Solenoid Operated Directional Valves Catalog

www.Go2Hydraulics.com 1800-232-0646 (Intl.
) +1-206-319-9433
Vickers DG4V-3 flows DG4V-3S flows ISO 4401,
to 80 l/min to 40 l/min size 03; ANSI/
Solenoid Operated Directional Valves (21 USgpm), (10.5 USgpm), B93.7M-D03
Catalog 6* design 6* design
www.Go2Hydraulics.com 1800-232-0646 (Intl.) +1-206-319-9433

Table of Contents
Introduction 01
Features and Benefits 02
Characteristics 03
Functional Symbols 04
Model Code 05
Operating Data 07
Performance Data 09
Installation Dimensions 12
DG4V-3-*A(L)-(V)M-S6-U-**-60 14
DG4V-3-*A(L)-(Z)-(V)M-S3-FPA5W-*2-60 14
DG4V-3-*A(L)-(Z)-(V)M-S4-FPA5W-*2-60 14
DG4V-3-*A(L)-(Z)-(V)M-S5-F-*2-60 14
Electrical Plugs and Connectors 15
Subplates, Connection Plates and Mounting Surfaces 18
DGMA-3-B-1* Blanking Plate 19
DGMA-3-C2-11 Crossover Plate 19
DGMA-3-T*-1*-* Tapping Plate 19
DGAM-3-01-1*-R (Metric bolt tapping) DGAM-3-01-1* (UNC bolt tapping) 20
Adaptor plate, Size 05 to 03 for pressure up to 210 bar (3000 psi) 20
DGVM-3-1*-*, DGMS-3-1E(Y)-1*-* Single station subplate, rear and side tapped port 21
DGMS-3-3E-1*-* Multi-station subplate 22
Mounting Surface 23
Appendix 24
Mounting Bolts 24
Spare Parts Data 25
Seal Kits 25
Solenoid Coils 25
Mass, approx. kg (lb) 25
Mounting Attitude 25
Temperature Limits 26
Fluid Temperature 26
Fluid Cleanliness 26
Ordering Procedure 26

Introduction
General description
These solenoid operated Installation flexibility DG4V-3 and DG4V-3S

directional control valves are resulting from choice of High and standard
for directing and stopping numerous combinations performance models:
flow at any point in a hydrau- of solenoid connectors Up to 80 l/min (21 USgpm)
lic system. This 60-design and locations. and up to 40 l/min (10.5
series has been specially Multi-fluid capability with- USgpm) respectively at
designed and developed to out need to change seals. 350 bar (5000 psi).
cover expanded demands in
the industry as well as the Higher sustained machine Builds on Eaton's experi-
many traditional uses of the productivity and higher ence as the major supplier
earlier designs. Some of the uptime because of proven of size 03 valves world-
more important benefits to fatigue life and endurance, wide.
users are outlined. tested over 20 million Offers designers the
cycles. opportunity to select the
Efficient control of greater
hydraulic powers without Solenoid coils can be optimum value package
increasing solenoid power changed quickly and for each application.
consumption. easily without leakage International standard
from hydraulic system. interface. The valve
Installed cost and space
savings from higher Compact, cost effective mounting face conforms
power/weight-and-size system design when used to ISO 4401, size 03 and
ratios. with Vickers SystemStak is compatible with related
valves and subplates. international standards.
Increases system efficiency;
the result of improved
manufacture of spools
and bores.
Features and Benefits
High pressure and flow Highly reliable operation up

capabilities, thanks to to 80 l/min (21 USgpm) at
special design features 350 bar (5000 psi). Estab-
lishes new market standards
and opens new possibilities
to design engineers on valve
size selection.
Flow rate (USgpm) Flow rate (USgpm)

0 4 8 0 12 4 16 8 20 2112 16 20 21
Pressure differential (psi)
Pressure differential (psi)

Pressure differential (bar)
Pressure differential (bar)
400 400
5000 5000
300 300 4000 4000
200 200 3000 3000
2000 2000
100 100 1450 1450
10 20 30 40 10 50 60 20 70
30 80 40 50 60 70 80
Flow rate (l/min) Flow rate (l/min)
DG4V-3S DG4V-3S
DG4V-3 DG4V-3
Typical maximum pressure

differential (P-A-B-T) flow en-
velope, blocked center spool.
Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 1

Features and
Benefits
Minimal
pressure drop, High reliability Scratch-proof manual
i.e. 2,5 bar (36 psi) at Design of spring forces and override seal
30 l/min (7.9 USgpm) profile of DC solenoid force Internal seals are located
Achieved by optimization of characteristics ensure spool such that they are beyond
the valve body, spool and position selection under reach of any bore damage
spool-stroke design. The extreme operating condi- caused by small tools used to
results: low energy consump- tions. Result is a valve with operate the manual override.
tion and improved efficiency. high reliability when being Result is no messy oil drips
energized or de-energied. from the manual overrides.
Pressure Pressure
differential differential Performance leader Small diameter manual over-
bar psi Vickers rides prevent inadvertent
Flow rate (USgpm) operation.
solenoid force
0 3 6 9 12 15 18 21 Normal solenoid
14 200 force range on DG4V-3 High Performance
Force
12 the market
10 150
Vickers spring
8 force
100
6 Normal spring
4 50 force range on
2 the market
0 0 Solenoid Solenoid
10 20 30 40 50 60 70 80 energized de-energized
Flow rate (l/min)
DG4V-3S
DG4V-3
Electrical connections
P Conduit box design that
simplifies electrical wiring
A DG4V-3S Standard
B connections to solenoids.
Orientation tabs prevent Performance
T
incorrect positioning.
Mounting surface to
ISO 4401 size 03
Ease of servicing
Wet-armature solenoid,
screw-in core tube design
allows coils to be changed
without removing valve from
installation and without oil
spillage or risk of contaminat- Surge supression for
ing system fluid. DC valves
Surge suppression is used
to prevent coil damage by
reducing contact burnoff
increasing switch life and
protecting electrical control-
lers from inductive spikes.
Three coil options are
available:
ISO4400 (DIN 43650)
coil shown D1 Encapsulated diode
(Industrial application)
D2 Encapsulated diode
(Mobile application)
D7 Transzorb type
2 Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008

Characteristics
High performance Operating considerations Temperature limits

DG4V-3, 6* design 1. Dependent on the applica- Minimum ambient
tion and the system filtration, -20C (-4 F)
Standard performance any sliding spool valve if held
DG4V-3S, 6* design Maximum ambient
shifted under pressure for Valves with coils listed in
long periods of time, may model code and at stated
Mounting interface stick and not move readily percentages of rated voltage.
ISO 4401 size 03 due to fluid residue forma-
ANSI/B93.7M size D03 tion. It may therefore need
CETOP RP65H, size 3 to be cycled periodically to Construction of a typical
DIN 24340, NG6 prevent this from happening. single solenoid model
2. Surges of fluid in a com-
Basic characteristics mon tank line serving two
Maximum pressure: or more valves can be of
DG4V-3 350 bar (5075 psi) sufficient magnitude to cause
DG4V-3S 350 bar (5075 psi) inadvertent shifting of these
valves. This is particularly
Maximum flow:
critical in no-spring detented
DG4V-3 up to 80 l/min
models, separate drain lines
(21 USgpm)
are necessary.
DG4V-3S up to 40 l/min
(10.5 USgpm)
DG4V-3 models are direct
solenoid operated four-way
directional control valves.
Their primary function in a
hydraulic circuit is to direct
fluid flow. This, in turn, would Fluid temperature
determine the direction of
movement of a fluid cylinder, Fluid Temp. Mineral oil Watercontaining
or the direction of rotation of Min 20C (-4F) +10C (+50F)
a fluid motor.
Max.* +70C (+158F) +54C (+129F)
Port connections are made
by mounting the valve on * To obtain optimum service life from both fluid and hydraulic
system, 65C (150F) normally is the maximum temperature
a subplate or manifold. The
except for watercontaining fluids.
valve has wet armature type
solenoids.
Electrical connections to Coil type and Percentage Maximum ambient temperature
frequency voltage DG4V-3 DG4V-3S
the valve are made in the
electrical wiring housing or Dual frequency coils
thru various plug-in connec- @ 50 Hz 107% 40C (104F) 65C (149F)
tors such as a DIN 43650 @ 50 Hz 110% 30C (86F) 65C (149F)
type coil. @ 60 Hz 107% 50C (122F) 65C (149F)
Good hydraulic design prac- @ 60 Hz 110% 40C (104F) 65C (149F)
tice suggests that detented Single frequency (50 Hz) coils
models be mounted with @ 50 Hz 110% 40C (104F) 65C (149F)
longitudinal axis horizon- DC coils 110% 70C (158F) 70C (158F)
tal. Other models may be
mounted in any position.
For synthetic fluids consult Whatever the actual tempera-
manufacturer or Eaton rep- ture range, ensure that vis-
resentative where limits are cosities stay within the limits
outside those for mineral oil. specified in the Hydraulic
fluids section.

