DD 247
DD 247
DD 247
NZ AU GB IE US CA
Fisher & Paykel Appliances Ltd Fisher & Paykel Customer Services Pty Ltd Fisher & Paykel Appliances Ltd
PO Box 58-732, Botany PO Box 798, Cleveland, QLD 4163 Singapore
78 Springs Rd, East Tamaki A.C.N. 003 3335 171 150 Ubi Avenue 4
Manukau 2163 19 Enterprise Street Cleveland, QLD 4163 Sunlight building #02-00
New Zealand Australia Singapore 408825
tel: (09) 2730660 tel: (07) 3826 9100 tel: 6547 0100
fax: (09) 2730580 fax: (07) 3826 9164 service tel: 6741 0777
email: [email protected] email: [email protected] fax: 6547 0123
Fisher & Paykel Appliances Ltd U.K Fisher & Paykel Appliances Fisher & Paykel Appliances Inc.
Maidstone Road Unit D2 5900 Skylab Rd,
Kingston North Dublin Corporate Park Huntington Beach
Milton Keynes Swords California, CA92647
Buckinghamshire Co Dublin USA
England, MK10 0BD Ireland
tel: 888 936 7872
tel: 0845 066 2200 tel: 1800 625 174 email: [email protected]
fax: 0845 331 2360 fax: 1800 635 012
email: [email protected] email: [email protected]
3 TECHNICAL OVERVIEW 14
3.1 Chassis 14
3.2 Drawer Fronts 14
3.3 Electronics 14
3.4 Motor 16
3.5 Lid System 18
3.6 Tub 18
3.7 Filling 18
3.8 Heating 20
3.9 Motor and Heater Plate Locknuts 21
3.10 Drain Cycle 21
3.11 Filter Plate 22
3.12 Drying Cycle 23
3.13 Water Softener (if fitted) 24
5 DIAGNOSTICS 30
5.1 DishDrawer Diagnostics 30
5.2 DishDrawer Diagnostics Wireless Badge Models 34
9 SERVICE PROCEDURES 57
9.1 Component Testing 57
9.2 Drawer Front 58
9.3 Handle and LCD Display 58
9.4 Toe Kick Removal 59
9.5 Lower Tub Cowling 59
9.6 Tub Removal 59
9.7 Drying Duct - Top Tub Only 60
9.8 Drying Fan and Flap Valve 60
9.9 Detergent Dispenser 61
9.10 Electronic Controller 61
9.11 Filter Plate 62
9.12 Motor Rotor 62
9.13 Water Softener (if fitted) 63
9.14 Strainer (if fitted) 63
9.15 Wiring Cover 64
9.16 Tub Disconnection 64
9.17 Hall Sensor 65
9.18 Heater Plate and Motor Assembly 65
9.19 Lid 66
9.20 Yoke 68
9.21 Lid Actuator 68
9.22 Slide Rail Replacement. 69
9.23 Mains Filter Cover and PCB Mains Filter 69
9.24 Water Inlet Valve 70
9.25 Fill Hose, Drain Hose, Wiring Harness Replacement 70
9.26 Link Support Wire Position 70
9.27 Front Chassis Trim Replacement 71
9.28 Single Integrated Vent Duct Removal 71
9.29 Internal Duct and Elbow Removal 72
9.30 Wireless Receiver & Badge Remote 73
10 NOTES 76
D
Ensure the work area is in a tidy and orderly condition at all times so as not to cause a hazard
D
while service work is being completed. Always clean and tidy the DishDrawer and work area
after service is completed.
1.1.9 Diagnostics
While in diagnostics some safety devices are bypassed. Ensure you do not run components
D unattended. They may overheat, flood, burn out or cause water damage.
Product Dimensions
Standard Product Product Size Product Size Minimum Cavity Minimum Cavity
(mm) (inches) Size (mm) Size (inches)
Height (Double) 820 -880mm 34 5/8 820mm 32 5/16
Height Single 410mm 16 1/8 412mm 16 1/4
Width 599mm 23 9/16 600mm 23 5/8
Depth (classic) 582mm 22 15/16 560mm 22 1/16
Depth (FD & IN) 571mm 22 1/2 560mm 22 1/16
Tall Tub Product Product Size Product Size Minimum Cavity Minimum Cavity
(mm) (inches) Size (mm) Size (inches)
Height (Double) 864-924mm 34-36 3/8 864mm 34
Height Single 454mm 17 7/8 456mm 18
( classic)
Height Single 454-478mm 177/8 - 1813/16 480mm 18 7/8
(FD & IN)
Width 599mm 23 9/16 600mm 23 5/8
Depth (Classic 582mm 22 15/16 560mm 22 1/16
Depth (FD & IN) 571mm 22 1/2 560mm 22 1/16
NOTE: For more detailed installation measurements refer to the installation guides on CBW.
www.cbw.fp.co.nz
Electrical Specifications
Component Specifications
Component Specification
Controller NZ, AU, GB, EU, DK 230V
US, CA, TW 120V
Water Inlet Valve all markets 24V DC
65+/- 10 Ohms per coil
2.5litres/min (0.65 US gal/min)
Dispenser Coils all markets 24V DC per coil
65+/- 10 Ohms per coil
Rinse Aid Tank all markets 50mls (approx. 25 washes)
3.05 cubic inches
PCB Mains Filter NZ, AU, GB, EU, DK 230V AC
(2 Types - Single / Double) US, CA, TW 110V AC
Motor 80V DC 3 Phase Brushless
Drain Speed Pump out rate 5 litres / min. 5000 RPM
Wash Speed 2200 - 2800 RPM
Stator 8.0 Ohms (per winding), 16 ohms phase to
phase from the controller connector
Heater plate 230V NZ, AU, GB, EU, DK 230V AC
Wattage 1045W
Water Heater Track 50 Ohms +/- 4 Ohms
Power Supply Resistor 98 Ohms +/- 7 Ohms
Temperature Sensor Located on the heater plate 12000 Ohms @ 20 oC
8300 Ohms @ 30 oC
3000 Ohms @ 60 oC
Heater Plate 110V US, CA, TW 120V AC
Wattage 650W
Water Heater Track 24 Ohms +/- 3 Ohms
Power Supply Resistor 24 Ohms +/- 3 Ohms
Temperature Sensor Located on the heater plate 12000 Ohms @ 68 oF
8300 Ohms @ 86 oF
3000 Ohms @ 140 oF
Fusible link Located on the heater plate 268 302 oC (514 576 oF)
Water Inlet hose Pressure Rating 1MPa (145psi)
Length from chassis edge 1650mm (64 ) left hand side
(viewed from the front) 1250mm (49) Right hand side
Water Pressure Non water softener models 1MPa (145 psi) max,
0.03 MPa (4.3psi) min
Water softener models 1MPa (145psi) max,
0.1MPa (14.5psi) min
Drain Hose 2000 mm (78 )from left hand side
1800mm (70 ) from right hand side.
Power Cord NZ, AU, GB, EU, DK 1650mm
length from chassis exit when
product viewed from the front
US, CA, TW 29 LH side, 27 RH side
Component Specification
Drying Fan 24V brushless DC motor
0.27A
only replace if open or short circuit
Diverter valve water softener 24V DC Coil
65 +/- 10 Ohms Coil
Brine pump assembly 24V DC Coil
65 +/- 10 Ohms Coil
Water softener 500 grams Salt Capacity
approx. 14 regenerations
290+/- 10ml Resin
Lid actuator 24V DC
Only replace if open or short circuit.
