DL8000 Product Data Sheet

D301255X012 June 2016

DL8000 Preset
The DL8000 Preset is a rugged electronic preset that
provides precise custody transfer batches for petroleum,
Temperature Compensation
industrial chemicals, and other products. It accepts The DL8000 can accept an input from an Analog Input or
volumetric and mass inputs from turbine, Coriolis, RTD device. It then calculates a temperature volume
ultrasonic, or other flow measurement devices using single correction factor in accordance with the following
or linearized meter factors. (Pulse-generating meters are standards:
recommended for improved valve closure accuracy.)
Hydrocarbon Standards
The DL8000 also performs density, temperature, and
pressure corrections using the latest standards and API MPMS Chapter 11.1 (1980) / API2540 (1980) /
accurately calculates delivered volumes at standard ASTM D1250 / ANSI D1250 / IP200
conditions (60F, 15C, 20C, or user-selectable) using Tables: 5A, 5B, 5D, 6A, 6B, 6C, 6D, 23A, 23B, 23D, 24A,
double precision math. The DL8000 can control and blend 24B, 24C, 24D, 53A, 53B, 53D, 54A, 54B, 54C, 54D
up to four products sequentially or simultaneously (ratio API MPMS 11.1 (2004) / ASTM D1250-04 / IP200/04
blending). It can control up to 10 additives through metered ISO 91.1 (1992)
injection, and can store up to 30 recipes for blending. ISO 91.2 (1991) / IP3 (1988)
Tables: 59A, 59B, 59D, 60A, 60B, 60D
Density Correction GPA TP27 (2007) (supersedes TP-25) / API MPMS
Chapter 11.2.4
The DL8000 accepts density signals as a frequency, 420
mA, or through a communications device. It accepts inputs Tables: 23E, 24E, 53E, 54E, 59E, 60E
from a flowing density meter (such as a Micro Motion Ethanol Standards
frequency densitometer or a Micro Motion Coriolis meter).
The DL8000 corrects observed density to standard ABNT NBR 5992:2009
conditions and calculates the temperature and pressure OIML R22 (1973)
volume correction factors.

DL8000 Preset DL8000 Preset

(Class I, Zone 1 Version) (Class I, Div. 2 Version)

Remote Automation Solutions

June 2016 DL8000

A low-flow start sequence can be initiated to reduce static

Pressure Compensation build-up when delivering petroleum products. To keep
The DL8000 can accept a 420 mA signal from a pressure loading time to a minimum, the DL8000 automatically
transducer and compensate flow calculations for maintains the highest possible flow rate the system can
volumetrics due to pressure in accordance with the deliver. When additives are present, the maximum flow rate
following standards: is 2700 units/minute. Three different flow profiles for each
recipe provide maximum system flexibility regardless of the
API MPMS 11.1 (2004) / ASTM D1250-04 / IP200/04 meter size. When certain recipes require small percentages
API MPMS 11.2.1 of one or more components, you can configure the
API MPMS 11.2.2 programmable flow profiles to automatically deliver small-
API MPMS 11.2.1(M) percentage component(s) only during the high flow stage of
API MPMS 11.2.2(M) the delivery.
As the end of the batch sequence approaches, the
Pulse Fidelity component streams slow to a pre-defined low-flow/stop
The DL8000 monitors dual pulse inputs for integrity in flow rate. The high-speed digital valve control algorithm,
accordance with the following standards: working in conjunction with the linear digital control valve,
ensures a smooth, repeatable, low-flow/final stop without
ISO 6551-1982 and BS 6439-1983 line shock.
API Petroleum Measurement Standard, Chapter 5.5,
level B and Institute of Petroleum Standard, IP 252.76, To assure product quality, you can program an automatic
Part XIII, Section 1, Level B. single product line-flush sequence at the end of the delivery
to flush the loading arm with a single base product.
Meter Factor Linearization
Blend Recipes
The DL8000 can perform linearization of meter factors and K
factors using up to 12 points to ensure accuracy over the Memory allows up to 30 blend recipes. Each recipe has
entire range of flow. individual totalizers and is highly configurable, providing
maximum flexibility.
Reporting
Linearization
The DL8000 generates reports in compliance with NIST
Handbook 44 2006 Edition and 2003 Update and NCWM Multi-point linearization is programmable with up to 12
Publication 14. points. The DL8000 automatically interpolates between the
12-meter factor setpoints to assure system accuracy over
Other Features the required flow ranges.