Functional U.S. solenoid standard
Symbols Double solenoid valves, Single solenoid valves, Single solenoid valves,
two position, detented solenoid at port A end solenoid at port B end
AA BB A B AA BB A BAA BB A B
SSool.l. BB PP
S ol. B TTSSooPl.l. AA T S ol. ASol.
Sol.BB Sol. PBP TT P TPP TT P Sol.AA
TSol. Sol. A
Double solenoid valves,
spring centered
AA BB A B
Spool types shown repre-
sent the highest proportion SSool.l. BB SPoPl. B TT P SSoolT.l. AA S ol. A
of market requirements. For s Transient condition only
other spool functions that may
be required, consult your
Eaton sales representative. The valve function schematics apply to both U.S. and European valves.
Solenoids identified to U.S. DG4V-3(S)-*N(V) DG4V-3(S)-*A(V) DG4V-3(S)-*AL(V)
standards
Functional symbols related to 2 2 2 0 0 0 0 0 0
solenoid identity A and/or
B according to NFPA/ANSI 2 2 2 2 2 2
standards, i.e. energizing
solenoid A gives flow P to 22 22 22 22 22 22
A, solenoid B gives flow P
to B (as applicable). 24 24 24 24 24 24
Port A Port P
DG4V-3(S)-*C(V) DG4V-3(S)-*B/F(V) DG4V-3(S)-*BL/FL(V)
Solenoid Solenoid 0 0 0 0 0 0 0 0 0
Port B 2 2 2 2 2 2 2 2 2
Port T
For 6 6 6
spool
6 6 6 6 6 6
Solenoid type Solenoid 66 66 66 66 66 66 66 66 66
B All A 7 7 7 7 7 7 7 7 7
except
8 22 22 22 22 22 22 22 22 22
A 8only B
33 33 33 33 33 33 33 33 33
For valves with type 8spools, 34 34 34 34 34 34 34 34 34
solenoid identity to U.S.
convention is the same as for 52 52 52 5 2 15 2 1 521 52 52 52
European convention.
56 56 56 5 6 15 6 1 561 56 56 56
Solenoids identified to
European standards DG4V-3(S)-8C(V) DG4V-3(S)-8BL(V) DG4V-3(S)-8B(V)
(specify V in model code)
Functional symbols related 8 8 8 8 8 8 8 8 8
to solenoid identity A and/
or B according to European
convention i.e. solenoid A European solenoid standard
adjacent to A port, solenoid Double solenoid valves, Single solenoid valves, Single solenoid valves,
B adjacent to B port of two position, detented solenoid at port A end solenoid at port B end
valve. AA BB A B AA BB A ABA BB A B
Port A Port P
Sol.
Sol.
AA Sol.P AP T T Sol.
PSol.
B BT Sol.
Sol.BA A
Sol. P AP
Sol. TT P PTP T T P Sol.
TB B
Sol. Sol. B
Solenoid Solenoid
A B
Double solenoid valves,
Port B spring centered
Port T
For differences in valve func- A B
tion, refer to Performance
Data page 11. P T
Sol. A Sol. B
F build spools.
s Transient condition only

Model Code
DG4V3(S)** *(L)(**)(V)M(S*)* ** * D* (L)* *6*(EN***)(P**A**B**T**)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1 odel Series
M 6 olenoid energization
S 9 Coil type 11 Housing (F type coils only)
D Directional valve identity U ISO 4400 (DIN 43650) W1
/2" NPT thread
GS ubplate/manifold mounted V Solenoid A is at port A mounting u wiring housing
4 Solenoid operated end and/ or solenoid B is U1 Connector fitted J2
0 mm thread wiring
at port B end, indepen- housing
V Pressure rating 350 bar dent of spool type U6 Connector fitted w/lights
(5075 psi) on P, A & B ports U11 C
onnector fitted
Omit for U.S. ANSI B93.9 12 S
urge suppressor/
standard requiring solenoid w/rectifier & lights**
2 tandard or high
S damper
A energization to connect U12 C
onnector fitted
performance P to A and/or solenoid B to D1 E
ncapsulated diode
w/rectifier**
3 High performance specifi- connect P to B, independent (Industrial applications)
of solenoid location. F1
/2" NPT thread
cation: up to 80 l/min (21 D2 E
ncapsulated diode
conduit box
USgpm) at 350 bar (5075 psi) NOTE: Type 8 spool valves (Mobile applications)
conform to both U.S. and KU Top exit flying leads*
3S Standard performance D7 Transzorb type
specification: up to 40 European solenoid designa- SP1 Single 6,3 mm spade* u (F,KU,U,SP1,SP2 only)
l/min (10.5 USgpm) at tions. When ordering an 8 SP2 Dual 6,3 mm spade* u
350 bar (5075 psi) spool, designate a V in the 13 Solenoid indicator lights
model code. X1 F
lame resistant sole-
3
noids TP EEx-d-11B-T4 Not available on PA, KU, U,
Spool type SP1& SP2
7 Flag symbol X2 H
azardous location
See Functional symbols section. solenoids to meet
ME
lectrical options and 14 Coil rating
UL & CSA approval
4 features
pool Spring
S X3 Special protection Full power coils, see
Arrangement solenoids to BASEEFA Operating Data.
8 Spool indicator switch
A Spring offset, end-to-end standar SFA009:1972, A 110V AC 50Hz
AL Same as A but left Available on high performance protection class EX-S-11-T4
hand build models, DG4V-3, only. Omit B 110V AC 50Hz/120V AC 60 Hz
when not required.
u emale connector to be
F
B Spring offset, end to center supplied by customer C 220V AC 50 Hz
BL Same as B but left DG4V-3-*A(L)-(V)M models D 220V AC 50 Hz/240V AC 60 Hz
hand build with type U (ISO4400) electri- * DC service only
C Spring centered cal connector to solenoid; ** AC service only G 12V DC
F Spring offset, shift to center spool type 0, 2 or 22 only: H 24V DC
FL Same as F but left S6 LVDT type DC switch with 10 Electrical connector For DG4V-3 only (not usable
hand build Pg7 connector plug. T Wired terminal block with DG4V-3S):
NN o-spring detented DG4V-3-*A(L)-(Z)-(V)M-S*-FPA5W Low power coils, see Operating
PA Instaplug male Data. (Not available with N
valves with mechanical type receptacle only
5 Manual override option AC (~) switch, wired to 5-pin No-spring detented models)
receptacle: PB Instaplug male & BL 110V 50 Hz/120V 60 Hz
No symbol Plain override(s)
female receptacle
in solenoid S3 Switch, wired normally open DL 220V AC 50 Hz/240V AC 60 Hz
end(s) only s PA3 Three pin connector
S4 Switch, wired normally GL 12V DC
H Water-resistant override(s) closed PA5 Five pin connector
on solenoid end(s) s HL 24V DC
H2 Water-resistant override DG4V-3-*A(L)-(Z)-(V)M-S5-F(T) For 60 Hz or dual frequency
both ends of solenoid. W/J valves with mechanical
P2 Plain override both ends type AC (~) switch: Contact your Eaton representa-
of single solenoid. tive for additional coil voltage
S5 Switch, free leads
Yl Latching manual over- options.
ride on solenoid ends
(includes H feature
seal) s
Z No overrides at either end
s No override in non-solenoid
end of single solenoid valves
l Not available on DG4V-3S,
AC models

Model Code
DG4V3(S)** *(L)(**)(V)M(S*)* ** * D* (L)* *6*(EN***)(P**A**B**T**)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
15 Port T code 17 Special features

Refer to Operating Data for EN*** code number
port T pressure ratings. assigned as required.
2 10 bar (150 psi) for spool EN21 CSA approved models
position indicator models with 1/2 NPT entry
S3, S4 and S5. conduit box, type FW
4 70 bar (1000 psi) and solenoid coil letter
B,D,G, or H.
5 100 bar (1500 psi) for stan-
dard performance models, 18 Port restrictor plugs
DG4V-3S, with AC or DC
solenoids. For details of plug orifice sizes
and how to specify in model
6 207 bar (3000 psi) for AC code see page 15. May be
high performance models, fitted to valves by agreement
DG4V-3, including spool with your Eaton representative.
position indicator type S6.
Omit N
o restrictor plugs
7 207 bar (3000 psi) for DC fitted
high performance models,
DG4V-3, including spool
position indicator type S6.
16 Design number
60 Basic design
61 Type 8 spool

Operating Data
Performance data is typical with fluid at 36cSt (168 SUS) and 50C (122F).
Standard performance valve High performance valve