Hall sensor 5 V DC
LCD 5 volt rail between pins 2&5 LCD has a back light
Performance
NZ/AU
GB, EU
US, CA, TW
DD60Profiles
Wash Australia/New
(Non Vented)Zealand Wash Profiles
Wash Profile 524012 EE DD NZ 1-0-010
NZ, AU
Incoming @ 20C
Wash Cycle D F Wash D F Post D F Post D F Final Rinse D Dry Time Total Fan run
Rinse 1 Rinse 2 (min) Water on (min)
Heavy Time (min) 1 1 46 2 1 10 2 1 10 2 1 15 2 30 124 10.4 120
@2800rpm Temp (C) 70C 65C
Fill (L) 2.7 2.5 2.5 2.7
Heavy Eco Time (min) 1 1 41 2 1 6 2 1 6 2 1 24 2 30 120 10.6 120
@2500-2600rpm Temp (C) 65C 55C
Fill (L) 2.7 2.7 2.5 2.7
Normal Time (min) 1 1 55 2 1 10 2 1 33 2 20 128 7.6 120
@2400-2600rpm Temp (C) 60C 60C
Fill (L) 2.3 2.8 2.5
Normal Eco Time (min) 1 40 2 1 10 2 1 35 2 55 149 6.6 30
@2200rpm Temp (C) 39C 40C
Fill (L) 2.3 2.1 2.2
Delicate Time (min) 1 1 26 2 1 4 2 1 4 2 1 15 2 30 92 10 120
@2300rpm Temp (C) 50C 60C
Fill (L) 2.5 2.5 2.5 2.5
Delicate Eco Time (min) 1 1 21 2 1 3 2 1 3 2 1 10 2 30 80 10 120
@2300rpm Temp (C) 45C 50C
Fill (L) 2.5 2.5 2.5 2.5
Fast Time (min) 1 1 22 2 1 2 2 1 10 2 5 49 7.5 120
@2500rpm Temp (C) 55C 55C
Fill (L) 2.5 2.5 2.5
Fast Eco Time (min) 1 1 12 2 1 2 2 1 7 2 2 33 7.5 30
@2700rpm Temp (C) 45C 45C
Fill (L) 2.5 2.5 2.5
Rinse Time (min) 1 1 7 2 11 2.5
@2300rpm Temp (C)
Fill (L) 2.5
DD60 Europe/Great Britain Wash Profiles
Wash Profile
Nov 11 525014 EE DD EU 3_0_010
GB, EU
Incoming Water 15C
Wash Cycle D F Prewash D F Main Wash D F Post D F Post D F Final Rinse D Dry Time Fills (L) Fan run
Rinse 1 Rinse 2 (min) on (min)
Heavy Time (min) 1 1 57 2 1 4 2 1 4 2 1 18 2 30 126 12.8 120
2800rpm Temp (C) 70C 65C
Fill (L) 3.2 3.2 3.2 3.2
Heavy Eco Time (min) 1 1 41 524012
2 1 EE DD
4 NZ 1_0_010
2 1 4 2 1 14 2 45 121 10.7 120
2800rpm Temp (C) 60C 55C
Fill (L) 3.2 2.5 2.5 2.5
Normal Time (min) 1 1 32 2 1 3 2 1 3 2 1 19 2 25 95 12.8 120
2650rpm Temp (C) 65C 65C
Fill (L) 3.2 3.2 3.2 3.2
Normal Eco Time (min) 1 1 12 43 2 1 30 2 1 24 2 40 159 8* 30
2400rpm Temp (C) 42C 50C 60C
Fill (L) 2.5 Fill valve 12s* 2.5 2.5
Delicate Time (min) 1 1 26 2 1 4 2 1 4 2 1 15 2 30 92 10 120
2300rpm Temp (C) 50C 60C
Fill (L) 2.5 2.5 2.5 2.5
Delicate Eco Time (min) 1 1 24 2 1 7 2 1 3 2 1 10 2 30 87 10 120
2300rpm Temp (C) 45C 50C
Fill (L) 2.5 2.5 2.5 2.5
Fast Time (min) 1 1 26 2 1 2 2 1 10 2 5 53 7.5 120
2500rpm Temp (C) 55C 50C
Fill (L) 2.5 2.5 2.5
Fast Eco Time (min) 1 1 16 2 1 2 2 1 10 2 1 39 7.5 30
2500rpm Temp (C) 45C 45C
Fill (L) 2.5 2.5 2.5
Rinse Time (min) 1 1 7 2 11 3.2
2300rpm Temp (C)
Fill (L) 3.2
DD24 United States/Canada Wash Profiles
Wash Profile 524013 EE DD US 2_0_010
US, CA
* The fill valve open for 12seconds uses approx. 400ml of water.
Incoming @ 120F (49C)
The water use is labelled at 8L.
Wash Cycle D F Main Wash D F Post Rinse 1 D F Post D F Post D F Final Rinse D Dry Time Water Fan Run
Nov '11 Rinse 2 Rinse 3 (min) (L) on
Heavy Time (min) 1 1 36 2 1 21 2 1 3 2 1 3 2 1 20 2 28 127 13.9 120
@2800rpm Temp 65C/149F 70C/158 F
Fill (L) 3.2 3.2 2.5 2.5 2.5
Heavy Eco Time (min) 1 1 31 2 1 14 2 1 3 2 1 3 2 1 15 2 25 107 12.5 120
@2800rpm Temp 65C/149F 65C/149F
Fill (L) 2.5 2.5 2.5 2.5 2.5
Normal Time (min) 1 1 20 2 1 40 2 1 10 2 1 20 2 25 128 12 120
@2800rpm Temp 50C/122F 55C /131F 55C/131F
Fill (L) 3.0 3.0 3.0 3.0
Normal Eco Time (min) 1 1 38 2 1 10 2 524014 EE DD EU 3_0_010 1 20 2 22 100 7.6 30
@2400rpm Temp 48C/118F 52C/125F
Fill (L) 2.6 2.5 2.5
Delicate Time (min) 1 1 21 2 1 5 2 1 3 2 1 15 2 25 82 10 120
@2300rpm Temp 50C/122F 55C/131F
Fill (L) 2.5 2.5 2.5 2.5
Delicate Eco Time (min) 1 1 19 2 1 5 2 1 3 2 1 12 2 16 68 10 120
@2300rpm Temp 45C/113F 50C/122F
Fill (L) 2.5 2.5 2.5 2.5
Fast Time (min) 1 1 26 2 1 2 2 1 10 2 5 53 7.5 120
@2500rpm Temp 55C/131F 50C/122F
Fill (L) 2.5 2.5 2.5
Fast Eco Time (min) 1 1 11 2 1 3 2 1 9 2 2 35 7.5 30
@2500rpm Temp 45C/113F 45C/113F
Fill (L) 2.5 2.5 2.5
Rinse Time (min) 1 1 7 2 11 2.5
@2300rpm Temp
Fill (L) 2.5
Nov '11
Incoming @ 20C
Wash Cycle D F Wash D F Post D F Post D F Final Rinse D P D Dry Time Total Fan run
Rinse 1 Rinse 2 (min) Water on (min)
Heavy Time (min) 1 1 46 2 1 10 2 1 10 2 1 15 2 35 1 40 170 10.4 120
@2800rpm Temp (C) 70C 57C
Fill (L) 2.7 2.5 2.5 2.7
Heavy Eco Time (min) 1 1 41 2 1 6 2 1 6 2 1 24 2 35 1 40 166 10.6 120
@2500-2600rpm Temp (C) 65C 55C
Fill (L) 2.7 2.7 2.5 2.7
Normal Time (min) 1 1 55 2 1 10 2 1 33 2 35 1 30 174 7.6 120
@2400-2600rpm Temp (C) 60C 57C
Fill (L) 2.3 2.8 2.5
Normal Eco Time (min) 1 40 2 1 10 2 1 35 2 24 1 70 189 6.6 30
@2200rpm Temp (C) 39C 40C
Fill (L) 2.3 2.1 2.2
Delicate Time (min) 1 1 26 2 1 4 2 1 4 2 1 15 2 35 1 30 128 10 120
@2300rpm Temp (C) 50C 57C
Fill (L) 2.5 2.5 2.5 2.5
Delicate Eco Time (min) 1 1 21 2 1 3 2 1 3 2 1 10 2 30 1 30 111 10 120
@2300rpm Temp (C) 45C 50C
Fill (L) 2.5 2.5 2.5 2.5
Fast Time (min) 1 1 22 2 1 2 2 1 10 2 35 1 3 83 7.5 120
@2500rpm Temp (C) 55C 55C
Fill (L) 2.5 2.5 2.5
Fast Eco Time (min) 1 1 12 2 1 2 2 1 7 2 25 1 3 60 7.5 120
@2700rpm Temp (C) 45C 45C
Fill (L) 2.5 2.5 2.5
Rinse Time (min) 1 1 7 2 11 2.5
@2300rpm Temp (C)
Fill (L) 2.5
Nov '11
Incoming @ 49C
Wash Cycle D F Main Wash D F Post Rinse D F Post D F Post D F Final Rinse D P D Dry Time Water Fan
1 Rinse 2 Rinse 3 (min) (L) Run on
Heavy Time (min) 1 1 36 2 1 21 2 1 EE DD
524019 3 NZ221_0_010
1 3 (vented)
2 1 20 2 35 1 28 163 13.2 120
@2800rpm Temp 65C/149F 57C/134F
Fill (L) 2.5 3.2 2.5 2.5 2.5
Heavy Eco Time (min) 1 1 31 2 1 14 2 1 3 2 1 3 2 1 15 2 35 1 40 158 12.5 120
@2800rpm Temp 65C/149F 57C/134F
Fill (L) 2.5 2.5 2.5 2.5 2.5
Normal Time (min) 1 1 20 2 1 40 2 1 10 2 1 20 2 35 1 25 164 12 120
@2800rpm Temp 50C/122F 55C /131F 55C/131F
Fill (L) 3.0 3.0 3.0 3.0
Normal Eco Time (min) 1 1 38 2 1 10 2 1 20 2 32 1 22 133 7.6 120
@2400rpm Temp 48C/118F 52C/125F
Fill (L) 2.6 2.5 2.5
Delicate Time (min) 1 1 21 2 1 5 2 1 3 2 1 15 2 35 1 25 118 10 120
@2300rpm Temp 50C/122F 55C/131F
Fill (L) 2.5 2.5 2.5 2.5
Delicate Eco Time (min) 1 1 19 2 1 5 2 1 3 2 1 12 2 30 1 16 99 10 120
@2300rpm Temp 45C/113F 50C/122F
Fill (L) 2.5 2.5 2.5 2.5
Fast Time (min) 1 1 26 2 1 2 2 1 10 2 30 1 3 82 7.5 120
@2500rpm Temp 55C/131F 50C/122F
Fill (L) 2.5 2.5 2.5
Fast Eco Time (min) 1 1 11 2 1 3 2 1 9 2 25 1 3 62 7.5 120
@2500rpm Temp 45C/113F 45C/113F
Fill (L) 2.5 2.5 2.5
Rinse Time (min) 1 1 7 2 11 2.5
@2300rpm Temp
Fill (L) 2.5
Nov '11
3.1 Chassis
The DishDrawer chassis is one complete assembly composed of 5 steel metal components locked together by a
proprietary riveting process. The chassis exterior is made of a lacquered electro-galvanised material.
