3705 0901 84 CS14 Crawler - 1ra Parte

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Atlas Copco Exploration Products

Christensen core drilling rig

CS 14 Crawler
Safety and Operating instructions - Appendix

2010 Atlas Copco Craelius AB | No.3705 0901 84 | 2010-06-29


Contents CS 14 Crawler

Contents
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety signal words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Personal precautions and qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Hoisting and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Storage, repair, maintenance and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Personal protective equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Drugs, alcohol or medication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Hoisting and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Operation, precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Maintenance, precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Signs and stickers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9


Prohibition signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Warning signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Regulatory signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Information signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Other signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Design and function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Main parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Drill rig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Additional parts CS 14 Crawler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Emergency stop button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Fire extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Hoisting and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17


Hoisting the drill unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Crawler pre-start assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Crawler option hydraulic scematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Towing the drill unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Transport the drill unit with folded mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Inclination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Delivery check crawler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

2 2010 Atlas Copco Craelius AB | No.3705 0901 84 | 2010-06-29


CS 14 Crawler Contents

Daily safety check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21


Daily safety check crawler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Diesel engine Cummins 6.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Diesel engine control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Pre-start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Control panel - upper part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Selector valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Remote control main parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Tramming mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Switching from Drilling to Tramming mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Switching from Tramming to Drilling mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Remote control battery charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Service schedule for the crawler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Crawler undercarriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Disposal and environmental instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29


Oil and Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Electrical components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Chemicals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Metals (steel, aluminum, etc.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Plastics and rubber. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Material Safety Data Sheets (MSDS/SDS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Dimensions - Drill unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Drilling 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Drilling 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Transport - Dump mast extended. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Transport - Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

2010 Atlas Copco Craelius AB | No.3705 0901 84 | 2010-06-29 3


Safety and operating instructions

Introduction
CS 14 Crawler Safety and Operating instructions - Appendix is a supplement to the regular
documentation for the CS CHRISTENSEN 14 drill rig and shall be added to the Safety and
Operating instructions for the CS CHRISTENSEN 14 drill rig
These instructions are intended for operators of the Atlas Copco equipment. The aim of the
instructions is to provide you with knowledge of how to use the equipment in an efficient
and safe way. These instructions also give you advice and tell you how to perform regular
maintenance on the equipment. It does not replace thorough training of operator, it is a
complement. For further information concerning service measures, please contact your
nearest Atlas Copco representative.
Always read these instructions carefully and make sure that you understand all of them
before starting for the first time.

The owner of the equipment is granted the permission to take copies of this publication
solely for internal use. It is recommended, however, to order additional copies from Atlas
Copco representative in order to benefit from the latest revision. Atlas Copco Craelius AB
reserves the right to make changes in its products in order to improve design or performance
characteristics without notice. The information in this publication is assumed to be accurate at
the time of publication, but is subject to changes in order to remedy detected deficiencies or
to follow changes in the product.
Any user of this publication is requested to inform Atlas Copco Craelius AB about deficiencies
found, particularly in matters concerning product safety.