Feature DG4V-3S DG4V-3
Pressure Limits
P, A and B ports 350 bar (5075 psi) n 350 bar (5075 psi)
T port:
Spool indicator switch models
Types S3, S4, S5 N/A 10 bar (145 psi)
Type S6 N/A 210 bar (3045 psi)
All other models 100 bar (1450 psi) 210 bar (3045 psi)
Flow rating See performance data See performance data
Relative duty factor Continuous; ED = 100% Continuous; ED = 100%
Type of protection:
ISO 4400 coils with plug fitted correctly IEC 144 class IP65 IEC 144 class IP65
SP1 Single spade 6,3 mm IEC 760 IEC 760
SP2 Dual spade 6,3 mm IEC 760 IEC 760
Coil winding Class H Class H
Lead wires (coils type F***) Class H Class H
Coil encapsulation Class F Class F
Permissable voltage fluctuation:
Maximum Refer to temperature limits. Refer to temperature limits.
Minimum 90% rated 90% rated
Typical response times at 100% rated volts measured from
application/removal of voltage to full spool displacement of 2C spool at:
Flow rate P-A, B-T 20 l/min (5.3 USgpm) 40 l/min (10.6 USgpm)
Pressure 175 bar (2537 psi) 175 bar (2537 psi)
AC (~) energizing 18 ms 15 ms
AC (~) deenergizing 32 ms 23 ms
DC (=) energizing 60 ms 45 ms
DC (=) deenergizing 40 ms 28 ms
Power consumption, AC solenoids Initial s Holding Initial s Holding
(for coils listed in model code). VA (RMS) VA (RMS) VA (RMS) VA (RMS)
Full power coils:
Single frequency coils AC 50 Hz 225 39 265 54
Dual frequency coils at 50 Hz 265 49 280 61
Dual frequency coils at 60 HZ 260 48 300 58
Low power coils, BL and DL:
(Not available with N No-spring detented models) Low power coils not usable 170 37
Dual frequency coils at 50 Hz with DG4V-3S valves. 190 37
Dual frequency coils at 60 Hz
Power consumption, DC solenoids at rated voltage and 20 C (68 F).
Full power coils:
12V, model type G 30W 30W
24V, model type H 30W 30W
Low power coils:
12V, model type GL Low power coils not usable 18W
24V, model type HL with DG4V-3S valves. 18W
n applications where valves are to remain pressurized (either energized or de-energized) at pressures over 210 bar (3045 psi)
For
without frequent switching, it is recommended to use the high performance model, DG4V-3.
s 1st half cycle; armature fully retracted.

Operating Data
Spool Position Indicator This product has been achieve effective protection
Models, high performance designed and tested to levels see this leaflet and the
valve DG4V-3 ONLY meet specific standards out- Installation Wiring Practices
Spool/spring arrangement lined in the European Electro- for Eaton's Vickers Electronic
types 0A (L), 2A(L), 22A(L) magnetic Compatibility. Products leaflet 2468. Wiring
Directive (EMC) 89/336/EEC, practices relevant to this
DC model type S6 Directive are indicated by
(see page 14 for Installation amended by 91/263/EEC,
92/31/EEC and 93/68/EEC, Electromagnetic
Dimension) Compatibility (EMC).
article 5. For instructions on
installation requirements to
Input:
Supply voltage 10 to 35V DC inclusive of a maximum 4V pk-to-pk ripple
Current, switch open 5 mA
Current, switch closed 255 mA
Output:
Voltage 1V below input at maximum load
Maximum continuous current 250 mA
Maximum load impedance 136 at maximum input volts
Maximum switching frequency 10 Hz
Plug connections:
Pin 1 (output 1) Normally open (ie. not connected to pin 3)
Pin 2 Supply +ve
Pin 3 0V
Pin 4 (output 2) Normally closed (ie.connected to pin 3)
Switching point Within the spool spring offset condition
Connector Pg7 plug (supplied with valve)
Protection Overload and short-circuit protected; self re-setting.
IEC 144 class IP65 with connector correctly fitted.
Factory setting ensures this condition under all combinations of manufacturing tolerance and of temperature drift (see Temperature Limits).
Wiring Connections
Electric
panel
Warning
All power must be switched
off before connecting or
disconnecting any plugs
LVDT Solenoid
Customers protective ground connection
WARNING: Electromagnetic Compatibility (EMC)

It is necessary to ensure that the unit is wired up in accordance with the connection arrangements shown above.
For effective protection the users electrical cabinet, the valve subplate or manifold and the cable screens should be
connected to efficient ground points.
In all cases both valve and cable should be kept as far away as possible from any sources of electromagnetic
radiation such as cables carrying heavy current, relays and certain kinds of portable radio transmitters, etc. Difficult
environments could mean that extra screening may be necessary to avoid the interference.
Micro-switch type S3, S4 and S5

Voltage 250V maximum 50/60 Hz
Maximum current 5A

Performance Data Typical with mineral oil at
36 cSt (168.6 SUS) and a
Maximum flow rates
Performance based on full
specific gravity of 0.87. power solenoid coils warm
and operating at 90% rated
voltage.
See note at bottom of next
page when using low power
coils (DG4V-3 models only).
DG4V-3S models (standard performance)
Graph 1 Graph 2
AC solenoid valves with dual AC solenoid valves with
frequency coils operating at D
ual frequency coils Single frequency (50 Hz)
50 Hz operating at 60 Hz coils operating at 50 Hz
psi bar psi bar

5000 350 2 5000 350
3 1 1
300 300 3
6 2
4000 8 4 4000
250 250
5 4
3000 7
200 3000 200
Pressure
Pressure
6 5
150 150
2000 2000
7
100 100
9 8
1000 1000
50 50
0 0 0 10 20 30 40 l/min
0 10 20 30 40 l/min
0 2 4 6 8 10 USgpm 0 2 4 6 8 10 USgpm
Flow rate Flow rate
Graph 3 Spool/spring Graph 1 Graph 2 Graph 3

DC solenoid valves code curve curve curve
0A(L) 1 1 3
0B(L) & 0C, 0F 1 1 1
psi bar
2A(L) 5 5 3
5000 350
2B(L) & 2C, 2F 2 2 3
1
300 2N 1 1 1
4000 6B(L) & 6C, 6F 6 6 5
2
250 7B(L) & 7C, 7F 6 6 2
3
3000 8B(L) & 8C 8s 7 s 8s
200
Pressure
4 22A(L) 9 8 7
22B(L) & 22C 7 7 6
150 8
2000 5 24A(L) 6 6 5
100 33B(L) & 33C 4 4 4
7 34B(L) & 34C 6 6 5
1000 6
50 52BL, 52C, 6 6 5
56BL & 56C 6 6 5
0 0 66B(L) & 66C 3 3 5
0 10 20 30 40 l/min
521B & 561B 6 6 5
0 2 4 6 8 10 USgpm
sC
onsult Eaton regarding each application that will jointly have
Flow rate flow rates approaching this curve and a pressurized volume
exceeding 2000 cm3 (122 cu.in.)

Performance Data
DG4V-3 models (high performance)
Graph 4 Single-frequency coils Graph 5

AC solenoid valves with: Dual-frequency coils AC solenoid valves with dual-
operating at 50 Hz frequency coils operating at 60 Hz
psi bar psi bar

5000 350 5000 350
3 2
1
300 300
4000 1 4000
5 4 3 2
250 250
5
Pressure
Pressure
6 48 9
3000 200 3000 200
7 9 3
150 150
2000 8 2000 4 8
5 7 6
100 100
5
1000 1000
50 50
7&9
0 0
0 10 20 30 40 50 60 l/min 0 10 20 30 40 50 60 l/min
0 3 6 9 12 15 USgpm 0 3 6 9 12 15 USgpm
Flow rate
Spool/ Graph Graph Graph
spring 4 5 6
code curve curve curve
Graph 6 0A(L) 2 2 3
DC solenoid valves 0B(L) & 0C, 0F 1 1 2
2A(L) 2 2 3
psi bar 2B(L) & 2C, 2F 1 1 1
5000 350 2N 1 1 2
6 3 1 6B(L) & 6C, 6F 6 5 6
300
4000 7 4 2 7B(L) & 7C, 7F 1 1 2
250 8B(L) & 8C 5 s 4 s 5s
5
22A(L) 8 7 8
Pressure
3000 200
4 22B(L) & 22C 7 6 7
8 6 24A(L) 9 8 5
150
2000 33B(L) & 33C 4 3 4
5
100 34B(L) & 34C 4 3 6
1000 52BL, 52C, 6 5 6
50 56BL & 56C 6 5 6
2,3
4&6 66B(L) & 66C 3 9 6
0 521B & 561B 6 5 6
0 10 20 30 40 50 60 70 80 l/min
s C
onsult Eaton regarding each application that will jointly have
0 3 6 9 12 15 18 21 USgpm flow rates approaching this curve and a pressurized volume
Flow rate exceeding 2000 cm3 (122 cu.in.)
Flow limits applicable to 3. Valves with type 52 spools (b) S

ubstantially different reduced from values given on
the following usages: having one service port (A simultaneous flow this page (graphs 4, 5 and 6)
1. All valves except types or B as appropriate) con- rates between P to A by up to:
22 and 52 spools having nected to the full bore end or B and B or A to T, e.g. 70% for DC coils
simultaneous equal flow of a 2:1 area ratio double- when A and B are
acting cylinder and the connected to a cylinder 50% for AC coils
rates from P to A or B
and from B or A to T and other to the annulus end. having a large differen- depending on spool type.
S3, S4, S5 (limit switch) 4. Consult Eaton, with tial area. Consult your Eaton repre-
models. application details, if either Low Power Coils sentative relative to specific
of the following usages (DG4V-3 models only) applications for low power
2. Valves with type 22 spools coils.
having flow from P to A or are required: When using low power coils
B, the other being plugged. (a) Single flow path, i.e. P to (coil designations *L in model
T is drained at all times. A, P to B, A to T or B to T. code) the maximum flow is

