Low Voltage Alternators - 4 Pole: P.M.G. Range

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Low Voltage Alternators - 4 pole
P.M.G. RANGE
Installation and maintenance
Electric Power Generation Installation and maintenance 4211 en - 2017.03 / h
P.M.G. RANGE
This manual concerns the PMG which you have just purchased.
We wish to draw your attention to the contents of this maintenance manual.
SAFETY MEASURES a) During operation, do not allow anyone

Before using your machine for the first time, to stand in front of the air outlet guards,
it is important to read the whole of this in case anything is ejected from them.
installation and maintenance manual. b) Do not allow children younger than 14
to go near the air outlet guards.
All necessary operations and interventions
on this machine must be performed by a A set of self-adhesive stickers depicting the
qualified technician. various warning symbols is included with
this maintenance manual. They should be
Our technical support service will be pleased positioned as shown in the drawing below
to provide any additional information you once the machine has been fully installed.
may require.
The various operations described in this
manual are accompanied by recommenda- WARNING
tions or symbols to alert the user to the po- The alternators must not be put into
tential risk of accidents. It is vital that you service until the machines in which they
understand and take notice of the different are to be incorporated have been
warning symbols used. declared compliant with Directives EC
and plus any other directives that may be
applicable.
WARNING This manual is be given to the end user.
Warning symbol for an operation capable The range of electric alternators and
of damaging or destroying the machine their derivatives, manufactured by us or
or surrounding equipment. on our behalf, comply with the technical
requirements of the customs Union
directives (EAC).
- We reserve the right to modify the

Warning symbol for general danger to characteristics of its products at any time in
personnel. order to incorporate the latest technological
developments. The information contained in
this document may therefore be changed
without notice.
This document may not be reproduced in
Warning symbol for electrical danger to any form without prior authorization.
personnel. All brands and models have been registered
and patents applied for.
WARNING SYMBOLS
We wish to draw your attention to the
following 2 safety measures which must be
complied with:
2
P.M.G. RANGE
CONTENTS
1 - GENERAL INFORMATION ................................................................................................4

1.1 - Description.................................................................................................................... 4
1.2 - Identification.................................................................................................................. 4
2 - OPERATION........................................................................................................................ 5
2.1 - PMG excitation system..................................................................................................5
3 - TECHNICAL CHARACTERISTICS.....................................................................................6
3.1 - Electrical characteristics................................................................................................6
4 - INSTALLATION - COMMISSIONING..................................................................................7
4.1 - Mounting the PMG 0, 2, 3 and 7....................................................................................7
4.2 - Mounting the PMG 4......................................................................................................8
4.3 - Mounting the PMG 5......................................................................................................9
4.4 - Mounting the PMG 8 for LSA 49.3............................................................................... 11
4.5 - Mounting the PMG 8 for LSA 52.3...............................................................................12
5 - SPARE PARTS.................................................................................................................. 14
5.1 - Designation................................................................................................................. 14
5.2 - Technical support service............................................................................................14
Disposal and recycling instructions
All servicing or repair operations carried out on the PMG and the alternator should be undertaken
by personnel trained in the commissioning, servicing and maintenance of electrical and
mechanical components; they must wear personal protective equipment appropriate for
mechanical and electrical hazards.
3
P.M.G. RANGE
1 - GENERAL INFORMATION
1.1 - Description
CAUTION
The PMG (Permanent Magnet Generator) is If mounting a PMG 0 on a SHUNT LSA 42.3
a system which is used to supply the short- alternator, choose a PMG 0 + R438 kit.
circuit current to the alternator.
The PMG produces an AC current If the voltage is higher than 480 V respect
proportional to the speed, used as field drilling according to the drawing below.
excitation power by the AVR.
The PMG assembly forms a rotating part
which can be fitted at the rear of the alternator
as required.
Operating temperature:
281
- 20C to + 70C
Storage temperature:
- 55C to + 85C
1.2 - Identification
0.2
There are 7 types of PMG suitable for the 21 0
LSA range of alternators.
PMG 0 for LSA 42.3 161
PMG 2 for LSA 46.2 / 46.3 / 47.2
PMG 3 for LSA 49.1
PMG 4 for LSA 51.2 / 53 / 54 If mounting a PMG 2 on a SHUNT LSA 46.2
PMG 5 for LSA 50.2 or LSA 47.2 alternator, choose a PMG 2 +
PMG 7 for LSA 44.3 R450 kit and on a SHUNT LSA 46.3
PMG 8 for LSA 49.3 / 52.3 alternator, choose a PMG 2 + R450M kit.
The PMG 0, 2, 3, 4, 5, 7 and 8 kits consist of If mounting a PMG 7 on a SHUNT LSA 44.3
a housing (A), a dummy shaft extension (B), alternator, choose a PMG 7 + R438 kit.
a PMG rotor (C), a PMG stator (D), a cover
plate (E), a spacer housing (F) (PMG 8 only) The Regreasable bearing + PMG
and a bag of accessories for mounting and options are not compatible on LSA 44.3
electrical connection. (PMG 7).
F E
C D
A B
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P.M.G. RANGE
2 - OPERATION The AVR monitors and corrects the