2010 Atlas Copco Craelius AB | 2010-06-18


Introduction
Safety and operating instructions

Safety instructions ! are aware of all the relevant national safety


instructions and accident prevention instructions
To reduce risk of serious injury or death to yourself or
others, read these safety instructions before operating ! and have read and understood the Safety and
the machine. Post these safety instructions at work operating instructions.
locations, provide copies to employees, and make
sure that everyone reads the safety instructions before Operation
operating or servicing the machine. Comply with all
safety regulations. Operation of the equipment may only be undertaken
by qualified drill rig operators. Operators are qualified
All possible hazards cannot be covered here, but we if they:
highlight some of the most important. For additional
safety information consult: ! have undergone theoretical and practical training
on the equipment in conformity with the national
! Other documents and information packed with this directives,
machine.
! are aware of all the relevant national safety
! Appropriate standards as refered to in the EC instructions and accident prevention instructions
Declaration of Conformity, if provided.
! and have read and understood the Safety and
operating instructions.
Safety signal words
Personal protective equipment
The safety signal words Danger, Warning and Caution WARNING Entanglement hazard
have the following meanings:
Loose fitting clothing and jewelry can get caught in
the moving parts of the machinery and cause serious
DANGER Indicates a hazardous situation injury or death.
which, if not avoided, will result !Do not wear jewelry and loose fitting clothes.
in death or serious injury.
Always use approved protective equipment. Operators
and all other persons in the working area must wear
WARNING Indicates a hazardous situation protective equipment, including at a minimum:
which, if not avoided, could
result in death or serious injury. ! Protective helmet
! Hearing protection in accordance with occupational
CAUTION Indicates a hazardous situation health and safety regulation
which, if not avoided, could ! Impact resistant eye protection with side protection
result in minor or moderate
injury. ! Respiratory protection when appropriate

Personal precautions and ! Protective gloves


! Proper protective boots
qualifications
Only qualified and trained persons may operate or Drugs, alcohol or medication
maintain the equipment. Always use your common WARNING Drugs, alcohol or medication
sense and good judgement.
Drugs, alcohol or medication may impair your
judgment and powers of concentration. Poor reactions
Hoisting and transport and incorrect assessments can lead to severe
Hoisting and transport of the equipment may only be accidents or death.
undertaken by persons who:
!Never use the machine when you are tired or under
! are authorized to operate a crane or fork-lift truck in the influence of drugs, alcohol or medication.
conformity with the applicable national directives,
!Prevent other people from using the machine if
! are aware of all the relevant national safety they are under the influence of drugs, alcohol or
instructions and accident prevention instructions medication.
! and have read and understood the safety and
hoisting and transport chapters of this manual.

Storage, repair, maintenance and disposal


Storage, repair, maintenance and disposal of the
equipment may only be undertaken by persons who:

2010 Atlas Copco Craelius AB | 2010-06-18 5


02 Safety Instructions CS14C Ed.0
Safety and operating instructions

Safety area Operation, precautions


WARNING Falling objects can cause serious WARNING Hydraulic oil at high pressure
injury or death
Thin jets of hydraulic oil under high pressure can
During operation, falling objects from great heights can penetrate the skin and cause permanent damage.
cause bodily injury and extensive damage.
!Immediately consult a doctor if hydraulic oil has
!Close off the working area. penetrated the skin.
!Before starting always make sure no unauthorized !Never use your fingers to check for hydraulic fluid
persons are within the working area of the drill rig in leaks.
use.
!Keep your face away from any possible leaks.
!Immediately stop operation when persons are
WARNING Dust hazard
present in the danger area.
When drilling with compressed air, the rock cuttings
!Make sure that no loose pieces of equipment or
are carried out of the bore in the form of small cuttings,
other objects are lying on the feed.
and dust, which can cause serious injury.
Some dusts, fumes or other airborne material created
Hoisting and transport during use of the machine may contain chemicals
known to the state of California to cause cancer
WARNING Heavy equipment can cause serious and birth defects or other reproductive harm. Some
injury examples of such chemicals are:

