handling and use produce. (If you want to skip
dealing with the connectors, just cut off the terminals, strip the wires, tin the ends and solder them up directly.) Below in the center is an exterior shot of my
finished Mondo-MIJ DS-1.
If you dont want to use (or cant find) a dual concentric B100K pot, there is still hope. Get an Alpha 12mm B100K pot from Mouser.com (Mouser part
number 313-1210F-100K) and a small knob for it. Leave the LEVEL and DIST pots as-is and find some empty space on the upper-right side of the right vertical
face of the pedal (with pedal sitting on its rubber base and knobs on top.) Space will be tight, but you should be able to drill that side and squeeze the pot in
there, having the knob protrude out of the right side of the pedal. In the above-right picture, I have marked the alternate location for the Blender pot with a red
X.
21
Once youve done all that, test it, carefully box it up and revel in the satisfaction that you have created a great, new sound for your DS-1 and just fit 20 pounds
of fertilizer into a 5-pound bag by fitting all that stuff inside the DS-1 chassis.
To assist you in deciding if the Mondo-MIJ is right for you, the table below has links to sound clips demonstrating the Mondo-MIJ blender pot. FYI, these sound
clips are supplemental to the other Mondo-MIJ sound clips found on the Sound Clips page, so please check those out as well.
Blend Pot @ 7:00 Blend Pot @ 9:30 Blend Pot @ Noon Blend Pot @ 2:30 Blend Pot @ 5:00
Blend Pot @ 7:00 Blend Pot @ 9:30 Blend Pot @ Noon Blend Pot @ 2:30 Blend Pot @ 5:00
22
BRETT MILLER DS-1 PHLAT MOD
This mod is an alteration to the low-pass and high-pass filters that feed the TONE control of the DS-1. The intent of this mod is to give the user the option to
switch between the stock, scooped-mids tone and a flatter tone shape that will help keep the tone full-sounding at lower DIST settings.
The stock DS-1 TONE control has a low-pass filter with a corner frequency of 234 Hz and a high-pass filter with a corner frequency of 3290 Hz. This produces the
classic DS-1 scooped mids tone that allows the harmonics produced by the clipping diodes to be more prominent, giving it a heavily-distorted sound. The PHLAT
Mod moves the corner frequencies of both the TONE low-pass and high-pass filters to 1064Hz. This change results in the mid frequencies to jump out more,
resulting in a noticeable volume increase, as well as boost in sustain. The resulting distortion is less harmonically rich than the scooped tone, but has a more
vintage amp tone that works well with blues and country riffs at lower DIST settings.
To perform the PHLAT Mod, youll need a DPDT On-On toggle switch, insulated wire, one 68nF film capacitor and one 22nF film capacitor. Once youve obtained
those parts, do the following to install it:
1) De-solder the 22nF capacitor from C11 and the 100nF capacitor from C12; save these for Step 3.
2) Cut and strip two wires and solder them to the common (middle) lugs on DPDT switch.
4) Cut and strip four wires and solder one each to the leg of the capacitor not soldered to the DPDT switch, then solder the free ends of these wires
together as indicated above. Make sure to solder the ends together so that a single-thickness of wire remains to fit through the PCB.
5) Drill a hole in the enclosure below the DIST knob and install the DPDT.
6) Solder the wires marked to C11 above to the holes for the C11 capacitor; do the same for the wires marked to C12 above to the holes for the C12
capacitor.
23
BRETT MILLER DS-1 VINTAGE RIPPER MOD
(NOTE: The mods in this section were previously described as the VR-MIJ and VR-MIJ-HG. Ive condensed them into one section for the sake of simplicity.)
This mod started with Jack Ormans Fat mod for the Boss DS-1 article. My initial tests with this mod resulted in an increase in perceived bass and mid
frequencies, due to the cut in treble boost from this mod. I wasnt happy with it at first, as it reminded me of a fuzz pedal, which wasnt on my pedal to do list
at the time.
So after thinking about it more over the next day, I wanted to try combining the Mondo-MIJ mods (minus the clipping network), Jacks Fat mod and MOSFET
clippers in an attempt to increase the note articulation and cut the fuzz-like qualities of the pedal. I was VERY pleased with the result, which is why Im
presenting it to you here. Please meet the Vintage Ripper Mod.
These instructions do not require you to perform any other mods previously to complete the Vintage Ripper Mod. These instructions assume you are starting
with a stock post-1994 DS-1.
1. Replace C1 with a 0.1F metal film capacitor. 14. Remove the D4 and D5 diodes and replace them as directed in the diagram below.