Performance Data
Pressure drops
psi bar 12 11 10 9 8 7 6 5 4 3 psi bar

12 2000
160 2 140
140 10 120
1600
15
120 100
8
1200
Pressure drop
Pressure drop
100 80
80 6
1 60
60 800 14
4
40 40
2 400 13
20 20
0 0
0 10 20 30 40 50 60 70 80 l/min 0 10 20 30 l/min
0 3 6 9 12 15 18 21 USgpm 0 2 4 6 8 USgpm
Flow rate Flow rate
DG4V-3S
DG4V-3S & DG4V-3
DG4V-3
t Curve for spool type 6: not recommended for flows in excess of 60 l/min (15.8 USgpm).
Pressure drops in offset positions except where otherwise indicated

Spool/spring Spool P to A P to B A to T B to T P to T B to A For other viscosities, pres-
code positions or sure drops approximate to:
covered A to B
0A(L) Both 5 5 2 2 Viscosity cSt (SUS)
0B(L) & 0C, 0F De-energized 4s 14 20 43 54 65 76 85
Energized 4 4 2 2 (17.5) (97.8) (200) (251) (302) (352) (399)
2A(L) Both 6 6 5 5 % of p
2B(L) & 2C, 2F Energized 5 5 2 2 81 88 104 111 116 120 124
2N Both 6 6 3 3
6B(L) & 6C, 6F De-energized 3s 3 A change to another specific
Energized 6 6 1 1 gravity will yield an approxi-
7B(L) & 7C, 7F De-energized 6s 6 7m mately proportional change
Energized 4 4 3 3
in pressure drop.
8B(L) & 8C All 9 9 5 5 3 The specific gravity of a fluid
22A(L), 22B(L) & 22C All 6 6 may be obtained from its
producer. Fire resistant fluids
24A(L) De-energized 6 6 2 2
usually have higher specific
33B(L) & 33C De-energized 15s 15 gravities than oil.
Energized 5 5 2 2
34B(L) & 34C De-energized 14s 14
Energized 5 5 2 2
52BL & 52C Energized 6s 6 2 10m
56BL Both 6s 6 11s 10 10m
56C De-energized 11s 10 10m
Energized 6s 6 2 10m
66B(L) & 66C De-energized 12 12 13
Energized 6 6 2 2
521B All 6s 6 10m
561B De-energized 10s 11 10m
Energized 6 6 10m
sB plugged A plugged mP plugged

Installation
Dimensions
Models for use with ISO 4400 (DIN 43650) connectors 3rd angle
projection
Double solenoid models s Single solenoid modelss
DG4V-3(S)-*C-**-(V)M-U-**-60 DG4V-3(S)-*A(-**) n DG4V-3(S)-*AL(-**) n
As Spolenoid
DG4V-3(S)-*N-**-(V)M-U-**-60 DG4V-3(S)-*B(-**) n shown DG4V-3(S)-*BL(-**) n and end cap
DG4V-3(S)-8BL(-**) DG4V-3(S)-8B(-**) interchanged
DG3V-3(S)-*F n DG4V-3(S)-*FL(-**) n
74,00 Alternative plug positions by
D (2.91) loosening knurled nut, turning
coil, and re-tightening.
Coil types: U (shown), KU, SP1,
and SP2 (see Model Code)
100,0
(4.0)
87,0
(3.42)
53,00
(2.1)
25,00 C, coil 21,75 24,00

(0.98) length (0.86) (0.94)
B (single solenoid model) 48,00
A (double solenoid model) (1.88)
Port P
Port A
Port B
Port T
n Not applicable to type 8 spool. Model type AC or DC A Dim. B Dim. C Dim. D Dim.
s See page 25 for solenoid information.
All DC = 220 (8.66) 156 (6.14) 61 (2.5) 73 (2.87)
Can vary dependent on source of plug.
DG4V-3 AC ~ 200 (7.87) 146 (5.75) 51 (2.1) 63 (2.48)
Dimensions in mm(in). DG4V-3S AC ~ 200 (7.87) 146 (5.75) 45 (1.7) 63 (2.48)
Water-resistant manual override on solenoid Latching manual override on solenoid
DG4V-3(S)-****(L)-H-(V)M-**-**-60 DG4V-3-****(L)-Y-(V)M-**-**-60
DG4V-3S-****(L)-Y-(V)M-**-**-60, DC coil models only
Application
General use where finger operation is required (standard manual Application
overrides cannot be operated without using small tool). Stainless steel lever/latch mechanism and water-resistant seal
make this feature ideal for vehicle-mounted and exposed
applications requiring emergency selection of valve for a period
of time in the event of electrical failure.
Overall length
Overalloflength of
Manual Manual 15 Overall
15 length
Overalloflength
valveof
with
valve with 40 40 valve withvalve
standard
with standard
actucationactucation
must must (0.6) standard
(0.6) standard
manual manual
overrides
overrides Lever inLever
latched
in latched
positionposition
(1.6) (1.6)manual manual
overrides overrides
be appliedbewithin
applied within Lever inLever
free position
in free position Lift latchLift
to latch to
this diameter:
this diameter: release release
lever lever
approximately
approximately
20(0.75). 20(0.75). Push lever
Pushto lever to
Spacer prevents
Spacer prevents operateoperate
valve; valve;65
actuationactuation
by by latch holds
latchlever
holds
in lever 65
larger device.
larger device. operatedoperated (2.5) in (2.5)
positionposition
Spacer Spacer
Note: Notes:
H feature is not field convertible from other models; 1. O
pposite solenoid (on C and N double solenoid models)
specify with order. should not be energized while the valve is latched in selected
position; AC solenoid coils will burn out under
this improper usage.
2. Y feature is field-convertible from H type manual override
(omitting spacer), but is not field-convertible from other models.

Installation
Dimensions
Models with F type coils (lead wires) and conduit box.
Double solenoid models s Single solenoid models s

DG4V-3(S)-*C-**-(V)M-F-**-60 DG4V-3(S)-*A(-**)l DG4V-3(S)-*AL(-**)l
As Spolenoid
DG4V-3(S)-*N-**-(V)M-F-**-60 DG4V-3(S)-*B(-**)l shown DG4V-3(S)-*BL(-**)l and end cap
interchanged
DG4V-3(S)-8BL(-**) DG4V-3(S)-8B(-**)
DG3V-3(S)-*Fl DG4V-3(S)-*FL(-**)l
A (double solenoid models)
B (single solenoid models) Thread connection

*J & W conduit boxes W NPT 50,00
J M20 1.5-8H (2.0)
Ground
connection
4,0 (0.16 dia.)
selftapping Two lead
91,00 wires per
screw (3.57) solenoid with
68,75 M3 size
(2.71) terminals for
53,00 customer
25,00 (2.1) connections
(0.98)
24,00
21,75 C coil (0.94)
(0.86) 47 3,0
length (1.85) (0.12) 48,00
74,00 (1.88)
D (2.91)
Port P
Port A
Port B
Port T
* 89 (3.5) for FPB J & W conduit boxes

104 (4.0) All plug-in conduit boxes
Dimensions in mm(in).
Model type AC or DC A Dim. B Dim. C Dim. D Dim.

All DC = 220 (8.66) 156,5 (6.14) 61 (2.5) 73 (2.87)
DG4V-3 AC ~ 200 (7.87) 146,5 (5.75) 51 (2.1) 63 (2.48)
DG4V-3S AC ~ 200 (7.87) 146,5 (5.75) 45 (1.7) 63 (2.48)
l Not applicable to type 8 spool. s See page 24 for solenoid information.
Codes FJ and FW: 2 lead wires for each solenoid, approximately 150,00 (6.00) long. M3 (#6)
terminals provided for customer connection.
Codes FTJ and FTW: Valve supplied with lead wires connected into terminal strip suitable
for M3 (#6) terminals for customer connection.