Prefinished drawer fronts are formed from steel blanks. The drawer fronts are attached to the tub by means of
formed hooks and two pins that are inserted through either side of the tub.
On the integrated model, the front panel supplied on each drawer is the mounting panel for the joinery
finished drawer front. The joinery finished drawer front is supplied by the customer.
3.3 Electronics
In the electronic controller, the functions of controlling the motor as well as controlling the user interface
console are combined into a single micro controller on the main printed circuit board.
This micro controller also controls a transformerless 85w switch mode power supply. This power supply
utilises a large dropping resistor on the heater plate in conjunction with phase control of the mains voltage in
order to produce a variable voltage supply for the motors, solenoids and drying fan. From this the controller can
supply voltages from 16V to 85V to the various components in the DishDrawer.
A separate 24volt dc power supply on the PCB mains filter board, (located within the mains filter housing in the
lower left corner of the chassis) supplies power to the electronic controller(s). A switch mode power
supply on the electronic controller converts this to 5V which powers the microcontroller and LEDs.
An isolation relay is mounted on the PCB mains filter and will disconnect power to major components when
signalled to by the controller under certain fault conditions. Once the fault has been cleared, it will require the
power to be disconnected from the product for the isolation relay to reset.
NOTE: - With power supplies of this nature, all components, regardless of supply voltage, should be treated as live
to earth. i.e. at supply voltage.
The user interface comprises a printed circuit board for front controls and a touch switch panel for internal
controls.
The element is switched by one single pole relay. Overheat protection is provided by a thermal fuse in series with
the water heater track on the heater plate. In an over-heat situation, this gravity fuse drops off and disconnects
the water heater element from the supply voltage.
A non-serviceable fuse is mounted within the controller to provide additional safety protection.
The tub home sensor determines when the tub is closed. The tub home sensor consists of an infrared transmitter
and receiver mounted on the right side of electronic controller. When the tub is fully closed, infrared light is
transmitted from the sender through a light pipe on the side of the tub, through a prism mounted in the chassis
trim, then back through the other light pipe to the receiver. If the tub is not fully closed, the circuit is not
complete and the appliance will not operate.
15 For detailed information on the features of your dishwasher, see your User guide.
Before using your dishwasher, make sure you read the full User guide, with special attention to the Safety and warnings section.
For contact information or if you require service, assistance or replacement parts, see the end of this document or your Service & warranty booklet.
Your model
Selecting a washNote:
3.3.2 Touch Switches program
each drawer in
Two touch
DD60DI7 double
switches are used on models has its own
the secondary control panel. The one on the left is used to selectDD90STI2
DD60S(T)I7 the required
DD24D(H)(T)I7 Wash controls
programand can run to turn the ECO
indicators
wash cycle and the one on the right is used DD24S(H)(T)I7
option on or off( not on US & AA integrated models).
DD36STI2
Theseindependently
showshorter
(ECO times are not necessarily of thenon-ECO
which program
than is selected.
times, but will use less energy.) They are capacitive touch
switches and are suppliedother
withdrawer.
an analogue signal from the controller that will change in the presence of an
earthed mass (i.e. customers
ooklet. finger). Eco on the integrated wireless remote model is used for the START button.
Wash
program STANDARD PROGRAMS - designed to clean and dry your dishes
3.3.3 Wireless Remote
selector ( some integrated
HEAVY NORMALmodels only)FAST DELICATE RINSE
ECO indicator
Your remote control
Press
Some to markets have an integrated
Heavily soiled product
Dishesavailable
with with a wireless
Lightly soiled badge
Lightlycontrol
soiled instead
Prevents The
of a door 1indicator
badge,
Doubles remote shown
will 2
this
scroll Important! pots, pans and glow red when an
ensuresthe
through
a seamless clean finish for the integrated door panel.
normal dishes. and heat odors
Eco program has
To prevent unauthorized
dishes.use, keep the remote Mountingand
control out of reach of children. sensitive
soils for yoursoils
wash optimum remote
crockery. drying on been selected.
programs.
Signal indicator Battery low indicator
performance. dishes. If you require
Your remote control enhanced
A single flash When this comes supplied with a drying, we do
indicates a flashes, the detachable mounting notredrecommend
Peel liner off, Peel black
successful clean your
ECO PROGRAMS - designed tobattery dishesto
needs energy-efficiently bracket and self selecting
press adhesive toanbracket
Eco liner off
signal to the be replaced. Use FAST ECO adhesive strip. You can
DELICATE program.
3 4
HEAVY ECO NORMAL
ECO choose to affix this
n
dishwasher. ECOa CR2032 battery,
Multiple flashes ensuring the bracket on a nearby
indicate that Heavily + symbol
soiledonly Normal soiled faces up.
Lightly soiled, Lightlysurface,
soiled, which should be
the dishwasher Double models out of direct sunlight
non-greasy 1H
everyday
(operates lower drawer) dishes for non-greasy and away from excessive
cannot read dishes. optimum dishes. and heat
Control heat and steam. Do not
the signal. The water and button(s) sensitive
apply on wallpaper.
remote control energy use.
Start/Pause Button instructions crockery.
black may be out of See section Operating
10 seconds 30 seconds
off
range. for information.
Press remote & bracket Slide off remote, then
to clean, dry surface press bracket firmly to
Operating
3.3.4 Operationinstructions
(some integrated models only) for 10 seconds surface for 30 seconds.
Wait 1 hour before
EITHER OR
1 button
by using the Discard scraps 4 by using the remote
Add detergent and check rinse
30 seconds on the drawer control panel control button
aid
remote, then Scrape large food particles off
cket firmly to (e.g. bones, fruit stones) and 1 Fill the detergent dispenser (a) with
Close the drawer.
or 30 seconds.
Start/resume wash 1 Press . Start/resume wash
our before
2
remove any foreign objects
Close the drawer. The wash will start. 2 Press . The powdered detergent and close the
wash will start.
remote.
(e.g. toothpicks, strings, paper). a dispenser door.
You can only pause the wash with the Press .
Pause wash
remote. See opposite.
Pause wash Important!
After pausing a wash, wait for 3 beeps
before opening the drawer. Forcing it detergent
open
k rinse 2 1 Pause the wash with the remote. Do not place liquid
in mid-cycle may cause damage or injury.
or tablets in
2 Open theLoad dishes
drawer, carefully
then press and c the detergent dispenser.
Cancel wash
hold until you hear a b and hold until you hear a quick
Press
r (a) with To help
quick double beep.with wash performance, double beep. If the indicator on its plug (c) glows
lose the Cancel wash
Any water in the drawerdishes
arrange will automatically
so they are Any water in the drawer willred,
bright automatically
refill the rinse aid
drain when you close it.
evenly spaced and not nesting. drain. dispenser (b) with liquid rinse aid.