alternator output voltage by adjusting the
2.1 - PMG excitation system excitation current.
With PMG excitation, the permanent magnet
generator (PMG) added to the alternator
supplies the AVR with voltage which is CAUTION
independent of the main alternator winding.
It is fitted at the rear of the machine and
connected to the AVR (the ST9 jumper must The PMG only works with R438, R450,
be disconnected). R449 or D510C (incompatible with the R220
As a result the machine has a short-circuit and the R250).
current capacity of 3 IN for 10 s.
STATOR: 6 wires (marked T1 to T6)

REVOLVING FIELD COIL STATOR: 12 wires (marked T1 to T12)
PMG SYSTEM
T1 T7 T2 T8 T3 T9
Varistor
PMG
Armature
5+ 6-
T4 T10 T5 T11 T6 T12
Exciter field
16
15
14
depending on the voltage
X2 Z1 X1 Z2 E+ E- 0V 110 220 380
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P.M.G. RANGE
3 - TECHNICAL CHARACTERISTICS
3.1 - Electrical characteristics
Type PMG 0 Type PMG 7

Stator phase/phase Stator phase/phase
resistance at 20C 0.77 ohms resistance at 20C 0.77 ohms
No-load voltage at No-load voltage at
1500 min-1 85 V 1500 min-1 85 V
1800 min-1 105 V 1800 min-1 105 V
Type PMG 2 Type PMG 8

Stator phase/phase Stator phase/phase
resistance at 20C 2.1 ohms 0.72 ohms
resistance at 20C
1500 min-1 125 V 146 V
1500 min-1
1800 min-1 150 V 175 V
1800 min-1
Type PMG 3
Stator phase/phase CAUTION
resistance at 20C 2.1ohms
No-load voltage at The Regreasable bearing and PMG
1500 min-1 125 V
options are not compatible on LSA 44.3
No-load voltage at
1800 min-1 150 V (PMG 7).
Type PMG 4
Stator phase/phase
resistance at 20C 1.4 ohms
No-load voltage at
1500 min-1 204 V
No-load voltage at
1800 min-1 245 V
Type PMG 5
Stator phase/phase
resistance at 20C 0.87 ohms
No-load voltage at
1500 min-1 130 V
No-load voltage at
1800 min-1 156 V
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P.M.G. RANGE
4 - INSTALLATION - COMMISSIONING
C
B
Before working on the alternator, ensure that