Installation
Dimensions
Pin number 3, 0V Pin number 1,

normally open
DG4V-3-*A(L)-(V)M-S6-U-**-60 Pin number 2, supply +ve Pin number 4,

normally closed
Single solenoid models with Location of solenoid Location of switch
LVDT type switch indicat- for RH build models for RH build models Plug (part no. 458939)
ing when the spool is in the supplied with valve
spring off-set position. ISO Cable gland PG7:
4400 (DIN 43650) connection 6,0 (0.24) dia.
to solenoid; Pg7 connection
to switch.
For LH build (DG4V-3-*AL )

solenoid and switch locations 138,2 (5.44)
are reversed. For coil removal: 248,2 (9.8) with DC solenoid
64 (2.51) DC coil 238,2 (9.4) with AC solenoid
54 (2.12) AC coil
Warning
Wiring: See Electromagnetic
Compatibility (EMC) warning
Dimensions in mm(in) note on page 8.
DG4V-3-*A(L)-(Z)-(V)M-S3-FPA5W-*2-60
DG4V-3-*A(L)-(Z)-(V)M-S4-FPA5W-*2-60 See page 16 for details of connections
DG4V-3-*A(L)-(Z)-(V)M-S5-F-*2-60 to pre-wired 5-pin receptacle for:
S3 normally open and
Single solenoid models with Conduit box with leads, or S4 normally closed.
mechanical type switch moni- pre-wired to NFPA T3.5.29-
toring of spool movement. 1980 receptacle.
Location of switch and housing
for RH build models
Normally closed lead (Monitor switch)
sleeving identification color white.
Common lead (Monitor switch)
sleeving identification color black.
Normally open lead (Monitor switch)
no color identification.
Location of solenoid 100 (3.94)
for RH build models
For LH build (DG4V-3-*AL ) 54 (2.12)
solenoid and switch locations are reversed. 200 (7.87) with AC solenoid for removal
210 (8.27) with DC solenoid of switch hsg.
Port restrictor plugs Restrictor plug

selection table
Restrictor plugs are available Code Orifice Part
for use in ports P, T, A or B. diameter number
These can be used for *00 Blank 694353
restricting flow or for circuit
*03 0,30 (0.012) 694341
dampening. Restrictor plugs
are not recommended for *06 0,60 (0.024) 694342
use above 210 bar (3000 psi) *08 0,80 (0.030) 694343
system pressure. *10 1,00 (0.040) 694344 M5 x 0.8-6H thread
for plug extraction
Typical model codes: *13 1,30 (0.050) 694345
*15 1,50 (0.060) 694346
DG4V-3(S)-**-M-**-**-60-P08 Maximum port dia in
*20 2,00 (0.080) 694347 subplate/manifold block:
(0.8 mm dia orifice in port P)
*23 2,30 (0.090) 694348
DG4V-3(S)-**-M-**-**-60- For steel and SG (ductile)
* = P, T, A or B, as required iron: 7,0 (0.3)
P10-A10 n h hOrder in multiples of 25
(1.0 mm dia orifice in ports per part number For gray iron: 6,5 (0.25)
P and A)

Electrical Plugs
and Connectors
Terminal strip and lights

For valves with type F coils.
Terminal strip Conduit box cover and

(part number nameplate complete with
890345) clips to sealing gasket and 4 screws
cover and can
be field-fitted
Light assembly is held in place
4 terminal screws M3 x 0,5-6H by end pair of M3 screws; can
M3 x 0,5-6H screws (part number 02-113355) be fitted to terminal strip.
(part number 186006) Connections to solenoid A
2 each end (or B, according to model type)
28,50 30,00
(1.12) (1.18)
Anti-rotation tab ensures

Connections to correct orientation of cover
solenoid B Rubber gasket to junction box
(or A, according
to model type) 2 lenses in cover
1. For DC coils the +ve ing leads to double solenoid 2. For correct light indica- terminals are common with
lead(s) must be connected valves (i.e. common neutral) tion of energized solenoid each outer pair of solenoid
to the terminal(s) marked +. the inner pair of terminals ensure that solenoid leads terminals according to the
When using 3-wire incom- must be interconnected. are correctly connected: light side with + mark.
Insta-Plug
DG4V-3(S)---FPA---60 plug is inside a wire housing longer ground post provides Optional solenoid indicator
DG4V-3(S)---FPBW---60 with external terminals for first make/last break ground lights are pre-wired to the
Eaton 2-part Insta-Plug machine wire connections. connection. female plug. Solenoids A
eliminates breaking electrical Captive thumb screws, when The PBW configuration com- and/or B are identified on
inputs for valve disconnect. loosened, permit the wire bines both male and female the wiring housing.
A male half is pre-wired to housing to be pulled clear of plugs in the wiring housing for
the valve body. The mating the valve for disconnect. A a self-contained plug-in unit.
PA configuration PBW configuration

16,25 Clearance to remove Customer connection solenoid at port A
(0.64) female receptacle end of body to female receptacle plate
20,25 (0.79) M4-6H thd.
Customer connection
48,0 solenoid at port B end of
(1.89) body to female receptacle
plate
89,0
23,1 (0.91) (3.50) Ground connection
24,0 in terminal box
(0.95) (ref.)
32,50 15,5 (0.61)
(1.28)
98,5
71,1 (3.88) WARNING TAG
(2.80) 69,0 Electrical power
(2.72) must be
47,5 ref.
(1.87) disconnected
ref. before removing or
replacing this
receptacle.
Port A Port A Port B
Port B
The conduit box dimensions used for the PA/PBW type connector are different from
those on the other F type coil models.

Electrical Plugs
and Connectors
NFPA Connector T3.5.29-1980 3 pin connector 5 pin connector

Use with single solenoid valve Use with single solenoid valve
DG4V-3(S)FPA3W(L)-**-60 long. The three pole plug has Key model code designations: Key model code designations:
DG4V-3(S)FPA5W(L)-**-60 two leads 101,6 (4.0) long
and one 177,8 (7.0). All wires DG4V-3(S)-*A(L)(-**)-(V)M- DG4V-3(S)-*A(L)(-**)-(V)M-
DG4V-3S3-FPA5W(L)-**-60 have underwriters recognized FPA3W(L) FPA5W(L)
DG4V-3S4-FPA5W(L)-**-60 non-solder insulated eyelet DG4V-3(S)-*B(L)(-**)-(V)M- DG4V-3(S)-*B(L)(-**)-(V)M-
terminals. The green wire is FPA3W(L) FPA5W(L)
The receptacle is a standard
used for the ground (earth)
three or five pole connector 1 green lead
1 green
(ground)
lead (ground) 1 lead to1solenoid
lead to 5solenoid
connection (No. 8 screw fur- lead to 5 lead to
with shortened leads and 1 green lead (ground) solenoid solenoid
nished). Valves are supplied 3 lead 3 lead
terminals added. The five 43lead
pre-wired. to solenoidto solenoid
5 lead 4 lead
pole plug has four leads 101,6
2
1
2
1
1 1 to 5solenoid
capped capped
(4.0) long and one 177,8 (7.0) 1 4 4
3 3 22 3 2 3
25,4 (1.00) 25,4 (1.00) 3
hex (reference
hex (reference 25,4 (1.00)
Connection details and model type/model code references all types) all types) hex (reference
3 green lead
3 green
(ground)
all lead (ground)
types)
0.875-16UN-2A thd. 2 lead to 2solenoid
lead to solenoid 2 lead capped
2 lead capped
Warning tag:
2 lead to solenoid
Electrical power must be
16,00 disconnected before removing
or replacing electrical plug. 5 pin connector 5 pin connector
(0.62)
Use with double solenoid valve Use with single solenoid
Key model code designations: valve with S3 spool position
monitor switch
DG4V-3-*C/N(L)(-**)-(V)M-S4-
FPA5W(L) Key model code designa-
tions:
DG4V-3-*A(L)(-**)-(V)M-S3-
68,75
FPA5W(L)
1 lead to 1solenoid 5 lead to 5 lead to
lead to solenoid 1 lead to 1solenoid
lead to solenoid
5 lead to 5 lead to
ad (ground)(2.71) 11 lead
greentolead
solenoid
(ground)
5 lead to 11lead solenoid
solenoidB 5solenoid
leadtotosolenoid 1 lead to 5solenoid
1 lead to solenoid lead toBsolenoid
solenoid
lead to solenoid 5 lead to
3 lead solenoid 5 lead to
4 lead to4solenoid 4 lead to4 lead to
3 lead 5
to solenoid 4 to
lead
solenoid 1
5 5
4solenoid
monitor monitor lead B 1 1 5lead to monitor
4monitor solenoid B
1 5 capped 4 1 switch,554 n.o.switch,
4
cappedlead n.o.
to 54 54 n.c.switch,
monitor
switch, 4 leadn.c.
to
12 4 2 3 112 3 44 solenoid A 1 2 3 4 12switch, 3 4 n.o.solenoid A
3 2 33 22 33 2 3 2 3
25,4 (1.00) 25,4 (1.00)
hex (reference hex (reference 3 green lead3 green
(ground)
lead (ground) 3 green lead
3 green
(ground)
lead (ground)
all types) all types) 2 lead to2monitor
lead 3 to
green leadto (ground)
3 green lead (ground) 33 to
switch,
monitor
green leadswitch,
(ground) 2 lead 2monitor
lead
3
switch,

monitor switch,
green lead (ground)
common common green lead (ground) 2common
lead tocommon
monitor switch,
olenoid 22 lead
lead capped
to solenoid 22 lead
lead to solenoid A
capped common 2 lead to solenoid A
5 pin connector Female 3 & 5 pin connectors