2. Replace C2 with a 0.47F metal film capacitor.
3. Replace C5 with a 0.47F metal film capacitor. NOTE: Any N-Channel MOSFET can be used here. I used BS170 MOSFETS.
4. Replace C7 with a 250pF ceramic disc capacitor.
5. Replace C8 with a 2.2F metal film capacitor.
6. Replace C9 with a 0.47F metal film capacitor.
7. Replace C13 with a 0.1F metal film capacitor.
8. Replace C14 with a 1F metal film capacitor.
9. Replace R6 with a 150K metal film resistor.
10. Replace R9 with a 1K metal film resistor.
11. Replace R13 with a 1.2K metal film resistor.
12. Add a 180pF metal film capacitor in parallel to the
D4/D5 clipping diodes (solder side).
13. Replace C10 with a 0.027F metal film capacitor.
15. Drill a hole below either the DIST or TONE control and mount the SPDT switch in the enclosure.
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16. Replace the M5223AL / NJM3404AL in-line dual op amp with a Burr Brown OPA2134PA dual op amp.
The OPA2134PA is a DIP8 package, so you will need to either purchase a SIP8 to DIP8 adapter board or make one yourself. If you wish to buy one, you can
buy them from Cimarron Technology: http://cimarrontechnology.com/index.asp?PageAction=VIEWPROD&ProdID=34. If you wish to etch and drill your own
adapter board, you can use the ready-to-transfer image below.
The vertically-aligned holes are for the DIP8 op amp, with Pin 1 being at the upper-left. It is recommended that you install a DIP8 socket in this position. The
horizontally-aligned holes are for the pin connectors. You can use 22-gauge tinned bus wire to make these pins by soldering the wire into the hole, bending
the wire 90-degrees and clipping to desired length. NOTE: You should install the OPA2134PA op amp after youve soldered the DIP8 socket and pins; this
will reduce the heat the op amp IC is exposed to.
Once youve got your SIP8 to DIP8 adapter board, de-solder the M5223AL or NJM3404AL op amp and remove it. Install Mill-Max in-line sockets in place of
the removed M5223AL or NJM3404AL. Install the OPA2134PA into the DIP8 socket, then install the entire adapter assembly into the in-line sockets on the
main PCB. NOTE: You may need to gently bend the pins on the adapter board one direction or the other to get the necessary clearance to fit everything
back into the case.
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BRETT MILLER DS-1 HUEVOS GRANDES MOD
The short and simple story behind the Huevos Grandes Mod is this: I liked the tone of the Vintage Ripper, but wanted to make it less fuzzy and more like a
vintage Marshall Bluesbreaker sound. I started with the Vintage Ripper and rebiased the Q2 transistor to decrease the input impedance from the Vintage
Ripper. The Q2 rebias also put the collector voltage at approximately of supply voltage, which keeps the frequency response of Q2 flatter than the stock DS-1,
but doesnt have the fuzzy/flabby low end caused by the higher input impedance of the Vintage Ripper Q2 rebias. As for the clipping section, I used the diode
clipping arrangement found in both the Marshall JMP-1TM tube preamp -and- the Radial EngineeringTM Tonebone ClassicTM. (Both are tube powered
distortionswell, at least they have tubes in the circuit path while diodes provide the clipping. Just goes to show that tube distortion doesnt always mean
tubes are actually providing the distortion/clipping in a given circuit.)
I think youll find the Huevos Grandes Mod compares very favorably to other distortion stomps that emulate the Marshall JTM-45 Bluesbreaker amp, but the
Huevos Grandes Mod costs a fraction of what those pedals cost. To get a British Steel-type distortion on a bridge humbucker-equipped guitar, set the TONE
control to around 12:00, the LEVEL control to 2:00 and the DIST control to around 3:00. To get a similar distortion on a bridge single-coil-equipped guitar, set
TONE to 11:30, LEVEL to 2:00 and DIST to 3:30. If your bridge single-coil pickups are fairly weak, you can turn the DIST control higher; the Huevos Grandes Mod
has enough gain to drive just about any bridge pickup configuration nicely. Also, with the bigger C10 capacitor shunt producing a darker tone, the TONE control
is now quite useful when turned either way from Noon.
These instructions do not require you to perform any other mods previously to complete the Huevos Grandes Mod. These instructions assume you are starting
with a stock post-1994 DS-1.
