Manuais CX51xx CX5140 Etc PDF

Manual
CX51x0
Embedded-PC
Version: 1.6
Date: 2016-05-18
Table of contents
Table of contents
1 Foreword ....................................................................................................................................................5
1.1 Notes on the documentation............................................................................................................. 5
1.2 Safety instructions ............................................................................................................................ 6
1.3 Documentation issue status.............................................................................................................. 7
2 Product overview.......................................................................................................................................8
2.1 Intended use ..................................................................................................................................... 8
2.2 System overview............................................................................................................................... 9
2.3 CX5120 Technical data .................................................................................................................. 11
2.6 Types .............................................................................................................................................. 14
2.7 Architecture overview ..................................................................................................................... 16
2.8 Battery compartment ...................................................................................................................... 18
2.9 CFast slot........................................................................................................................................ 20
2.10 CFast card ...................................................................................................................................... 21
3 Seconds UPS ...........................................................................................................................................22

3.1 S-UPS: capacitive one-second UPS............................................................................................... 22
3.2 Overview......................................................................................................................................... 24
3.2.1 FUNCTION_BLOCK FB_S_UPS_CX51x0 .........................................................................24
3.2.2 FUNCTION_BLOCK FB_NT_QuickShutdown....................................................................27
3.3 Functions ........................................................................................................................................ 28
3.3.1 FUNCTION F_GetVersionTcSUPS_CX51x0......................................................................28
3.4 Data Types ..................................................................................................................................... 29
3.4.1 TYPE E_S_UPS_Mode ......................................................................................................29
3.4.2 TYPE E_S_UPS_State .......................................................................................................29
4 Mounting and wiring ...............................................................................................................................30

4.1 Unpacking, installation and transport.............................................................................................. 30
4.2 Dimensions ..................................................................................................................................... 31
4.3 Installation on the mounting rail ...................................................................................................... 33
4.4 Power supply .................................................................................................................................. 35
4.5 Installation of passive terminals at the CX51x0 power supply unit ................................................. 37
4.6 DVI-I port ........................................................................................................................................ 38
4.7 USB connections ............................................................................................................................ 40
4.8 LAN connections............................................................................................................................. 41
4.9 RS232 connections (CX51x0-N030)............................................................................................... 43
4.10 RS422/RS485 connections (CX51x0-N031)................................................................................... 44
5 Commissioning/Configuration ...............................................................................................................46
5.1 BIOS setup ..................................................................................................................................... 46
5.1.1 Main ....................................................................................................................................47
5.1.2 Advanced ............................................................................................................................49
5.1.3 Chipset................................................................................................................................67
5.1.4 Security ...............................................................................................................................72
5.1.5 Boot.....................................................................................................................................73
5.1.6 Save & Exit .........................................................................................................................75
5.2 EtherCAT cable redundancy........................................................................................................... 76
5.3 Operating CX51x0-N03x with TwinCAT ......................................................................................... 80
CX51x0 Version: 1.6 3

Table of contents
5.3.1 Operation with TwinCAT2 ...................................................................................................80

5.3.2 Operation with TwinCAT3 ...................................................................................................82
5.4 Switching on and off ....................................................................................................................... 84
6 Error handling and diagnostics .............................................................................................................85

6.1 Basic CPU module.......................................................................................................................... 85
6.1.1 LEDs on the basic CPU module .........................................................................................85
6.1.2 LEDs of the power supply in K-bus mode...........................................................................86
6.1.3 LEDs of the power supply in E-bus mode...........................................................................89
6.2 Faults .............................................................................................................................................. 90
7 Decommissioning....................................................................................................................................91
7.1 Disassembly and disposal .............................................................................................................. 91
8 Appendix ..................................................................................................................................................93
8.1 Accessories .................................................................................................................................... 93
8.2 Certifications ................................................................................................................................... 94
8.3 Support and Service ....................................................................................................................... 95
4 Version: 1.6 CX51x0

Foreword
1 Foreword
1.1 Notes on the documentation

This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with the applicable national standards.
It is essential that the following notes and explanations are followed when installing and commissioning
these components.
The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development.
For that reason the documentation is not in every case checked for consistency with performance data,
standards or other characteristics.
In the event that it contains technical or editorial errors, we retain the right to make alterations at any time
and without warning.
No claims for the modification of products that have already been supplied may be made on the basis of the
data, diagrams and descriptions in this documentation.
Trademarks
Beckhoff, TwinCAT, EtherCAT, Safety over EtherCAT, TwinSAFE, XFCand XTS are registered
trademarks of and licensed by Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents:
EP1590927, EP1789857, DE102004044764, DE102007017835
with corresponding applications or registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the following patent applications and
patents:
EP0851348, US6167425 with corresponding applications or registrations in various other countries.
EtherCAT is registered trademark and patented technology, licensed by Beckhoff Automation GmbH,
Germany
Copyright
Beckhoff Automation GmbH & Co. KG, Germany.
The reproduction, distribution and utilization of this document as well as the communication of its contents to
others without express authorization are prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a
patent, utility model or design.

Foreword
1.2 Safety instructions

Safety regulations
Please note the following safety instructions and explanations!
Product-specific safety instructions can be found on following pages or in the areas mounting, wiring,
commissioning etc.
Exclusion of liability
All the components are supplied in particular hardware and software configurations appropriate for the
application. Modifications to hardware or software configurations other than those described in the
documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.
Personnel qualification
This description is only intended for trained specialists in control, automation and drive engineering who are
familiar with the applicable national standards.
Description of symbols
In this documentation the following symbols are used with an accompanying safety instruction or note. The
safety instructions must be read carefully and followed without fail!
Serious risk of injury!

Failure to follow the safety instructions associated with this symbol directly endangers the
life and health of persons.
DANGER
Risk of injury!
Failure to follow the safety instructions associated with this symbol endangers the life and
health of persons.
WARNING
Personal injuries!
Failure to follow the safety instructions associated with this symbol can lead to injuries to
persons.
CAUTION
Damage to the environment or devices

Failure to follow the instructions associated with this symbol can lead to damage to the en-
vironment or equipment.
Attention
Tip or pointer
This symbol indicates information that contributes to better understanding.
Note

Foreword
1.3 Documentation issue status

Version Modifications
0.1 Preliminary version
1.0 First publication
1.1 UL requirements added
1.2 Values changed in chapter Seconds UPS
1.3 Architecture overview added
1.4 Revised description of the Diagnostic LEDs
1.5 Note about driver support for serial port added
1.6 Chapter Types reworked

Product overview
2 Product overview
2.1 Intended use

The CX51x0 device series is a modular control system designed for top-hat rail installation. The system is
scalable, so that the required modules can be assembled and installed in the control cabinet or terminal box
as required.
Only switch the PC off after closing the software

Before the Embedded PC is switched off, the software currently running on it should be stopped properly in
order to avoid data loss on the hard disk. Please read the section on Switching off [}84].
Switch off all system components and uncouple the Industrial PC from the system if the PC is not used for
control purposes, e.g. during a function test. To disconnect first pull the first terminal behind the power
supply unit (optional), then pull the connectors of the fieldbus connections.
System components that have been switched off must be secured against being switched on again.
The Embedded PCs power supply unit must be supplied with 24VDC.
Damage to the environment or devices

Do not exchange any parts when under power! The exchange of controller parts when live
can lead to short-circuits or overvoltages. These can damage the controller itself and con-
Attention nected peripherals (terminals, monitors, input devices, etc.).
When components are being fitted or removed, the supply voltage must be switched off.
Software knowledge
System malfunctions
Mandatory software knowledge! Every user must be familiar with any of the functions of the
software installed on the PC that he can reach.
Attention

Product overview
2.2 System overview
The system
The CX51x0 series devices are DIN rail-mountable, fanless Embedded PCs with direct connection for
Beckhoff Bus Terminals or EtherCAT Terminals. In contrast to the other CX device families, the CX51x0
series has a fixed, non-expandable number of system interfaces. The housing design for this series is
optimized for robustness and compactness. No modular expandability for the left-hand side is provided.
Although EtherCAT integration offers a wide range of expansion capability. Further master/slave fieldbus
connections (PROFIBUS, CANopen, DeviceNet) or communication interfaces (RS232, RS422/RS485) and
all other signal types accessible via EtherCAT can be directly connected as EtherCAT Terminals. Two
independent Gigabit Ethernet ports and four USB 2.0 interfaces are available. A Beckhoff Control Panel or a
standard DVI monitor can be connected to the DVI-I interface. A serial port (RS232/RS422/RS485) or a
fieldbus connection with master or slave function can be added as an optional interface as required. An
interchangeable CFast card located behind a flap that is accessible from outside is used as boot and storage
medium. The built-in capacitive 1-second UPS ensures secure backup of persistent application data on the
CFast card. The date and time are buffered via a replaceable battery. The operating system is Microsoft
Windows Embedded Standard 7 Professional. The TwinCAT automation software transforms a
CX51x0system into powerful PLC and Motion Control system that can be operated with or without
visualization.
EtherCAT as a fast I/O system

Like all Embedded PCs from the CX series (except CX100x), the CX51x0 was developed for optimum
interaction with EtherCAT. The primary EtherCAT connection is generally established via terminals. This is
where E-Bus Terminals are attached. In addition, one of the Ethernet interfaces of the CPU module (X001) is
parameterized for EtherCAT operation, and external EtherCAT components can be connected. To achieve
line redundancy, both interfaces can be interconnected as a ring.
EtherCAT offers several options for connecting conventional fieldbus systems to the CX51x0. EtherCAT
devices in terminal form provide several fieldbus masters and slaves, for example the PROFIBUS master as
EtherCAT Terminal EL6731. In practice, this means that the PROFIBUS master can be positioned exactly
where it is required within a machine.
PLC, Motion Control, interpolation and visualization

As a DIN rail IPC and in conjunction with the TwinCAT software from Beckhoff, the CX51x0 offers the same
functionality as large Industrial PCs. In terms of PLC, up to four virtual IEC 61131 CPUs can be programmed
with up to four tasks each, with a minimum cycle time of 50 s. All IEC 61131-3 languages can be used.
Moreover, all TwinCAT functionalities are available for Motion Control applications:
in theory, up to 256 axes can be controlled and in addition to simple point-to-point movements, more
complex multi-axis functions such as electronic gearbox, cam plates and flying saw can be
implemented.
In addition to real-time execution of control tasks, the TwinCAT real-time kernel ensures that enough time
remains for the user interface (HMI), to communicate with the real-time components via software interfaces
such as ADS or OPC.