Use with single solenoid are available from a Daniel
valve with S4 spool position Woodhead Co., Brad Harrison
monitor switch Div. Distributor (847-272-7990)
Key model code designa- 40903 Female connector
tions: with 12' lead for PA3
DG4V-3-*A(L)(-**)-(V)M-S4- conn.
FPA5W(L) 41308 Female connector
olenoid 5 lead to 11lead
leadto
tosolenoid
solenoid 55 lead
lead to
to with 12' lead for PA5
1 lead to solenoid 5 lead to
solenoid solenoid
solenoid solenoid conn.
4 lead to 44 lead
lead to
to 4 lead to These are Brad Harrison #s.
5 monitor 55 monitor
monitor 5
4 11 44 1 monitor
switch, n.o. switch, n.c.
switch, n.o. 4 switch, n.c.
3 22 33 2 3
een lead (ground) 3 green lead (ground) 3 green lead (ground)

monitor switch, 22 lead
lead to
to monitor
monitor switch,
switch, 2 lead to monitor switch,
common
common common

Electrical Plugs
and Connectors
DIN 43650 Connector
Cable diameter range: 610 mm (0.240.40)

Wire section range: ,51,5 mm2 (0.0008
0.0023 in2)
Terminals: Screw type
Type of protection: IEC144 class IP65, when
plugs are fitted correctly to
the valves with interface
seals (supplied with plugs)
in place.
51(2.01)
Connector can be positioned 18 sq. 27
Recptacle Voltage Part Numbers (1.06)
at 90 intervals on valve by (AC or DC) Gray Black (0.71)
re-assembling contact holder "A" sol. "B" sol. 1,5
into appropriate position U1 Coils 710776 710775 (0.06)
Seal
inside connector housing. without lights
M3
Use U12 or U11 type connec- U6 Coils 12-24 977467 977466 thread 30,5 sq. 5,5
tors with 12 and 24V DC coils with lights 100-125 977469 977468 (1.20) (0.22)
if rectification is required. 200-240 977471 977470
Connectors with and without U11 Rectified 12 DC 02-141358
coils with 24 DC 02-141359
indicator lights are available
lights 98-240 VDC 02-141360
(order separately): 200-240 VDC 02-141361
U12 Rectified 02-141357 26,5
27,5 (1.04)
coils without (1.08)
lights 22,5
(0.88)
Surge Suppression Devices

(For DC Valves)
Standard diode Transzorb NOTE: These surge suppres- Times represent cessation/
sion devices are Polarity application of voltage to coil
Diode in parallel with coil. Diode and Zener diode in par-
Dependent. Proper biasing versus velocity (start/stop)
When switch (S1) is opened, allel with coil. When switch
conditions must be met of a cylinder using a single
the energy stored in the coil (S1) is opened, the energy
when installing/connecting solenoid, spring offset valve
is trapped and dissipated by stored in the coil is trapped
a coil in a system. (time in milliseconds).
the diode (D1). and dissipated by the diode
Works only with DC voltage (D1) and Zener diode (Z1) and
the coil resistance. Valve Shift and Dropout
Polarity dependent Times with and without
The Zener makes exact limi- Surge Suppression
Increase drop out time tation of inductive spikes.
Works only with DC voltage Shift Dropout
CETOP 3
Polarity dependent
Do Diode 23 60
Diode Alone 23 131
Diode/Zener 23 78
Coil Coil
CETOP 5
Do Diode 70 50
Diode Alone 70 158
Z1
Diode/Zener 70 100
S1 S1
D1 (No 2) (No 2)
(No 1) D1 (No 1)

Subplates, Connection
Plates and Mounting
Surfaces
General description Description and

maximum pressure Functional symbol Model code
This range of subplates and Blanking plate DGMA3B1*

auxiliary connection plates 250 bar (3600 psi)
are for use with size 3 valves.
Optional BSPF or SAE/UNF P T B A
pipe thread connections are Crossover plate DGMA3C11*
available. PA, BT
The subplates fall into five 250 bar (3600 psi)
groups: P T B A
S
ingle station subplates Crossover plate DGMA3C21*
with either side or rear PB, AT
entry ports for connecting 250 bar (3600 psi)
to the main system. P T B A
M
ulti-station manifolds Tapping plate DGMA3T11*B
having from two to six Ports A and B DGMA3T11*S
stations. The two service
250 bar (3600 psi)
ports per station are ar- P T B A
ranged along one side but
the pressure and tank lines Tapping plate DGMA3T21*B
are internally connected in Ports P and T DGMA3T21*S
parallel to each station. 250 bar (3600 psi)
P T B A
T
apping plates for insertion
under modules or valves to Adaptor size 05 to 03 DGAM3011*R
provide access to service P T B A Size 03
207 bar (3000 psi) DGAM3011*
lines, e.g. for pressure (UNC valve mtg. bolts)
gage connection.
C
ross-over plates for inter- P TA TB B A Size 05
connecting two sets of Single station DGVM31*R
service lines at the top of
subplate/manifold DGVM31*S
module stacks when direc-
tional valves are not fitted. Rear ports P,T,A,B
250 bar (3600 psi) P T B A
Blanking plate for termi-
Single station DGMS31E1*R
nating a valve station e.g.
when the station is not to subplate/manifold P A DGMS31E1*S
be used until later. Side ports P,T,A,B T B
The 2 to 6 multi-station sub- 250 bar (3600 psi)
plates, when used together Multi-station subplate/ DGMS32/3E1*R
with Vickers SystemStak manifold; side ports Valve station 1 Valve station 2 3 DGMS32/3E1*S
valves, provide very compact P,T,A1,B1,A2,B2, etc. P1 T1 B1 A1 P2 T2 B2 A2
control assemblies. 250 bar (3600 psi) P
Plates having machined trap- 2 station T
ezoidal O-ring recesses are 3 station B1 A1 B2 A2
supplied complete with Viton
O-rings. Multi-station subplate/ DGMS34/5/6E1*R
On all models, the size 03 manifold; side ports Valve station 1 Valve station 2 6 DGMS34/5/6E1*S
mounting face includes a P,T,A1,B1,A2,B2, etc. P1 T1 B1 A1 P6 T6 B6 A6
drilled hole (for a location pin) 250 bar (3600 psi)
in conformance with ANSI/ P
4 station T
B93.7M) and (NFPA) size
03. All Eaton size 3 valves 5 station B1 A1 B6 A6
and auxiliary plates contain 6 station
a matching location pin to Design number subject to change. No change of installation dimensions for designs 10 thru 19. R
ensure correct orientation of (or B) suffix ISO 228 (BSPF) ports and/or metric attaching bolt tappings. S suffix SAE/UNC
the mounting faces. ports and/or UNC attaching bolt tappings.

Installation
Dimensions
4 holes 5,6 (0.22 dia.)

DGMA-3-B-1* Blanking Plate counterbored to 9,5 (0.374 dia) P T B A
46,0 (1.8) 10,0 (0.4)
A
Nameplate
73,0 P
(2.9) T
22,0 (0.9)
24,4 (1.0)
DGMA-3-C2-11 Crossover Plate
P T B A
48,5 (1.9)
46,0 (1.8) 11,0 (0.43)
A Nameplate
75,0 P
(3.0)
T
22,0 (0.9)
DGMA-3-T*-1*-* Tapping Plate
2 tapped ports P T B A
for DGMA3T*1*B, G 1/8 (1/8 BSPF)
for DGMA3T*2*S, 7/16 20 UNF 2B (SAE)
(for 1/4 O.D. tubing)
48,4 (1.9) P T B A
46,0 (1.8)
Nameplate
A A
75,0
(3.0) P P
T 4 holes 5,6 T
B (0.22 dia.)
B
DGMA-2-T1-1** DGMA-2-T2-1** 20,0

(Ports A and B) (Ports P and T) (0.78)

Installation
Dimensions
DGAM-3011*R Size 3 valves can frequently be The DGAM3 adaptor bolts

(Metric bolt tapping) used in place of size 5 valves, to an existing size 5 interface
DGAM-3011* typically for pilot control func- and provides a size 3 mounting Size 03
(UNC bolt tapping) tions, or generally where the face for the smaller valves. P T B A
system flow rate is within that
Adaptor plate, Size 05 to 03 of size 3 valves.
for pressure up to 210 bar
P TA TB B A
(3000 psi)
Size 05
70,0 (2.75) 28,4 (1.12)
31,0 14,2
(1.22) (0.56) 21,0 (0.83)
5,3
(0.21)
A 90,4 A
P T (3.56) Standard T
40,5 54,0 port (TA )
(1.59) P
(2.12)
B Additional T
B port (TB )
4 holes for valve 31,75 18,3

mounting (1.25) (0.72)
bolts (see table)
46,0 12,0
(1.81) (0.47)
0,75
(0.03)
Size 03 Mounting Surface Size 05 Mounting Surface (seals included)

Adaptor is supplied complete with bolts for mounting
Model Tappings for valve mounting bolts
to size 5 interface:
DGAM3011*R M56H x 12 (0.47) deep
M6 bolts with type DGAM3011*R
P A
DGAM3011* #1024 UNC2B x 12,7 (0.5) deep
1/4" 20 UNC bolts with type DGAM3011*
T B
P T B A
DGVM DGMS
4 holes tapped according
to model type (see table)
84,0 (3.3) 4 ports .750-16 UNF-2B
72,0 (2.83) 6,0 16,0 (0.63) for rear ports.
5,6 (.22) dia. thru 19,75 (0.24)
13,0 (.51) spotface 6,0 12,75 (0.5)
(0.78) (0.24)
to depth shown. 4
holes for mounting.
B
35,0
B 84,0
T (1.38) 57,25
(3.31) (2.25)
T P
72,0 P
A (2.83)
A
20,0 12,75 (0.5)

35,0 (.787) 36,00
(1.37) (1.42)
59,25
(2.33)
4 ports .750-16 UNF-2B
Dimensions in mm(in). for side ports.