Archival storage of 200 transactions with up to four Vapor Recovery

batches each and 450 alarms.
Storage of the last 1000 weights & measures events (in Measures the amount of returned or recovered vapor during
accordance with NIST Handbook 44). the loading of light hydrocarbons, and computes the Net
Integral Weights & Measures switch. delivered for billing purposes. This feature is available for
mass delivery only and the delivered quantity will be equal
Independent permissive sensing AC power.
to the preset amount.
Digital valve control with automatic high flow rate
recovery. In addition, GPA TP-15 allows the DL8000 to calculate and
Independent temperature compensation methods for maintain the back pressure above the vapor pressure during
individual products. loading. This reduces vapor pressure loss and emissions.
Automatically sensing or user-entered values for
thermal expansion and linear equation. Metered Additive Injection
User-entered vapor pressure of light hydrocarbons. Measures and controls the additive amount injected into the
product stream for up to ten additives. The injection site can
Operations be selected as either upstream or downstream, and the
The DL8000s user-friendly multi-language display prompts additive amount can be included in total or in addition to
the operator through the entire loading sequence, assuring the delivered quantity.
a safe and reliable loading operation. The loading sequence
starts after the operator connects the safety circuits, selects
a recipe, enters a preset quantity, and presses the Start
button. The DL8000 automatically turns on the required
product pumps and additive injection equipment and opens
the digital flow control valves.

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DL8000 June 2016

DanLoad 6000 Protocol Support I/O Modules

The DL8000 supports all terminal automation commands The DL8000 supports a variety of I/O modules. You can add
necessary for terminal operation and some for terminal up to nine optically isolated I/O modules as needed to
automation configuration. This allows you to multi-drop satisfy a wide variety of field I/O requirements. Available
your existing DanLoad 6000s with the DL8000 without modules include:
changes to the host. Alternating Current Input/Output (AC I/O)
Advance Pulse Module (APM) with densitometer
Swing Arm Position Detection processing
The DL8000 allows swing arm safety circuit operation, and Analog Inputs (AI)
you have the option to select which side (one, two, or both) Analog Outputs (AO)
is applicable per circuit. Discrete Inputs (DI)
Discrete Outputs (DO)
Alarms Discrete Output Relay (DOR)
The DL8000 offers comprehensive alarms for blending HART Input/Output (a maximum of 5 modules)
systems. You can define each alarm action for no action, Pulse Inputs (PI) High or Low speed
display only, close relay contact, stop loading process, or RTD Inputs (RTD)
lock the unit. Built-in programmable alarm conditions are
also user-selectable. You can also configure the reference Note: CE approved I/O configurations are shown in the
base temperature for compensation corrections. Approvals section of the specifications table.