Product overview
For CX51x0 the familiar basic principle applies: it is a programming tool for all controllers.
The complete programming of PLC, Motion Control and visualization is transferable to all PC controls from
Beckhoff, which is reassuring in cases where it becomes apparent during a project that more processing
power is required after all. In this case a system with higher performance can be used.
Optional interfaces:
The optional interfaces can be used to connect single-channel fieldbus interfaces. Operation is limited to one
interface at a time. If several fieldbus interfaces are required, they can be added as E-bus terminals
(EL67xx). The following fieldbus interfaces are available:
CX51x0-N030 = RS232, D-Sub connector
CX51x0-N031 = RS422/RS485, D-Sub socket
CX51x0-M310 = PROFIBUS master, D-Sub socket, 9-pin
CX51x0-B310 = PROFIBUS slave, D-Sub socket, 9-pin
CX51x0-M510 = CANopen master, D-Sub connector, 9-pin
CX51x0-B510 = CANopen slave, D-Sub connector, 9-pin
CX51x0-M930 = PROFINET RT, controller, Ethernet (2 x RJ-45 switch)
CX51x0-B930 = PROFINET RT, device, Ethernet (2 x RJ-45 switch)
CX51x0-B951 = Ethernet/IP slave, Ethernet (2 x RJ-45 switch)
CX51x0-B100 = EtherCAT slave, EtherCAT IN and OUT (2 x RJ 45)
CX5130-N010 = second DVI-D interface
CX5140-N010 = second DVI-D interface
The software
In combination with the TwinCAT automation software, the CX51x0 Embedded PC becomes a powerful IEC
61131-3 PLC with up to four user tasks. Additionally, Motion Control tasks can also be executed. Depending
on the required cycle time, several servo axes can be controlled. Even special functions such as flying saw,
electronic gearbox and cam plate can be realized.
The CX51x0 system is programmed in the same way as other bus controllers:
Remote programming via Ethernet

The CPU generally features a PLC runtime. A laptop or a desktop PC connected with the CX via Ethernet
(network) is used for programming. The programs are developed on the laptop with a standard TwinCAT
software license and then loaded into the target device.
Visualization
The visualization feature integrated in TwinCAT can be used, or one of the other commercially available
visualization solutions. The Beckhoff OPC server is available for interfacing with SCADA packages. In other
words, the CX51x0 also offers visualization and simultaneous control in real-time on a single system.

Product overview
2.3 CX5120 Technical data
The basic configuration of the CX5120 contains no storage medium. It must be ordered separately to match
the operating system and the application. The basic configuration includes two Ethernet RJ-45 interfaces,
four USB-2.0 interfaces and a DVI-I interface.
Technical data
Technical data CX5120

Processor Processor: Intel Atom E3815, single-core, 1.46
GHz clock frequency (TC3:40)
Flash memory Plug-in for CFast card, card not included
Internal main memory 2 GB RAM (internal, not extendable)
Persistent memory 1-second UPS integrated (1MB on CFast card)
Interfaces 2 x RJ 45, 10/100/1000 MBit/s, DVI-I, 4 x USB 2.0, 1x
option interface
Diagnostic LEDs 1 x power, 1 x TC status, 1 x flash access, 2 x bus
status
Clock Internal clock with battery backup for time and date
(battery replaceable)
Operating system Microsoft Windows Embedded Standard 7 P
Control software TwinCAT2 PLC runtime or TwinCAT2 NC PTP
runtime
Power supply 24 V DC (-15 %/+20 %)
Power supply I/O terminals 2 A
Max. power loss 10 W (including system interfaces)
Dielectric strength 500 Veff (supply/internal electronics)
Dimensions (W x H x D) 123 mm x 100 mm x 91 mm
Weight approx. 975 g
Operating/storage temperature -25 C ... +60 C / -40 C ... +85 C
Relative humidity 95 % no condensation
Vibration/shock resistant Conforms to EN 60068-2-6 / EN 60068-2-27
EMC immunity/emission Conforms to EN 61000-6-2 / EN 61000-6-4
Protection class IP 20
Approvals CE
TC3 performance class performance (40)
Further Information: www.beckhoff.de/CX5100

Product overview
Technical data

Processor Processor: Intel Atom E3827, dual-core, 1.75
option interface
status
runtime
Approvals CE
TC3 performance class performance (40)

Product overview
Technical data

Processor Processor: Intel Atom E3845, quad-core, 1.91
option interface
status
runtime
Approvals CE
TC3 performance class performance plus (50)

Product overview
2.6 Types
The CPU module can be equipped with different hardware and software options: the operating systems are
Windows Embedded Standard 7 in the 32-bit or 64-bit version. The TwinCAT automation software
transforms a CX51x0 system into powerful PLC and Motion Control system that can be operated with or
without visualization. Further system interfaces (pre-installed in the factory) or fieldbus connections can be
added to the basic CPU module.
The CX 51x0 modules are available in the following types:

Table1: CX5120 (1.46 GHz 1 Kern)
Module no Windows Windows no TwinCAT 2 TwinCAT 2 TwinCAT 2 TwinCAT 3
operating Embedded Embedded TwinCAT PLC- NC-PTP- NC-I- XAR
system Standard 7 P Standard 7 P Runtime Runtime Runtime
(32-Bit) (64-Bit)
CX5120-0100 X - - X - - - -
CX5120-0120 - X - X - - - -
CX5120-0121 - X - - X - - -
CX5120-0122 - X - - - X - -
CX5120-0123 - X - - - - X -
CX5120-0125 - X - - - - - X
CX5120-0130 - - X X - - - -
CX5120-0135 - - X - - - - X
Table2: CX5130 (1.75 GHz 2 cores)

(32-Bit) (64-Bit)
CX5130-0100 X - - X - - - -
CX5130-0120 - X - X - - - -
CX5130-0121 - X - - X - - -
CX5130-0122 - X - - - X - -
CX5130-0123 - X - - - - X -
CX5130-0125 - X - - - - - X
CX5130-0130 - - X X - - - -
CX5130-0135 - - X - - - - X

Product overview
Table3: CX5140 (1.91 GHz 4 cores)

(32-Bit) (64-Bit)
CX5140-0100 X - - X - - - -
CX5140-0120 - X - X - - - -
CX5140-0121 - X - - X - - -
CX5140-0122 - X - - - X - -
CX5140-0123 - X - - - - X -
CX5140-0125 - X - - - - - X
CX5140-0130 - - X X - - - -
CX5140-0135 - - X - - - - X
CX51x0 systems with Windows Embedded Standard 7 P require a CFast card with a minimum capacity of 8
GB. Systems with Microsoft Windows Embedded Standard 7 P (64-Bit) require a Compact Flash card with a
capacity of at least 16 GByte.
Software Images
A list of the different software images can be found in the CX Software Documentation.
Note

Product overview
2.7 Architecture overview

The Embedded PCs of the CX51x0 family all have the same architecture. This is described below.
The CX51x0 Embedded PCs are based on the Intel Atom microarchitecture, which was developed by Intel.
The CPUs used in the CX51x0 family are:
IntelAtomTM E3815 (Singlecore)
IntelAtomTM E3827 (Dualcore)
IntelAtomTM E3845 (Quadcore)
In addition to the arithmetic unit, the CPU also contains the memory controller and the graphics controller.
The processors use the Intel HD Graphics core. For details on the CPUs please refer to Intel. The memory
is connected directly to the CPU. The EPC is available in two memory configurations: 2 GB and 4 GB DDR3
RAM. The memory is not expandable and must be ordered ex factory.
The CPU provides all required interfaces:

1 PCIe lane for each of the two Intel i210 Gigabit Ethernet controllers
4x USB 2.0 (interfaces)
DVI-I and DVI-D interface (second interface optional in CX51x0-N010)
Serial interface (CX51x0-N03x)
1 PCIe for FPGA for K-/E-bus and NOV-RAM
1 SATA for CFast card interface
1 IDE for Micro SD card interface

Product overview
The interfaces (USB, DVI, and LAN ports) are standard interfaces. They can be used for operating devices
that comply with the standard. The DVI-I port can be used to connect a VGA monitor via an adapter. If a
breakout cable separating DVI and VGA is used, both types can be operated simultaneously. If the optional
CX20x0-N010 interface (second DVI-D port) is used, either the VGA or the DVI port only can be used.
Intel i210 Gigabit Ethernet controllers are used as network controllers. There are two independent ports,
which are both gigabit-capable.
Details of the individual system interfaces are described in separate sections.

Product overview
2.8 Battery compartment

The battery compartment is located under the front cover of the CX51x0. The opening in which the battery
bracket is mounted can be seen when the front cover is opened. The battery can be pulled part way out of
the opening with the aid of a strap (marked red) until it can be grasped by the fingers and removed from the
device.
To insert a new battery push it into the battery compartment. Ensure correct polarity. The battery must be
inserted before the strap, to facilitate subsequent removal. Then close the front cover. The battery change is
then complete.
The battery is a CR2032 type from Panasonic.
The correct specifications are:
Battery type Electrical properties (at Standard Dimensions

20C) conditions
Nominal volt- Nominal continuous Diameter Height Weight
age capacity load
CR2032 3.0 V 225 mAh 0.20 mA 20.0 mm 3.20 mm 3.1 g
An incorrectly inserted battery may explode!

Only use the same battery type (CR2032) from Sanyo or Panasonic. It is essential that pos-
itive and negative terminals of the battery are inserted correctly (negative pole on the left)
Attention Never open the battery or throw it into a fire. The battery cannot be recharged.
Battery maintenance
The battery must be replaced every 5 years. Spare batteries can be ordered from Beckhoff
Sales under order number CX1900-0102.
Note

Product overview
The use of alternative batteries would void the UL Listing.

Panasonic batteries were certified as part of the UL Listing. The use of alternative batteries
without consulting UL may invalidate the certification. Certified batteries can be ordered
Note from Beckhoff Sales.

Product overview
2.9 CFast slot

A CFast slot is located at the front. It enables the storage medium to be replaced. In the basic module this
should only be done in switched-off state, otherwise the system may crash. The CFast card can be
removed from the module for maintenance. In this way it is also possible to expand the system (only
operating system and program memory). CFast cards with different memory sizes are available as
accessories.
The following images illustrate the handling of the CFast cards. First, open the front flap. The CFast card slot
is then accessible. The eject mechanism is based on the push-push principle: Pressing the CFast card
causes it to be lifted out of the housing by approx. 4 mm, so that it can grasped by the fingers and pulled out.
When the card is pushed back the eject mechanism locks again. The card is positioned correctly, if it is
located approx. 1 mm lower than the front of the housing.
Once the flap is closed the device is ready for operation again.

Product overview
2.10 CFast card

The CFast card is a non-volatile storage medium.
In order to store data in a non-volatile manner, they must be stored on the CFast card.
Using CFast cards

We strongly recommend that only CFast cards supplied by Beckhoff Automation GmbH &
Co. KG should be used. These are industry-standard CFast cards with enhanced number
Note of write/read cycles and an advanced temperature range (-25 C to +85 C). Proper opera-
tion can only be guaranteed with CFast cards from Beckhoff Automation!

Seconds UPS
3 Seconds UPS
3.1 S-UPS: capacitive one-second UPS
The CX51x0 family features a built-in capacitive one-second UPS. It ensures a safe storage of the persistent
application data on the Compact Flash card.
Up to 1 MB of persistent data can be saved. The UPS can be switched on and off via the BIOS. Under the
menu:
Advanced -> Power Controller Options
the parameter of the S-UPS are displayed and can be modified, if required.
Aptio Setup Utility - Copyright (C) American Megatrends, Inc.