!Use a sling dimensioned for the load it is to carry. ! Crystalline silica, cement and other masonry
products.
!Use only straps that are whole and intended for the
load in question. ! Arsenic and chromium from chemically-treated
rubber.
!Never use a damaged rope/sling.
! Lead from lead-based paints.
!Fasten straps in lifting eyes when present.
!To reduce your exposure to these chemicals, work in
!Always lift at the centre of gravity. a well ventilated area and work with approved safety
!Always make sure that nobody is under or anywhere equipment, such as dust masks that are specially
near a suspended load or within the swing radius of designed to filter out microscopic particles.
the rope/sling. !Use a dust collector, or spray water with a water/
!Observe great care when strapping and lifting heavy foam pump.
objects. WARNING Heavy equipment can cause serious
WARNING Unexpected movement can cause injury
serious injury !Make sure that the drill is anchored to withstand the
If the rig is left unattended or disconnected from the set forces.
transport unit an unexpected movement of the drill unit !Make sure that the rig is stable before starting to
can cause serious injury or death drill.
!Lock the articulated steering before hoisting WARNING Unexpected movement can cause
!Make sure that the hydraulic jacks are grounded or serious injury
wedge the wheels of the carrier If control levers and switches are not set to neutral
NOTICE Sling can damage components position, start of the machine can lead to unexpected
movements and can therefore cause injury.
!When lifting, make sure that the sling will not
damage the hydraulic hoses, mechanical !Set control levers and switches to the neutral
components etc. positions prior to starting up.
!Use a spreader bar to lift the drill unit. WARNING Noise hazard
High sound levels may cause permanent hearing loss.
!Use hearing protection in accordance with
occupational health and safety regulations.
WARNING Compressed air
When drilIing with compressed air, the rock cuttings
are carried out of the bore in the form of small cuttings,

6 2010 Atlas Copco Craelius AB | 2010-06-18


02 Safety Instructions CS14C Ed.0
Safety and operating instructions

and harmful dust. In order to reduce the injurious circuits or other electrical power sources, there is a
effect. risk of severe injury or death.
!Wear a breathing mask, use a dust collector, or !Always look up to check for overhead electrical
spray water with a waterlfoam pump, use hearing power lines when raising the mast.
protection in accordance with occupational health
!Never work in the proximity of electric circuits or
and safety regulations other electrical power sources.
WARNING Rotating parts !Make sure there are no hidden electric circuits in
Rotating drillpipes, tools and particularly soil augers your working area.
are extremely dangerous to handle. Augers turn with !Do not step off grid mat if such are used. If you
high torque and can cause severe injury if personel is stand on ground, stay put and do not touch any
caught by extruding parts. equipment.
!Never touch a rotating auger or any part of an auger !Alert people in the area; order them to stay out of
string. the immediate area and not to touch any of your
!Never reach behind, or around an auger. equipment, including the support container.

!Don't try to remove cuttings from a rotating auger. !Ask the supervisor to contact utility company in
Augers may be cleaned only when brought to full order to switch off the system.
stop. !If the strike occurred during drilling, retract
WARNING Emergency situation down-hole tool. Do not attempt to break any rod
connection.
An emergency situation can occur due to material
failure or incorrect handling. !Do not add or remove any drill pipes.

!Stop the operation by pushing the emergency stop


button or if available pull the trip wire.
!Check proper function of the safety equipment at
least once beginning of each shift.
WARNING Gas line pressurized, Explosion
hazard
If the equipment comes in contact with gas lines and
explosives, an explosion could occur. Explosions will

71000005 A
lead to severe injuries or death.
!Never operate the machine in any explosive
environment.
!Never use the machine near flammable materials, Maintenance, precautions
fumes or dust.
!Make sure that there are no undetected sources of WARNING Hydraulic oil
gas or explosives. Spilled hydraulic oil can cause burns, accidents by
!When working in areas where gas lines are buried, slippery conditions and will also harm the environment.
make sure that your equipment is placed on the !Take care of all spilled oil and handle it according to
windward side. your safety and environment regulations.
!Shut down all combustion engines, like hydraulic !Never dismount the hydraulic components when the
power pack, generators etc. hydraulic oil is hot.
!Leave the machine immediately. WARNING Hydraulic system under high
!Warn people to evacuate the area. pressure

!Contact emergency personnel. Maintenance and repair on the machine and the
hydraulic equipment under pressure can lead to
!Contact the gas company to shut the gas off. severe injuries. Connections can loosen suddenly,
!Stay out of the area until the gas company declares parts can suddenly move and hydraulic oil can be
the area to be safe. ejected.