To delay the start of a wash by 1 to 12
d Make
You can only set Delay startsure youdrawer
on the then refit the rinse
ablets in hours: aid plug back into its original
control panel. See opposite.
Press and hold . Count the beeps position.
as the dishwasher emits them (each
c) glows represents 1 more hour of delay) and If using a tablet, place it in the
d release the button when you have
nse aid. 3
Set Delay start reached theCheck spray
desired arm(s)
delay time.
cutlery basket (d) or at the bottom
Set Delay start of the drawer.
e rinse The indicator of the selected wash
nal Ensure there are no items
program will flash to show that Delay
blocking
start has been set. the spray arm(s) from
The wash rotating.
will start once the delay
the time is over, provided the drawer is
bottom closed.
Press and hold until you hear a quick Press and hold until you hear a quick
Cancel Delay start double beep and the indicator of the Cancel Delay start double beep.
selected wash program goes out.
continued over
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16
3.4 Motor
3.4.1 Rotor
The drain filter has a rubber over mould around the edge
to reduce soil re-depositing. Between the filter plate and
rotor an o ring is also fitted to ensure a tight fit to reduce
water leaks. These improvements will ensure a better wash
performance.
The drain filter fits tightly into the filter plate, due to the
rubber over mould around the edge.
The tub has vanes that swirl the water around and over the
filter plate. At the front of the tub, located as part of the
filter plate, is the drain filter.
The drain filter is secured into the filter plate over mould
which helps sealing.
The lid is a single piece of polymer plastic with a diaphragm/seal co-injection moulded into it. The centre of the
lid can move relative to the seal. Each side of the lid is clipped into a yoke, which is in turn connected to a worm
drive lid actuator assembly containing a small brushed DC 24 volt motor.
When the product is first plugged in and switched on at the wall, the lid motors are powered up to ensure that
the lid is fully raised.
At the beginning of the wash cycle, both lid motors are powered up to pull the lid down onto the tub flange in
approx 2 -3 seconds. The lid remains down for the duration of the wash and is only lifted when the DishDrawer
beeps to signal the end of the cycle, or if the cycle is paused to gain access to the tub.
If power to the DishDrawer fails with the lid down, the tub can still be forced open manually if access is required.
It is very difficult however to close the tub again without raising the lid. The lid actuators can be wound up
manually with the tub fully removed. Failure to raise the lid before closing the drawer can result in the lid seal
being damaged.
3.6 Tub
The tub is the main cavity where all the wash activity occurs. The tub is a polymer plastic receptacle that houses
the basket ware which includes adjustable cup racks and basket with fold down tines along with a wash pump
and spray arm at the base. The tub also has guide vanes around its walls which direct falling water from the wash
cycle in a clockwise direction around the filter plate. This clears the filter plate of food particles and washes them
into the sump where they are trapped by the drain filter or pumped out during the drain cycle.
3.7 Filling
The tub of the DishDrawer fills by a single water inlet hose. Hot water connection is recommended for USA and
Japanese products, and cold water connection recommended for the Australasian, UK and European products.
From the connection to the water supply tap in the kitchen, the inlet hose enters the cabinet of the dishwasher at
the base, onto a dual water valve.
Each tub is supplied water independently via one of the dual valve coils and a fill hose that runs through a
customised link assembly at the back of each tub and travels along the base of the tub under the wiring cover
to the front. At the front of the tub, the fill hose connects to the water softener (if fitted) then to the detergent
dispenser which directs water into the tub.
Depending on the market and cycle chosen, the product fills through the pre-rinse section of the dispenser for
the pre-rinse cycles and secondly through the main wash section for all other cycles.
In a double product the controller allows only one inlet valve to operate at a time. This has been done to reduce
EMC emissions, the top tub has priority.
The tub fills with approximately 2.5 litres (0.8 US gallons) of water, almost level with the base of the spray arm.
Once the level is reached, the wash pump (which is load sensed via the electronics) becomes primed and pumps
the water through the spray arms causing them to rotate.
The load on the wash pump is continually monitored through the electronics, and the wash level adjusted if
necessary.
If the wash pump looses prime, the electronics will top up the water level by opening the fill valve for approx 5
seconds, it will do this 3 times before carrying on regardless.
In low water pressure situations, the product will not reach a prime and may time out. In these cases the product
will show a U1 fault code to the customer. (refer section 6).
Flood Sensor
3.8 Heating
A large dropping resistor is also printed onto the heater plate which
forms part of the controllers power supply.
The heater plate is positioned beneath the filter plate. A flow through water heating system is created during the
wash cycle by water flowing through the filter plate, over the surface of the element and into the wash pump.
There are two locknuts holding the heater plate and motor housing assembly into the base of the tub, these
form a watertight seal by compressing the two seals.
When reassembling the motor, it is important that a motor shim is placed between the inner locknut and the
inner element seal.
The outer locknut has locations that hold the drain hose, fill hose and wiring loom in place.
The drain pump is a self-priming centrifugal pump that only pumps when the motor is rotating in the drain
direction (anti-clockwise). It has a five bladed impellor pushed into a spline on the lower end of the rotor shaft.
The drain pump housing, which incorporates an inlet and outlet pipe, is welded to the motor housing, hence
captivating the motor.
The inlet pipe plugs straight into the drain sump in the tub and is sealed there by a small O ring.
The outlet pipe has a non-return flap valve to prevent soiled water returning to the tub.
The drain hose is an extruded blow moulded hose that is routed over the link assembly and exits out of the base
of the product and is connected to a domestic drain.
The pump speed during the drain cycle is approx. 4200 rpm. In hardware output diagnostics test mode it is set
to the same speed to aid diagnosing drain problems.
On a double product, the drain motor on the tub which is not being used will run for a short time during the
final drain phase of a wash cycle. This is to remove any drain water that may have back flowed in to the unused
tub.
This concurrent drain will not happen if the unused tub is open. If the user presses the power button after
water has been placed in the tub, the product will initiate a power off drain and empty the tub.
The drain filter has a rubber over mould around the edge to reduce soil re-depositing. Between the filter plate
and rotor an o ring is also fitted to ensure a tight fit to reduce water leaks. These improvements will ensure a
better wash performance.
The drain filter fits tightly into the filter plate, due to the rubber over mould around the edge.
The drain filter is secured into the filter plate over mould which helps sealing.
Large soils collect in the drain filter and only smaller soil flows through its micro-mesh filter, eliminating re-
depositing of soil during the wash.
3.11.2 Removing and Cleaning the Drain Filter and Filter Plate
3.12.2 Removing and Cleaning the Drain Filter and Filter Plate
The drain filter can be emptied with the dish rack by
in place
removing basket
the cutlery and
opening
the
plastic section of the dish rack.
To remove the drain filter pull upwards to release,
clean under running water, when refitting ensure the drain
filter sits flush with the filter plate.
The filter plate is removable for cleaning by removing the dish rack and spray arm and unlocking the locknut by
turning it anti-clockwise. Turning it too far will also release the rotor and may allow it to be lifted out with the
filter plate.
Clean under running water. When refitting ensure
the 3 inner locking pins on the lock ring are securely fitted.
NOTE: The vented integrated single product does have a dwell/pause phase before commencing the fan, this is
to allow the water to condense back onto the tub.
19
3.12.1 Integrated Single Drawer Venting (some models only)
Some single integrated models (depending on market) have a vent which runs internally inside the product and
vents the air through the rear of the product via an exhaust pipe. This pipe is connected to the product at an
elbow and will vent the air out through the joinery kickstrip.
This venting allows a longer door to be fitted to the customers joinery, reducing the required panel gap at the
front of the product.
Delivering Softened Water: - Supply water arrives from the inlet valve then through an inline Strainer to remove
large deposits. The strainer is attached to the water softener by an inlet spigot.
NOTE: The strainer is
a replaceable part,
and must be replaced if
blocked.
Strainer Spigot
Strainer
In the water softener the water passes through an air break and a diverter valve. It is then either directed
through the resin to the dispenser as softened water, or directly to the dispenser, then into the tub.
The electronic controller measures the volume of water treated soft water, and adds an appropriate amount of
non-treated hard water, to deliver a mix that is at the required hardness according to a pre-determined schedule.
Water is treated according to its supply hardness. The customer is able to select one of 5 supply hardness settings
in option adjustment mode.