Data Security Product Options

Data is secured with a 4-digit user-defined access code. All The DL8000 product options consist of a Class I, Zone 1
calibration data is secured with the access code and a wire- flameproof version and a Class I, Division 2 Type 4 version.
sealable mechanical security switch that is integrally Both versions contain the same keypad and display.
mounted in the DL8000 keypad. The Class I, Zone 1 version includes a cast aluminum casing
with sixteen stainless steel front cover bolts (M10 1.5
Data Communications metric) that secure the lid to the housing. With the front
The DL8000 has three built-in communication ports. The cover bolts removed, the lid hinges down to reveal the
unit can support up to three additional ports (via optional electronic compartment. It is flame-proof (in accordance
communications cards) for a total of six ports. The built-in with Class I, Zone 1, Groups IIB) and weatherproof (rated
communication ports are: IP66). The viewing window in the enclosure lid is made from
Local Operator Interface (RS-232D) LOI. non-glare glass.
Ethernet Comm1. The Class I, Division 2 version includes a 14 gauge stainless
EIA-232 (RS-232) Comm2. steel box with 12 gauge stainless steel mounting flanges.
The door is made of .090 inch thick aluminum and is secured
The Local Operator Interface (LOI) ports standard RJ-45 to the box via a stainless steel piano hinge and two stainless
connector provides an EIA-232 (RS-232D) link between the steel spring latches. The latches include features for
CPU and a PC. Use ROCLINK 800 Configuration software to padlocking or installing wire seals. The assembly includes a
configure the CPU, extract data, and monitor its operation. door stop that locks the door in position at approximately
All DL8000 ports support Modbus slave protocol; master 120 degrees from the closed position. The viewing window
protocol is supported on all but the LOI and Ethernet ports. in the enclosure door is made from scratch / UV resistant
polycarbonate/acrylic blend (PC/PMMA). The keypad bezel
Communications Modules is mounted to the front of the door and is made from UV
You can install up to three additional communication resistant polycarbonate. The assembly is rated by CSA as a
modules in the DL8000 to provide ports for communicating Type 4 enclosure.
with a host computer or other devices. The DL8000
The operator keypad is the same for both versions and
accommodates the following module types, in any
provides 18 rugged, Hall-effect push keys which are
combination:
impervious to chemicals commonly associated with
EIA-232 (RS-232). petroleum applications. A sealable Weights & Measures
EIA-422/EIA-485 (RS-422/RS-485). switch provides security to flow measurement parameters.
Dial-up modem.

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June 2016 DL8000

The liquid crystal display (LCD) is the same for both versions
and provides an 8-line by 40-column message area for
Measurement Canada
operator interface. The display uses a photo sensor and Measurement Canada is available for the DL8000. The
temperature sensor which can be set to automatically adjust Measurement Canada version of the DL8000 consists of a
contrast and backlighting for optimal viewing. CPU loaded with a Measurement Canada-approved
firmware, a power module, and 9 communications and/or
Light-emitting diodes (LEDs) display the status of alarms,
I/O modules housed in either cast aluminum casing or
operating mode, and permissive powers. LEDs are located to
stainless steel box with keypad and LCD display.
the right of the display on both versions.
Measurement Canada approves the following firmware and
user program versions:
DL8000 firmware version 2.31
Liquid Calcs version 2.31
Transaction History version 2.33
Printer version 2.31
Additives version 2.30
Batching version 2.34
Keypad Display Version 2.34

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DL8000 June 2016

DL8000 Common Specifications

Processor
Type 32-bit microprocessor based on the Motorola MPC862 Quad Integrated Communications
Controller (PowerQUICC) PowerPC processor running at 65 MHz

Memory
Boot Flash 256 KB for system initialization and diagnostics
Flash 16 MB for firmware image
SRAM 2 MB for historical data logs and configuration
Battery Backup User-replaceable
Type Sanyo 3 V CR2430 lithium
Normal use life 10 years while power is applied to unit
Backup life 1 year minimum while maintaining SRAM and RTC
data and no power is applied to unit
Shelf life 10 years (jumper disengaged)
Synchronous DRAM 32 MB for firmware execution and execution memory
Time Functions
Clock Type 32 KHz crystal oscillator with regulated supply, battery-backed, Year/Month/Day and
Hour/Minute/Second
Clock Accuracy 0.01%
Watchdog Timer Hardware monitor expires after 3 seconds and resets the processor

Communications
On Board EIA-232 (RS-232) Type Single
Port
Maximum Data 115.2 k bps
Rate
Ethernet Port 10BASE-T twisted pair. IEEE multi-segment 10 MB/second baseband
Ethernet.
Maximum 100 m (330 ft).
Segment
LOI Port Type EIA-232D (RS-232D) Standard
Maximum Data 115.2 k bps
Rate
Modules (optional) EIA-232 (RS-232) Type Single
Module
Maximum Data 115.2 k bps
Rate
EIA-422/485 Type Single
(RS-422/485)
Module Maximum Data 115.2 k bps
Rate

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June 2016 DL8000

Dial-Up Modem Type Single

Module
Maximum Data 115.2 k bps
Rate
Note: For more information about optional communications modules, refer to Technical
Specifications ROC800:COM.

