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    Instruction For Radiographic Testing DWSI

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    Suresh Senanayake
    This document provides instructions for performing radiographic testing of a steel single V-butt weld in a pipe with an outer diameter of 75 mm. It specifies the safety requirements, inspection standards, equipment, film, intensifying screen, IQI/penetrameter, test specimen details, exposure details, and radiographic arrangement using a double wall double image technique with a source to film distance of 700 mm. It also provides details on location marking and identification of the radiograph, as well as requirements for evaluating the radiograph.

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    © All Rights Reserved
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    Instruction For Radiographic Testing DWSI

    Uploaded by

    Suresh Senanayake
    719 views4 pages
    This document provides instructions for performing radiographic testing of a steel single V-butt weld in a pipe with an outer diameter of 75 mm. It specifies the safety requirements, inspection standards, equipment, film, intensifying screen, IQI/penetrameter, test specimen details, exposure details, and radiographic arrangement using a double wall double image technique with a source to film distance of 700 mm. It also provides details on location marking and identification of the radiograph, as well as requirements for evaluating the radiograph.

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    RT, Radiography, NDT

    Original Title

    Instruction for radiographic testing DWSI

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    This document provides instructions for performing radiographic testing of a steel single V-butt weld in a pipe with an outer diameter of 75 mm. It specifies the safety requirements, inspection standards, equipment, film, intensifying screen, IQI/penetrameter, test specimen details, exposure details, and radiographic arrangement using a double wall double image technique with a source to film distance of 700 mm. It also provides details on location marking and identification of the radiograph, as well as requirements for evaluating the radiograph.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    719 views4 pages

    Instruction For Radiographic Testing DWSI

    Uploaded by

    Suresh Senanayake
    This document provides instructions for performing radiographic testing of a steel single V-butt weld in a pipe with an outer diameter of 75 mm. It specifies the safety requirements, inspection standards, equipment, film, intensifying screen, IQI/penetrameter, test specimen details, exposure details, and radiographic arrangement using a double wall double image technique with a source to film distance of 700 mm. It also provides details on location marking and identification of the radiograph, as well as requirements for evaluating the radiograph.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    The document provides instructions for performing radiographic testing on steel pipe welds, including equipment requirements, exposure details, and evaluation criteria.

    The document provides instructions for performing radiographic testing techniques on steel pipe welds to inspect for defects according to ASME standards.

    The test specimen being inspected is a steel pipe weld with an outer diameter of 75mm and wall thicknesses of 6mm and 9mm for the parent and weld materials respectively.

    INSTRUCTION FOR RADIOGRAPHIC TECHNIQUE PAGE: 1 of 3

    1. SCOPE OF APPLICATION:
    The instruction is applicable for the radiographic testing of Steel single V- butt weld of pipe with 75 mm outer
    diameter (OD) by using X-rays
    2. SAFETY REQUIREMENT:
    Make test shot to test boundary exposure limit.
    Use the Survey Meter for radiation monitoring survey during exposure.
    Use Lead sheet or collimator where applicable.
    3. INSPECTION STANDARD / SPECIFICATION:
    ASME Section V, Article 2
    4. RADIOGRAPHIC EQUIPMENT: X-Ray Machine
    Type : DDGTNDT
    Model : XXG-2505
    Control Unit Serial Number : 16840
    Tube Unit Serial Number :
    Focal Spot Size : 2.0 mm 2.0 mm
    5. FILM:
    Film Type : Fuji 100HD
    Film Size : 102 mm x 254 mm (4 x 10)
    6. INTENSIFYING SCREEN:
    Material : Lead (Pb)
    Thickness : 0.125 mm (Both Front & Back)
    7. IQI/PENETRAMETER:
    Type : Wire
    Designation : 10FEDIN / 10FEEN (Source Side)
    Position of IQI : Smallest wire at the most outer edge
    8. TEST SPECIMEN:
    Type : Pipe (No :)
    Material : Steel
    Outer Diameter : 75.0 mm
    Thickness of Parent Material : 6.0 mm
    Thickness of Weld Material : 9.0 mm
    Surface Condition : As Welded
    9. EXPOSURE DETAILS:
    X-ray Machine : DDGTNDT (XXG-2505)
    Kilovoltage : 160 kV
    Tube Current : 5 mA
    Exposure Time : .
    10. RADIOGRAPHIC ARRANGEMENT:
    Technique : Double Wall Double Image (DWDI)
    Source to Film Distance (SFD) : 700 mm
    Effective Length of Test Piece : 40 mm (D/6)
    ( = 3.142, D = Outer Diameter)

    (See Figure 1)
    INSTRUCTION FOR RADIOGRAPHIC TECHNIQUE PAGE: 2 of 3
    Source

    Location Makers
    IQI

    15 0

    SFD = 700 mm

    Film
    Lead Sheet
    1/3 or 1/4 of SFD

    Figure 1: Radiographic Arrangement

    11. LOCATION MARKING AND IDENTIFICATION OF RADIOGRAPH:


    Location markers, which will appear as radiographic images on the film should be placed on test piece (not on the
    film cassette) and their location should be written/marked on the surface of the test piece (Figure 2).