Regeneration:- Regeneration is triggered when the amount of water that has been treated since the last
regeneration nears the capacity of the water softener. The quantities treatable for each of the five settings
of supply hardness have been predetermined, and are stored in the electronic controller. When triggered,
immediately after filling for the main wash, the brine pump is activated and delivers a volume of salty water
into the resin, at an amount appropriate to the hardness setting. The frequency of the pump is 3 Hz, and makes
a slight rattling sound. Later in the wash cycle, the resin is flushed with supply water, and the by-products of
regeneration are delivered into the wash water, and drained with it away to waste. During the flush the fill valve
turns on and off alternately for 5 seconds for a number of times depending on the hardness setting. Normal
treatment of incoming water then resumes.
Salt:- The customer is required to fill the salt tank with dishwashing salt from time to time. Salt is used in the
water softener by mixing it with water to produce the salty water (brine) used in regeneration. When the salt
level is low, a salt level detector causes a glowing red light to appear in the salt bung, and a Salt symbol appears
in the LCD if one is fitted. When this happens, the customer should remove the salt bung, and using the salt
container provided, pour salt into the salt reservoir until salt can be seen at the opening. The Salt symbol on
the LCD will disappear and the red light will not be visible when the salt tank bung is replaced. In areas where
the supply water is moderately hard, 21 dH (degrees of hardness) or 375 parts per million, water softener setting
3) the salt reservoir will need to be filled about once a month, and in harder areas more frequently. Delivery of
treated water from one fill of the salt reservoir:
240 litres at 30 100 ppm from 375 ppm supply water (setting 3)
144 litres at 30 100 ppm from 625 ppm supply water (setting 5)
4.1 How to Change the Setup Options (Classic, Designer & Integrated models)
4.1.1 Rinse Aid, Water Supply Hardness, Auto Power , End of Cycle Beeps, Closed Drawer Option, Clean/
Dirty Dish Symbol.
To enter this setup mode, press POWER, then hold the ECO touch switch and KEYLOCK button simultaneously
for 5 seconds, ensuring that ECO is pushed first. Once the setup mode is entered a beep is emitted and the LCD
displays the letters rA on classic models only. Pushing the START/PAUSE button allows the user to scroll through
and change the following options:-
Rinse Aid Setup (rA)
Water Supply Hardness Setup (hd) only available on water softener models
Auto Power Option (AP)
End of Cycle Beeps (EC)
Closed Drawer Option (Ld).
Clean/Dirty Dish Symbol (dS)
Note: there is no dry enhancement mode.
On a Designer or Integrated DishDrawer, where there is no display, the user can still tell which option they
have chosen by using the lights showing on the integrated badge or secondary display panel as follows:-
Integrated Designer
Option Light Colour Secondary Panel Light Colour Secondary Panel
Rinse Aid Red Light above 1-5 LEDs will show set Blue light above 1-5 LEDs will show set
Setup Start /Pause level start pause level
Water Supply Green light above 1-5 LEDs Red light above 1-5 LEDs
Hardness start pause O LEDs is option off start pause O LEDs is option off
Auto Power Orange lightabove All LEDs is option on Purple light above All LEDs is option on
Option start pause + Red No LEDs is option off start pause + Red No LEDs is option off
above ECO above ECO
End of Cycle Green light above All LEDs is option on Blue light above All LEDs is option on
Beeps start pause + Red No LEDs is option off start pause + Red No LEDs is option off
above ECO above ECO
Closed Drawer Red light above start All LEDs is option on Red light above All LEDs is option on
Option pause + Red above No LEDs is option off start pause + Red No LEDs is option off
ECO above ECO
Push KEYLOCK to advance the Water Softener setting. Once the desired setting has been achieved, push
POWER to exit.
Selection of a setting affects how the electronic controller diverts supply water, how much water is treated, and
how much salt is used in regeneration, in a manner that optimises the performance of the water softener.
UK, IE, EU
Secondary
Panel
Regulates the amount Refer to the Your DishDrawer is Your DishDrawer is When this setting is on,
of rinse aid dispensed. Water softener factory-set to factory-set to beep the drawer will
Reduce this setting if section of the automatically power six times at the end automatically lock 30
there is excess foam User guide for on for 30 seconds of a wash. You can seconds after its closed.
What does
4.2.3
it do? Integrated Models
after a wash. Increase
this setting if dishes are
details. whenever you open it.
You can turn this
turn this setting off. It can then be unlocked
by pressing (unless
wet or streaky after a setting off. Keylock or Childlock is also
There are 5wash.
user options: activated). Useful in boats
To enter the option mode, check that there is no wash underway, press the power button then open the drawer. or motor homes.
Press
How the Eco
to change thebutton first
setting of anwith one
option finger, then the Keylock button with another finger, hold both until one long
beep sounds, then release the buttons.
1 CHECK & OPEN
You
Check are now
that inisthe
there no rinse aid option
wash underway, of the ,preference
press then open theoptions
drawer. menu., to scroll to the next option push the
2
button.
ENTER MENU & SCROLL TO OPTION
To enter the menu: press the selector on top first with one finger, then the button on the front with another finger, hold both
To change
until one longthe settings
beep sounds,inthen
therelease.
option use the Keylock button.
result
OnceYou theare
selected option and settings are selected, to save push the Power button.
now in the Rinse aid option of the preference options menu.
If you want to change the Rinse aid setting, go to step 3 now.
To exit thewant
If you option at anythe
to change time push
setting of the Power
another Button.
option, you will need to scroll to that option first.
To scroll to the next option: press . To know which option youre in, watch the lights above and (see table below).
When you have scrolled to the end of the sequence, it will start again with Rinse aid (after the lower tone).
GB, IE, EU On
Secondary
Example
Panel 4 indicators lit = setting is 4 Off
3 CHANGE SETTING
Press to change the setting within an option. For example, to change the Rinse aid setting from 4 (factory default) to 2,
you need to press 3 times.
4 4.2.4 Integrated with Wireless Remote Control
SAVE SETTING & QUIT MENU
Press . This will save the new setting and quit the preference options menu.
ng, There are 3 user options avialable:
ed
To enter the option mode, make sure no wash is underway and open the drawer.
For more
Press the info button first with one finger, then the button with another finger, hold both until one long beep
Forsounds,
detailed then release
information onthe
the buttons.
see your User guide
features of your dishwasher
You are now in the rinse aid option of the preference options menu.
ForTo change
warranty the rinse aid setting press thesee your
information button, which
Service and will increase
warranty or decrease the amount of LEDs on the
booklet
secondary control panel, there are 5 dispensing levels (1 LED = approx 0.5mls (1/10 teaspoon) of rinse aid, 5
If you
m LEDs = approx.
have any questions2.5mls ( teaspoon) of rinse
or comments aid. Service and warranty booklet or contact us
see your
ble
To scroll
need to
a Fisher the next
& Paykel user option
authorized
technician to service your product
press the
GB button
toll-free, 24/7 0845 066 2200 www.fisherpaykel.co.uk
You
needare now in the
replacement water
parts softener water hardness
or accessories
IE
setting of the1800
toll-free, 24/7
preference
625 174
options menu.
www.fisherpaykel.ie
There are 5 settings available, ensure you set the water softener up depending on the hardness of the incoming
water supply.
DishDrawer Settings Grains per Gallon (gpg) Parts per Million (ppm)
No LED 0-6 0-100
1 LED 6-14 100-250
2 LED 14-20 250-350
3 LED 20-26 350-450
4 LED 26-32 450-550
5 LED 32-36 550-625
To3 scroll
CHANGEto SETTING
the next user option press the button.
You are
Pressnowtoinchange
the endthe of cycle
setting beeps
within setting
an option. Forof the preference
example, options
to change the menu.
Rinse aid setting from 4 (factory default) to 2, you need
To change
to press the 3setting
times. press the button, all LEDs on = end of cycle beeps on, all LEDs off = end of cycle beeps
off.
4 SAVE SETTING & QUIT MENU
Press and hold until a beep sounds and the control panel reverts to showing the wash program currently selected.
To save or quit the menu, press and hold the button until a beeps sounds and the control panel reverts to
*This option is disabled on models without water softener. It appears in the sequence of options but cannot be adjusted.
showing the wash program currently selected.
nesting,
e cleaned * This option is disabled on models without a water softener, the option will appear in the sequence of options
For more info
but cannot be adjusted. (refer to previous page)
You can change the setting of these options to suit your preferences or circumstances. We recommend selecting the most suitable
settings before you start using your dishwasher.