Bootloader version 1.00-23 WatchDogTimer mode
Firmware version 1.00-77
Mainboard serial no 120003414250178
Mainboard Prod. date (Week.Year) 44.14
Mainboard BootCount 4711
Mainboard operation time 1224min (20h)
Voltage (Min/Max) 5.00V / 5.20V
Temperature (Min/Max) 15C / 63C
USB-Port voltage [Off in S3-5]

WatchDogTimerMode [Compatibility mode]
1-second Uninterruptable Power Supply (SUPS) : Select Screen

SUPS Enable [Enable] : Select Item
Enter: Select
Hold Usb [Enable]
+/-: Change Options
Delay 0 F1: General Help
F2: Previous Values
SUPS Firmware version 1.09 F3: Optimized Defaults
F4: Save & Exit
Current Power source On Line ESC: Quit
Battery load level 100%
Powerfail counter 42
Version 2.17.1246. Copyright (C) 2014 American Megatrends, Inc.

Seconds UPS
SUPS Enable
Options: Enable / Disable
Switches the SUPS on or off.
Hold USB
Switches off the power supply for the USB ports in UPS mode.
Delay
Options: 0255 seconds
Start delay with which the SUPS is loaded.
SUPS Firmware Version

Firmware version
Current Power Source

Power supply status: Online / Battery
Battery Load Level

Charge state in percent (n% Cap. (n={0...100}) describes the UPS capacity)
Powerfail Counter
Number of power failures
Integration into a PLC
TwinCAT offers special function blocks for integrating the S-UPS into a PLC program. These are described
below. From TwinCAT 2.11R3 Build 2247 or TwinCAT 3.1 Build 4018 the required library is integrated in the
installation. For older versions the library:
http://infosys.beckhoff.com/content/1033/CX51x0_HW/Resources/rar/1941420683.rar
has to be copied into the TwinCAT library directory.

Seconds UPS
3.2 Overview
The library TcSUPS_CX51x0.lib includes functions and function blocks required for controlling the one-
second UPS. See project example:
http://infosys.beckhoff.com/content/1033/CX51x0_HW/Resources/pro/1937303563.pro
Function blocks
Name Description
FB_S_UPS_CX51x0 Block for controlling the one-second UPS
FB_NT_QuickShutdown Internal block for QuickShutdown, used by the
FB_S_UPS.
Functions
Name Description
F_GetVersionTcSUPS_CX51x0 This function can be used to read PLC library version
information.
Component Version
TwinCAT on the development PC and on the control TwinCAT 2.11R3 Build 2047 or higher
system TwinCAT 3.1 Build 4018 or higher
3.2.1 FUNCTION_BLOCK FB_S_UPS_CX51x0
The function block FB_S_UPS_CX51x0 can be used on CX devices with one-second UPS to control the
one-second UPS from the PLC. This allows the persistent data to be saved and a quick shutdown to be
performed in the event of a power failure. If possible the default values of the INPUTs of the
FB_S_UPS_CX51x0 should be retained.
Loss of data
The seconds UPS can be used only for a few seconds in the event of a power failure in or-
der, to save persistent data. The data must be saved in the fast persistent mode
Attention SPDM_2PASS, even though this can lead to real-time violations. Sufficient router memory
must be configured for the storage of the persistent data!
The second UPS does not have sufficient capacity for bridging power failures. Only the CFast card can be
used for data storage, in view of the fact that the UPS capacity is inadequate for operating a hard disk.
A QuickShutdown is performed automatically in the eSUPS_WrPersistData_Shutdown mode (standard

setting) after the storage of the persistent data.
In eSUPS_WrPersistData_NoShutdown mode only the persistent data are stored. No QuickShutdown is

executed.
In the eSUPS_ImmediateShutdown mode a QuickShutdown is executed immediately without saving data.

Seconds UPS
In the eSUPS_CheckPowerStatus mode only a check is performed as to whether a power failure has
occurred. If this is the case, the module only switches back to the PowerOK state after the expiry of
tRecoverTime (10s).
Independent of the mode and thus independent of the saving or the shutting down of the controller, the UPS
switches the main board off after the capacitors have discharged, even if the voltage has returned in the
meantime.
Caution when using files:

If other applications or the PLC keep other files open or write to them, this can lead to faulty
files if the UPS switches off the controller.
Attention
Note regarding Windows Embedded Standard 7 P:

To protect the Windows Embedded Standard 7 P files, either the EWF (Enhanced Write Fil-
ter) or the FBWF (File-Based Write Filter) must be activated on devices with one-second
Attention UPS.
If the EWF is used, the TwinCAT\Boot folder must be located on an unprotected partition (see in the registry:
HKEY_LOCAL_MACHINE\SOFTWARE\Beckhoff\TwinCAT\System\BootPrjPath).
If the FBWF is used, must the TwinCAT\Boot folder must be excluded from the protection (see Beckhoff
FBWF Manager, Exclusion Settings).
FUNCTION_BLOCK FB_S_UPS_CX51x0
VAR_INPUT
VAR_INPUT
sNetID : T_AmsNetId := ''; (* '' = local netid *)
iPLCPort: UINT := AMSPORT_R0_PLC_RTS1; (* PLC Runtime System for writing persistent data *)
iUPSPort: UINT := 16#588; (* Port for reading Power State of UPS, dafault 16#588 *)
tTimeout: TIME := DEFAULT_ADS_TIMEOUT; (* ADS Timeout *)
eUpsMode: E_S_UPS_Mode := eSUPS_WrPersistData_Shutdown; (* UPS mode (w/wo writing persistent
data, w/wo shutdown) *)

Seconds UPS
ePersistentMode : E_PersistentMode := SPDM_2PASS; (* mode for writing persistent data *)

tRecoverTime : TIME := T#10s; (* ON time to recover from short power failure in mode eS-
UPS_WrPersistData_NoShutdown/eSUPS_CheckPowerStatus *)
END_VAR
E_S_UPS_Mode
sNetID : AmsNetID of the controller.
iPLCPort : Port number of the PLC runtime system (AMSPORT_R0_PLC_RTS1 = 801,

AMSPORT_R0_PLC_RTS2 = 811, AMSPORT_R0_PLC_RTS3 = 821, AMSPORT_R0_PLC_RTS4 = 831).
iUPSPort : Port number via which the UPS status is read (standard value is 16#588).
tTimeout : Timeout for the execution of the QuickShutdown.
eUpsMode : The eUpsMode defines whether persistent data are to be written and whether a
QuickShutdown is to be performed.
Standard value is eSUPS_WrPersistData_Shutdown, i.e. with writing of the persistent data and then
QuickShutdown. See E_S_UPS_Mode.
ePersistentMode : Mode for the writing of the persistent data. Standard value is SPDM_2PASS.
tRecoverTime : Time after which the UPS reverts to the PowerOK status in the case of UPS modes without
shutdown.
The tRecoverTime must be somewhat longer than the maximum holding time of the UPS, since the UPS
switches off even when the voltage returns.
VAR_OUTPUT
VAR_OUTPUT
bPowerFailDetect: BOOL; (* TRUE while powerfailure is detected *)
eState : E_S_UPS_State; (* current ups state *)
END_VAR
E_S_UPS_State
bPowerFailDetect : True during the power failure; False if the supply voltage is present.
eState : Internal state of the function block, for values see E_S_UPS_State.
VAR_GLOBAL
VAR_GLOBAL
eGlobalSUpsState : E_S_UPS_State; (* current ups state *)
END_VAR
E_S_UPS_State
eGlobalUpsState : Internal state of the function block as a global copy of the VAR_OUTPUT eState; for
values see E_S_UPS_State.
Prerequisites
Development environment Target plat- Hardware PLC libraries to include
form
TwinCAT v2.11R3 Build 2047 or higher PC (i386) Seconds UPS TcSUPS_CX51x0.Lib
TwinCAT 3.1 Build 4018 or higher

Seconds UPS
3.2.2 FUNCTION_BLOCK FB_NT_QuickShutdown
The function block FB_NT_QuickShutdown can be used to trigger an immediate reboot, without stopping
TwinCAT or the Windows operating system.
Attention:
Loss of data
The function block FB_NT_QuickShutdown is used internally by FB_S_UPS_CX51x0. It
must not be used independently, because this could result in data loss!
Attention
FUNCTION_BLOCK FB_NT_QuickShutdown
VAR_INPUT
VAR_INPUT
NETID :T_AmsNetId;
START :BOOL;
TMOUT :TIME := DEFAULT_ADS_TIMEOUT;
END_VAR
NETID : AmsNetID of the controller.
START : Rising edge leads to immediate reboot of the control system.
TMOUT : Time out period.
VAR_OUTPUT
VAR_OUTPUT
BUSY :BOOL;
ERR :BOOL;
ERRID :UDINT;
END_VAR
BUSY : QuickShutdown is executed.
ERR : Becomes TRUE, as soon as an error occurs.
ERRID : Supplies the error number when the ERR output is set.
Prerequisites
form
TwinCAT v2.11R3 Build 2047 or higher PC (i386) One-second UPS TcSUPS_CX51x0.Lib
TwinCAT 3.1 Build 4018 or higher

Seconds UPS
3.3 Functions
3.3.1 FUNCTION F_GetVersionTcSUPS_CX51x0
This function can be used to read PLC library version information.
FUNCTION F_GetVersionTcSUPS_CX51x0 : UINT

VAR_INPUT
nVersionElement : INT;
END_VAR
nVersionElement : Version element to be read. Possible parameters:

1 : major number
2 : minor number
3 : revision number
Prerequisites
form
TwinCAT v3.1 Build 4018 or higher

Seconds UPS
3.4 Data Types
3.4.1 TYPE E_S_UPS_Mode

eSUPS_WrPersistData_Shutdown: write persistent data and then QuickShutdown
eSUPS_WrPersistData_NoShutdown: write persistent data only (no QuickShutdown)
eSUPS_ImmediateShutdown: QuickShutdown only (no writing of persistent data)
eSUPS_CheckPowerStatus: determine status only (neither write persistent data nor QuickShutdown)
Prerequisites
form
3.4.2 TYPE E_S_UPS_State

eSUPS_PowerOK:
in all modes: supply voltage is OK
eSUPS_PowerFailure:
in all modes: Supply voltage faulty (applied for one cycle only)
eSUPS_WritePersistentData:
in eSUPS_WrPersistData_Shutdown mode: writing of the persistent data is active
in eSUPS_WrPersistData_NoShutdown mode: writing of the persistent data is active
eSUPS_QuickShutdown:
in eSUPS_WrPersistData_Shutdown mode: QuickShutdown is active
in eSUPS_ImmediateShutdown mode: QuickShutdown is active
eSUPS_WaitForRecover:
in eSUPS_WrPersistData_NoShutdown mode: wait for return of the voltage
in eSUPS_CheckPowerStatus mode: wait for return of the voltage
eSUPS_WaitForPowerOFF:
in eSUPS_WrPersistData_Shutdown mode: wait for shutdown by the UPS
in eSUPS_ImmediateShutdown mode: wait for shutdown by the UPS
Prerequisites
form

Mounting and wiring
4 Mounting and wiring
4.1 Unpacking, installation and transport

The specified storage conditions must be adhered to (see "Technical data").
Dimensions and weight of the individual modules:

CX5120-01xx:
Dimensions (WxHxD): 123 mm x 100 mm x 91 mm
Weight: approx. 975 g
CX5130-01xx:
CX5140-01xx:
Unpacking
Proceed as follows to unpack the unit:
1. Remove packaging.
2. Do not discard the original packaging. Keep it for transporting the device in the future.
3. Check the delivery for completeness by comparing it with your order.
4. Please keep the associated paperwork. It contains important information for handling the unit.
5. Check the contents for visible shipping damage.
6. If you notice any shipping damage or inconsistencies between the contents and your order, you
should notify Beckhoff Service.
Danger of damage to the device!

