C700 - Basic Frame Description
C700 - Basic Frame Description
Page : 1 of 13
Date : 01/2007
Revision : 2
1 Introduction
The CENTAC C700 compressor is a reliable and efficient integrally geared multistage centrifugal compressor
that is designed to provide oil-free compressed air or nitrogen, for indoor or outdoor under roof installations
in non hazardous areas.
CENTAC compressors are designed as fully packaged units including an air end, a driver, an Ingersoll Rand
developed state-of-the-art control panel with microprocessor, an air cooling system and a self-contained
lubrication systems, all mounted on a common fabricated steel baseplate.
Some of the outstanding features and benefits are:
3 General Description
The compressor package contains:
Two or three high efficiency compression stages, each consisting of an impeller mounted on its own
shaft, enclosed within a common cast iron casing.
A flange or baseplate mounted electric motor coupled to the compressor through a coupling that
compensates for angular misalignments between shafts. The motor directly drives a bullgear that is
common to all stages.
Rotors consisting of an integral pinion gear, driven at its optimum speed by the bullgear, and an impeller.
One or two intercoolers and one aftercooler (except for high pressure units from 12.0 to 18.0 bar(A)).
4.1 Casing
The casing consists of two halves (gear casing and gear cover) that are bolt together to make-up the
linebore. The gear cover is located on the motor side, while the gear casing is located on the compressor
side. The vertical split allows an easy insertion and removal of bearings and rotor assemblies without
disassembling the gear casing.
Stage heads are bolted to the gear casing and can be easily removed for servicing or inspection. Inlet,
discharge and by-pass flanges are integral with the inlet and discharge head covers, providing maximum
rigidity and minimum stress on running parts. Inlet and discharge water connection for each cooler are
integral with the cooler covers.
On hot discharge units a crossover connects the 2nd stage discharge to the inlet of the 3rd stage head.
4.2 Gearings
Built-in precision helical gearings (AGMA
12) consist of a bull-gear directly coupled
to the driver and individual pinion gear for
each stage, sized so that each impeller
runs at its optimum speed.
4.5 Diffusers
The diffuser converts kinetic energy to pressure energy and is located
between each impeller and cooler. Diffusion and pressure recovery are
accomplished in the first row of vanes in the diffuser. A second row of
vanes is located in the axial passageway leading to the cooler inlet in
order to remove residual swirling of the air for highest overall stage
efficiency. Diffusers are machined single-piece aluminium diffusers
with Nituff coating on 2nd and 3rd stage for high protection against
corrosion.
4.6 Bearings
Each pinion is supported by a fixed pad journal bearing on impeller Fig. 8: Diffuser
Pocket
side and by a fixed pad journal bearing
with integral thrust bearing (pocket type)
and a reverse thrust bearing (tapered
land type - for operations in unloaded
conditions) on collar side. The journal
and thrust bearings are hydrodynamic
and have a long lifecycle.
The bullgear also uses hydrodynamic
bearings for journal and thrust loads.
All bearings are designed to maximize
load carrying capacities and babbitt lined
to minimize power loss. Fig. 10: Fixed pad journal bearing Fig. 9: Thrust bearing
4.7 Seals
There are two types of seals used on CENTAC compressors:
double lip seals on the bullgear shaft
a cartridge seal with fully floating non-contact carbon rings on the rotor assembly
Impeller side
(process air)
5 Air System Floating
carbon ring
The air system of CENTAC compressor includes following Fig. 11: Cartridge seal
main components:
inlet air filter
inlet throttle valve
air coolers
moisture separators
condensate traps
by-pass valve
by-pass silencer
discharge check valve
instrumentation
6 Lubrication System
The lubrication system of the compressor is completely self-contained and
mounted on the baseplate. The oil reservoir is built into the compressor
baseplate and coated with epoxy to resist corrosion.
The C700 uses a low pressure lubrication system to provide oil for the gears
and the hydrodynamic bearings. The design uses two oil pumps:
a motor driven pre and post lubrication oil pump (screw type)
a compressor shaft driven main oil pump
and on the suction line of the main oil pump to prevent reverse flow
through the pumps
a cast-iron adjustable relief valve to control oil pressure to the
compressor bearings
a single element oil filter
an oil level indicator
a demister to condition oil vapour and to eliminate pressure build-
up in reservoir
a shell and tube oil cooler designed for a maximum cooling water
temperature of 35C Fig. 21: Oil cooler
Fig. 26: Modulate Control Mode Fig. 25: Autodual Control Mode
8. Motor
Insert here motor details as appropriate.
Note: motor starter is not included in the motor scope of supply and is Customer supply, unless otherwise
specified. Customer starter to include current transformer for current reading (0 to 5 Amps).
Low voltage motors are provided as standard with motor stator protection by PTC thermistors connected to
the CMC panel with discrete trip function.
9. Standard Documentation
General Arrangement
P&I Diagram
1
Dimensions and weight are for reference only and refer to standard unit with standard IP23 motor. Loose
accessories are not included.
2
Measured according EN ISO 2151; tolerance 3 dBA.
Options
Insert here the options quoted at extra price
Delivery Terms
Ex-works Ingersoll Rand factory (Vignate).
Lead time: as appropriate
Lead time begins after official order acceptance by Ingersoll Rand or, if requested, from the date of the letter
of credit.
In case the Buyer has to delay the shipment or does not provide clearance to ship the material after the
readiness for shipment of the material, a storage fee will be applied.
Warranty
Ingersoll Rand warrants that the equipment will be free of defects in material and workmanship for a period
of twelve months from the date of placing the equipment in operation or eighteen months from the date of
shipment, whichever occurs first. If the compressor is not started within 6 months from the delivery, Long or
Medium Term Storage, as appropriate, must be applied otherwise warranty decays. The effects of corrosion,
erosion and normal wear and tear are specifically excluded from the warranty.
Extended warranties (beyond above period) are available with Ingersoll Rands Air Care programs. Please
contact Ingersoll Rand Services Dept. for further details.
Start up
Excluded. If requested, Ingersoll Rands supervision at start up will be invoiced according the local rates in
force at the time of the intervention.
Other conditions
For what not specifically mentioned the attached Ingersoll Rand Terms & Conditions of Sale apply.
To include Ingersoll-Rand European Sales Terms and Conditions of Sale used in the respective country.