Regulates the amount of rinse aid Refer to the Water softener Your dishwasher is factory-set to beep
dispensed. Reduce this setting if there is section of the User guide for six times at the end of a wash. You can
What does it do? excess foam after a wash. Increase this details. turn this setting off.
setting if dishes are wet or streaky after
a wash.
How to change the setting of an option
On
Example
4 indicators lit = setting is 4 3 indicators lit = setting is 3 Off
Downloaded from www.Manualslib.com manuals search engine
30 5 DIAGNOSTICS
DishDrawer diagnostics can only be entered in Power Off mode, i.e. when there is no display on the LCD, or the
badge LEDs are off.
Note: If the product has been powered off at the wall due to a fault code error, once power is turned back on,
wait 10 seconds before trying to enter diagnostics, as the product will be doing a self check in this time, and will
not allow diagnostics to be entered.
Diagnostics is entered by holding the KEYLOCK and START/PAUSE buttons simultaneously for 5 seconds.
Ensure that KEYLOCK is pushed first.
There are currently four levels of diagnostics. To move to the next level press POWER. To enter a level, press
START/PAUSE. Once a level has been entered, pressing POWER will exit diagnostics completely. If no level is
entered, then the display will cycle through the four levels and exit after the last.
On entering diagnostics mode, the first level is the display mode:
Press the START/PAUSE button to successively display (for 3 seconds) the following:
Current Fault
Current fault sub code
Previous Fault
Previous fault sub code
This level tests all the hardware outputs and inputs. The LCD models will display HO in the display. The flat door
models and integrated models will show the heavy, regular, fast, delicate and rinse LEDs on the secondary panel.
Press POWER to skip hardware diagnostics and advance to the next level.
Press START/PAUSE to enter hardware diagnostics.
Once hardware diagnostics has been entered, letters in the LCD display indicate the current hardware output
being tested. For integrated models, the LEDs on the touch switch panel indicate the hardware output being
tested, using binary encoding, as shown in the table on the following page.
Hardware Output mode will monitor the power supply current when any (and only) one of the fill valve,
detergent diverter, water softener, wash/drain motor, drying fan is being operated, so do not run combinations of
outputs.
If the current is too high or too low, a fault with a component is present, and the controller will beep with a long
low tone repeated every second.
Different combinations of outputs can be switched on or off together, but the controller will prevent higher
current drawing components such as the wash pump and the lid motors being turned on together.
Press KEYLOCK to turn the currently displayed output on or off. If the green LED on integrated or blue LED on
designer above start/pause button is displayed, then that output has been switched on, and if it is not displayed
then that output is off.
Press POWER to exit at any time (all outputs will be switched off on exit).
The LCD display and touch switch panel LEDs are illuminated to correspond to a particular hardware device. The
following table details the display order of the test.
(C3 is used in the factory to empty the water softener before the product is packed.)
WARNING: Take care when running individual components not to overload them. It is advisable to place some
water in the tub before turning the element on.
Tub Home Sensor Test: At any time during HO test mode the Keylock symbol on the LCD display (Keylock LED on
integrated badge) indicates the tub position. On = closed, off = open.
Flat door and Integrated models will show the heavy, normal, delicate and rinse LEDs.
Press POWER to skip Fast Test Cycle and advance to the next level.
Once the fast test cycle is selected, the DishDrawer goes into standby mode and 8 minutes will be showing on
the display. The test cycle is started by pressing START/PAUSE, and the following components are run during
the 8 minute cycle that follows: - Lid motors, fill valve, detergent diverter, wash motor, element, drain motor,
drying fan.
In this level the DishDrawer can be run continuously in any wash cycle. Once the cycle has finished, the
DishDrawer automatically restarts the same wash cycle.
Press POWER to skip continuous cycle. As this is the last level, doing this will exit diagnostics.
Press START/PAUSE to enter continuous cycle.
Once selected, the backlight turns on and off at a 2 second rate to indicate the DishDrawer is in continuous
cycle and the cycle starts straight away (for integrated models the LED above the start/pause button will be
orange instead of green to indicate the DishDrawer is running in continuous cycle). It will run the last cycle
that had been selected prior to going into diagnostics mode.
If it is wished to run a different cycle, it will be necessary to exit diagnostics, turn the DishDrawer on as normal,
and select the cycle required. Then turn the DishDrawer off again, re-enter diagnostics and restart the
continuous cycle mode as above.
NOTE: Pressing KEYLOCK before starting will make the product cycle through all wash cycles.
Once in keylock mode, press and hold START/PAUSE for 8 seconds to enter temperature display mode. The
display now alternates between a oC symbol and the water temperature. Pressing the START/PAUSE button
again changes the display to alternate between an oE symbol and the power supply rail voltage of the controller.
With the DishDrawer powered up and turned on, the show off mode is entered by pressing and holding the
ECO and POWER buttons simultaneously for 5 seconds. Ensure that ECO is pressed first.
The DishDrawer is now in the show off mode and cycles through all of the LED & LCD segments.
Pressing the POWER button now puts the DishDrawer into the showroom wash mode. Before running
this mode, the tub should be filled with water until it is almost touching the underside of the spray arm. The
showroom wash is started by pushing the START/PAUSE button whereby the following cycle is run:-
The lid is pulled down.
The wash motor starts and runs for 4 minutes.
The wash motor stops.
The lid is lifted.
The display counts down to zero throughout this cycle.
The DishDrawer turns off at the end of this cycle.
The DishDrawer is still in the showroom wash mode however, and it can be re-run by pushing POWER and
then START/PAUSE. Once show off/showroom wash mode has been initiated, the mains power supply must be
removed to exit out.
Playing Tunes
Once in showroom mode, holding the START/PAUSE button down for 3 seconds will start a tune playing.
Pressing the START/PAUSE button again will toggle the tune between Bach and Edvard Griegs Hall of the
Mountain King. This feature is not widely known about, may not be present in all models and may be removed
in future products.
The diagnostics for the wireless badge models are accessed through the USER SETUP FUNCTION, to access the
User Setup Function:
Open the tub
Press and hold the PROGRAM and START/PAUSE switches on the touch panel simultaneously for 5 seconds
(ensure PROGRAM button is pressed first).
A beep will sound
The secondary touch panel will have between 1 - 5 LEDs on.
While running the diagnostic mode, press the PROGRAM button to skip to HARDWARE OUTPUT MODE (HO),
or.
Press the START/PAUSE button to select the DISPLAY MODE.
Press the PROGRAM button to successively display (for 3 seconds each)
Current fault code, shown from Heavy through to Rinse LEDs, with Eco LED off.
Current fault sub code, shown from Heavy through to Rinse LEDs, with Eco LED on.
Previous fault code, shown on Heavy through to Rinse LEDs with Eco LED off.
Previous fault sub code, shown on Heavy through to Rinse with Eco LED on.
Press and hold START/PAUSE button for 5 seconds to exit the display mode to standby USER SETUP
FUNCTION mode.
1. Press the PROGRAM button to skip to the Continous Cycle Mode (CC), or.
2. Press START/PAUSE button to start the FAST CYCLE (FC) and close the wash tub.
3. The product will start an 8 minute test cycle, and the following devices are tested:
lid motors
Fill valve
Detergent diverter
Wash motor
Element
Drain motor
Drying fan
4. Press and hold the START /PAUSE button for 5 seconds to exit the FC mode and return to standby USER
SETUP FUNCTION mode.
5.2.5 Continous Cycle Mode (CC)
Note: to exit any mode at any time, push and hold the START/PAUSE button for 5 seconds.
Faults are displayed on the LCD (if fitted) and are also displayed on the touch switch panel for the
integrated and flat door models and remote badge models.
There are 10 E fault codes, which are displayed along with a spanner in the LCD (if fitted). Within the
E fault are sub code faults, which help identify the failure mode and provide more information. ( refer
page 38 & 39 for sub codes)
A U4 fault indicates an E fault with the other tub that has disabled the power supply, it will only be
displayed when the START/PAUSE button is pressed.
In the integrated and flat door models, where an LCD is not available, the presence of a fault is indicated
by a red centre (Start/Pause) LED on the badge, with the fault number indicated by the Red LEDs on the
touch switch panel.
A U6 indicates that the spray arm may have become dislodged from the rotor, or, the water supply
pressure to the product is too low. (time out on fill is after 175 seconds)
Once a user fault is repaired, it can be cleared by pressing the POWER button. If the fault is still present,
then it will not clear.
An E fault or user fault is accompanied by a continuous pulsating beep, which can be turned off by
pressing the KEYLOCK button. This also stops the drain pump running for an E1 fault.
