Quincy QR25 Model310
Quincy QR25 Model310
Quincy QR25 Model310
QR-25 Series
Model 310
Parts Manual Record of Change 105
Quincy
Compressor
TM
True Blue Reliability
ORDERING CAUTION !
REPLACEMENT PARTS Refer to the QR-25 Series Instruction Manual for vital lubri-
cation information.
Prompt service can be rendered on repair parts
orders if the following information is given:
CAUTION !
Item 1) the model number, record of change Follow all safety precautions outlined in the QR-25 Series
number, & serial number. instruction manual.
Item 2) the exact part number needed. (Do not
order by item numbers.)
Item 3) the exact quantity needed. WARNING !
Item 4) the preferred type of transportation Do not operate this compressor without a totally enclosed
belt guard or any other required safety equipment.
DANGER !
Air used for breathing or food processing must meet
O.S.H.A. 1910.134 or F.D.A. 21 C.F.R. 178.3570 regulations.
Failure to do so may cause severe injury or death.
1.4
1.3
1.1 1.6
3.2
1.3
2
1.2
1.5
3.3
3.3
19.4
2.3
2.2
8.2 19.3
7 2.1
5
19.1
3 19.2
9 1.2
8.1
6 1.1
4
18
12
20
17
16
22
15
11
13
14
21
10
Item Part
Number Qty. Number Description
1 1 5513X002 crankcase assembly
1.1 1 5513-002 crankcase
1.2 1 2523 bearing cup
2 1 6328X breather assembly
2.1 1 123157-111 "o"ring, 3/32 wide x .62 o.d.
2.2 1 6325 breather cap
2.3 2 ft. 110515-031 copper tube, 5/16 o.d.
3 2 1832 shim, bearing adjustment, .005, steel
4 * 1832A shim, bearing adjustment, .007, steel
5 * 1832B shim, bearing adjustment, .020, steel
6 * 1832C shim, bearing adjustment, .005, paper
7 * 1832D shim, bearing adjustment, .002 steel
8 1 5516X adjustment plate assembly
8.1 1 5516 adjustment plate (.0015/.003 crankshaft end play)
8.2 1 6315 oil seal
9 4 123478-L10 hex. screw, 3/8-16 unc x .75, grade 5 (@ 30 ft.-lbs.)
10 1 2321 inspection plate
11 1 1598 gasket, inspection plate
12 1 110070-2 oil gauge
13 1 1301 pipe plug, 3/8 npt
14 1 6272 screen
15 1 6313 gasket, inlet screw
16 1 123157-116 "o"ring, 3/32 wide x .94 o.d.
17 1 6275 gasket, inlet screw
18 1 6273 oil inlet screw
19 1 6324X breather assembly
19.1 1 6321 breather tube
19.2 1 6322 ball
19.3 1 110705-C11 roll pin, 3/32 x .81
19.4 1 6324 breather body
20 1 8270 tube
21 4 114629 hex. screw, 5/16-18 unc x 1.00, grade 5 (@ 5 ft.-lbs.)
22 1 123157-112 "o"ring, 3/32 wide x .69 o.d.
Parts for use with diester or phosphate ester synthetic based lubricants
2.1 1 22749-111 "o"ring, 3/32 wide x .62 o.d.
8.2 1 6315-001 oil seal
12.2 1 22749-112 "o"ring, 3/32 wide x .69 o.d.
16 1 22749-116 '"o"ring, 3/32 wide x .94 o.d.
* Quantity as required
@ Indicates torque value (dry threads).
1.12
1.11 1.14
1.1
1.13
1.15
1.2
2
4 1.4
1.6
1.3
1.16
1.7 1.5
1.8 3
5
6
1.10
1.9
1.17
Item Part
Number Qty. Number Description
1 1 110809-003 bearing carrier assembly
1.1 1 110809 bearing carrier
includes:
1 4018 bearing cup
2 160005 bushing
* 1.2 1 123157-152 "o"ring, 3/32 wide x 3.44 o.d.