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16. On the solder-side of the PC board, solder a 0.0022F (2200pF) metal film capacitor between R18 and R21 as directed below:
The 2200pF capacitor, in conjunction with series resistor R18, forms a low-pass filter with a corner frequency of 7.24 KHz. This cuts fuzz and even allows the
Huevos Grande pedal to sound good WITHOUT using a speaker cab simulator. (Please feel free to test this for yourself if you dont believe me. )
17. Replace the M5223AL / NJM3404AL in-line dual op amp with a Burr Brown OPA2134PA dual op amp.
The OPA2134PA is a DIP8 package, so you will need to either purchase a SIP8 to DIP8 adapter board or make one yourself. If you wish to buy one, you can
buy them from Cimarron Technology: http://cimarrontechnology.com/index.asp?PageAction=VIEWPROD&ProdID=34. If you wish to etch and drill your own
adapter board, you can use the ready-to-transfer image below.
The vertically-aligned holes are for the DIP8 op amp, with Pin 1 being at the upper-left. It is recommended that you install a DIP8 socket in this position. The
horizontally-aligned holes are for the pin connectors. You can use 22-gauge tinned bus wire to make these pins by soldering the wire into the hole, bending
the wire 90-degrees and clipping to desired length. NOTE: You should install the OPA2134PA op amp after youve soldered the DIP8 socket and pins; this
will reduce the heat the op amp IC is exposed to.
Once youve got your SIP8 to DIP8 adapter board, de-solder the M5223AL or NJM3404AL op amp and remove it. Install Mill-Max in-line sockets in place of
the removed M5223AL or NJM3404AL. Install the OPA2134PA into the DIP8 socket, then install the entire adapter assembly into the in-line sockets on the
main PCB. NOTE: You may need to gently bend the pins on the adapter board one direction or the other to get the necessary clearance to fit everything
back into the case.
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SOUND CLIPS
Below are sound clips for all of my DS-1 mods. Please click on a link to download the respective mp3 file and play it on your computer.
NOTE: Please bear in mind that your speakers/headphones can have a large bearing on the quality of sound reproduction on your given system. If you have
inefficient, non-flat frequency response speakers/headphones, dont be surprised if the sound clips sound a bit off/thin/whatever. Ive done my best to record
these sound clips with high-quality and no trickery. All I ask is that you listen to them on quality sound reproduction hardware before you tell me the sound
quality is awful. (Thanks. )
With the exception of the Huevos Grandes Mod and Mondo-MIJ Mod, all DS-1 sound clips were recorded with TONE at 10:00, LEVEL at 2:00 and DIST at 2:30.
The Huevos Grandes Mod was recorded with TONE at 2:00, Level at 2:00 and DIST at 2:30. The Mondo-MIJ was recorded with TONE at 10:00, LEVEL at 9:30 and
DIST at 2:30.
As for the amps, all clips were recorded with the levels set the same, with the exception of the Amp only, dirty clips, as the gain on the respective amplifier was
increased to get natural distortion from the amplifier, not the stompbox. All the DS-1 sound clips were recorded with the amp set the same as the Amp only,
clean clip for that respective amplifier. The sound clips below are grouped by column according to the amplifier they were recorded with.
Fender Bassman (4x10) Fender 57 Deluxe (1x12) Marshall JTM-45 Bluesbreaker head (1960TV 4x12)
Amp only, clean Amp only, dirty Amp only, clean Amp only, dirty Amp only, clean Amp only, dirty
Huevos Grandes Mod DS-1 Huevos Grandes Mod DS-1 Huevos Grandes Mod DS-1
Clip #1 Clip #2 Clip #3 Clip #1 Clip #2 Clip #3 Clip #1 Clip #2 Clip #3
Mondo-MIJ w/PHLAT Mod DS-1 Mondo-MIJ w/PHLAT Mod DS-1 Mondo-MIJ w/PHLAT Mod DS-1
Clip #1 Clip #2 Clip #3 Clip #1 Clip #2 Clip #3 Clip #1 Clip #2 Clip #3
Vintage Ripper Mod DS-1 Vintage Ripper Mod DS-1 Vintage Ripper Mod DS-1
Clip #1 Clip #2 Clip #3 Clip #1 Clip #2 Clip #3 Clip #1 Clip #2 Clip #3
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APPENDIX A: WHERE CAN I FIND B20K POTS?
Small Bear Electronics has a G-taper, 20K pot that is designed for Tube Screamer circuits, but you can also make your own B20K pot by taking a B100K pot and
adding two 12K5 resistors between the lugs as illustrated below:
12K5 resistors are rather rare in themselves, but 12K4 resistors are much more common. If you use 12K4 resistors in place of 12K5 resistors, youll end up
with 19K9 on the pot, which is close enough for our purposes here.
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APPENDIX B: HOW DO I MODIFY MY POST-1994 DS-1 TO MATCH THE ORIGINAL DS-1?