If a tub is forced open, the product simply pauses as if someone had pressed the start/pause button.
Once the fault has been cleared, the power needs to be disconnected and reconnected to reset the
isolation relay before the product can be used again.
The following chart is a quick reference guide for fault codes. The possible causes shown are in no
particular order and are for guidance only.
To read a fault code on an integrated model or flat door model refer to the LED Display column on the
chart. The LED that has activated on the secondary display indicates which fault code has occurred.
To make diagnostics easier, a test handle can be made for use on integrated or flat door products using
a cut down handle and a DD605/DD60/DD24 PCB LCD. This will not be able to be used on DD603
products, or a DD603 test handle used on DD605/DD60/DD24 products.
Sub code faults help identify a particular fault within the main E fault code. The sub code is found by
pressing the START/PAUSE button while in the diagnostic display mode, the sub code is displayed
momentarily (3 sec) on the LCD (if fitted) and on the secondary panel for integrated or flat door
models.
b) The filter plate, drain filter, or drain filter access panel is not
installed correctly and is causing the spray arm to jam.
Cause of problem (2). The product is being over loaded or incorrectly loaded with dishes.
How to resolve the Advise customer of correct loading.
problem.
Cause of problem (3). The customer is selecting the wrong wash cycle for the soil level on the
dishes.
How to resolve the Advise the customer about reduced water temperatures (up to 20C /
problem 70F lower) and wash times when using Fast and Eco cycles.
Customers Complaint - dishes have blotchy marks on them that look like water stain marks,
not food
Cause of problem. Not enough rinse aid being used. The water is not soft enough during
the final rinse and therefore hard water droplets containing impurities
are drying on the dishes instead of running off during the dry cycle.
How to resolve the Confirm that the customer is using rinse aid.
problem.
The rinse aid may need to be turned up to a higher setting (4 or 5 lights),
and for optimum dry performance, run the DishDrawer on normal or
heavy cycles, not Eco.
Customers Complaint - glasses & cutlery have a cloudy white film on them and/or plates have a
white chalky film on them
Cause of problem. Hard water and not enough detergent being used. Minerals from the
water are building up on the dishes or the water softener is not set to
the correct water hardness level, or is faulty.
How to resolve the Once this film forms on the dishes it cannot be removed by normal
problem. running in the dishwasher. The dishes will need to be cleaned by
soaking them in an acidic solution (such as white vinegar and water).
Where a Water Softener is not fitted in the product:
To prevent the build up re-occurring, the customer will need to fill both
the main-wash and pre-wash detergent cups to the top with a power
detergent, and we would recommend running on normal cycles, not
Eco. There are detergents available to be used with hard water that have
a softening agent built in, these powders will work up to moderately
hard water.
In problem areas with very hard water, the customer may need to
use a detergent additive designed for use in hard water areas, or fit a
household water softener to the incoming water supply.
Where a Water Softener is fitted:
Set the water softener for the correct local water supply hardness.
Check that the water softener is functioning correctly in diagnostics.
Customers Complaint - glasses & cutlery have a cloudy white film on them and/or plates have a
white chalky film on them
How to resolve the Pipe Interrupter (Air Break) Function
problem. A critical component in the performance of the water softener is the pipe
interrupter air break (PI). There is a certain amount of spray leakage from
the PI, which is used to provide water to the salt reservoir.
If the spray is inadequate, there will be insufficient water in the salt
reservoir to make brine.
If there is too much spray, then the excess bypasses the water softener
and defeats the softening process by pouring untreated water straight
into the tub.
In diagnostics mode, turn on the fill water valve and the motor drain.
Water will flow out of the dispenser into the tub, as well as out of the
water softener overflow into the tub.
Observe the flow from the water softener overflow (beside the
dispenser). There should be a trickle (25-100 ml per minute). With
experience you can guess what is appropriate. If the trickle is outside
these rates, replace the water softener, as the PI is faulty.
To check that there is water in the salt reservoir, remove the drawer front
and observe the level of water in the tank. (A quick way to check that
there is water in the salt reservoir is to remove the salt bung and test the
water level by placing your finger down through the opening.)
If the product has an LCD display, it will be displaying either a fault code or a user warning. Fault codes
begin with the letter E., user warnings begin with the letter U, the fault code is shown with a number.
e.g. E2
If the product is integrated or has a wireless remote, it will be necessary to open the tub to determine
the fault code. Some faults may lock the lid in which case the tub must be opened by force. This should
not cause damage, however do not attempt to close the tub with force. The fault code or user warning
will be displayed on the user interface LEDs on the tub flange, refer to pages 33 & 34 for the codes.
If the code indicates a user warning U4, then this tub does not have a problem, the warning is to show
the user that the other tub has a fault which has prevented that tub from operating.
If the code indicates either of the user warnings U1 or U6 there is no sub code. Otherwise pressing
the START/PAUSE button will display the current fault sub code for 3 seconds before reverting back to
the main fault code.
The sub code provides more specific detail on what is causing the fault, which helps in diagnosing the
problem. If a sub code is being displayed, then the Eco LED will be on. ( refer sub code faults pages 38
& 39)
WARNING: Before attempting any servicing to the product, ensure the power is isolated if replacing or
removing components or harnesses, always treat the product as live to earth.
NOTE: Vented integrated single product use a specific controller, ensure the correct controller is fitted if
replacing.
1. Check to make sure that the water supply hose is connected and the tap is turned on.
2. If there is no water in the tub, enter Hardware Output Mode and run the fill valve (P30 & 31). If
water enters the tub then the water supply is connected, however the water pressure may still be
too low for correct operation. Min pressure .03MPa (4.3psi), water softener model 0.1MPa (14.5psi).
3. If the water pressure and flow rate is inadequate, try fitting a 4 litre valve ( part #529828) which may
help increase the flow to the product. In cases where water pressure is too low, the DishDrawer may
need to be run at a separate time to other appliances which use water, such as washing machines.
4. Check the motor rotor is undamaged. Replace the motor rotor if necessary.
5. Check the water softener filter for blockages (if fitted) refer to p24.
6. Make sure there is no foam in the tub, If there is foam try to determine the cause, i.e. liquid
detergent being used or rinse aid been spilt when customer refilling dispenser. Run the product in
Hardware Output mode refer p30 & 31 (P2 - drain pump) while the drain pump is operating, pour
warm water into the tub to help flush away excess foam.
7. To exit HO mode, press POWER button at any time.
1. The other tub has a fault which is preventing the operation of that tub. No action is required for the
tub displaying the U4 code.
DO NOT REPLACE COMPONENTS ON A TUB WITH THIS WARNING.
1. Check to ensure that the spray arm is correctly located on the motor rotor and that the motor rotor
is correctly installed in the motor housing.
2. Using Hardware Output Mode run the fill valve (P30 & 31). If water enters the tub then the water
supply is connected, however the water pressure may still be too low for correct operation. Min
pressure .03MPa (4.3psi), water softener model 0.1MPa (14.5psi).
3. If the water pressure and flow rate is inadequate, try fitting a 4 litre valve ( part #529828) which may
help increase the flow to the product. In cases where water pressure is too low, the DishDrawer may
need to be run at a separate time to other applainces which use water, such as washing machines.
4. To exit HO mode, press POWER button at any time.
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48
1. Check dropper resistor, if open circuit then replace the element assembly ( refer section 9.18)
1. Check harness connection at controller for signs of water damage, corrosion or arcing. Replace if
damaged.
2. Check actuator resistance (open or short circuit), if OK then replace controller.
1. Check harness connection at controller for signs of water damage, corrosion or arcing. Replace if
damaged.
2. Check actuator resistance, if open circuit, replace lid actuator.
3. If actuator OK, then replace controller.
1. Check harness connection at controller for signs of water damage, corrosion or arcing. Replace if
damaged.
2. Replace the controller.
1. Run the new drying fan (dF) in HO mode (refer p30 & 31) for at least 30 seconds. While running
the fan in HO mode, if a long low tone is played at 1 second intervals this indicates the fan is faulty.
2. If the fault continues, replace the controller.
1. Check the harness connections at each solenoid coil and at the controller (refer p57) for signs of
any water damage, corrosion or arcing.
2. Check the resistance of each coil and replace if they fall outside of their indicated range.
3. Run each solenoid individually in diagnostic hardware output mode (HO) (refer page 30 & 31). A
long low tone indicates incorrect current is being drawn. Replace any solenoid which causes this
tone to occur.