* 1.3 1 123157-112 "o"ring, 3/32 wide x .69 o.d.
1.4 1 160002-002 driveshaft
1.5 1 160075-001 driveshaft key
1.6 1 160003 pump gerotor
1.7 1 6285 retaining ring
1.8 1 110813-001 oil pump housing
1.9 6 123777-J12 hex. screw, 1/4-20 unc x 1.00, grade 5 ( 6 ft.-lbs.)
1.10 2 2719 pipe plug, 1/4 npt, hex socket
1.11 1 5489 adjustment screw
* 1.12 1 123157-011 "o"ring, 1/16 wide x .44 o.d.
1.13 1 124369-P02 jamnut, 9/16-18 unf
1.14 1 1160 spring
1.15 1 112857 needle valve
1.16 2 6565 hole plug
1.17 1 121160 pipe plug, 1/8 npt
2 1 6274 gasket, bearing carrier
3 6 123478-L12 hex. screw, 3/8-16 unc x 1.00, grade 5 (@ 30 ft.-lbs.)
4 1 110822 oil pressure gauge
5 1 110825 stud
Maintenance Parts
* 6 1 110814-001 6 pack of oil filters
160078 Oil Pump Repair Kit
includes "o"rings, driveshaft, key, pump gerotor & retaining ring
110809X003 Replacement Bearing Carrier Assembly
includes bearing carrier assembly, oil filter, stud & bearing carrier gasket
@ Indicates torque value (dry threads). Tighten multiple bolts, capscrews & hex nuts in a criss-cross or alternating pattern. Bring
each fastener to the recommended torque specification in even increments.
* Can not be used with diester or phosphate ester synthetic lubricants.
For reversal of compressor rotation refer to the QR-25 instruction manual.
1.12
1.11 1.14
1.1
1.13
1.15
1.2
2
4
1.4
1.6
1.3
1.16
1.7
1.5
3
1.8
1.10
1.9
Maintenance Parts
160078 Oil Pump Repair Kit
includes "o"rings, driveshaft, key, pump gerotor & retaining ring
110809X002 Replacement Bearing Carrier Assembly
includes bearing carrier assembly & bearing carrier gasket
Parts for use with diester or phosphate ester synthetic based lubricants
1.2 1 22749-152 "o"ring, 3/32 wide x 3.44 o.d.
1.3 1 22749-112 "o"ring, 3/32 wide x .69 o.d.
1.12 1 22749-011 "o"ring, 1/16 wide x .44 o.d.
160078-001 Oil Pump Repair Kit
includes "o"rings, driveshaft, key, pump gerotor & retaining ring
@ Indicates torque value (dry threads). Tighten multiple bolts, capscrews & hex nuts in a criss-cross or alternating pattern. Bring
each fastener to the recommended torque specification in even increments.
* Can not be used with diester or phosphate ester synthetic lubricants..