Inputs/Outputs
On Board Board Temperature 1% typical, 2% maximum
Accuracy
Voltage Monitor 0.75% typical, 1% maximum
Accuracy
Modules (optional) Analog Input-12 4 channels, 12 bits of resolution. For more information, refer to
Technical Specifications ROC800:AI.
Analog Input-16 4 channels, 16 bits of resolution. For more information, refer to
Technical Specifications ROC800:AI.
Alternating Current 6 channels. For more information, refer to Technical Specifications
I/O ROC800:ACIO.
Advance Pulse 4 channels, 4 single or 2 dual (one configurable as a densitometer
Module input and one as a pulse output). For more information, refer to
Technical Specifications ROC800:APM.
Analog Output 4 channels. For more information, refer to Technical Specifications
ROC800:AO.
Discrete Input 8 channels. For more information, refer to Technical Specifications
ROC800:DI.
Discrete Output 5 channels. For more information, refer to Technical Specifications
ROC800:DO.
Discrete Output 5 channels. For more information, refer to Technical Specifications
Relay ROC800:DOR.
HART Input/Output 4 channels, each capable of communications with up to 5 HART
devices (when in input multi-drop mode). Supports up to 5 HART
modules in slots 1-5. For more information, refer to Product Data Sheet
ROC800:HART2.
Pulse Input 2 channels, user-selectable high speed or low speed per channel. For
more information, refer to Technical Specifications ROC800:PI.
RTD Input 2 channels. For more information, refer to Technical Specifications
ROC800:RTD.

Power
Requirements 115 to 240 V ac (+ 10%/ 15%), 50 to 60 Hz, 1-phase 30-watt nominal

Physical
Keypad 18 rugged, Hall-effect push keys which are impervious to chemicals commonly associated
with petroleum applications. A sealable Weights & Measures switch is incorporated into the
front panel to provide security to flow measurement parameters.
Display A single, 8-line by 40-column super-twist LCD display. Status LEDs identifying alarm,
permission power, and operational mode (Auto or Manual).

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DL8000 June 2016

Wiring Size 12 to 22 AWG for terminal blocks

Environmental
Temperature Operating 20C to +65C (4F to +149F)
Certified by NMI 25C to +55C (4F to +131F)
Note: Class I, Zone 1 version only
Storage 30C to +80C (22F to +176F)
(non-operating)
Relative Humidity 5 to 95 percent (non-condensing)
Radiated/Conducted Immunity Meets requirements of IEC 61326 Electrical Equipment for use in industrial locations

Class I, Zone 1 Version Specifications

Physical
Construction Cast aluminum enclosure with sixteen stainless steel front cover bolts
Dimensions Height 330 mm (13 inches)
Width 355 mm (14 inches)
Depth 366 mm (14.4 inches)
Weight 34 kg (75 pounds)
Wiring Access Center 50 mm (2 in.) female NPSM; normally used for all DC signal (meter pulse, RTD,
analog, communication, or status/control) cabling
Left 25 mm (1 in.) female NPSM; normally used for AC power input and AC
status/control signals
Right 25 mm (1 in.) female NPSM; normally used for meter pulse, RTD,
communication, or analog signals when separate signal routing is required
Approvals
Product Markings for CSA CUS Certified by CSA as Models W40161 and W40209 per CSA certification number
Hazardous Locations 1859870
Product Markings: Ex d IIB T6, AEx d IIB T6 (-40C T 65C ), IP66
Class I, Zone 1, Groups IIB flame-proof
Evaluated per Approval ANSI/IEC 60529:2004
Standards ANSI/UL 60079-0-2005
ANSI/UL 60079-1-2005
CAN/CSA-C22.2 No 0-M91
CAN/CSA-C22.2 No 94-M91
CAN/CSA-C22.2 No. 60079-0-07
CAN/CSA-C22.2 No. 60079-1-07
CAN/CSA-60529:05
CSA Std C22.2 No 142-M1987
CSA Std C22.2 No 213-M1987
UL 50 (11th Ed.)
UL 916 (3rd Ed.)
UL 1604 (3rd Ed.)