4. If the fault still occurs, replace the controller.
1. Check the harness connections at both the component and at the controller.
2. Check resistance of coil to see if open circuit, replace solenoid if open circuit.
3. If the fault continues, replace the controller.
4. Test all solenoid coils in diagnostic HO mode.
1. Check the harness connections at both the component and at the controller.
2. Check resistance of coil to see if short circuit, replace solenoid if short circuit.
3. If the fault continues, replace the controller.
badge Isolator
Note: The badge isolator and wireless receiver use the Wireless Receiver
same outer casing, and can easily be mixed up. Ensure
you order the correct part for the corresponding product.
The wireless badge has the part number showing on the
single label.
1. Check all the harness connections at the controller for signs of any water damage, corrosion or
arcing. Replace if damaged.
2. Run the detergent diverter valve by itself in diagnostic hardware output mode (HO) (refer p30 & 31).
If after 5 seconds a long low tone is played and repeated each second, then the detergent diverter
solenoid is drawing an incorrect current level and should be replaced.
3. If the fault still occurs then replace the controller.
1. Inspect all the component terminals and connectors for damage caused by corrosion or arcing.
Replace harness if necessary.
2. Replace both the controller and mains filter board.
3. In diagnostic hardware output mode (HO) run each component individually and check for proper
component operation, run a fast test cycle ( refer p29-31) and if any secondary fault occurs, follow
the steps in this maual for that fault code.
Check the harness connections between the mains filter board and both controllers for signs of any
water damage, corrosion or arcing. Replace if damaged.
If the problem persists replace the mains filter board
If the problem persists replace the top controller
If the problem persists replace the bottom controller.
At the end of every service the following procedure should be followed to ensure the fault has been
repaired, and the product is fully operational for the customer.
After replacing any component, run each hardware output individually for at least 10 seconds in
diagnostic hardware output mode (HO) refer to p30 & 31 for the list of output devices.
If a long low tone is played at 1 second intervals, then the device being tested is faulty and should be
replaced.
Running the outputs in the following order is recommended:
1. Fill Valve
2. Lid Actuators
3. Solenoids
4. Rinse aid pump
5. Detergent diverter
6. Water softener bypass valve (if fitted)
7. Water softener brine pump (if fitted)
8. Wash motor
Do not run the wash pump with no water or lid not sealed on the tub. The wash pump will not operate with the tub
in open position.
9. Drain pump
10. Heater plate
Do not operate the heater plate without water present covering the heater plate. It is recommended to have at
least 2.5 l (.6 gal) of water in the tub.
11. Run a fast test cycle.
Note:
When operating the rinse aid pump in diagnostics, rinse aid will be dispensed. If the testing
is performed several times, rinse aid can build up inside the tub, and foaming may occur. It is
recommended that any excess rinse aid should be removed from the tub before completing any
service.
7 55 WIRING DIAGRAMS
8 WIRING DIAGRAMS
7.1 Power Distribution Concept
Power Distribution Concept
8.2
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Lower Tub Shown Only
8.3 Wiring Diagram
56
57 9 SERVICE PROCEDURES
Caution: Due to the use of electronic switch mode power supply, all internal components, regardless
of supply voltage, should be treated as live to earth (i.e. equal to the mains supply voltage) when the
power is supplied to the DishDrawer.
9.1 Component Testing
Note: Pins are counted right to left on connector harnesses P101 Power, P205 Chassis, P201 Motor,
P303 LCD/Badge and P302 Comms.
Connectors on harnesses P202 water softener (if fitted), P203 Fan & P204 Dispenser, pin 1 is at the
bottom of the connector, refer to illustration below for harness connections.
P204
P203
P202 P101
P205
P201
P302 P303
Slide Wedge
Downwards
D D
Retaining
Screw
Cowling
Rubber tab
Clips Flapper
Slide
Locknut
Motor Rotor
O-Ring
Lock Tab
O-Ring
D
9.15 Wiring Cover
D
9.17 Hall Sensor
Locating Pin
9.19 Lid
Correctly Fitted
Incorrectly Fitted
9.20 Yoke
1. Remove the lid, refer section 9.19.
2. Release the lid actuator from the bottom of the yoke
by pushing with your thumb against one of the Yoke D
locking tabs.
NOTE: In tall tub models use an adaptor between the
yoke and the lid actuator.
3. Slide the front of the yoke downwards at an angle
until it moves out of the track in the rear of the trim, D
and is clear of the chassis flange as shown.
4. Refit in reverse manner taking care that the yoke is the
correct way round.
NOTE: There are both left hand and right hand yokes.
Do not bend the yoke when refitting it. Locate the rear
end below the chassis tab at the rear of the chassis first, Yoke
then slide the front up in behind the trim to ensure the
front yoke peg locates correctly in the track behind it.
Trim
Trim Channel
9.21 Lid Actuator
1. Remove the tub, refer section 9.6.
2. Remove the lid actuator harness plug by releasing the
clip on the lid actuator. Clip
3. Release the lid actuator from the bottom of the yoke
by pressing with your thumb against one of the
locking tabs.
4. For the right hand actuator, carefully release the clip
at the rear of the lid actuator and slide the lid actuator
towards the rear of the chassis to release it from the
slide rail.
5. For the left hand actuator, the clip is in front of the lid
actuator, and once it is released, the lid actuator will
slide towards the front of the chassis to release it from
the slide rail.
6. The lid actuator can now be removed by dropping it
down through the slot in the middle of the mounting
bracket.
7. When reconnecting the lid actuator to a yoke, ensure
the lid and yoke assemblies are in the fully raised
position. To line up the lid actuator connecting arm Wiring Harness
with the yoke, it may need to be wound up or down
manually.
Clips
MFB
D
9.24 Water Inlet Valve
1. Remove the lower tub, refer section 9.6. Fill Hoses
2.
3.
Remove the mains filter cover, refer section 9.23.
Partially lift the inlet valve up out of the housing.
D
4. Disconnect the water inlet hose connection,
CAUTION - water will drip.
5. The water valve can now be removed up and out of
the housing.
6. Remove the wire harnesses, and mark which fill hose
goes to the top on a double product. Unclip the hose
clips by pushing the ends apart sideways, then
remove the hoses from the valve.
7. Refit in reverse manner. Wiring Harness Water Inlet Hose
D
9.27 Front Chassis Trim Replacement
D
9.29 Internal Duct and Elbow Removal
(some integrated models only)
1. Remove the tub to gain access to the duct, refer
section 9.6.
D
2. To remove the chassis duct tube, remove the 13mm
nut to release the elbow and gently pull the tube from
the elbow duct.
3. To remove the rear duct elbow, the product will need
to be uninstalled and pulled forward from the joinery
13mm Nut
D
to gain access to the elbow. To release elbow from the
chassis, squeeze the side tabs and pull outwards.
NOTE: When pulling the product forward out of the
joinery, remember to feed the service and ducting pipes
through the service holes to stop them from getting
damaged.
4. The ducting insulated hose is attached to the rear
elbow and ducted through the joinery. Elbow
Side Tab
Side Tabs
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73
Pairing Procedure
This procedure details how to fit and pair the wireless interface (badge and receiver) on an integrated
Phase 7 product. D
The wireless badge (or remote) interface for integrated products consists of 2 specific modules, a
remote control and a receiver.
NOTE: For each integrated product with the wireless badge, there is only one remote and one
receiver, regardless of whether it is a single or double product. D
Receiver Replacement Procedure:
First fit the receiver to the product. The receiver sits in the same location as the badge isolator on a
designer product and plugs into the LCD/BADGE input. On a double product, the receiver is to be
fitted to the top tub only and nothing is to be connected to the LCD/BADGE input of the bottom tub.
Before the product will function, the remote must be paired to the receiver. This ensures that the
remote only operates the correct DishDrawer.
i) Press one of the buttons to make sure that the remote is powered, the Transmit indicator
should flash.
ii) Ensure there is power to the product. If the receiver is connected correctly, the product
should power up and play the startup sound. Place the remote on the wash programme
selector as shown.
iii) Once the remote is in roughly the location shown above, press one of the buttons on the
remote. The left transmit LED icon should flash followed by five fast flashes of the right
hand battery icon. This indicates that remote has paired with the receiver. The LEDs are
labelled below.
iv) Remove the remote from the wash programme selector. Now press a button on the
remote. This should flash the transmit LED once and cause the relevant tub to beep.
v) If the above is successful it means the remote is paired to the receiver. If either the remote
or receiver is replaced then the procedure must be repeated.