During transport in cold conditions, or if the device is subjected to extreme temperature dif-
ferences, condensation on and inside the device must be avoided. Prior to operation, the
Attention device must be allowed to slowly adjust to room temperature. Should condensation occur,
a delay time of approximately 12 hours must be allowed before the unit is switched on.
Installation
The devices are designed for installation in control cabinets.
Shipping and relocation

Despite the robust design of the unit, the components are sensitive to strong vibrations and impacts. During
transport, your computer should therefore be protected from excessive mechanical stress. Therefore, please
use the original packaging.

Mounting and wiring
4.2 Dimensions
Dimensions:
CX5120-01xx:
CX5130-01xx:
CX5140-01xx:

Mounting and wiring

Mounting and wiring
4.3 Installation on the mounting rail

Snapping onto the mounting rail
The CX51x0 can simply be snapped onto the mounting rail. The bar clips are inserted on the top side and
underside Then simply position the block on the mounting rail and push it slightly until it engages on the
right-hand side. This is indicated by a distinct click. The bars are then engaged again. The engagement of
the individual bars is indicated by a distinct click. The illustration shows the procedure based on the CX9020
as an example. The CX51x0 has 5 latches (CX5120) or 6 latches (CX5130 and CX5140) at the top and
bottom.
Avoid damage!
Do not force the module or apply excessive pressure!
Attention
Installation position
Comply with the permitted installation position and minimum distances!
The maximum ambient temperature for CPU modules mounted on a DIN rail is 60C. The
orientation in which the device is fitted must be selected in such a way that cooling air can
Attention flow vertically through the ventilation holes. The images show the permitted and two incor-
rect installation positions. Mounting must provide a clearance of 30 mm both above and be-
low a CX51x0 device combination to ensure adequate ventilation of the base CPU module
and the power supply unit.
The high performance and the compact design of the CX51x0 systems may result in increased heat
generation. The heat is dissipated via a passive ventilation system. This system requires the unit to be
mounted correctly. Ventilation openings are located at the top and bottom of the housing. The system
therefore has to be installed horizontally. This ensures optimum air flow.

Mounting and wiring
Incorrect installation positions

The CX51x0 system must not be operated vertically on the top-hat rail. A vertical position would lead to
insufficient CPU ventilation, since the ventilation openings are located on the top and bottom of the housing.
Installation of the system on its side would also lead to inadequate ventilation.

Mounting and wiring
4.4 Power supply

This power supply unit is equipped with an I/O interface, which permits connection of the Beckhoff Bus
Terminals. The power is supplied via the upper spring-loaded terminals labelled 24V and 0V.
The CX system is supplied with 24 V DC (-15 %/+20%) via the internal bus and the Bus Terminals. The
dielectric strength of the power supply unit is 500 Vrms. Since the internal bus in the terminals (K- and E-bus)
only transfers data, a separate power supply is required for the Bus Terminals. This is provided by means of
the power contacts, which are not connected to the power supply.
Requirements for the 24 V power supply

In order to guarantee the operation of the CPU (CX51x0 module) and the terminal strand in all cases, the
power supply must supply 4 A at 24 V.
The terminals are implemented in spring force technology. Connect the cables as follows:
1. Open a spring-loaded terminal by slightly pushing with a screwdriver or a rod into the square opening
above the terminal.
2. The wire can now be inserted into the round terminal opening without any force.
3. The terminal closes automatically when the pressure is released, holding the wire safely and
permanently.

Mounting and wiring
Wire cross section 0,5 ... 2.5 mm2 AWG 20 AWG 14

Strip length 8 ... 9 mm 8.38 mm
LED
If the power supply unit is connected correctly and the power supply is switched on, the two upper LEDs in
the terminal prism are green. The left LED (Us) indicates the CPU supply. The right LED (Up) indicates the
terminal supply. The other LEDs indicate the Terminal Bus status. A detailed description of the LEDs can be
found in section LED troubleshooting.
UL requirements
Compliance of the UL requirements
For the compliance of the UL requirements the CX-Controllers should only be supplied by a
24 VDC supply voltage, supplied by an isolating source and protected by means of a fuse
DANGER (in accordance with UL248), rated maximum 4 Amp.by a 24 VDC power source, that has to
satisfy NEC class 2. A NEC class 2 power supply shall not be connected in series or paral-
lel with another (class 2) power source!This UL requirements are valid for all supply volt-
ages of the CX-Controllers!
Compliance of the UL requirements

To meet the UL requirements, the CX-Controllers must not be connected to unlimited
power sources!
DANGER
PE power contacts
Power contact PE
The PE power contact must not be used for other potentials. PE" and 0V" (24 V system
supply) must have the same potential (connected in the control cabinet). The cabling in the
Attention control cabinet must comply with EN 60204-1:2006 PELV - Protective Extra-Low Voltage.
EN 60204-1:2006 section 6.4.1:b): One side of the circuit or one point of the energy source
for this circuit must be connected the protective earth conductor system.
Interruption of the power supply / switching off

The device may not be switched off by disconnecting the ground. The 24 V line must al-
ways be disconnected first, since otherwise current may continue to flow via the shielding,
Attention depending on the device. Any devices with independent power supply that may be con-
nected (e.g. a Panel) must have the same potential as the CX system for PE" and
GND" (no potential difference). A potential difference may result in damage to the con-
troller and the periphery.

Mounting and wiring
4.5 Installation of passive terminals at the CX51x0 power

supply unit
Note on the mounting of passive terminals
EtherCAT Bus Terminals (ELxxxx/ESxxxx) that do not actively participate in data exchange
within the Bus Terminal block are called passive terminals. These terminals can be recog-
Note nized by their lack of power consumption from the E-Bus. In order to ensure optimum data
exchange, they must not be connected directly to the power supply unit as the first device!
Examples of the mounting of passive terminals (colored dark):

The following drawing shows impermissible mounting:
The following illustration shows the correct mounting of the passive terminal:

Mounting and wiring
4.6 DVI-I port
DVI-I port (X200)

The DVI-I interface transfers digital data and is suitable for connecting a digital or analog display. The
resolution at the display or the Beckhoff Control Panel depends on the distance from the display device. The
maximum distance is 5 m. Beckhoff offers various Panels with an integrated DVI extension. These make a
cable length of up to 50 meters possible.
DVI-I socket
1 8 C1 C2
9 16
17 24 C3 C4
Pin Assignment Pin Assignment Pin Assignment

1 TMDS Data 2- 9 TMDS Data 1- 17 TMDS Data 0-
2 TMDS Data 2+ 10 TMDS Data 1+ 18 TMDS Data 0+
3 TMDS Data 2/4 Shield 11 TMDS Data 1/3 Shield 19 TMDS Data 0/5 Shield
4 not connected 12 not connected 20 not connected
5 not connected 13 not connected 21 not connected
6 DDC Clock 14 + 5V Power 22 TMDS Clock Shield
7 DDC Data 15 Ground ( +5V, Analog H/ 23 TMDS Clock +
V Sync)
8 Analog Vertical Sync 16 Hot Plug Detect 24 TMDA Clock -
Pin assignment (cross)
Pin Assignment
C1 Analog Red Video Out
C2 Analog Green Video Out
C3 Analog Blue Video Out
C4 Analog Horizontal Sync

Mounting and wiring
Resolution at the monitor

Resolution in pixels Distance of the interface from the monitor
1920 x 1200 5m
1920 x 1080 5m
1600 x 1200 5m
1280 x 1024 5m
1024 x 768 5m
800 x 600 5m
640 x 480 5m
The Embedded PC also supports higher resolutions according to the DVI standard. A maximum resolution of
2560 x 1440 pixels can be set on the Embedded PC. Whether this resolution is achieved is dependent on
the monitor, the cable quality and cable length.

Mounting and wiring
4.7 USB connections
USB interface (X100 / X101 / X102 / X103):

The CX51x0 units have 4 independent USB interfaces for connecting keyboards, mice, touchscreens and
other input or data storage devices. Attention is thereby to be paid to the power consumption of the individual
devices: No more than 500 mA can be output per port.
The USB socket is a type A socket. The USB interface complies with the USB 2.0 specification.
Pin Assignment Typical assignment

1 VBUS Red
2 D- White
3 D+ Green
4 GND Black
Shell Shield Drain Wire

Mounting and wiring
4.8 LAN connections
LAN interface (X000/ X001)

The CX51x0 systems have two independent LAN interfaces. Both ports are able to operate at speeds of 10 /
100 / 1000 Mbit. The LEDs on the left-hand sides of the RJ45 sockets indicate the status of the LAN
connection. The upper LED indicates whether the port is connected to a network. If that case the LED is
yellow. The LED flashes if data traffic takes place on the port. The lower LED indicates the connection
speed. The LED is green if the speed is 10 or 100 Mbit. In 1000 Mbit mode (Gigabit) the LED is red.
Configuration of the RJ45 interface, port 1 (X000)
PIN Signal Description

1 T2 + Pair 2
2 T2 -
3 T3 + Pair 3
4 T1 + Pair 1
5 T1 -
6 T3 - Pair 3
7 T4 + Pair 4
8 T4 -
Configuration of the RJ45 interface, port 2 (X001)
PIN Signal Description

1 T2 + Pair 2
2 T2 -
3 T3 + Pair 3
4 T1 + Pair 1
5 T1 -
6 T3 - Pair 3
7 T4 + Pair 4
8 T4 -

Mounting and wiring
Independence of the ports

The two ports are independent from each other. In contrast to the CX systems CX1020 and
CX9000 systems, no switch is integrated. For a line topology an additional switch is re-
Note quired. The independent ports can be configured in different ways: In delivery state the up-
per port (1) is configured as GB IT port, the lower port (2) is configured for EtherCAT com-
munication. It can also be used for IT communication.