P T (3.56) Standard T
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P (Intl.) +1-206-319-9433
port (TA )
(1.59) (2.12)
Installation B Additional T
B
Dimensions port (TB )
4 holes for valve 31,75 18,3

mounting (1.25) (0.72)
bolts (see table)
46,0 12,0
(1.81) (0.47)
0,75
(0.03)
DGVM-3-1**
DGMS-3-1E(Y)-1*-*
Single station subplate,

rear and side tapped port P A
T B
P T B A
DGVM DGMS
4 holes tapped according
to model type (see table)
84,0 (3.3) 4 ports .750-16 UNF-2B
72,0 (2.83) 6,0 16,0 (0.63) for rear ports.
5,6 (.22) dia. thru 19,75 (0.24)
13,0 (.51) spotface 6,0 12,75 (0.5)
(0.78) (0.24)
to depth shown. 4
holes for mounting.
B
35,0
B 84,0
T (1.38) 57,25
(3.31) (2.25)
T P
72,0 P
A (2.83)
A
20,0 12,75 (0.5)

35,0 (.787) 36,00
(1.37) (1.42)
59,25
(2.33)
4 ports .750-16 UNF-2B
for side ports.
Model Ports P, A, T, B Thread

at rear or side
DGVM31*R Rear G3/8 (3/8 BSPF) x
DGMS31E1*R Side 12,0 (0.47) deep
DGVM31*S Rear 3/4 16 UNF2B x 14,3
DGMS31E1S* Side (0.56) deep (SAE)
DGMS31EY1S* Side 5/8 18 UNF2B x 12,7
(0.5) deep (SAE)

Installation
Dimensions
DGMS-3-3E-1*-* Valve Station 1 Valve Station 2

Multi-station subplate
(3 station shown) P1 T1 B1 A1 P2 T2 B2 A2
P P
T T
B1 A1 B2 A2
5,6 (0.22 dia.

counterbored
A 11,1 (0.438 dia). 68,0 (2.68)
34,0
(1.34)
B B B
P 68,0 38,0 P
T P T P T P
(2.68) (1.5)
37,5 A A A
T (1.47) 5,0 T
(0.6)
B 6,0
(0.24)
These two ports are present 4 holes per model type P and T ports tapped
in 4, 5, and 6 station models. BSPF ports: M5-6H x 12,0 (0.47) deep according to model type:
Optional in 2 and 3 station SAE ports: #10-24 UNC-2B x 12,5 (0.5) deep DGMS-*E(X)1* R:
models, specify G1/2 (1/2 BSPF)
DGMS32EX 1** or DGMA-*E(X)-1*-S:
DGMS33EX 1** 3/4:-16 UNF-2B (SAE)
15,0
50,0 50,0 35,0 (0,6)
(1.97) (1.97) (1.38)
A
60,0
(2.36) 38,0
effective (1.5)
bolt length
B
A and B ports tapped

according to model type:
Model A Dim. B Dim. DGMS-*E(X)1*R:
DGMS32E(X)1** 121 (4.8) 108 (4.25) G3/8 (3/8 BSPF)
DGMS33E(X)1** 171 (6.8) 158 (6.22) DGMA-*E(X)-1*-S:
3/4:-16 UNF-2B (SAE)
DGMS34E1** 221 (8.7) 208 (8.19)
DGMS35E1** 271 (10.7) 258 (10.15)
DGMS36E1** 321 (12.7) 308 (12.12)
u T
hru connection P and T ports on types DGMS-3-2EX-1*-*
and DGMS-3-3EX-1*-*

Installation
Dimensions
Mounting Surface
70 (2.75) min.
When a subplate is not used,
a machined pad must be 40,5 0,1 (1.594 0.004)
provided for mounting. The
pad must be flat within 0,01 30,2 (1.890)
mm per 100 mm (0.0001" per
1") and smooth within 0,8 m 21,5
(32 in). (0.85)
The interface conforms to 12,7
ISO 4401-AB-03-4A (size 03) (0.5) 0,75 0,1
(0.03 0.004)
plus location pin hole
ANSI/B93.7M (and NFPA)
5,1
size 03 CETOP R35H4.2-03, (0.20) T
plus location pin hole
DIN 24340 Form A6, plus 15,5
location pin hole 25,9 (0.61) A B
(1.01)
Dimensional tolerance = 31,0 0,1 31,75 0,1
0,2 ( 0.008) except where (1.22 0.004) (1.25 0.004)
otherwise stated. 48
(1.89)
Prior to installing a valve, min.
ensure that both valve and P
mounting surface are clean
and free from burrs.
4,0 x 4,3 7,5 (0.29)
min. deep
4 holes, M5-6H x 12,0 (0.16 dia x
(0.47) min. full thread depth 0.17 deep)
ISO 4401 gives dimensions for locating pin
s 4 ports 6,3 (0.25 dia). For all
in mm. Inch conversions Vickers size 3 valves this
are accurate to 0.01" unless diameter may be increased to
stated. 7,5 (0.29 dia).
n #10-24 UNC-2B optional

Appendix
Mounting Bolts
Inch bolt kits, #1024 UNC2B Metric bolt kits, M5 Metric bolt kits, M6
Size x length, in (mm) Size x length, mm (in) Size x length, mm (in)
#10-24 x 12,7 (0.50) BK590715 M5 x 20 (0.79) BK466834M M6 x 16 (0.63) BK534564M
#10-24 x 19,05 (0.75) BK466847 M5 x 25 (0.98) BK465723M M6 x 20 (0.79) BK534565M
#10-24 x 25,4 (1.00) BK304 M5 x 30 (1.18) BK616452M M6 x 25 (0.98) BK534566M
#10-24 x 31,8 (1.25) BK590716 M5 x 40 (1.57) BK02156493M M6 x 30 (1.18) BK534567M
#10-24 x 38,1 (1.50) BK306 M5 x 50 (1.97) BKDG3699M M6 x 40 (1.57) BKDG01633Mu
#10-24 x 44,4 (1.75) BK02-156494 M5 x 55 (2.17) BK986135M M6 x 45 (1.77) BK534569M
#10-24 x 50,8 (2.00) BKDG3698 M5 x 60 (2.36) BK466836M M6 x 50 (1.97) BK534570M
#10-24 x 57,2 (2.25) BK02-139165 M5 x 70 (2.76) BK464125M M6 x 55 (2.17) BK534571M
#10-24 x 60,3 (2.38) BK466849 M5 x 75 (2.95) BK869720M M6 x 65 (2.56) BK534572M
#10-24 x 69,9 (2.75) BK870017 M5 x 80 (3.15) BK466837M M6 x 70 (2.76) BK534573M
#10-24 x 69,9 (2.75) BKDGFNL- M5 x 90 (3.54) BK466838M M6 x 75 (2.95) BK534574M
694Mu M5 x 95 (3.74) BK869721M M6 x 80 (3.15) BK638873M
#10-24 x 76,2 (3.00) BK02-156496 M5 x 100 (3.94) BK466839M M6 x 80 (3.15) BKDGFN01637Mu
#10-24 x 79,4 (3.13) BK466850 M5 x 110 (4.33) BK466840M M6 x 85 (3.35) BK978478M
#10-24 x 88,9 (3.50) BK466851 M5 x 120 (4.72) BK466841M M6 x 90 (3.54) BK534576M
#10-24 x 95,3 (3.75) BK869704 M5 x 130 (5.12) BK466842M M6 x 100 (3.94) BK978479M
#10-24 x 100 (3.94) BK466852 M5 x 140 (5.51) BK466843M M6 x 110 (4.33) BK978480M
#10-24 x 101,6 (4.00) BK02-156497 M5 x 150 (5.91) BK466844M M6 x 115 (4.53) BK534580M
#10-24 x 109,5 (4.31) BK466853 M5 x 160 (6.30) BK466845M M6 x 120 (4.72) BK534581M
#10-24 x 120,7 (4.75) BK466854 M5 x 170 (6.69) BK466846M M6 x 140 (5.51) BK638878M
#10-24 x 127,0 (5.00) BK02-156499 M5 x 200 (7.87) BK464468M
#10-24 x 130,2 (5.13) BK466855
#10-24 x 133,4 (5.25) BK02-156498
#10-24 x 139,7 (5.50) BK466856
#10-24 x 150,9 (5.94) BK466857
#10-24 x 160,3 (6.31) BK466858
#10-24 x 170,0 (6.69) BK466859
#10-24 x 177,8 (7.00) BK890325
Note: threads lubricated. Prior to

If not using Eaton's Vickers installation of DG4V-3 valve,
bolt kits, bolts must be ensure that both the face
to Grade 12.9 (ISO 898) of the valve and the face on
or better. which it is being mounted
The required bolt length (i.e subplate, manifold,
should allow 0.40" (10 mm) SystemStak valve or plate)
thread engagement in the is as clean as possible. Do
subplate/manifold block. not over tighten hold-down
Bolts should be torqued to bolts beyond recommended
57 N.m (4462 lbf. in.) with values.