WARNING Electric Shock


When overhead electrical power lines exist at, or
near a drilling site, consider all wires to be alive and
dangerous. If the rig comes in contact with electric

2010 Atlas Copco Craelius AB | 2010-06-18 7


02 Safety Instructions CS14C Ed.0
Safety and operating instructions

!Depressurize the hydraulic system before !Only authorized electricians may carry out work on
performing maintenance on the hydraulic equipment. the electrical system.
!Never replace high pressure hoses with hoses of !Only qualified electricians should perform any
lower quality than the original or with hoses that electrical troubleshooting or maintenance. Remove
have removable couplings all watches and rings that could contact live electric
circuits.
Pressure settings are always performed on a
pressurized system. !Make sure all power to the system has been cut
before carrying out any maintenance work.
!Always exercise the greatest caution.
!All electric cabinets should remain locked when not
!Pressure settings must only be performed by trained
under direct control of qualified electrician.
personnel.
!Do not use the cabinets as a toolbox or spare
WARNING Machine modification
parts storage container. The inherent vibration and
Any machine modification may result in bodily injuries magnetism associated with transformer and motor
to yourself or others. starters can cause inadvertent contact of foreign
objects with live circuits.
!Always contact your Atlas Copco Customer Center
before you modify the machine. !Some electrical components may have power when
the main circuit breaker is open, verify that power is
!Always use original parts and accessories approved
disconnected before servicing.
by Atlas Copco.
!Do not tamper with safety interlock circuits, safety
WARNING Heavy machine can cause serious
guards or other safety devices, except as required
injury
during normal maintenance and troubleshooting.
!During service and maintenance work, all
!Confirm that all safety devices and circuits are
components that may be brought into motion or fall
replaced and functioning before operation is
must be supported or tied secure.
resumed.
WARNING Thermal cracks may arise when
!Shut of electrical power while making or breaking
welding
electrical cables.
!Do not do any welding on the equipment without
CAUTION Skin eczema
consulting Atlas Copco.
Hydraulic oil can cause eczema when it comes in
WARNING The paint contain substances
contact with the skin.
hazardous to health
!Avoid getting hydraulic oil on your hands.
Substances are formed when the paint is heated which
are hazardous to health. !Always use protective gloves when working with
hydraulic oil.
!Welding, grinding and other hot work involving
paint being heated must only be carried out where
sufficient ventilation can be used.
!Always use compressed air powered breathing
protection, eye protection and gloves.
WARNING Hot engine parts can cause burn
!Make sure the engine is turned off before all
maintenance work and before refueling
!Be careful when draining hot oil and fluids
!Do not handle flammable fluids in the vicinity of hot
surfaces, sparks or naked flames.
WARNING Pressure vessel can cause serious
injury
!Discarded accumulators must be rendered
harmless.
!A discarded pressure vessel that has not been
punctured must be treated like a pressure vessel.
!Take care when evacuating the accumulator.
WARNING Electric shock

8 2010 Atlas Copco Craelius AB | 2010-06-18


02 Safety Instructions CS14C Ed.0
Safety and operating instructions

Signs and stickers


The machine is fitted with signs and stickers containing
important information about personal safety and
machine maintenance. The signs and stickers shall
always be easy to read.

GDE00004 A

Prohibition signs
There is a risk of scalding and pressure which can
cause severe injuries or death.
" The pressure must be released before the cap can
be removed

GDE00000 A

" No admittance
" No admittance for unauthorized personnel. GDE00005 A

" Violation can cause personal injury.


The air pressure can cause severe injuries or
death.
" The pressure must be released before the cap is
removed.

GDE00001 A

" Don't step here

GDE00006 A

Warning signs
Moving and rotating parts can cause severe
injuries.
General warning signs
" Keep out of the machine's working area when it is in
operation

GDE00002 A

GDE00007 A
High noise level can cause permanent hearing
impairment.
Swinging and crushing parts can cause severe
" Use approved ear protectors. injuries.

Slip risk " Keep out of the hazardous area during operation.

GDE00034 A
GDE00003 A

Preprogrammed cycle can cause severe injuries.