Mounting and wiring
4.9 RS232 connections (CX51x0-N030)
The CX51x0-N030 system interface provides an RS232 interface, COM1 (X300). It is implemented on a 9-
pole Sub-D pin contact strip. If more than one interface is required, the system can be extended with the
required number of serial interfaces using the terminal bus (K- or E-bus) and Bus Terminals (KL/EL6001).
The pin assignment is shown at the bottom of the page.
The maximum baud rate on both channels is 115 kbit. The interface parameters are set via the operating
system or from the PLC program.
RS232 COM interface (connector)

Pin assignment of the COM interface
PIN Signal Type Description

2 RxD Signal in Receive Data
3 TxD Signal out Transmit Data
5 GND Ground Ground
7 RTS Signal out Ready to Send
8 CTS Signal in Clear to Send
Driver support for interface

The manufacturer of the driver does not support all the standard features of the interface.
This means that some applications cannot be run without problems under Windows.
Note
The following APIs and IOCTLs are not supported.
SetupComm
SetupComm
ClearCommBreak
EscapeCommFunction (no support for parameter set to SETBREAK and CLRBREAK)
IOCTL_SERIAL_XOFF_COUNTER
IOCTL_SERIAL_LSRMST_INSERT
IOCTL_SERIAL_SET_BREAK_ON
IOCTL_SERIAL_SET_BREAK_OFF

Mounting and wiring
4.10 RS422/RS485 connections (CX51x0-N031)
The CX51x0-N031 system interface provides an RS422 or RS 485 interface, COM1 (X300). It is
implemented on a 9-pole Sub-D socket strip. If more than one interface is required, the system can be
extended with the required number of serial interfaces using the terminal bus (K- or E-bus) and Bus
Terminals (KL/EL6001). The pin assignment is shown at the bottom of the page.
The maximum baud rate on both channels is 115 kbit. The interface parameters are set via the operating
system or from the PLC program.
COM interface (socket)

Pin assignment of the COM interface
PIN Signal Type Description

2 TxD+ Data-Out + Transmit 422
3 RxD+ Data-In + Receive 422
5 GND Ground Ground
6 VCC VCC +5V
7 TxD- Data-Out - Transmit 422
8 RxD- Data-In - Receive 422
For RS485 pins 2 and 3 (data +) must be connected, and pins 7 and 8 (data ).
Setting the interface parameters
The interface is parameterized as follows in the delivery condition:

RS485 without echo, end point (terminated) standard setting
Function Status
Echo on off
Echo off on
Auto send on on
Always send on off
Auto receive on on
Always receive on off
Term on on
Term on on

Mounting and wiring
Changing the interface parameters

If other parameters are required than the set parameters, please order the required config-
uration:
Note - CX51x0-N031-0001 RS485 with echo, end point (with termination)
- CX51x0-N031-0002 RS485 without echo, stub (without termination)
- CX51x0-N031-0003 RS485 with echo, stub (without termination)
- CX51x0-N031-0004 RS422 full duplex end point (with termination)
Driver support for interface

The manufacturer of the driver does not support all the standard features of the interface.
This means that some applications cannot be run without problems under Windows.
Note
The following APIs and IOCTLs are not supported.
SetupComm
SetupComm
ClearCommBreak
EscapeCommFunction (no support for parameter set to SETBREAK and CLRBREAK)
IOCTL_SERIAL_XOFF_COUNTER
IOCTL_SERIAL_LSRMST_INSERT
IOCTL_SERIAL_SET_BREAK_ON
IOCTL_SERIAL_SET_BREAK_OFF

Commissioning/Configuration
5 Commissioning/Configuration
5.1 BIOS setup

Changes in the BIOS settings may only be implemented by appropriately
trained staff.
The CX51x0 systems are delivered by Beckhoff Automation GmbH & Co. KG in a precon-
Attention figured state and are therefore operational! The BIOS settings should only be modified by
appropriately trained staff. Under Windows CE the BIOS should not be changed at all,
since the operating system is adapted to the hardware configuration. Any change in the ad-
dresses or interrupts would lead to unstable system behavior or even crashing.
Within the individual setup pages the last saved settings can be restored can at any time with F2 (Previous
Values). Use F3 (Optimized Defaults) to load the factory defaults. Use F2/F3 to load the complete set of
settings and F4 to save them (Save & Exit").
A sign in front of the menu item indicates that a submenu is available. Use the arrow keys to navigate
between menu items. Use the Enter key to select menu items and call submenus or selection dialogs.
For each setup option a help text is displayed at the top right, which in many cases contains useful
information about the option and permitted values, etc.

5.1.1 Main
Board Information Set the Date. Use Tab to switch
Board CX51x0 between Date elements.
Revision 1
Bios Version 0.23
CPU configuration
MIcrocode Patch 322
BayTrail SoC B3 Stepping
Memory Information
Total Memory 2048 MB (DDR3L)
: Select Screen
System Date [Thu 24/12/2014] : Select Item
Enter: Select
System Time [10:26:42]
+/-: Change Options
F1: General Help
F2: Previous Values
F3: Optimized Defaults
F4: Save & Exit
ESC: Quit
Board Information:
Board:
Options: none
Used board
Revision
Options: none
Revision number of the board
Bios version:
Options: none
BIOS version
CPU configuration:
Microcode patch
Options: none
Revision number of the microcode
BayTrail SoC:
Options: none
Processor stepping B3
Memory information:
Total Memory
Options: none
Total available memory
System date
Options:
mm month
dd day
yy year

Setting the system date
System time
Options:
hh hours
mm minutes
ss seconds
Setting the system time

5.1.2 Advanced
Power-Supply Type [AT] Select the Type of the Power
ACPI Settings Supply: AT/ATX
Serial Port Console Redirection
CPU Configuration
PPM Configuration
SATA Configuration
Miscellaneous Configuration
LPSS & SCC Configuration
Network Stack Configuration
Power Controller Options
CSM Configuration
SDIO Configuration
USB Configuration
Security Configuration : Select Screen
: Select Item
Enter: Select
Intel I210 Gigabit Network Connection 0:01:05:aa:bb:cc
+/-: Change Options
Intel I210 Gigabit Network Connection 0:01:05:aa:bb:cd F1: General Help
Driver Health F2: Previous Values
F4: Save & Exit
ESC: Quit
Power-Supply Type
Options: ATX / AT
Type of power supply (form factor AT: Advanced Technology, ATX: Advanced Technology Extended)
Driver Health
Shows the driver status.
5.1.2.1 Advanced ACPI Settings

Enable ACPI Auto Configuration [Enabled] Enables or Disables BIOS ACPI
Auto Configuration
: Select Screen
: Select Item
Enter: Select
+/-: Change Options
F1: General Help
F2: Previous Values
F4: Save & Exit
ESC: Quit
Enable ACPI Auto Configuration

Options: Enabled / Disabled
Activates or deactivates the BIOS Advanced Configuration and Power Interface Auto configuration.

5.1.2.2 Serial Port Console Redirection

COM0 (Disabled) Legacy Console Redirection
Settings
Console Redirection Port Is Disabled
COM1 (Disabled) : Select Screen

Console Redirection Port Is Disabled : Select Item
Enter: Select
Legacy Console Redirection
+/-: Change Options
Settings
F1: General Help
F2: Previous Values
F4: Save & Exit
ESC: Quit
COM0 (Disabled)
Console Redirection
Options: Port is Disabled
The port is disabled.
COM1 (Disabled)
Console Redirection
Options: Port is Disabled
The port is disabled.
Console Redirection Settings

No further dialog is stored here.

5.1.2.3 CPU Configuration

CPU Configuration Disabled for Windows XP
Socket 0 CPU Information

CPU Thermal Configuration
CPU Speed 1467 MHz

64-bit Supported
Limit CPUID Maximum [Disabled]

Execute Disable Bit [Enabled]
Intel Virtualization Technology [Enabled]
Power Technology [Disabled]
: Select Screen
: Select Item
Enter: Select
+/-: Change Options
F1: General Help
F2: Previous Values
F4: Save & Exit
ESC: Quit
CPU Configuration
Socket 0 CPU Information:
The CPU data are displayed here.
CPU Thermal Configuration:
A CPU thermosensor can be switched off here. It is switched off by default.
CPU Speed
Options: none
Maximum clock frequency of the CPU.
64-bit
Options: none
Defines whether a 64-bit system is used.
Limit CPUID Maximum

This option enables reduction of the CPU performance characteristics (CPUID).
Enabled: Reduced CPU performance characteristics, recommended for older operating systems.
Disabled: Disabled under Windows Embedded Standard 7, i.e. the full CPU-functionality is supported.
Execute Disable Bit

Defines a security setting.
Enabled: The processor can prevent execution of defective software, thus protecting the memory.
Intel Virtualization Technology

Defines whether Vanderpool technology is to be used. This technology facilitates optimization of the
virtualization capability of Intel-based clients and server.

Power Technology
Options: Disabled / Energy Efficient / Custom
Defines the behavior of the energy saving functions. Disabled > switched off (required for real-time
operation) Energy Efficient > the CPU controls the individual systems, Custom > user-defined energy-saving
settings (only for expert users).

5.1.2.4 PPM Configuration

PPM Configuration Enable/Disable
CPU C state Report [Disabled] : Select Screen

S01X [Disabled] : Select Item
Enter: Select
+/-: Change Options
F1: General Help
F2: Previous Values
F4: Save & Exit
ESC: Quit
PPM Configuration
CPU C state Report

Activates or deactivates reporting of the CPU-C state to the operating system.
S01x
Activates or deactivates the CPU state S01x.

5.1.2.5 SATA Configuration

SATA Configuration
Serial-ATA (SATA) [Enabled]

SATA Test Mode [Disabled]
SATA Speed Support [Gen2]

SATA ODD Port [No ODD]
SATA Mode [AHCI]
Serial ATA Port 0 [Enabled]

Hot Plug [Disabled]
Serial ATA Port 1 [Enabled]

Hot Plug [Disabled]
SATA Port0 : Select Screen

Not Present : Select Item
Enter: Select
+/-: Change Options
SATA Port1 F1: General Help
Not Present F2: Previous Values
F4: Save & Exit
ESC: Quit
Serial-ATA (SATA)
Activates or deactivates the current sequential ATA controller. All devices connected to the SATA controller
are activated or deactivated.
SATA Test Mode

Activates or deactivates testing of the SATA mode.
SATA Speed Support

Options: Gen1 / Gen2
Sets the SATA controller to SATA I (1.2 Gbps) or SATA II (2.4 Gbps).
SATA ODD Port

Options: No Odd / Odd Port 1 / Odd Port 2
This is set if an optical drive is connected to port 1 or port 2.
SATA Mode
Options: IDE Mode / AHCI Mode
Defines the SATA mode: IDE, AHCI
IDE: Select this mode to operate a SATA device in IDE mode.
AHCI: Select this mode if you use a 64-bit operating system.
Serial ATA Port X

Options: Empty
Shows the modes of the SATA port.
Empty: No SATA port is supported.

Hot Plug
Activates or deactivates the option to add or swap components during operation.

5.1.2.6 Network Stack

Network Stack [Disable] Enable/Disable UEFI network stack
: Select Screen
: Select Item
Enter: Select
+/-: Change Options
F1: General Help
F2: Previous Values
F4: Save & Exit
ESC: Quit
Network Stack
Options: Disable / Enable
Activates or deactivates the UEFI (Unified Extensible Firmware Interface) network stack.

