101 B Primary Reformer: Ammonia Plant Process Flow Diagram

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O2+H2+N2+A2

PROCESSAIR O2+H2+N2+A2 LPFLASH 1262 MTPDAS100%


IOWA COLUMN DEMIN
CO2TOUREA

163D122D1
PLANT/INSTRUMENTAIR PROCESSAIR AMMONIAPLANT WATER

PASSIVATIONAIRTOUREA
MP PREHEATING PROCESSFLOW HPFLASHGAS
CO2SCRUBBER
STEAM DIAGRAM

163D1
101JT
101J COMBUSTIONAIR
PREHEATING

PROCESSAIRCOMPR HPSTEAM 101C


HPFLASH
PROCESS SECONDARY COLUMN
SUPERHEATING REFORMER
CONDENSATE
FROM142D1 PROCESSSTEAM WASTEHEAT
Steam:Org.Cmolarratioof2.7:1 BOILER

142D
130D

H2O
MIXEDFEED
(STEAM) CH4+C2H6+C3H8+ PREHEATING HPSTM.

122D2
N2+<0.1ppmvS
MPSTEAM

103D
CONVECTIONSECTION

104D1

104D2
WASH
108DB/C

PROCESS WATER

108DA
CONDENSATE 101BPRIMARY

107D:PRI.REFORMEREFFXFERLINE
STRIPPER REFORMER
BFW LEANOASE
CO2ABSORBER

CO2 ABSORBER
DESULFURIZER HDT CO2STRIPPER OVERHEADKOD

121D
TOREMOVEOASE H2+N2+A2+
H2S+ZnOZnS+H2O CoMoxCat. SEMILEANOASE
<500ppmvCO2+
SH2S

2.25mol%CO
SECONDARY HTSHIFT LTSHIFT
FEEDGAS REFORMER CONVERTOR CONVERTOR
PREHEATING COMBUSTION
CO+H2OCO2+H2 CO+H2OCO2+H2
CnHm+nH2OnCO+(2n+m)/2H2 CH4CO2+H2 +UntreatedCO(3.12 CO2+H2+N2+A2
+UntreatedCO(0.27
UntreatedCH4 mol%) mol%)
CH4+C2H6+C3H8+
102J CO+H2OCO2+H2 (1.74mol%)
174D

102JT
N2+<10ppmvH2S SYNGAS
NATURAL (2mol%H2)

120D
GASFEED REFORMING
CATALYSTBED
&FUEL
FEEDGASCOMPR. RICHOASE
RADIENTSECTION CO+CO2+(54.4%)H2+
FEEDGASKOD UnreactedCH4(29.23mol%)
107
FUEL SHIFTEFFLT. JAHT

SCRUBBER
TOREMOVEMETHANOL HYDRAULICTURBINE
FORSEMILEANSOLNPUMP

WASTEGASTODRYER
132C
REGENERATION/101BFUEL
PURIFIERFEED
/EFFL.EXCH. SYNTHESISGAS TO130C
H2+N2+A2 H2+N22.998:1(+0.32mol%A2)
METHANATOR FUELSYSTEM
PURIFIERCONDENSER
COLD

125D
H2

124D
NH3

123D
109DB
109DA

137D134C
106D

ANA. STORAGE

NH3DISTILL.
144D

COLUMN
HPNH3 LPNH3
ResidualCO&CO2 SCRUBBER SCRUBBER
CO2+4H2CH4+2H2O MOL.SIEVE
CO+3H2CH4+H2O
<5ppmvCO/CO2 DRYERS
Methane 2.5 mol% NH3
LETDOWN
METHANATOR DRUM

EFFLUENT 147D AMMONIA


SEPRERATOR 149D REFRIGERANT
131JX 103JT
103J 105D 120C RECEIVER
105JT
105J
131JG
DRYERSREMOVETRACESOF
NH3,RESIDUALCO2,&H2Oto PURIFIER
<1ppmv EXPANNDER SYNTHESIS 146D 1615 MTPDWARM
PURIFIERRECTIFIER GASCOMPR NH3SYNTH. NH3UNITISED
CONVERTOR
NH3PRODUCTTO
REMOVESEXCESSN2,ALLOF CHILLER PRIMARYSEPARATOR NH3REFRIGERATIONCOMPR
CH4,&60%OFINLETA2 3H2+N22NH3 UREA(UAN)
19.9mol%NH3

FOR REPRESENTATION ONLY. THIS IS NOT A LICENSOR DOCUMENT.

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