TOP
GROOVE
6
6
SECOND
GROOVE
1.2
1.3
6
THIRD
GROOVE
5
BOTTOM
4 GROOVE
1.1 7
Pip mark
or "T"
on top of ring
1.4
Maintenance Parts
* 7 1 2824PR inserts (pair), con rod bearing,(standard)
* 7 1 2824-010PR inserts (pair), con rod bearing, (.010 oversize)
1.2 1 6440SR bushing
3 1 1910-011 piston, (.010 oversize)
3 1 1910-021 piston, (.020 oversize)
1 8165 Side Sealer Ring Set, H.P. (standard)
includes piston rings, springs, compression ring & oil ring
4452-010 Piston Ring Set (.010 oversize) (light blue)
includes compression rings & oil ring
4452-020 Piston Ring Set (.020 oversize) (yellow)
includes compression rings & oil ring
1910X001 Replacement Piston Assembly, (standard)
includes high pressure piston, piston pin, retaining rings & side sealer ring set
1910X011 Replacement Piston Assembly, (.010 oversize)
includes high pressure piston, piston pin, retaining rings & ring set
1910X021 Replacement Piston Assembly, (.020 oversize)
includes high pressure piston, piston pin, retaining rings & ring set
110703X101 Replacement Connecting Rod Assembly
includes connecting rod assembly, bearing inserts & locknuts
THIRD
GROOVE
TOP
GROOVE
1.2 7
BOTTOM
1.3
6 GROOVE
4 7
2 SECOND
GROOVE
2
1.1 8
3
Maintenance Parts
* 8 1 2824PR inserts (pair), con rod bearing,(standard)
* 8 1 2824-010PR inserts (pair), con rod bearing, (.010 oversize)
1.2 1 6440SR bushing
4 1 1276-011 piston (.010 oversize)
4 1 1276-021 piston (.020 oversize)
1 6592 Side Sealer Ring Set, (standard)
includes piston rings, springs, rails & expander
4428-010 Piston Ring Set (.010 oversize) (light blue)
includes compression rings & oil ring
4428-020 Piston Ring Set (.020 oversize) (yellow)
includes compression rings & oil ring
1276X001 Replacement Piston Assembly, (standard)
includes low pressure piston, piston pin, retaining rings & side sealer ring set
1276X011 Replacement Piston Assembly, (.010 oversize)
includes low pressure piston, piston pin, retaining rings & ring set
1276X021 Replacement Piston Assembly, (.020 oversize)
includes low pressure piston, piston pin, retaining rings & ring set
110703X1 Replacement Connecting Rod Assembly
includes connecting rod assembly, bearing inserts & locknuts
@ Indicates torque value (dry threads). Tighten multiple bolts, capscrews & hex nuts in a criss-cross or alternating pattern. Bring
each fastener to the recommended torque specification in even increments.
* One pair required for each connecting rod assembly.
10
9
8
3
1
18
14 7
11
15
12
2
6
13 5
6 16
5
17
Maintenance Parts
18 1 110377E075 air filter element
1907X23P Replacement Head Assembly
includes head assembly & gaskets (cylinder to head & intercooler to head)
*High pressure compressors and DNV certified applications require 1907HPS head in lieu of 1907 head and 1909HPS cylinder in
lieu of 1909 cylinder. See page 22 for parts breakdown.
@ Indicates torque value (dry threads). Tighten multiple bolts, capscrews & hex nuts in a criss-cross or alternating pattern. Bring
each fastener to the recommended torque specification in even increments.
8
9
10 2
18
17
7
12
13
14
3 6
11 5
15
6
5
16
Maintenance Parts
18 1 110377E075 air filter element
1907X23L Replacement Head Assembly
includes head assembly, copper tube, tube fitting & gaskets
(cyl. to head & intercooler to head)
*High pressure compressors and DNV certified applications require 1907HPS head in lieu of 1907 head and 1909HPS cylinder in
lieu of 1909 cylinder. See page 24 for parts breakdown.
@ Indicates torque value (dry threads). Tighten multiple bolts, capscrews & hex nuts in a criss-cross or alternating pattern. Bring
each fastener to the recommended torque specification in even increments.
10
2
1
18
17
7
12
13
3
14
6
5
11
6 15
16
Item Part
Number Qty. Number Description
* 1 1 1907UU head assembly (see page 26 for parts breakdown)
2 1 5698 gasket, cylinder to head
3 1 1909 cylinder
4 1 1594 gasket
5 7 123115-06C lockwasher, 3/8
6 7 123478-L14 hex. screw, 3/8-16 unc x 1.25, grade 5 (@ 30 ft.-lbs.)
7 2 123478-L12 hex. screw, 3/8-16 unc x 1.00, grade 5 (@ 30 ft.-lbs.)
8 4 123478-K23 hex. screw, 5/16-18 unc x 3.50, grade 5 (@ 17 ft.-lbs.)