First things first, lets set some expectations. Unless you use the TA7136P single op amp (SIP-7) and scour the earth for all of the old transistors/diodes listed in
red below, you cant exactly replicate the vintage DS-1 Distortion. (Youd also need a PCB layout for the old circuit.) If your intent is to exactly replicate the
vintage, Made-In-Japan DS-1, it would certainly be easier (and possibly cheaper) to just save up and buy a MIJ DS-1 on eBay.
It is worth pointing out that many of the transistors and diodes listed in red below are functionally-equivalent to the post-1994 component listed in green next
to it. In fact, BOSS often changed the transistors and diodes within the same PCB version of the DS-1. Having the exact component isnt as important as having
one that is functionally-equivalent. One should consider that fact before you spend your weekends scavenging 1S2473 diodes from old clock radios in order to
build your vintage DS-1 replica.
The intent of this section is not to convert a post-1994 DS-1 to exactly match the pre-1994 circuitry. This section will walk you through the general differences
between the circuits and point out likely candidates to modify to make a post-1994 DS-1 more closely match the sound of the vintage DS-1.
Now thats out of the way, if youre like me, believing that youre probably only a few components away from modifying your post-1994 DS-1 to sound like the
vintage DS-1, please read on.
From reviewing the schematic for the vintage DS-1, below are the component differences between vintage and post-1994 DS-1 pedals. Values appearing in the
vintage DS-1 are in red text, whereas values appearing in the post-1994 DS-1 are in green:
C5 0.47F/50V, 0.068F D1 RD11EB (11V Zener)*, 1N4004 Transistor info for folks building DIY replicas:
C6 150pF, not present D2 RD5.1EB (5.1V Zener), 5.6V Zener
1
C7 250pF, 100pF D3 1S2473, not present 2N5088 transistors may be used in place of 2SC2240 and 2SC732 transistors.
C8 1F/50V, 0.47F/50V D4 1S2473, 1N4148 You will need to orient the pins differently, as the 2SC2240 and 2SC732 are B-
R12 27K, not present D5 1S2473, 1N4148 C-E and 2N5088 are C-B-E.
R21 100K, 10K D6 1S2473, 1N4148
2
R34 1M, not present D7 1S2473, 1N4148 BC549 or BC559 transistors may be used in place of 2SC2458 transistors. You
R38 470, not present D8 1S2473, 1N4148 will need to orient the pins differently, as the 2SC2458 are B-C-E and
R39 not present, 47K D9 1S2473, not present BC549/BC559 are C-B-E.
R40 not present,1K Q1 2SC732, 2SC22401
3
IC TA7136P, Q2 2SC732, 2SC2240 NTE85 transistors may also be used in place of 2SC945/2SC2458 transistors.
BA728N/M5223AL/NJM3404AL Q3 2SC732, 2SC2240 The pin-out of NTE85 transistors matches that of 2SC945/2SC2458 transistors,
Q4 2SC9453, 2SC24582 so no adjustment of the pin-out is necessary.
Q5 2SC945, 2SC2458
Q9 2SC945, not present
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So now that we know what components are different between the two, what do those components actually do in the two circuits? OK, let me step through
them by functional grouping:
1. D3 and R38 are two components that are connected between battery lug on the DC adapter jack and the Ring terminal on the Input Jack. Going from
Input Ring to DC Jack, D3 is connected in series with R38 (with D3 forward current flow going towards the DC Jack); R38 then connects to the battery lug
on the DC Jack.
An anonymous associate explained to me that D3 and R38 were used to allow use of the 12VDC ACA-style power supply. You can read more about the
function of these components at http://www.bossarea.com/other/aca.asp.
And just like that, the mystery was solved and the proverbial scales fell away from my eyes.
Random Rambling: Since were dealing with potential myths and legends when talking about the vintage DS-1, one might wish to include the D3/R38
hookup in a vintage DS-1 mod, as some will be quick to point out that those components were in the original DS-1 and are, like the TA7136P op amp
IC, the reason the OLD ones sound better. Im not in agreement with that sentiment, as my ears tell me that the TA7136P has a slightly compressed
sound when compared side-by-side with the M5223AL or NJM3404AL, but it is not the primary driver of the altered sound characteristics anywaythe
capacitor differences make the biggest impact on tone by far. But I digressjust use a regulated 9V power adapter with your DS-1 replica and you dont
have to worry about D3 and R38.
2. D4 through D8 are silicon signal diodes in the same positions as the 1N4148/1N914-type silicon signal diodes found on the post-1994 DS-1 pedals.