it cannot be started by a manual or automatic
system by isolating the power (disconnection - Once the rotor is in position, remove the
of all electrical, mechanical power, etc) in M10 tie rods.
any cabinets and that you have understood - Mount the cable gland washer.
the system operating principles. - Lock the assembly with the M10 nut
(PMG 0, 7) to a torque of 30 Nm or the M16
nut (PMG 2 and 3) to a torque of 116 Nm.
4.1 - Mounting the PMG 0, 2, 3 and 7 -Pierce the cover ( 21 hole) or remove the
plastic plug on the NDE panel.
- Fit the plastic sheath and its two ferrules,
CAUTION while inserting the 3 PMG wires.
- Close the PMG with the cover [E].
Make sure the bevel washers are fitted the
Electrical connection of a PMG on a
right way round.
Shunt machine.
CAUTION
If mounting a PMG 0, the R220 must be
- Remove the alternator NDE shield seal. replaced by R438.
- Mount the PMG housing assembly [A] on If mounting a PMG 2, the R250 must be
the shield, take care to position the cable replaced by R450.
through-holes at 9 oclock as seen from the If mounting a PMG 7, the R250 must be
non-drive end, and tighten the 4 HM6 screws
to a torque of 8.3 Nm (PMG 0, self-tapping replaced by R438.
screws tightened to 10 Nm).
- Put a coating of anti-vibration adhesive on - Disconnect the connection wires from
the tie rod and screw it tight on the alternator theR220 or R250 and remove the AVR.
shaft extension. - Take out both the voltage reference wires,
- Mount the magnetised rotor [C] on the marked 2 and 3, by removing them from the
shaft adapter [B]. terminals (T8 and T11) in which they are
inserted.
- Use these same wires for voltage sensing
on the R450/R438 by inserting them in
terminals T2 (wire 2) and T3 (wire 3).
- Fit the AVR support plate fitted with the
R450/R438 (2 HM6 screws tightened to
WARNING: magnetic force (risk of 10 Nm / PMG 0, 4M5 self-tapping screws
pinching). tightened to 6 Nm).
- In the terminal box, stick the self-adhesive
- Using 2 M10 threaded rods screwed into bases on the NDE shield and on the terminal
the rotor, slide the assembly onto the tie rod. block to bring the PMG wires into the AVR.
- Next, attach the sheath with the PMG wires
to the self-adhesive bases using plastic
clamps.
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P.M.G. RANGE
- Make a bridge around the shield spigot to 4.2 - Mounting the PMG 4
avoid the sheath quickly becoming damaged
and the risk of a short-circuit. CAUTION
- Connect the 3 PMG wires (14/15/16), the
2 exciter field wires (5/6) and the 2 previously For initial assembly, provide the
mentioned voltage sensing wires (2/3) mounting flange and the spacer (see
according to the internal connection diagram spare parts).
in the alternator maintenance manual. Make sure the bevel washers are fitted
- Modify the connection by replacing the single the right way round.
jumper on the connector located on the terminal
box rear panel with 2 jumpers (except PMG 0).
CAUTION - Remove the air intake grille from the

alternator NDE shield.
- Put a coating of anti-vibration adhesive on
With PMG excitation, check that the ST9 the tie rod and screw it tight on the alternator
jumper on the AVR is open. shaft extension.
After operational testing, replace all - Mount the magnetised rotor [C] on the
access panels or covers. shaft adapter [B].
Electrical connection of a PMG on an

AREP machine
- In the terminal box, stick the self-adhesive WARNING: magnetic force (risk of
bases on the NDE shield and on the terminal pinching).
block to bring the PMG wires into the AVR.
- Next, attach the sheath with the PMG wires to C
the self-adhesive bases using plastic clamps. B
- Make a bridge around the shield spigot to
and the risk of a short-circuit.
- Connect the 3 PMG wires (14/15/16), to
terminals X1, X2, Z2 on the AVR. The
4 auxiliary winding wires X1.X2.Z1.Z2 should - Position the assembly on the alternator
be isolated using the domino fitting supplied NDE shaft extension.
with the kit. Both the field wires (5/6) and the - Mount the cable gland washer.
voltage sensing wires (2/3) remain in place. -Lock the assembly with the M20 nut (torque
of 254 Nm).
CAUTION - Mount the stator in the PMG housing and
tighten the HM 6 screws to a torque of
When using a PMG as an AREP alternator, 8 Nm.
a modification of the instability adjustment - Fit the PMG stator assembly on the
(regulator stab potentiometer) may be alternator NDE shield.
necessary. - Tighten the five HM 10 stator assembly
Check that the ST9 jumper on the AVR is screws to a torque of 20 Nm.
open. - Finally, fit the air intake grille.
After operational testing, replace all
access panels or covers.
8
P.M.G. RANGE
Sectional diagram of the PMG 4
A
B
C
D
Electrical connection
bases on the NDE shield and on the terminal
to the self-adhesive bases using plastic 4.3 - Mounting the PMG 5
clamps.
avoid the sheath quickly becoming damaged CAUTION
- Connect the 3 PMG wires (14/15/16), to Make sure the bevel washers are fitted
terminals X1, X2, Z2 on the AVR. The the right way round.
4 auxiliary winding wires X1.X2.Z1.Z2
should be isolated using the domino fitting
supplied with the kit. Both the field wires
(5/6) and the voltage sensing wires (2/3)
remain in place.
- Remove the alternator NDE shield seal.
- Mount the magnetised rotor [C] on the
CAUTION shaft adapter [B].
When using a PMG as an AREP alternator,

a modification of the instability adjustment
(regulator stab potentiometer) may be
necessary.
Check that the ST9 jumper on the AVR is WARNING: magnetic force (risk of
open. pinching).
9
P.M.G. RANGE
- Once the stator has been brought close