9 4 1936 hex. screw, 3/8-16 unc x 3.00, grade 5 (@ 30 ft.-lbs.)
10 4 1836 washer
11 1 1940 intercooler
12 2 5697 gasket, intercooler to head
13 4 123115-05C lockwasher, 5/16
14 4 124364-K02 hex. nut, 5/16 -18
15 1 110613-001 spacer
16 1 6292-001 intercooler clamp
17 1 110377F075 air filter
or
17 1 110377H075 hooded air filter
or
17 1 110377S075 hooded air filter/silencer
Maintenance Parts
18 1 110377E075 air filter element
1907X23S Replacement Head Assembly
includes head assembly, copper tube & fittings, & gaskets
(intercooler to head & cyl. to head)
*High pressure compressors and DNV certified applications require 1907HPS head in lieu of 1907 head and 1909HPS cylinder in
lieu of 1909 cylinder. See page 26 for parts breakdown.
@ Indicates torque value (dry threads). Tighten multiple bolts, capscrews & hex nuts in a criss-cross or alternating pattern. Bring
each fastener to the recommended torque specification in even increments.
3 5
6.2 4
5
4
3
6.4 3
4
3
6.3
6
2
6.1
2.1
9
7 9
9
2.3
2.4
2.2
Maintenance Parts
4610X Replacement Suction Valve Assembly
includes suction valve assembly & gasket
1553X1 Replacement Discharge Valve Assembly
includes discharge valve assembly & gasket
*High pressure compressors and DNV certified applications require 1907HPS head in lieu of 1907 head.
@ Indicates torque value (dry threads). Tighten multiple bolts, capscrews & hex nuts in a criss-cross or alternating pattern. Bring
each fastener to the recommended torque specification in even increments.
8.4
10
8.5
8.3 5
10
6 10
8.2
7
9.2
5
5
6 6 6
4 9.4
9.3
5
3 2
9.1 9
2.1 13 13 13
2.3 11
2.4
2.2
13
12
Maintenance Parts
4610X Replacement Suction Valve Assembly
includes suction valve assembly & valve gasket
1553X1 Replacement Discharge Valve Assembly
includes discharge valve assembly & valve gasket
7483X Replacement Unloader Assembly
includes unloader assembly, unloader piston assembly, valve gasket & pipe plug
*High pressure compressors and DNV certified applications require 1907HPS head in lieu of 1907 head.
@ Indicates torque value (dry threads). Tighten multiple bolts, capscrews & hex nuts in a criss-cross or alternating pattern. Bring
each fastener to the recommended torque specification in even increments.
8.4
10
8.5
8.1
8.3 11.4
5
6 11.5
8.2 11.3
9.2 11.1
7
6
9.4 7
4
5 4
6 11.2
9.3
3
9.1
12 10
5
14
2.1 5
3 2
2.3 6
2.4
14
2.2
14
14
1
13
Maintenance Parts
4610X Replacement Suction Valve Assembly
includes suction valve assembly & valve gasket
1553X1 Replacement Discharge Valve Assembly
includes discharge valve assembly & valve gasket
7483X Replacement Unloader Assembly
includes unloader assembly, unloader piston assembly, valve gasket & pipe plug
8272X Replacement Unloader Assembly
includes unloader piston assembly, unloader assembly, & valve gasket
* See page 31 for optional pilot valves that must be used with respective pressure ranges.
4 2
3
1.5 1.1 5
1.3
1.4
1.2
3/8 o.d. tube
from receiver
Maintenance Parts
113225 113225 Hydraulic Unloader Repair Kit
includes diaphragm, stem assembly, inlet filter & fitting assembly,
spring (0-200 p.s.i.) and spring (201-500 p.s.i. red color code)
Parts for use with diester or phosphate ester synthetic based lubricants
1 1 110827-003 hydraulic unloader assembly (standard, 0-200 p.s.i.)
1 1 110827-004 hydraulic unloader assembly (high pressure, 201-500 p.s.i.)