12 2010 Atlas Copco Craelius AB | 2010-06-28


03 Signs and stickers Ed.0
Safety and operating instructions

Service work Regulatory signs


General regulatory signs

GDE00008 A

In the event of breakdown or during service work


the boom falls diagonally, which can cause GDE00011 A

injuries and damage to machinery.


" Read the instructions.
" During service work the boom must be secured in
place with straps or supports. " Incorrect use of the machine can cause personal
injury and damage to machinery.
Stability " Observe the indications given by the warning signs
and follow given instructions in order to avoid
serious injuries.

Max.

Max.

GDE00009 A

Electrical system

GDE00012 A

GDE00010 A
" Read the instructions.

Be aware of high voltage, incorrect handling can " The rig is equipped with a battery switch.
be fatal.
" All work on the electrical system must be carried out
by electricians accredited for the purpose.

GDE00013 A

" Read the instructions.


" The carrier's battery supplies the hydraulic oil level
switch with current.
" The battery switch must be turned on when drilling is
in progress.
" Switch off the battery switch when rig is not in
operation. If this is not done the battery will be
discharged.

2010 Atlas Copco Craelius AB | 2010-06-28 13


03 Signs and stickers Ed.0
Safety and operating instructions

GDE00014 A GDE00017 A

" Read the instructions. " Read the instructions.


" The hydraulic system must be filled with hydraulic " Fill with lubricant.
oil.

GDE00018 A

GDE00015 A

" Read the instructions.


" Read the instructions.
" Emergency stop.
" Fill with engine oil

GDE00019 A

" Use safety belt.

GDE00016 A

" Read the instructions.


" Fill with brake fluid.

14 2010 Atlas Copco Craelius AB | 2010-06-28


03 Signs and stickers Ed.0
Safety and operating instructions

Alternating current generator


A B

C D

A. The foot protection symbol means that you have GDE00020 A

to wear boots.

B. The eye, ear and head protections symbol " Read the instructions.
means that you have to wear a hard hat, eye and " This rig is equipped with an alternating current
ear protection. generator (alternator).

C. The hand protection symbol means that you " Disconnect the battery cables before removing the
have to wear hand protection. generator or regulator and when giving the battery
a booster charge.
D. The instruction book symbol means that " When performing electrical welding of the rig or
you have to read the Safety and Operating fitted equipment, detach the charging regulator
instrictuins before the equipment is used for the cable as well.
first time.
Rig with PLC cabinet

PLC

GDE00021 A

" Read the instructions.


" This rig is equipped with data boxes.
" Isolate or remove data boxes when giving the
battery a booster charge or carrying out welding on
the rig.

2010 Atlas Copco Craelius AB | 2010-06-28 15


03 Signs and stickers Ed.0
Safety and operating instructions

Information signs Fuel cock

Fire extinguisher

GDE00028 A

Battery switch
GDE00022 A

Actuator for the fire fighting system

GDE00029 A

Draining
GDE00023 A

Lifting eye

GDE00030 A

Washer fluid
GDE00024 A

Water inlet

GDE00031 A

Emergency reverse button


GDE00025 A

Air intake

GDE00032 A

GDE00026 A

Fuel

GDE00027 A

16 2010 Atlas Copco Craelius AB | 2010-06-28


03 Signs and stickers Ed.0
Safety and operating instructions

Other signs
Rig data plate
See the Technical specifications section for further
information.
Atlas Copco Craelius AB
MRSTA - SWEDEN

Name
Type
A Serial No. C
B Max. pull up kN
Rotation speed r/m D
Power installed kW
Gross weight kg

xxxx xxxx xx Made in Sweden


GDE00033 A

A. Machine type
B. Serial number
C. The warning symbol together with the book symbol means
that the user must read the safte and operating instructions
before the machine is used for the first time.
D. The CE symbol means that the machine is CE-approved.
See the CE Declaration of Conformity which is delivered
with the machine for more information.
E.

Identity plates
All elecrical components have their own sign with an
identifying name.

2010 Atlas Copco Craelius AB | 2010-06-28 17


03 Signs and stickers Ed.0

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