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June 2016 DL8000

CE / ATEX Certified by IEC IECExas Model W40176 per certification number IECEx SIR
08.0019
Certified by Sira as Model W40176 per certification number SIRA 08ATEX1063
Product Markings: Ex d IIB T6 (-40C T 65C), IP66

II 2 G 0081
Note: Temperature range for LCD Display is -20C T 65C
Evaluated per Approval IEC 60079-0 : 20ll ed. 6
Standards IEC 60079-l :2O07-04 ed. 6
EN 60079-0:2012
EN 60079-1:2007
Product Marking for Measurement Certified by Measurement Canada as DL8000.
Metrology (Industry) Approval No.: AV-2426C
Canada
NTEP Certified by NTEP as Model W40161 per certificate number 08-056A1
Evaluated per Approval NIST Handbook 44 (2010)
Standards NCWM Publication 14 (2010)
NMi Certified by NMi as DL8000 per certificate number TC7661 revision 1
(MID Standards) Valid I/O Configurations for MID Approval:
To maintain CE approval, you can only use the following I/O modules
connected to the valid I/O types as shown in the table below.
Review the corresponding certificates to ensure full compliance.
I/O Modules I/O Type 1 I/O Type 2
AI-12 Pressure Density
DI Feedback Signals
RS 485 Communication
RTD Temperature
DO Control Signals
APM Pulse In (level B)
HART Temperature
AC I/O Control Signals Feedback Signals
(output) (input)
Evaluated per Approval OIML R117-1 Edition 2007 (E)
Standards WELMEC guide 8.8
Miscellaneous Approvals GOST Certified by Gosstandart as Models W40176 and W40161 per certification
number 8468248
INMETRO Certified by INMETRO as Model 40176
NCC 14.2252
Marking: Ex d IIB T6 (-40C T 65C) Gb IP66

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DL8000 June 2016

Class I, Division 2 Version Specifications

Physical
Construction 14 gauge, painted, stainless steel enclosure with 3 mm (0.12 inches) thick aluminum door
and stainless steel spring catches
Dimensions Height 432 mm (17 inches)
Width 410 mm (16.14 inches)
Depth 276 mm (10.86 inches)
Weight 16 kg (36 pounds)
Wiring Access Center Two 35 mm (1.375 inches) diameter holes for customer supplied 1-
inch Type 4 rated conduit hub; normally used for I/O. Four additional
center punch locations included to aid customer placement of
additional entries.
Right 35 mm (1.375 inches) diameter hole for customer supplied 1-inch Type
4 rated conduit hub; normally used for AC power input and AC
status/control signals.
Approvals
Product Marking for Hazardous CSA CUS Certified by CSA as Model W40201 per CSA certification number
Locations 1859870
Class I, Div. 2, Groups A, B, C, D T4 (-25C T 70C )
Evaluated per Approval ANSI/IEC 60529:2004
Standards ANSI/UL 60079-0-2005
ANSI/UL 60079-1-2005
CAN/CSA-C22.2 No 0-M91
CAN/CSA-C22.2 No 94-M91
CAN/CSA-C22.2 No. 60079-0-07
CAN/CSA-C22.2 No. 60079-1-07
CAN/CSA-60529:05
CSA Std C22.2 No 142-M1987
CSA Std C22.2 No 213-M1987
UL 50 (11th Ed.)
UL 916 (3rd Ed.)
UL 1604 (3rd Ed.)
CE / ATEX Certified by Sira as Model W40208 per certification number SIRA
11ATEX4040X
Product Markings: Ex nA IIC T4 (-20C T 70C ) Gc

II 3 GD
Evaluated per Approval EN 60079-0:2006
Standards EN 60079-0:2009
EN 60079-15:2005
EN 61241-0:2006
EN 61241:2004
RoHS (China)

Product Markings for Metrology Measurement Certified by Measurement Canada as DL8000.

(Industry) Canada Approval No.: AV-2426C

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June 2016 DL8000

NTEP Certified by NTEP as Model W40201 per certificate number 08-056A1

Evaluated per Approval NIST Handbook 44 (2010)
Standards NCWM Publication 14 (2010)

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DL8000 June 2016

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