Enviro-Pox 949
High Build Epoxy Mastic
PRODUCT DESCRIPTION TECHNICAL INFORMATION
Enviro-Pox 949 High Build Epoxy Mastic is a high-quality coating Generic Types: Polyamide Epoxy Two Components
that can be used with or without primer over steel, galvanized metal,
aluminum and concrete. Enviro-Pox 949 High Build Epoxy Mastic Gloss: Semi-Gloss 30 50 units @ 60
bonds directly to steel or concrete. A single coat can out perform Use: Protective / Decorative
several coats of alkyd coating. Two coats of this coating may be
applied at one-hour intervals for a total of 15 mils dry film. Color: White, Gray
(A selection of custom colors is also available.)
Enviro-Pox 949 High Build Epoxy Mastic was formulated to Recommended Film Thickness: 5.0 7.0 Mils Dry
combat the most severe conditions. High solids allow the coating to 6.8 9.5 Mils Wet
be applied at 5 7 mils dry film to help protect sharp corners, edges
or welds. It withstands highly corrosive and abrasive environments. Spread Rate: 236 169 sq ft/gal @ the recommended dft
It is surface tolerant and performs well over marginally prepared Dry Time: @ 77F (25C) & 50% Relative Humidity
substrates.
To Touch: 1 2 hours
Enviro-Pox 949 High Build Epoxy Mastic is formulated to be To Handle: 6 8 hours
VOC, HAPS and TAPS compliant. It meets the performance To Re-coat: 6 10 hours
requirements of SSPC Paint no. 22, MPI # 108, MPI # 120, MIL-C- (Or, wet-on-wet after one hour)
22750 and MIL-P-23377. To Topcoat: 6 10 hours
Drying times are dependent upon film thickness, temperature
and humidity.
PERFORMANCE PROPERTIES Storage Temperature: 20F (-7C) Minimum
110F (43C) Maximum
System Tested:
Substrate: Steel Flash Point: 70F (20C)
Surface Preparation: SSPC-SP6 Viscosity: 90 100 KU (activated) @ 77F (25C)
1 ct. Enviro-Pox 949 @ 5 mils dft
VOC: 1.86 (223 g/l) 1% (activated)
Adhesion:
Method: ASTM D4541 #HAPS / Gal Solids: 2.49 (activated)
Result: Passes 750 lbs/sq in Solids by Volume: 73.6 2% (activated)
Pencil Hardness:
Method: ASTM D3363 Solids by Weight: 84.9 2% (activated)
Result: 7-day cure: H Weight per Gallon: 12.50 .15 lbs/gal
Flexibility: (Varies by color)
Method: ASTM D522 Mix Ratio: 1:1 by volume
Result: Passes 180 bend 5/8 Mandrel
Pot Life: Four hours @ 77F (25C)
Dry Heat Resistance:
Method: ASTM D2485 Shelf Life: One year unopened from date of manufacture,
Result: Passes 250F each component.
Salt Spray Resistance: Recommended Primer: Product is self-priming, but can be
Method: ASTM B117 used over Enviro-Zinc Epoxy Primer for maximum protection.
Result: Passes 1000 hours no rust, no blistering
Abrasion Resistance: Enviro-Pox 949 High Build Epoxy Mastic can be used as a
Method: ASTM D4060 1 kg load primer, immediate coat, and/or topcoat in a three-coat system.
Result: 1000 cycles, 60 mg loss Clean Up: 560X0015 (Enviro-Pox Thinner)
APPLICATION INFORMATION APPLICATION EQUIPMENT:
SURFACE PREPARATION: The following are general recommendations. Pressure
Surface of substrate should be dry, clean, and in sound, and tip size may be varied due to temperature changes
paint-worthy condition. The surface must be free of dirt, and for proper spray characteristics.
grease, oil, salts, loose rust, loose mill scale, and any other
foreign materials or contaminants. For non-severe Thinning: Thin up to 10% by volume with
exposure, SSPC-SP3, Power Tool Cleaning may be all that 560X0015 (Enviro-Pox Thinner)
is required. SSPC-SP6, Commercial Blast Cleaning is See Mixing and Thinning Instructions for further
required for more demanding conditions or severe chemical information.
exposure.
Steel and Iron: Airless Spray:
The minimum surface preparation for steel and iron is Pump Ratio: 30:1
SSPC-SP2/SP3, Hand Tool or Power Tool Cleaning. Prior Hose: 1/4 or 3/8
to this procedure, the surface should be solvent cleaned per Tip Size: .015 .019
SSPC-SP1. For more severe exposures, begin with SSPC- Pressure: 2400 2600 psi
SP1, followed by SSPC-SP6, Commercial Blast Cleaning. Filter: 60 Mesh
Bare metal should be primed as soon after surface
preparation as possible, or before flash rusting occurs. Air-assisted Airless
Pump Ratio: 30:1
APPLICATION CONDITIONS: Fluid Pressure: 800 1200 psi
Surface Temperature: Air Pressure: 10 20 psi
50F (10C) Minimum 110F (43C) Maximum Fluid Hose: 5/16 1/2
Paint Temperature: Tip Size: .017 .019
50F (10C) Minimum 90F (32C) Maximum
Conventional Spray:
Surface should be dry and a minimum of 5F (3C) above Gun: Graco AirPro or equal
the dew point.
Fluid Nozzle: 1.4 mm
Relative Humidity: Air Cap: 289773
Dry times may be adversely affected as the relative Atomization Pressure: 40 50 psi
humidity increases. Caution should be taken when painting Fluid Pressure: 15 20 psi
in very humid conditions.
Brush, roll or spray.
MIXING & THINNING INSTRUCTIONS:
Before use, mix paint thoroughly by boxing and stirring. HINTS FOR BETTER PERFORMANCE:
Mechanical agitation is preferred. Be sure all settlement, if A clean substrate is necessary for optimal performance,
any, is well incorporated. Mix one part base component to as direct contact of coating and steel surface is required
one part activator component by volume. for rust inhibition and good adhesion.
Note: The addition of thinner reduces viscosity, which, in
turn, affects spread rate and application characteristics. If All welds, sharp edges, angles, and other areas prone to
thinner is used, make sure it is well incorporated into the early rusting due to insufficient coverage should be
paint prior to application. stripe-coated prior to full application in order to help
prevent premature failure in these areas.
Over-thinning of the coating material can result in an
This product is available in 10-gallon kits. Each insufficient film-build, poor adhesion and overall poor
kit consists of the following: five gallons 949 base appearance.
component and five gallons 949 activator
component. During the spray application, use a 50% overlap with
each pass of the gun. This will help ensure complete and
Prices may be obtained from your Sumter thorough coverage, avoiding low build areas, which may
corrode prematurely due to insufficient primer.
Coatings Sales Representative, or by calling
Sumter Coatings Customer Service at 1-888-471-
3400. June 2013
The technical data furnished are true and accurate to the best of our knowledge at the date of issuance. It is subject to change without prior notice. It is
suggested the user verify with Sumter Coatings, Inc. prior to specifying or ordering. Test results are believed to be reliable; however, no guarantee of
accuracy is given or implied. We guarantee all products to conform to Sumter Coatings, Inc.s quality control standards. Liability, if any, is limited to
replacement of product. No other warranty or guarantee of any kind, expressed or implied, is made by Sumter Coatings, Inc., including fitness for a
particular purpose.