Appendix
Spare parts data Solenoid Coils

Refer to service drawing
I3886S for spare parts AC coils
and kit information. Code Voltage/ Standard performance High performance
frequency U type F type U type F type
Seal kits Full power coils:
For valves with spool indi- A 110V/50 Hz 02-101725 02-101730 507825 508166
cator switch, model types B 110/120V/50/60 Hz 02-101726 02-101731 507833 508169
DG4V-3-*A-M-S*-60:
C 220V/50 Hz 02-101727 02-101732 507826 508167
kit no. 859049
D 220/240V/50/60 Hz 02-101728 02-101733 507834 508170
For other models seal kits Low power coils:
vary according to type of
BL 110/120V/50/60 Hz N/A N/A 598562 698563
coil fitted:
DL 220/240V/50/60 Hz N/A N/A 866455 866457
For U type coil:
kit no. 858995 DC coils (Standard and high performance)
For F type coil: Code Voltage U type F type SP1 type SP2 type KU type
kit no. 858996 Full power coils:
Note: Each seal kit covers G 12V 507847 508172 02111246 02-111166 02140394
a variety of models and may H 24V 507848 508173 02111248 02-111168 02140395
have redundant seals for a Low power coils:
particular model. GL 12V 507855 508175 N/A N/A N/A
HL 24V 507852 508174 N/A N/A N/A
Mass, approx. kg (lb) Mounting Attitude
DG4V-3 and U F No restrictions except for

DG4V-3S (DC) coils coils no-spring, detented models
Single sol. valve 1,6 1,8
DG4V-3-*N and DG4V-3S-*N
which should be mounted
(3.5) (4.0) with the spool axis horizontal.
Double sol. valve 2,2 2,3 These model types may be
(4.8) (5.0) affected by severe vibration
DG4V-3 and U F or shock, especially if a sole-
DG4V-3S (AC) coils coils noid is not held energized.
Single sol. valve 1,5 1,6
(3.3) (3.5)
Double sol. valve 1,8 2,0
(4.0) (4.4)
Single sol. 2,0 2,0
valve w/ position (4.4) (4.4)
switch

Appendix
Temperature Limits Fluid Cleanliness
Ambient range: Proper fluid condition is es- fluid pressure levels in the Fire resistant fluids usually
-20C to 70C (-4F to +158F) sential for long and satisfac- system and are coded in the have higher specific gravities
tory life of hydraulic compo- chart below. Fluids other than than oil. The specific gravity
Fluid Temperature nents and systems. Hydraulic petroleum, severe service cy- of a fluid may be obtained
fluid must have the correct cles or temperature extremes from its producer.
Fluid Mineral Water balance of cleanliness, mate- are cause for adjustment of
Temp. oil containing rials and additives for protec- these cleanliness codes. See
Minimum -20C +10C tion against wear of compo- Eaton's Vickers publication
(-4F) (+50F) nents, elevated viscosity and 561 for exact details.
Maximum* +70C +54C inclusion of air. Eaton products, as any com-
(+158F) (+129F) Essential information on ponents, will operate with
the correct methods for apparent satisfaction in fluids
* To obtain optimum service life
treating hydraulic fluid is with higher cleanliness codes
from both fluid and hydraulic
system, 65C (150F) is the
included in Eaton publica- than those described. Other
recommended maximum tion 561;Vickers Guide to manufacturers will often rec-
fluid temperature, except for Systemic Contamination ommend levels above those
water-containing fluids. Control, available from your specified.
local Eaton distributor or by Experience has shown, how-
For synthetic fluids, consult contacting Eaton, Incorpo-
fluid manufacturer or Eaton ever, that life of any hydraulic
rated. Recommendations on components is shortened
representative where limits are filtration and the selection of
outside those for mineral oil. in fluids with higher cleanli-
products to control fluid con- ness codes than those listed
Whatever the actual tempera- dition are included in 561. below. These codes have
ture range, ensure that fluid Recommended cleanliness been proven to provide a long
viscosities stay within the levels, using petroleum oil trouble-free service life for
limits specified in Hydraulic under common conditions, the products shown, regard-
Fluids. are based on the highest less of the manufacturer.

System Pressure Level
bar (psi)
Product <70 (<2000) 70207 (20003000) 207+ (3000+)
Vane pumps, fixed 20/18/15 1 9/17/14 18/16/13
Vane pumps, variable 18/16/14 17/15/13
Piston pumps, fixed 19/17/15 18/16/14 17/15/13
Piston pumps, variable 18/16/14 17/15/13 16/14/12
Directional valves 20/18/15 20/18/15 19/17/14
Proportional valves 17/15/12 17/15/12 15/13/11
Servo valves 16/14/11 16/14/11 15/13/10
Pressure/Flow controls 19/17/14 19/17/14 19/17/14
Cylinders 20/18/15 20/18/15 20/18/15
Vane motors 20/18/15 19/17/14 18/16/13
Axial piston motors 19/17/14 18/16/13 17/15/12
Ordering Procedure
When placing an order,

please specify full model
designations of valves,
subplates and kits. Refer
to relevant Model Code
sections.

This page left intentionally blank.



Eaton
Hydraulics Operations USA
14615 Lone Oak Road
Eden Prairie, MN 55344
USA
Tel: 952-937-9800
Fax: 952-294-7722
www.eaton.com/hydraulics
Eaton
Eaton Hydraulics Operations Asia Pacific
2008 Eaton Corporation Hydraulics Operations Europe 11th Floor Hong Kong New World Tower
All Rights Reserved Route de la Longeraie 7 300 Huaihai Zhong Road
Printed in USA 1110 Morges Shanghai 200021
Document No. V-VLDI-MC011-E Switzerland China
Supersedes GB-2072B Tel: +41 (0) 21 811 4600 Tel: 86-21-6387-9988
September 2008 Fax: +41 (0) 21 811 4601 Fax: 86-21-6335-3912

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www.Go2Hydraulics.com 1800-232-0646 (Intl.

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These solenoid operated Installation flexibility DG4V-3 and DG4V-3S

Features and Benefits

High pressure and flow Highly reliable operation up

Flow rate (USgpm) Flow rate (USgpm)

Pressure differential (psi)

Pressure differential (bar)

Typical maximum pressure

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High performance Operating considerations Temperature limits

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DG4V3(S)** *(L)(**)(V)M(S*)* ** * D* (L)* *6*(EN***)(P**A**B**T**)

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DG4V3(S)** *(L)(**)(V)M(S*)* ** * D* (L)* *6*(EN***)(P**A**B**T**)

15 Port T code 17 Special features

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Standard performance valve High performance valve

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WARNING: Electromagnetic Compatibility (EMC)

Micro-switch type S3, S4 and S5

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DG4V-3S models (standard performance)

psi bar psi bar

Graph 3 Spool/spring Graph 1 Graph 2 Graph 3

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DG4V-3 models (high performance)

Graph 4 Single-frequency coils Graph 5

psi bar psi bar

Flow limits applicable to 3. Valves with type 52 spools (b) S

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psi bar 12 11 10 9 8 7 6 5 4 3 psi bar

Pressure drops in offset positions except where otherwise indicated

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25,00 C, coil 21,75 24,00

Water-resistant manual override on solenoid Latching manual override on solenoid

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Models with F type coils (lead wires) and conduit box.

Double solenoid models s Single solenoid models s

A (double solenoid models)

B (single solenoid models) Thread connection

* 89 (3.5) for FPB J & W conduit boxes

Model type AC or DC A Dim. B Dim. C Dim. D Dim.

l Not applicable to type 8 spool. s See page 24 for solenoid information.

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Pin number 3, 0V Pin number 1,

DG4V-3-*A(L)-(V)M-S6-U-**-60 Pin number 2, supply +ve Pin number 4,

For LH build (DG4V-3-*AL )

Port restrictor plugs Restrictor plug

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Terminal strip and lights

Terminal strip Conduit box cover and

Anti-rotation tab ensures

PA configuration PBW configuration

High pressure and flow Highly reliable operation up

DG4V3(S)** *(L)(**)(V)M(S) ** * D* (L)* 6(EN*)(PABT**)

DG4V3(S)** *(L)(**)(V)M(S) ** * D* (L)* 6(EN*)(PABT**)

DGMA-3-T-1-* Tapping Plate

DGMA-2-T1-1 DGMA-2-T2-1 20,0

DGMS-3-3E-1- Valve Station 1 Valve Station 2