Unless you have a rainy Saturday afternoon with nothing better to do, I wouldnt recommend replacing these with 1S2473 diodes (even if you can find
some) because the net effect will be negligible.
3. R34, D9 and Q9 are part of the old flip-flop switching circuit design, so unless youre going to revert the entire switching flip-flop circuit from post-1994
to vintage design, ignore these three component differences. If the post-1994 switching circuit flips and flops as you expect, then dont mess with it.
4. *This one could be a bit controversial, as the PCB v.ET-28E BOSS service sheet for the vintage DS-1 has a RD11EB (11V, 0.5W Zener Diode) acting as the
reverse-protection diode. BOSS then used 1N4004 diodes in D1 in every PCB version after that PCB v.ET-28E. (My vintage DS-1, PCB v.ET-28F, has a
1N4004 in it.) Since even BOSS couldnt make up their mind which diode was better in the pre-1994 DS-1, Id recommend sticking with the 1N4004
that BOSS has used in both pre- and post-1994 DS-1 pedals.
As for D2, this Zener diode appears to be part of a check battery circuit (along with R35) that will prevent the LED from illuminating when the battery
voltage drops below a certain voltage. So changing this Zener diode from a 5.6V Zener to a 5.1V Zener just means your battery will be allowed to drop
0.5 volts lower before the LED stops illuminating, which indicates its time to change the battery.
Final conclusion on this component change? Minimal, if any, effect on the tone of the circuit. Change em if you want, but the effect will be negligible, if
noticeable at all.
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5. R12 is a biasing resistor. This is not needed on the common dual-op amps that are functional equivalents to the
NJM3404AL/M5223AL/JRC4558/OPA2134PA/etc. C6 is a compensation capacitor not needed with the dual op amps in use on the post-1994 DS-1. Id
recommend ignoring these components as candidates for a vintage mod, as they do not apply to the op amps we can use for this pedal. (Dual op amps
like those previously mentioned do not have an external compensation loop.)
6. The vintage transistors are functionally-equivalent to the post-1994 parts. Im not saying you cant replace them if you want, but I really dont think its
worth the effort.
7. R39 and R40 are not in the pre-1994 DS-1. I did an experiment where I removed these resistors and replaced them one-at-a-time with a linear 100K pot.
I will now explain my findings from this experiment below.
R39 Result: With a B100K pot wired in for R39 and set to around 47K (stock value), I found it to smooth out the upper mids a bit. When zeroed out,
there was a noticeable "yang"-ey characteristic to chords, particular A-chords played in X-0-2-2-2-0 position. Turning the pot up to 100K smoothed out
these mids too much, causing a loss of articulation. It was about half-travel on the pot (just about the 47K BOSS picked for the R39 resistor) that the
balance of note articulation versus smoothness seemed to have the best balance. To my ears, BOSS got that resistor value right on the money...47K
in R39 sounded best to me.
R40 Result: I did the same procedure with R40 after installing R39 in its original configuration. At anything below 1K, the whole circuit would become
inaudible. (Not surprising, because you would have essentially opened a direct connection between +9V and your audio path.) Turning up the
resistance above 1K didn't have much audible difference. The biggest difference with R40 came with removing it completely. With R40 removed,
there was a drop in the midrange gain, or to put it differently, the clarity and midrange "fatness" dropped off considerably. So once again, I think BOSS
made the right call having R40 at 1K with the M5223AL and NJM3404AL chips.
Final Opinion: R39 and R40 are not in the pre-1994 DS-1, but they do smooth and fatten the sound of the post-1994 DS-1. Removing these resistors
(and jumpering R39) results in a thinner-sounding, somewhat harsh sound with less sustain. R39 and R40 should be left in place on the post-1994 DS-1
as long as the stock M5223AL or NJM3404AL dual op amp is used. If other op amps are used, I would suggest installing a 250K trimpot in place of R39
and a 10K trimpot in place of R40. By adding the trim pots, you could dial in the smoothness/midrange character desired with the replacement dual op
amp.
8. OK, time for some more controversy. R21 is 100K on pre-1994 DS-1 PCB version ET-28E and earlier. R21 is 10K on pre-1994 DS-1 PCB version ET-28F
and later. My personal, vintage DS-1 has 10K in R21.
So this leaves the modifier with a conundrum. Both 100K and 10K were used in R21 on vintage, MIJ DS-1 pedals. From my research, it appears that
the majority of vintage DS-1 pedals were shipped with 10K in R21, which is why I recommend not changing R21 from the 10K value held in common
with the post-1994 DS-1.
So now that weve eliminated most of the differences as potential mod components, what does that leave us? Why, that gives us the MIJ-Mod.
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