5.1.2.7 Power Controller Options

Bootloader Version 1.00-23 WatchDogTimer Mode
Firmware Version 1.00-77
Mainboard Serial No 120003414250178
Mainboard Prod. Date (Week.Year) 44.14
Mainboard BootCount 4711
Mainboard Operation Time 1224min (20h)
Voltage (Min/Max) 5.00V / 5.20V
Temperature (Min/Max) 15 C / 63 C
USB-Port Voltage [Off in S3-5]

WatchDogTimerMode [Compatibility Mode]
1-second Uninterruptable Power Supply (SUPS) : Select Screen

SUPS Enable [Enable] : Select Item
Enter: Select
Hold Usb [Enable]
+/-: Change Options
Delay 0 F1: General Help
F2: Previous Values
SUPS Firmware Version 1.09 F3: Optimized Defaults
F4: Save & Exit
Current Power Source On Line ESC: Quit
Battery Load Level 100%
Powerfail Counter 42
Bootloader Version
Options: none
Boot loader version.
Firmware Version
Options: none
Firmware version.
Mainboard Serial No.

Options: none
Serial number of the mainboard.
Mainboard Prod. Date (Week.Year)

Options: none
Date of manufacture of the mainboard (specified in week/year).
Mainboard BootCount
Options: none
Number of boot operations of the mainboards.
Mainboard Operation Time

Options: none
Total operating time of the mainboard to date.
Voltage (Min / Max)

Options: none
Minimum and maximum voltage.
Temperature (Min / Max)

Options: none
Minimum and maximum temperature.

WatchDog Timer Mode

Options: Compatibility Mode / Normal Mode
Defines the watchdog timer mode.
SUPS Enable
Switches the SUPS on or off.
Hold USB
Switches off the power supply for the USB ports in UPS mode.
Delay
Options: 0..255 seconds
Start delay with which the SUPS is loaded.
SUPS Firmware Version

Firmware version.
Current Power Source

Power supply status: Online / Battery
Battery Load Level

Charge state in percent.
Powerfail Counter
Number of power failures.

5.1.2.8 CSM Configuration

Compatibility Support Module Configuration WatchDogTimer Mode
CSM Support [Enabled]
CSM16 Module Version 07.76
GateA20 Active [Upon Request]

Option ROM Messages [Force BIOS]
Boot option filter [UEFI and Legacy]
Option ROM execution

: Select Screen
Network [Do not launch] : Select Item
Enter: Select
Storage [UEFI]
+/-: Change Options
Video [Legacy] F1: General Help
Other PCI devices [UEFI F2: Previous Values
F4: Save & Exit
ESC: Quit
CSM Support
Options: Enabled / Disable
Switches CSM support on or off.
CSM16 Module Version

Options: none
Firmware version.
GateA20 Active.
Options: Upon Request / Always
Switches the GateA20 emulation to mode "on request" or "always on".
Option ROM Messages

Options: Force Bios / Keep Current
Messages from the optional ROM modules are output via the BIOS, or the device settings are retained.
Boot option filter

Options: UEFI and Legacy / Legacy only / UEFI only
Specifies the boot parameter priorities.
Network
Options: Do not launch / UEFI / Legacy
Specifies the start options for the network ROM.
Storage
Specifies the start options for the memory ROM.
Video
Specifies the start options for the graphic ROM.

Other PCI devices

Specifies the start options for the PCI ROM.

5.1.2.9 SDIO Configuration

SDIO Access Mode [Auto] Auto Option: Access SD device in
DMA mode if controller supports it,
otherwise in PIO mode. DMA
Option: Access SD device in DMA
mode. PIO Option: Access SD in
PIO mode.
: Select Screen
: Select Item
Enter: Select
+/-: Change Options
F1: General Help
F2: Previous Values
F4: Save & Exit
ESC: Quit
Network Stack
Options: Auto / DMA / PIO
Sets the mode for accessing the SD card. With the Auto setting, the system automatically selects between
DMA or PIO mode.

5.1.2.10 USB Configuration

USB Configuration
USB Module Version 8.11.02
USB Devices:
1 Keyboard, 1 Mouse, 1 Hubs
Legacy USB Support [Enabled]

XHCI Hand-off [Enabled]
EHCI Hand-off [Disabled]
USB Mass Storage Driver Support [Enabled]
Port 60/64 Emulation [Enabled]
: Select Screen
USB Hardware delays and time-outs: : Select Item
Enter: Select
USB transfer time-out [20 sec ]
+/-: Change Options
Device reset time-out [20 sec] F1: General Help
Device power-up delay [Auto] F2: Previous Values
F4: Save & Exit
ESC: Quit
USB Configuration
USB Devices:
List of the connected USB devices.
Legacy USB Support

Options: Enabled / Disabled / Auto
Activates or deactivates support for USB devices on older operating systems.
Auto: Disables the legacy support, if no USB devices are connected.
Disable: USB devices are only detected for EFI (Extensible Firmware Interface) applications.
XHCI Hand-off
Options: Disabled / Enabled
This is a workaround for operating systems without XHCI (Extensible Host Controller Interface, i.e. USB 3.0
interface) hand-off support.
Here you can set up support for operating systems without fully automatic XHCI function. If you use a USB
device, this function should not be disabled.
EHCI Hand-off
This is a workaround for operating systems without EHCI (Enhanced Host Controller Interface, i.e. USB 2.0
interface) hand-off support.
Here you can set up support for operating systems without fully automatic EHCI function. If you use a USB
device, this function should not be disabled.
USB Mass Storage Driver Support

Support for USB mass storage device.
Port 60/64 Emulation

I/O port 60h/64h emulation to support a USB keyboard under operating systems without USB support.
USB Hardware delays and time-outs

USB Transfer time-out:

Options: 5 sec / 10 sec / 20 sec
Defines the timeout time for the control, bulk and interrupt transfer
Device reset time-out

Options: 10 sec / 20 sec / 30 sec / 40 sec
Defines the timeout time for the USB mass storage device.
Device Power-up delay

Options: Auto / Manual
Defines the permissible delay until a device has registered with the host controller.
Auto: Uses a default value of 100 ms for a root port, and a value defined by the hub for a hub port.

5.1.2.11 Security Configuration

Intel(R) TXE Configuration Send EOP Message Before Enter OS
TXE [Enabled]
TXE HMFRPO [Disabled]
TXE Firmware Update [Enabled]
TXE EOP Message [Enabled]
TXE Unconfiguration Perform
: Select Screen
: Select Item
Enter: Select
+/-: Change Options
F1: General Help
F2: Previous Values
F4: Save & Exit
ESC: Quit
TXE EOP Message

Options: Enabled / Disable
Switches TXE EOP messages on or off.

5.1.2.12 Intel(R) I210 Gigabit Network Connection

NIC Configuration Identify the physical network port
by blinking the associated LED.
Flashing LEDs 0
UEFI Driver Intel(R) PRO/1000 6.4.13

Adapter PBA Intel i210
Device Name Intel(R) I210 Gigabit
Chip Type Intel i210
PCI Devive ID 1533
PCI Adress 01:00:00
Link Status [Disconnected]

: Select Screen
MAC address 00:01:05:aa:bb:cc : Select Item
Enter: Select
+/-: Change Options
F1: General Help
F2: Previous Values
F4: Save & Exit
ESC: Quit
NIC Configuration
Setting the physical network parameters (connection speed / Wake on LAN)
Blink LEDs
Options: n = {0 15}
Causes the LED at the network port to flash n times.

5.1.2.12.1 NIC Configuration

Link Speed [Auto Negotiated] Enable/Disable UEFI network stack
Wake on LAN [Enabled]
: Select Screen
: Select Item
Enter: Select
+/-: Change Options
F1: General Help
F2: Previous Values
F4: Save & Exit
ESC: Quit
Link Speed
Options: Auto Negotiated / 10 Mbps Half / 10 Mbps Full / 100 Mbps Half / 100 Mbps Full
Sets the physical data transfer speed. If the Auto Negotiated option is set,
a speed between 1000 Mbps and 10 Mbps is negotiated with the remote station.
Wake on LAN
Options: Disable / Enable
Activates or deactivates the WAKE on LAN function (the computer starts when it received a magic packet
from the server).

5.1.3 Chipset
North Bridge
South Bridge
: Select Screen
: Select Item
Enter: Select
+/-: Change Options
F1: General Help
F2: Previous Values
F4: Save & Exit
ESC: Quit
North Bridge
Settings for internal graphics parameters (memory/ render units / behavior)
These settings are critical for the real-time behavior of the system! The settings are optimized ex factory
and should therefore only be changed if one knows exactly
how the parameter influences the behavior.
South Bridge
Setting for sound interface, USB configuration / PCI Express configuration.
5.1.3.1 South Bridge

Azalia HD Audio Disabled for Windows XP
USB Configuration
PCI Express Configuration
High Precision Time [Enabled]

Restore AC Power Loss [Power On]
Onboard Device Configuration

Onboard Gigabit LAN 1 [Enabled]
Onboard Gigabit LAN 2 [Enabled]
: Select Screen
: Select Item
Enter: Select
+/-: Change Options
F1: General Help
F2: Previous Values
F4: Save & Exit
ESC: Quit
The USB configuration settings should not be changed!

Changes to the USB controller settings can make the system inoperable by inadvertently
disabling local inputs.
Attention

High Precision Timer

Activates or deactivates the High Precision Event Timer. This enables the operating system
to allocate certain timers to specific applications.
Restore AC Power Loss

Options: Power on / Power Off / Last State
Defines the measures that are executed by the system after a power failure.
Power on: The system is switched on as soon as the power failure has been rectified.
Power off: The system remains switched off after the power failure has been rectified. Use the main switch to
switch the system back on again.
Last State: After the power failure has been rectified the system returns to its previous state.
Onboard Gigabit LAN1

Options: none
LAN controller is always activated.
Onboard Gigabit LAN2

Activates or deactivates the LAN controller.
Enabled: The system defines which system resources are used.
Disabled: The LAN controller is switched off.
5.1.3.1.1 Azalia HD Audio

Audio Configuration
Audio Controller [Enabled]

Azalia VCI Enable [Enabled]
Azali PME Enable [Enabled]
Azalia HDMI Codec [Enabled]
HDMI Port B [Enabled]
HDMI Port C [Enabled]
: Select Screen
: Select Item
Enter: Select
+/-: Change Options
F1: General Help
F2: Previous Values
F4: Save & Exit
ESC: Quit
Audio Controller
Activates or deactivates the audio interface. If it is switches on, it only works with the system interface
CX51x0-N020.
Azalia VCI Enable

Activates or deactivates virtual audio channel 1.
Azali PME Enable

Activates or deactivates the power management for the audio interface.

Azalia HDMI Codec

Activates or deactivates the HDMI Audiocodec.
HDMI Port B
Activates or deactivates HDMI port B.
HDMI Port C
Activates or deactivates HDMI port C.

5.1.3.1.2 USB Configuration

USB Configuration
USB Mode [XHCI]

USB2 Link Power Management [Enabled]
USB Per Port Control [Disabled]

: Select Screen
: Select Item
Enter: Select
+/-: Change Options
F1: General Help
F2: Previous Values
F4: Save & Exit
ESC: Quit
USB Mode
Options: EHCI / XHCI
Do NOT CHANGE this setting! EHCI renders the system inoperable.
USB2 Link Power Management

Activates or deactivates the power management for the USB interface.
USB Per Port Control

Activates or deactivates the control for each individual USB port (0 ... 3).