    Weld Area
    Specimen Identification
    X
    Location Marker
    ABC
    10FEDIN

    D/6

    Y
    IQI
    Film
    Lead Marker Arrangement: INS-RT-T7
    Radiographic Identification
    INS-RT-T7 : Document No. KSS
    KSS : Personnel No. ABC (using Lead markers)
    Steel Plate 2015 03 15
    ABC : Specimen No.
    2015 03 15 : Date (YYYY MM DD)

    Figure 2: Location marking and Identification of Radiograph


    INSTRUCTION FOR RADIOGRAPHIC TECHNIQUE PAGE: 3 of 3
    1. SCOPE OF APPLICATION:
    The instruction is applicable to view the radiograph INS-RT-T7 and record results

    2. INSPECTION STANDARD / SPECIFICATION:


    ASME Section V, Article 2

    3. EQUIPMENT:
    Film viewer : (Manufacturer: IENDT, Model: FV-2008)
    Densitometer : (Manufacturer: BARBIERI Electronics, Model: Densy 210 E)

    4. PROCEDURE:
    a. Measure or estimate the density of radiograph and record.
    b. Determine the sensitivity of the radiograph.
    c. Fill all the information in the film cover and report sheet as in attachment A and B, respectively.
    d. Print the film cover and report

    5. REQUIREMENT FOR RADIOGRAPH:


    Radiograph shall be accepted if they meet the following requirements:
    a. Density on the area of interest : 1.8 - 4.0
    b. Sensitivity : Wire no. 13 should be visible (DIN/EN)
    c. IQI/Penetrameter : Should be appeared as in instruction
    d. Artifacts : Shall not appear on the area of interest
    INSTRUCTION FOR WIRE TYPE IQI SELECTION PAGE: 1 of 1
    1. Weld Thickness Versus Diameter of ASTM E 747 Wire Type IQI:
    Weld Thickness Essential Wire Diameter
    ASTM Set Letter
    Inches mm Inches mm
    0 - 0.250 0 - 6.4 0.008 0.20 A
    >0.250 - 0.375 >6.4 - 9.5 0.010 0.25 A&B
    >0.375 - 0.500 >9.5 - 12.7 0.013 0.33 B
    >0.500 - 0.750 >12.7 - 19.1 0.016 0.41 B
    >0.750 - 1.000 >19.1 - 25.4 0.020 0.51 B
    >1.000 - 2.000 >25.4 - 50.8 0.025 0.64 B

    2. Weld Thickness Versus Diameter of ISO Wire Type IQI:


    Weld Thickness Essential Wire Diameter
    Wire Identity
    Inches mm Inches mm
    0 - 0.250 0 - 6.4 0.008 0.20 13
    >0.250 - 0.375 >6.4 - 9.5 0.010 0.25 12
    >0.375 - 0.500 >9.5 - 12.7 0.013 0.33 11
    >0.500 - 0.750 >12.7 - 19.1 0.016 0.41 10
    >0.750 - 1.000 >19.1 - 25.4 0.020 0.51 9
    >1.000 - 2.000 >25.4 - 50.8 0.025 0.64 8

    3. DIN / ISO / EN Wire Type IQI:


    Wire Diameter/ mm
    Designation
    Corresponding wire number
    1 FE DIN 3.20 2.50 2.00 1.60 1.25 1.00 0.80
    (1 ISO 7) 1 2 3 4 5 6 7
    6 FE DIN 1.00 0.80 0.63 0.50 0.40 0.32 0.25
    (6 ISO 12) 6 7 8 9 10 11 12
    10 FE DIN 0.40 0.32 0.25 0.20 0.16 0.125 0.100
    (10 ISO 16) 10 11 12 13 14 15 16
    13 FE DIN 0.20 0.16 0.125 0.100 0.080 0.064 0.050
    (13 ISO 19) 13 14 15 16 17 18 19

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