Removing and Installing Moulded Headliner: Special Tools and Workshop Equipment Required

Removing and installing moulded headliner Page 1 of 13
Removing and installing moulded headliner
Special tools and workshop equipment required

Removal lever -80-200-
Front-end hook -3370-
Removal wedge -3409-
Removing
Remove driver's seat: Audi A3 Chapter, Audi S3 Chapter.
Remove A-pillar trim (top right and left) Chapter.
Remove C-pillar trim Chapter.
Remove D-pillar trim Chapter.
vw-wi://rl/A.en-GB.A00.5036.29.wi::39084673.xml?xsl=3 05-04-2011
Unscrew bolt -2- and detach sun visor (centre) -

1-.
Disengage sun visor -1- in centre of vehicle

from centre bracket for sun visor.
Prise off trim cap -3-.
Remove bolt -2-.

Swivel down sun visor retainer and detach sun
visor.
If fitted, unplug connector for make-up mirror

lighting.
Unclip cover from centre bracket for sun visor -

arrows 1-.
Pull out centre bracket for sun visor -arrow 2-.
If vehicle is fitted with light for make-up mirror,

use flat screwdriver to carefully prise out light
for make-up mirror at recess -arrow-.
Unplug electrical connector.
Use front-end hook -3370- to carefully detach

cover panel for reading light.
If applicable, unplug electrical connector -1- for

hands-free microphone.
Remove bolts -arrows-.
Swivel down interior light/reading light (front)

and remove from opening in moulded
headliner.
Unplug electrical connectors.
If fitted, release retaining clips -arrows- and

take interior monitoring sensor -G273--item 1-
out of interior light/reading light.
Note
Ignore -item 2-.
If fitted, unplug electrical connector -1- at

internal microphone for BOSE sound system -
2-.
Use front-end hook -3370- to open small cover

flaps -1- on roof grab handle.
Remove bolts -2- and -3-.

Detach roof grab handle.
Use front-end hook -3370- to carefully remove

interior light/ reading light (rear) from opening in
moulded headliner.
Unplug electrical connector.
Adjust front passenger's seat as follows:
Move seat as far forwards as possible.

Bring backrest into reclining position.
Remove luggage compartment floor trim.
On vehicles with four-wheel drive remove foam

insert (left-side) -arrow- from luggage
compartment.
Remove bolts -arrows-.

Detach fastening rings (left-side).
Note
In illustration shown for vehicles with four-wheel
drive.
Detach seal for rear lid from body.
Mask panel edges at points marked with -

arrows-.
Vehicles with sliding sunroof:

Clean removal lever -80-200- to avoid soiling
moulded headliner.
Front sunroof opening: Slide removal lever -80-
200- along between retainer frame -1- for
sunroof opening and moulded headliner -2-

until it makes contact with one of the 15
retaining clips -3-.
Use removal lever -80-200- to release retaining
clips one after the other as shown in illustration
(-arrow-).
Rear glass roof opening: Close sliding cover

for glass roof opening.
Slide removal lever -80-200- along between
retainer frame -2- for glass roof opening and
moulded headliner -1- until it makes contact
with one of the 15 retaining clips.
Use removal lever -80-200- to release retaining
clips -3- one after the other as shown in
illustration.
All models:
Note
Take care not to kink moulded headliner, as it
would then need to be renewed.
A second mechanic is required to unfasten the
last connections and take out the moulded
headliner.
If fitted, unscrew bolt -arrow- in roof opening

for interior light/reading light (front).
Release fasteners at retaining clip (rear) -

arrows-.
Detach moulded headliner from rubber lip of

door seal -arrow 1-, starting at C-pillar.
Carefully lift moulded headliner over edge of B-
pillar trim (top) -arrow 2-.
If fitted, lower moulded headliner until retaining

clip -2- for electrical wire -1- of interior
light/reading light (rear) can be unfastened.
Lower moulded headliner at left side of vehicle

-arrow 1-.
Take moulded headliner out of vehicle via rear
lid opening -arrow 2-.
Installing
Note
Locking fluid residue must always be removed
from the threaded holes of the roof grab handle
and the sun visors after the roof grab handle
and sun visors have been dismantled.
Otherwise, new bolts could seize when
screwed in and shear off when they are
removed.
You can use a thread tap to clean the threaded
holes.
Renew self-locking bolts.
Fit retainer frame for rear glass roof opening in

the roof opening.
Position moulded headliner at B-pillar trim (top
right).
Carefully lift moulded headliner over B-pillar
trim (left-side)
Align moulded headliner in central position.
Press retainer frame for rear glass roof
opening firmly onto moulded headliner.
Press retainer frame for front roof opening
firmly onto moulded headliner.
Use removal wedge -3409- to pull rubber lip of
door seal over edge of moulded headliner at all
door openings.
Further installation is carried out in the reverse

order, note the following:
Install D-pillar trim Chapter.
Install C-pillar trim Chapter.

Install A-pillar trim (top right and left)
Chapter.
Install driver's seat: Audi A3 Chapter, Audi
S3 Chapter.
Tightening torques
Component Nm
Roof grab handle to body 4 Note
Sun visor (centre) to body 2
Sun visor to body 4 Note
1) Renew bolts

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Removing and installing moulded headliner Page 1 of 13

Removing and installing moulded headliner

Special tools and workshop equipment required

Unscrew bolt -2- and detach sun visor (centre) -

Disengage sun visor -1- in centre of vehicle

Remove bolt -2-.

If fitted, unplug connector for make-up mirror

Unclip cover from centre bracket for sun visor -

Pull out centre bracket for sun visor -arrow 2-.

If vehicle is fitted with light for make-up mirror,

Use front-end hook -3370- to carefully detach

If applicable, unplug electrical connector -1- for

Remove bolts -arrows-.

Swivel down interior light/reading light (front)

If fitted, release retaining clips -arrows- and

If fitted, unplug electrical connector -1- at

Use front-end hook -3370- to open small cover

Remove bolts -2- and -3-.

Use front-end hook -3370- to carefully remove

Move seat as far forwards as possible.

Remove luggage compartment floor trim.

On vehicles with four-wheel drive remove foam

Remove bolts -arrows-.

Detach seal for rear lid from body.

Mask panel edges at points marked with -

Vehicles with sliding sunroof:

sunroof opening and moulded headliner -2-

Rear glass roof opening: Close sliding cover

If fitted, unscrew bolt -arrow- in roof opening

Release fasteners at retaining clip (rear) -

Detach moulded headliner from rubber lip of

If fitted, lower moulded headliner until retaining

Lower moulded headliner at left side of vehicle

Fit retainer frame for rear glass roof opening in

Further installation is carried out in the reverse

Install C-pillar trim Chapter.

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