C and correctly oriented, screw two M6x90
B screws with the bevel washers and unscrew
the M6 tie rods, then finish mounting with the
other two M6x90 screws.
- Tighten the four M6 screws in a cross to a
torque of 8.3 Nm, taking care to bring the
stator close first.
- Position the assembly on the alternator -Remove the plastic plug on the NDE panel.
NDE shaft extension. - Fit the plastic sheath and its two ferrules
while inserting the 3 PMG wires.
- Close the PMG with the cover [E].
clamps.
- Position the large cable gland washer on and the risk of a short-circuit.
the two rotor pins. - Connect the 3 PMG wires (14/15/16), to
- Tighten the M16 screw with its serrated terminals X1, X2, Z2 on the AVR. The
washer to a torque of 170 Nm.
4 auxiliary winding wires X1.X2.Z1.Z2
- Screw two 200 mm long M6 threaded rods
into the alternator NDE shield on the should be isolated using the domino fitting
opposite side. supplied with the kit. Both the field wires
- Slide and position the PMG housing (5/6) and the voltage sensing wires (2/3)
assembly [A] on the NDE shield spigot, remain in place.
turning the cable exit hole to 9 oclock as
seen from the alternator non-drive end. CAUTION
- Slide the PMG stator onto the threaded
rods, taking care to orient the flying leads
opposite the hole in the housing. When using a PMG as an AREP alternator,
(regulator stab potentiometer) may be
necessary.
Check that the ST9 jumper on the AVR is
open.
WARNING: magnetic force (risk of access panels or covers.
pinching).
10
P.M.G. RANGE
4.4 - Mounting the PMG 8 for

LSA 49.3
H
- Remove the protection cover from the rear
flange of the alternator (4 hexagonal
screws).
- Fit the housing [A] into the rear flange, then

fasten it using the 4 M6 hexagonal screws
(torque: 8.3 N.m).
F
Position the rotor [C] on the out-of-round on
the shaft [B], insert the assembly into the
PMG, and then tighten with the screws and
washers [I] (torque: 115 N.m).
D
A
- Slide the PMG stator [D] into the housing

[A].
I
- Fasten the stator using M6 screws + C
washers [G] (torque: 8.3 N.m). B
- Fasten the cover plate [E] using the 4 M5
screws (torque: 5 N.m).
- Position the spacer housing [F] while

inserting the stator output wires through the E
duct [H], then fasten the spacer housing
using the 4 M5 screws (torque: 5 N.m).
Electrical connection (see PMG 4).
11
P.M.G. RANGE
4.5 - Mounting the PMG 8 for

LSA 52.3
- Remove the protection cover plate on the
NDE shield seal.
- Mount the shaft adapter [B] onto the
alternator shaft with the tie rod and anti-
vibration adhesive.
B - Screw the 2 tie rods onto the PMG rotor [C]

to facilitate assembly.
- Heat the PMG housing [A] at 100C. WARNING: magnetic force (risk of
- Slide the PMG stator [D] into the housing pinching).
while protecting the stator output wires, and
lock with the screws.
C
A
D
- Insert the PMG rotor [C] onto the shaft

adapter [B] and finish the assembly by fitting
- Mount the PMG stator assembly onto the the centring washer.
alternator NDE shield seal.
12
P.M.G. RANGE
- Screw the nut and washer onto the tie rod - Mount the connectors, sheath and plastic
to lock the PMG rotor assembly onto the nut, the offset loop flange, nut and screw,
alternators shaft. and the plastic cap before electrical wiring.
clamps.
- Connect the 3 PMG wires (14/15/16), to
terminals X1, X2, Z2 on the AVR. The
CAUTION, inspect the assembly: 4 auxiliary winding wires X1.X2.Z1.Z2
prevent any contact between the magnetised should be isolated using the domino fitting
stator and rotor. supplied with the kit. Both the field wires
(5/6) and the voltage sensing wires (2/3)
remain in place.
- Finish the assembly with the cover plate [E]
onto the PMG housing [A].
When using a PMG as an AREP alternator,

Mounting on auxiliaries side (regulator stab potentiometer) may be
necessary.
Check that the ST9 jumper on the AVR is
open.
A
E