* See page 31 for optional pilot valves that must be used with respective pressure ranges.
4 3
1.10
* See page 31 for optional pilot valves that must be used with respective pressure ranges.
2
4 3
1.2
1.5 1.9
1.10
1.4
3/8 o.d. tube
from receiver
1.3
air
from Pilot Valve Repair Kit 110832-051
receiver Can be used to repair 110832, 111422 & 111423 series pilot
valves. Customer must specify which spring when ordering
3
pilot valve repair kit.
2 4
Item Part
toggle lever # Qty. Number Description
unload adjustment 1 2 screen
5
2 1 filter
air in from hydraulic 3 1 "o"ring
unloader 4 1 110832-052 replacement spring, pilot
valve, 30-70 p.s.i. (red)
air out to head 1 110832-053 replacement spring, pilot
unloaders valve, 71-150 p.s.i. (yellow)
1 110832-054 replacement spring, pilot
111422 series pilot valve (control version LS) valve, 151-400 p.s.i. (green)
1 110832-055 replacement spring, pilot
valve, 401-500 p.s.i. (black)
1
check 5 1 6196-003 disc
ball differential adjustment
Description Service
The Quincy suction valve unloader assembly con- Periodically check the filter & screens in the inlet of
sists of unloading arrangements on the suction valves, the pilot valve to make sure they are free of obstruc-
having a plunger to contact the suction valve disc tions. If they become clogged, remove and clean or
and an unloader pilot valve (part no.s 110832-***, replace. Inspect the "o"ring located in the opposite
and 111422-*** & 111423-***) to automatically regu- end of the pilot valve body for wear or damage;
late the passing of receiver pressure to the unload- replace if necessary.
ing arrangement.
Adjustment
Application The unloading pressure is adjustable and is regu-
Suction valve unloader assemblies are recommended lated by turning the hex nut (marked "unload adj."
for use on Quincy compressors where the compres- in cross sectional illustrations of pilot valves). Turn
sor is to run continuously and a constant pressure is the hex nut clockwise to increase and counterclock-
to be maintained. The purpose is to automatically wise to decrease the unloading pressure.
unseat the suction valve of the compressor when the
air supply is greater than the demand. The differential (difference between unloading
and loading pressure) is set by turning the hex nut
Operation (marked "differential adj." in the cross sectional
Unloading occurs when receiver pressure is suffi- illustrations of the pilot valves). Increase the differ-
cient to overcome pilot valve spring pressure. The ential pressure by turning the hex nut clockwise -
check ball is then unseated, allowing receiver pres- decrease by turning counterclockwise. Tighten the
sure to pass to the unloading arrangements. The locknuts after adjustment.
compressor will run unloaded until the receiver
pressure drops to a predetermined level. At this CHECK VAL
VALVE ASSEMBLIES
ALVE
time, the action of the ball is reversed, shutting off
receiver pressure to the unloader arrangement and
venting the unloader to atmosphere. This allows the
compressor to load. The drive, either electric motor 1
or combustion engine, runs continuously and must
be started and stopped manually.
Item Part
# Qty. Number Description
DECALS
3
1
2 H.P
1 110258B057 drive belt
1 3597-78 motor pulley
n/a motor pulley bushing
1 110945K002 belt guard assembly
2 H.P
2 110258B057 drive belt
2 3597-78 motor pulley
n/a motor pulley bushing
2 110945K002 belt guard assembly
* 113281 top plate is used for all QR 310 base mounted electric motor driven units.
** 2298-175 pressure switch is used on standard QR 310 base mounted electric motor driven units.
! Pre-formed discharge tubes are available. Contact factory with model & tank size information.
2 H.P
1 110258B057 drive belt
1 3597-78 motor pulley
n/a motor pulley bushing
1 110945K002 belt guard assembly
! Pre-formed discharge tubes are available. Contact factory with model & tank size information.
Quincy
Compressor
TM
True Blue Reliability