5.1.3.1.3 PCI Express Configuration

PCI Express Port 0 is assigned to LAN 1

PCI Express Port 1 is assigned to LAN 2
PCI Express Port 2 is assigned to CCAT
: Select Screen
: Select Item
Enter: Select
+/-: Change Options
F1: General Help
F2: Previous Values
F4: Save & Exit
ESC: Quit

Options: none
Shows the mapping of the individual PCI Express ports.

5.1.4 Security
Password Description
Minimum Length 3
Maximum Length 20
Administrator Password
Secure Boot menu

: Select Screen
: Select Item
Enter: Select
+/-: Change Options
F1: General Help
F2: Previous Values
F4: Save & Exit
ESC: Quit
Minimum length
Options: none
Defines the minimum size of the user password.
Maximum length
Options: none
Defines the maximum size of the user password.
Administrator Password
Options: Create new password
Defines the administrator password.
If a password has been set, you have to enter it in order to open the BIOS setup.
Secure Boot menu

The Secure Boot menu is not required for standard operation.

5.1.5 Boot
Boot Configuration
Setup Prompt Timeout 5

Bootup NumLock State [On]
Boot mode select [LEGACY]
FIXED BOOT ORDER Priorities

Boot Option #1 [Service Stick]
Boot Option #2 [CFast/SSD]
Boot Option #3 [Hard Disk:]
Boot Option #4 [CD/DVD]
Boot Option #5 [USB Stick]
Boot Option #6 [USB Floppy]
Boot Option #7 [USB Hard Disk]
Boot Option #8 [USB CD/DVD]
Boot Option #9 [Network] : Select Screen
Boot Option #10 [USB LAN] : Select Item
Enter: Select
Boot Option #11 [OSLoader
+/-: Change Options
F1: General Help
F2: Previous Values
F4: Save & Exit
ESC: Quit
Boot Configuration
Setup Prompt Timeout

Options: none
Defines the time in seconds for which the request to start the BIOS is displayed.
A time between 0 and 10 seconds can be set. 0 means no display.
Bootup NumLock State

Options: On/Off
Defines the status of the numeric keypad. This option is usually switched on. If you use a keyboard without
numeric keypad, this option can be switched off.
Boot mode select

Option: LEGACY / UEFI / DUAL
Sets the boot mode.
Quiet Boot
Quiet Boot can be used to influence the boot screen.
Fast Boot
Options: none
Defines the speed of the system startup:
Enable: This option speeds up the system startup by omitting some POST routines.
Disabled: During system startup the whole device configuration is tested (recommended).
FIXED BOOT ORDER Priorities

Boot Option #n (n={1..11})

Options: Service Stick / CFast/SSD / Hard Disk / CD/DVD / USB Stick /
USB Floppy / USB Hard Disk / USB / CD/DVD / Network / USB LAN / OSLoader
The boot option defined as #1 has the highest priority, followed by the second, third, etc. priority.

5.1.6 Save & Exit

Save Changes and Reset Reset the system after saving the
Discard Changes and Reset changes
Restore Optimized Defaults : Select Screen

: Select Item
Enter: Select
+/-: Change Options
F1: General Help
Boot Override F2: Previous Values
Reset System with ME disable ModeMEUD000 F3: Optimized Defaults
F4: Save & Exit
ESC: Quit
Version 2.17.1246 Copyright (C) 2014 American Megatrends, Inc.
Save Changes and Reset

Options: none
Dialog: Save configuration and reset.
BIOS settings are stored, and the system is restarted.
Discard Changes and Reset

Options: none
Dialog: Reset without saving.
BIOS settings are discarded, and the system is restarted.
Restore Optimized Defaults

Options: none
Dialog: Load Optimized Defaults?
The BIOS settings profile created by the manufacturer is loaded.
Boot Override
Reset System with ME disable ModeMEUD000
Options: none

5.2 EtherCAT cable redundancy
EtherCAT cable redundancy can be realized in the CX51x0 systems through the two independent Ethernet
ports. Minimum requirements:
1. EtherCAT redundancy supplement

2. EK1110 (Bus extension)
3. EK1100 (Bus Coupler)
The supplement product on the Beckhoff website at
http://www.beckhoff.de/forms/twincat3/warenkorb.aspx?lg=de&title=TS622x-EtherCAT-
Redundancy&version=1.0.2
can be downloaded. The required license key can be ordered from our sales division. The required couplers
are ordered together with the other hardware. These components can then be used to configure the
controller. The upper figure shows a minimum configuration example for cable redundancy. Once the
hardware has been wired and commissioned, the supplement must be installed on the device, for example
via a USB stick or the IT network. The cable redundancy can be set up in the System Manager. During the
installation the system asks for the license key. The cable redundancy can be set up in the System
Manager. The first step involves reading the terminal configuration. Then select "Advanced Settings" under
the "EtherCAT" tab in the EtherCAT device properties. The second adapter can be set under the
"Redundancy" menu. Use the "Search" button to open the selection menu. Select "Local Area Connection 2
(Intel(R).....)" for the lower network connection (X001). Click "OK" to complete the configuration.

The supplement only supports CABLE REDUNDANCY

This supplement only supports cable redundancy. This means that fail safety exists only for
the cable sections. It applies to connections between the individual stations (controllers,
Note couplers and drives). Failures of individual terminals are not covered. Further details can be
found in the Beckhoff Information System" under EtherCAT cable redundancy.
Cases of failure
The two possible failures are described in the example below.
In this example the supply line for coupler EK1100 is faulty. The EK1100 terminals continue to run despite
the cable failure. The System Manager indicates the failure as follows:

The interruption is indicated by "LNK_MIS B" and "LNK_MIS A".
The next example shows a failure of the "return line":
In this case the second cable is faulty. The terminals at the coupler continue to run without malfunction. The
System Manager indicates the behavior as follows:

The interruption is indicated by "LNK_MIS C" at coupler EK1100.
The EtherCAT ring is expandable. The number of devices in the ring is controlled by licenses: up to 250, up
to 1000, more than 1000. A master is only able to bridge one failure. In the event of two failures the ring
components will continue to run up to the breaking points.

5.3 Operating CX51x0-N03x with TwinCAT

The procedure for commissioning the CX51x0-N03x with serial interface under TwinCAT differs from that for
other Embedded PCs. In order to avoid configuration errors, the procedure for adding and configuring the
CX51x0 in TwinCAT is described below.
The description applies to TwinCAT from the following version:
Software Version
TwinCAT 2 from: TC2.11.2248
TwinCAT 3 from: TC3.1.4018
5.3.1 Operation with TwinCAT2

Once the CX was selected as target system, the CX with serial interface can be added to the tree view under
TwinCAT.
Prerequisites for this step:

A scanned and selected target system.
Add the CX51x0-N03x as follows:

1. In the tree view on the left, right-click on I/O Devices.
2. In the context menu click on Scan Devices.
The window new I/O devices found appears.
3. Select the device with a COM port and confirm the selection with OK.
The CX51x0-N03x is added in TwinCAT as Device (COM Port) in the tree view on the left.
4. Click on Device (COM Port) and then on the Serial Port tab.

5. Select the option PCI/PCIe device.
If the option Onboard/ISA device is already selected, the option PCI/PCIe device is greyed out and
cannot be selected.
The option PCI/PCIe device can be re-enabled as follows:
6. Click on Search.
The window Device Found At appears.
7. Click on the COM port, then on OK.

The option PCI/PCIe device is enabled again.
You have successfully added and configured the CX51x0 with serial interface (N031x) in TwinCAT. You
can now add further devices to the device and continue with the configuration.

5.3.2 Operation with TwinCAT3

Once the CX was selected as target system, the CX with serial interface can be added to the tree view under
TwinCAT.
Prerequisites for this step:

A scanned and selected target system.
Add the CX51x0-N03x as follows:

1. In the tree view on the left, right-click on Devices.
2. In the context menu click on Scan.
The window new I/O devices found appears.
3. Select the device with a COM port and confirm the selection with OK.
The CX51x0-N03x is added in TwinCAT as Device (COM Port) in the tree view on the left.
4. Click on Device (COM Port) and then on the Serial Port tab.

5. Under the Serial Port tab, select the option PCI/PCIe Device.
The serial interface of the CX51x0 is shown under Port:.
If the option Onboard/ISA device is already selected, the option PCI/PCIe device is greyed out and
cannot be selected.
The option PCI/PCIe device can be re-enabled as follows:
6. Click on Search.
The window Device Found At appears.
7. Click on the COM port, then on OK.

The option PCI/PCIe device is enabled again.
You have successfully added and configured the CX51x0 with serial interface (N031x) in TwinCAT. You
can now add further devices to the device and continue with the configuration as usual.

5.4 Switching on and off

Switching on
The power supply for the basic CPU module comes from the power supply unit. The basic CPU module
starts automatically when the power supply unit is connected to the mains.
Switching on for the first time

When you switch on the PC for the first time, the pre-installed operating system (optional) will be started.
Switching off
The Embedded PC switches off when the power supply unit is switched off. The control software typically
running on Embedded PCs should be shut down or stopped correctly. A user who may not close software
may also not switch the Embedded PC off, since data can be lost from the hard disk by switching off while
software is running.
Once the software has been stopped, the operating system can be shut down. Only then should the power
supply be interrupted.