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P.M.G. RANGE
5 - SPARE PARTS
5.1 - Designation
CAUTION
Description Code
PMG 0 ALT 423 KP 001
PMG 0 + AVR R438 ALT 423 KP 002 To ensure correct operation and the
safety of our machines, we recommend
PMG 2 ALT 461 KP 001 exclusive use of our original manufac-
PMG 2 + AVR R450 4323791 turer spare parts.
PMG 3 ALT 491 KP 001 In the event of failure to comply with this
advice, the manufacturer cannot be held
responsible for any damage.
Mounting flange PMG 4 PUS 050 AD 001
Spacer PMG 4 PMS 050 DI 001
PMG 7 + AVR R438 ALT 443 KP 003
PMG 8 for LSA 49.3 5026424
PMG 8 for LSA 52.3 PM5230001
5.2 - Technical support service

Our technical support service will be pleased
to provide any additional information you
may require.
When ordering spare parts, you should

indicate the AVR type and code number.
Address your enquiry to your usual contact.
Our extensive network of service centres

can dispatch the necessary parts without
delay.
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P.M.G. RANGE
Disposal and recycling instructions The oil and grease from the lubrication
We are committed to limit the environmental system should be considered as a hazardous
impact of our activity. We continuously waste and has to be handled according to
survey our production processes, material local legislation.
sourcing and products design to improve
recyclability and diminish our footprint.
These instructions are for information
purposes only. It is the user responsibility to
comply with local legislation regarding
product disposal and recycling.
Recyclable materials
Our alternators are mainly built out of iron,
steel and copper materials, which can be
reclaimed for recycling purposes.
These materials can be reclaimed through a
combination of manual dismantling,
mechanical separation and melting
processes. Our technical support depar-
tment can provide detailed directions on
products dismounting upon request.
Waste & hazardous materials

The following components and materials
need a special treatment and need to be
separated from the alternator before the
recycling process:
- electronic materials found in the terminal
box, including the Automatic Voltage
Regulator (198), Current Transformers
(176), interference suppression module
(199) and other semi-conductors.
- diode Bridge (343) and Surge suppressor
(347), found on the alternator rotor.
- major plastic components, such as the
terminal box structure on some products.
These components are usually marked with
plastic type information.
All materials listed above need special
treatment to separate waste from
reclaimable material and should be handed
to specialized disposal companies.
15
P.M.G. RANGE
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P.M.G. RANGE
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P.M.G. RANGE
18
Service & Support
Our worldwide service network of over 80 facilities is at your service.

This local presence is our guarantee for fast and efficient repair, support and
maintenance services.
Trust your alternator maintenance and support to electric power generation experts.
Our field personnel are 100% qualified and fully trained to operate in all environments
and on all machine types.
We know alternators operation inside out, providing the best value service to
optimize your cost of ownership.
Where we can help:
Conception
Consulting & specification
Maintenance
contracts
Life Extension
Remanufacturing Start-up
System upgrade
Commissioning
Training
Optimization
Monitoring Operation
System audit Genuine spare parts
Repair services
Contact us:
Americas: +1 (507) 625 4011
Europe & International: +33 238 609 908
Asia Pacific: +65 6250 8488
China: +86 591 88373036
India: +91 806 726 4867
Scan the code or go to:
[email protected] www.lrsm.co/support
www.emersonindustrial.com
www.leroy-somer.com/epg
4211 en - 2017.03 / h

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A

Low Voltage Alternators - 4 pole

SAFETY MEASURES a) During operation, do not allow anyone

- We reserve the right to modify the

1 - GENERAL INFORMATION ................................................................................................4

Disposal and recycling instructions

2 - OPERATION The AVR monitors and corrects the

STATOR: 6 wires (marked T1 to T6)

X2 Z1 X1 Z2 E+ E- 0V 110 220 380

Type PMG 0 Type PMG 7

Type PMG 2 Type PMG 8

Before working on the alternator, ensure that

CAUTION - Remove the air intake grille from the

Electrical connection of a PMG on an

Sectional diagram of the PMG 4

When using a PMG as an AREP alternator,

- Once the stator has been brought close

4.4 - Mounting the PMG 8 for

- Fit the housing [A] into the rear flange, then

- Slide the PMG stator [D] into the housing

- Position the spacer housing [F] while

4.5 - Mounting the PMG 8 for

B - Screw the 2 tie rods onto the PMG rotor [C]

- Insert the PMG rotor [C] onto the shaft

When using a PMG as an AREP alternator,

After operational testing, replace all

5.2 - Technical support service

When ordering spare parts, you should

Address your enquiry to your usual contact.

Our extensive network of service centres

Waste & hazardous materials

Our worldwide service network of over 80 facilities is at your service.

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