Error handling and diagnostics
6 Error handling and diagnostics
6.1 Basic CPU module
6.1.1 LEDs on the basic CPU module

Display LED Meaning
PWR Power supply
The power LED lights green if
the device is connected to a
power supply unit and the unit is
switched on.
The S-UPS is activated (violet).
Bootloader is started and runs
without errors (The colors red
and yellow light up for one
second).
TC TwinCAT status LED
TwinCAT is in Run mode (green)
TwinCAT is in Stop mode (red)
TwinCAT is in Config mode
(blue)
HDD Read/Write CFast card
(red) indicates that access to the
CFast card is in progress.
FB1 Status LED1 for fieldbus (the
function is described under the
fieldbus interface)
FB2 Status LED2 for fieldbus (the
function is described under the
fieldbus interface)

6.1.2 LEDs of the power supply in K-bus mode

After switching on, the power supply immediately checks the connected Bus Terminal configuration. Error-
free start-up is signalled by the red "I/O ERR LED being extinguished. If the I/O ERR LED blinks, an error
in the area of the terminals is indicated. The error code can be determined from the frequency and number of
blinks. This permits rapid rectification of the error.
Display LED Meaning

Us 24 V Power supply for the CPU module.The LED lights
green if the power supply is correct.
Up 24V Power supply for terminal bus. The LED lights
green if the power supply is correct.
K-BUS RUN K-bus diagnostics.The green LED lights up in order
to indicate fault-free operation. "Fault-free" means
that the communication with the fieldbus system is
also running.
K-BUS ERR K-bus diagnostics. The red LED flashes to indicate
an error. The red LED blinks with two different
frequencies.
The I/O error LED blink code
Fast blinking Start of the error code

First slow sequence Error code
Second slow sequence Error code argument

LEDs for K-bus diagnostics

Error code Error code argu- Description Remedy
ment
Persistent, EMC problems Check power supply for overvoltage
continuous or undervoltage peaks.
flashing Implement EMC measures.
If a K-Bus error is present, it can be
localized by a restart of the power
supply (by switching it off and then on
again).
3 pulses 0 K-bus command error No Bus Terminal inserted.
One of the Bus Terminals is defective;
halve the number of Bus Terminals
attached and check whether the error
is still present with the remaining Bus
Terminals. Repeat until the defective
Bus Terminal is located.
4 pulses 0 K-Bus data error, break Check whether the Bus End Terminal 9010
behind the power supply is connected.
n Break behind Bus Check whether the Bus Terminal n+1 is
Terminal n correctly connected; replace if necessary.
5 pulses n K-bus error in register Exchange the Bus Terminal on position n.
communication with Bus
Terminal n
6 pulses 0 Error at initialization Exchange Embedded-PC.
1 Internal data error Perform a hardware reset on the
Embedded-PC (switch off and on again).
8 Internal data error Perform a hardware reset on the
Embedded-PC (switch off and on again).
7 pulses 0 Process data lengths of Check configuration and terminals for
the set and actual consistency.
configurations do not
correspond
Error code argument

The number of pulses indicates the position of the last Bus Terminal before the fault. Passive Bus Terminals,
such as a power feed terminal, are not included in the count.
In the case of some errors, rectification does not cause the power supply to leave the blink sequence. The
power supply can only be restarted by switching its supply voltage off and on again.
The CX unit recognizes these terminals automatically on scanning, reads out the terminal types and
automatically places them in the System Manager.

K-bus state
The K-bus status is saved in the state byte (see fig. K-bus interface 1). If the value is 0 the K-bus is
operating synchronously and without errors. If the value is <> 0 there may be a fault, or it may only be an
indication that the K-bus cycle is longer than the task, in which case it would no longer by synchronous with
the task. The task time should be faster than 100 ms. We recommend a task time of less than 50 ms. The K-
bus update time typically lies between one and five ms.
Bit 0 = K-Bus error

Bit 1 = terminal configuration has changed since the start
Bit 2 = process image lengths do not match
Bit 8 = no valid inputs (yet)
Bit 9 = K-bus input update not yet complete
Bit 10 = K-bus output update not yet complete
Bit 11 = watchdog
Bit 15 = acyclic K-bus function active (e.g. K-bus reset)
If there is a K-bus error, this can be reset via the IOF_DeviceReset function block (in the TcIoFunctions.lib).

6.1.3 LEDs of the power supply in E-bus mode

After switching on, the power supply immediately checks the connected Bus Terminal configuration. In the E-
Bus mode the L/A led lights up. It starts blinking when there is traffic on the bus.
Display LED Meaning

Us 24 V Power supply for the CPU module
The LED lights green if the power
supply is correct.
Up 24 V Power supply for terminal bus. The
LED lights green if the power supply
is correct.
L/A off E-bus not connected
on E-bus connected / no data traffic
flashing E-bus connected / data traffic on the
E-bus.

6.2 Faults
Please also refer to the Safety instructions section.
Possible faults and their correction

Fault Cause Measures
No function after the Embedded No power supply for the Embedded 1.Check the fuse
PC has been switched on PC 2. Measure voltage at connection,
other causes check plug wiring, call Beckhoff
support
Embedded PC does not boot fully Hard disk damaged (e.g. due to Check setup setting, call Beckhoff
switching off while software is support
running), incorrect setup, other
causes
Computer boots, software starts, Cause of the fault is either in the Call the manufacturer of the
but control does not operate software or in parts of the plant machine or the software
correctly outside the Embedded PC
Error during CFast card access CFast card faulty, CFast slot faulty Use a different CFast card to check
the CFast slot.Call Beckhoff
Support
Embedded PC only works partially Defective components in the Call Beckhoff support
or temporarily Embedded PC
Please make a note of the following information before contacting Beckhoff service or support:
1. Precise device ID: CXxxxx-xxxx

2. Serial number
3. Hardware version
4. Any interfaces (N030, N031, B110, ...)
5. TwinCAT version used
6. Any components / software used
The quickest response will come from support / service in your country. Therefore please contact your
regional contact. For details please refer to our website at www.beckhoff.de or ask your distribution partner.

Decommissioning
7 Decommissioning
7.1 Disassembly and disposal

A CX51x0 hardware configuration is dismantled in 2 stages:
1. Switching off and disconnecting the power supply

Before removing a CX51x0 system, the system must be switched off and the power supply must be
disconnected.
2. Removing from the top-hat rail:

Before the individual modules are disconnected, the whole CX51x0 hardware block should be removed from
the top-hat rail. Proceed as follows:
2.1. Release and remove the first Terminal next to the power supply unit on the DIN
rail.
First remove any wiring from power supply unit and then from the first terminal on the DIN rail next to the
power supply unit. If the wiring is to be reused for another system, it is advisable to make a note of the
connections. Then pull the orange terminal release (see arrow) to release the terminal and pull it out.
2.2. Releasing the CX51x0 systems

To release the CX51x0 block, lift the upper and lower locking tabs (the CX5120 has 5 at the top and 5 at the
bottom, the CX5130 and CX5140 have 6 at the top and 6 at the bottom). An audible click indicates that the
tab was released.

Decommissioning
After pulling the terminal release of the power supply unit, the block can be removed carefully from the top-
hat rail.
Do not use force to open the device!

Opening the module housing by force would destroy it. The devices may only be opened by
Beckhoff service personnel.
Attention
Disposal
The device must be fully dismantled in order to dispose of it.
Electronic parts must be disposed of in accordance with national electronics scrap regulations.

Appendix
8 Appendix
8.1 Accessories
Table4: CFast Flash cards with initial CX20x0 order.
Order number Description

CX2900-0029 8 GB CFast card, SLC Flash, extended temperature range, instead of 4 GB
CFast card
CFast card
CFast card
CFast card
Table5: CFast-Flash cards when ordering replacement cards / initial CX51x0 order.

CX2900-0026 2 GB CFast card, SLC Flash, extended temperature range
larger capacities on request
Table6: Passive DVI-to-VGA adaptor.

CX1900-0101 Passive DVI-to-VGA adaptor for the connection of standard VGA monitors to the
CX system
feeds out the VGA signals of the DVI-I interface of the CX module
DVI-A plug, 29-pin (bottom), socket, 15-pin (top)
Dimensions (WxHxD): 40x42x15 mm
Table7: Spare battery for CX systems.

CX1900-0102 Battery for CX systems
Original manufacturers designation: Panasonic type CR2032 3V/225 mAh
Table8: Spare fan tray for CX2040.

CX2900-0103 Spare fan tray for CX2040
Tray consisting of chassis and 60 mm fan
simple exchange in the field due to wireless installation
Dimensions (WxHxD): 66x67x16 mm
Table9: Plug kit (spare part).

CX2900-0104 Plug kit for connecting the CX2100-0914 power supply unit and battery pack.

Appendix
8.2 Certifications
All products of the Embedded PC family are CE, UL and GOST-R certified. Since the product family is
continuously developed further, we are unable to provide a full listing here. The current list of certified
products can be found at www.beckhoff.com.
FCC Approvals for the United States of America
FCC: Federal Communications Commission Radio Frequency Interference

Statement
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to
Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This equipment generates, uses,
and can radiate radio frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct the
interference at his own expense.
FCC Approval for Canada
FCC: Canadian Notice

This equipment does not exceed the Class A limits for radiated emissions as described in the Radio
Interference Regulations of the Canadian Department of Communications.

Appendix
8.3 Support and Service

Beckhoff and their partners around the world offer comprehensive support and service, making available fast
and competent assistance with all questions related to Beckhoff products and system solutions.
Beckhoff's branch offices and representatives

Please contact your Beckhoff branch office or representative for local support and service on Beckhoff
products!
The addresses of Beckhoff's branch offices and representatives round the world can be found on her internet
pages:
http://www.beckhoff.com
You will also find further documentation for Beckhoff components there.
Beckhoff Headquarters
Beckhoff Automation GmbH & Co. KG
Huelshorstweg 20
33415 Verl
Germany
Phone: +49(0)5246/963-0
Fax: +49(0)5246/963-198
e-mail: [email protected]
Beckhoff Support
Support offers you comprehensive technical assistance, helping you not only with the application of
individual Beckhoff products, but also with other, wide-ranging services:
support
design, programming and commissioning of complex automation systems
and extensive training program for Beckhoff system components
Hotline: +49(0)5246/963-157
Fax: +49(0)5246/963-9157
Beckhoff Service
The Beckhoff Service Center supports you in all matters of after-sales service:
on-site service
repair service
spare parts service
hotline service
Hotline: +49(0)5246/963-460
Fax: +49(0)5246/963-479

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Manual

3 Seconds UPS ...........................................................................................................................................22

4 Mounting and wiring ...............................................................................................................................30

CX51x0 Version: 1.6 3

5.3.1 Operation with TwinCAT2 ...................................................................................................80

6 Error handling and diagnostics .............................................................................................................85

4 Version: 1.6 CX51x0

1.1 Notes on the documentation

CX51x0 Version: 1.6 5

1.2 Safety instructions

Serious risk of injury!

Damage to the environment or devices

6 Version: 1.6 CX51x0

1.3 Documentation issue status

CX51x0 Version: 1.6 7

2.1 Intended use

Only switch the PC off after closing the software

Damage to the environment or devices

8 Version: 1.6 CX51x0

2.2 System overview

EtherCAT as a fast I/O system

PLC, Motion Control, interpolation and visualization

CX51x0 Version: 1.6 9

Remote programming via Ethernet

10 Version: 1.6 CX51x0

2.3 CX5120 Technical data

Technical data CX5120

Further Information: www.beckhoff.de/CX5100

CX51x0 Version: 1.6 11

2.4 CX5130 Technical data

Technical data CX5130

Further Information: www.beckhoff.de/CX5100

12 Version: 1.6 CX51x0

2.5 CX5140 Technical data

Technical data CX5140

Further Information: www.beckhoff.de/CX5100

CX51x0 Version: 1.6 13

The CX 51x0 modules are available in the following types:

Table2: CX5130 (1.75 GHz 2 cores)

14 Version: 1.6 CX51x0

Table3: CX5140 (1.91 GHz 4 cores)

CX51x0 Version: 1.6 15

2.7 Architecture overview

The CPU provides all required interfaces:

16 Version: 1.6 CX51x0

Details of the individual system interfaces are described in separate sections.

CX51x0 Version: 1.6 17

2.8 Battery compartment

The battery is a CR2032 type from Panasonic.

The correct specifications are:

Battery type Electrical properties (at Standard Dimensions

An incorrectly inserted battery may explode!

18 Version: 1.6 CX51x0

The use of alternative batteries would void the UL Listing.

CX51x0 Version: 1.6 19

2.9 CFast slot

20 Version: 1.6 CX51x0

2.10 CFast card

Using CFast cards