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2002 Hyprotech, a subsidiary of Aspen Technology, Inc. All rights reserved.

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Documentation Credits
Authors of the current release, listed in order of historical start on project (2002-1997)

Angeline Teh, BSc; Jessie Channey, BAC; Chris Strashok, BSc; Lisa Hugo, BSc, BA; Garry A. Gregory, PhD,
PEng; Edward A. De Souza, BMath; Rolf C. Fox, BSc.

Since software is always a work in progress, any version, while representing a milestone, is nevertheless but
a point in a continuum. Those individuals whose contributions created the foundation upon which this
work is built have not been forgotten. The current authors would like to thank the previous contributors. A
special thanks is also extended by the authors to everyone who contributed through countless hours of
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section of the Get Started manual.

PIPESYS1.60-NOV02-O
 Table of Contents
1 Gas Condensate Tutorial ........................................... 1-1
1.1 Introduction ..........................................................................1-3
1.2 Setting Up the Flowsheet ....................................................1-3
1.3 Adding a PIPESYS Extension .............................................1-8
1.4 Applying a Global Change .................................................1-17

2 Gas Condensate Gathering System........................... 2-1

2.1 Introduction ..........................................................................2-3
2.2 Setting Up the Flowsheet ....................................................2-6
2.3 Building the Case ................................................................2-8
2.4 Viewing the Results ...........................................................2-19

3 Optimize Gas Condensate Gathering System ........... 3-1

3.1 Introduction ..........................................................................3-3
3.2 Building the Case ................................................................3-4
3.3 Viewing the Results ...........................................................3-10

A References .................................................................A-1

iii
iv
 Gas Condensate Tutorial 1-1

1 Gas Condensate Tutorial

1.1 Introduction ......................................................................................3

1.2 Setting Up the Flowsheet................................................................3

1.3 Adding a PIPESYS Extension.........................................................8

1.4 Applying a Global Change ............................................................17

1-1
1-2 Gas

1-2
 Gas Condensate Tutorial 1-3

1.1 Introduction
This example guides you through the construction of a gas condensate
pipeline consisting of four Pipe Units. A Fluid System with a
hypothetical component is used in a pressure drop calculation for a
predetermined flow rate through the pipeline. All units for this example
are Field.

1.2 Setting Up the Flowsheet

To begin setting up the flowsheet, you must start HYSYS and create a
New case.

1.2.1 Select the Unit Set

To change the unit set to Field:
1. Open the Tools drop-down menu in the menu bar.
2. Select the Preferences command to open the Session Preferences
view.
3. Go to the Variables tab and select the Units page.
4. Select the Fields in the Available Unit Sets group.
5. Click the Close icon to close the Session Preferences view.
Close icon

1-3
1-4 Setting Up the Flowsheet

1.2.2 Define the Fluid Package

1. Create a fluid package with the following information:

Property Package Components

Peng-Robinson C1, C2, C3, i-C4, n-C4, i-C5, n-C5, C6, Nitrogen, CO2 and
H2S

For more information on In this tutorial, you will be creating a hypothetical component.
creating a Hypothetical
Component, refer to 2. In the Component List view, select Hypothetical in the Add
Chapter 3 - Hypotheticals Component list.
of the HYSYS Simulation
Basis manual. 3. Click the Quick Create a Hypo Comp... button. The Hypothetical
Component Property View appears.
4. Enter C7+ into the Component Name cell and make sure that
Family/Class is set to Hydrocarbon.
5. Go to the Critical tab and enter 122 into the Molecular Weight cell.
6. Enter 760 kg/m 3 into the Ideal Liquid Density cell by first selecting
that cell and then typing 760. Select units of kg/m3 and the program
will automatically convert the liquid density to 47.45 lb/ft3.
7. Finally, click the Estimate Unknown Props button to complete
specification of the hypothetical component. Verify that the Critical
tab appears as in the figure below before closing the view.

Figure 1.1

Close icon 8. Click the Close icon to close the C7+* view.

1-4
 Gas Condensate Tutorial 1-5

9. On the Component List view, select C7+ component in the Available

Hypo Components list.
10. Click the Add Hypo button to add C7+ to the Selected Components
list to complete the specification of the fluid.
11. Click the Close icon to close the Component List view.
Close icon

1.2.3 Enter the Simulation Environment

1. In the Simulation Basis Manager view, click the Enter Simulation
Environment... button located at the bottom of the view.
2. Open the Workbook.
3. To change the Workbook display, select Workbook menu from the
Workbook icon menu bar and then Setup command to display the Setup view as
shown below.

Figure 1.2

4. Click the Add... button in the Variables group to display the Select
Variable(s) For Main view.
5. Select Std Gas Flow in the Variable(s) list.
6. Click the OK button in the Select Variable(s) For Main view.
7. Click the Close icon to close the Setup view.
Close icon

1-5
1-6 Setting Up the Flowsheet

8. Create a new material stream. Name it Condensate and type 110 F

into the Temperature cell and 1150 psia into the Pressure cell.

Figure 1.3

9. Enter 75 million standard cubic feet per day (MMSCFD) into the
Molar Flow cell. HYSYS will convert this value to 8235. lbmole/hr.

Figure 1.4

1-6
 Gas Condensate Tutorial 1-7

10. Double-click the Molar Flow cell and the Input Composition for
Stream: Condensate view will appear. Complete the composition as
shown below.

Figure 1.5

11. Click OK button.

The following table summarizes the Condensate stream information:

Name Condensate
Vapour Fraction 0.9576
oF]
Temperature [ 110**
Pressure [psia] 1150**
Molar Flow [lbmole/hr] 8235**
Mass Flow [lb/hr] 1.905e+05
Liq Volume Flow [barrel/day] 3.399e+04
Heat Flow [Btu/hr] -3.307e+08
Std Gas Flow [MMSCFD] 75.00**
Comp Mass Frac [Methane] 0.76110**
Comp Mass Frac [Ethane] 0.07860**
Comp Mass Frac [Propane] 0.02820**
Comp Mass Frac [i-Butane] 0.0075**
Comp Mass Frac [n-Butane] 0.0142**
Comp Mass Frac [i-Pentane] 0.0072**
Comp Mass Frac [n-Pentane] 0.0070**
Comp Mass Fac [n-Hexane] 0.0114**
Comp Mass Frac [Nitrogen] 0.0096**
Comp Mass Frac [CO2] 0.0390**

1-7
1-8 Adding a PIPESYS Extension

Comp Mass Frac [H2S] 0.0268**

Comp Mass Frac [C7+*] 0.0094**

** signifies required input

12. Create a second material stream, which will be the outlet stream of
the pipeline. Name this stream Outlet.
13. Go to the Energy Streams tab of the Workbook view.
14. Define an energy stream by entering the name Pipeline Energy
Transfer into the Name cell.

1.3 Adding a PIPESYS Extension

1. Add the PIPESYS Extension to the HYSYS case by selecting
Flowsheet menu and Add Operation... command from the menu
bar. The UnitOps view appears.
2. Select PIPESYS Extension from the Available Unit Operations list as
shown below.

Figure 1.6

3. Click the Add button. The PIPESYS Extension view should now be on
your screen, displaying the Connections tab.
4. Name the PIPESYS extension Gas Condensate Pipeline.
5. From the Inlet drop-down list, select the Condensate stream.
6. Select the Outlet stream from the Outlet drop-down list.
7. Select Pipeline Energy Transfer from the Energy drop-down list.

1-8
 Gas Condensate Tutorial 1-9

Ignore the UnitOp During 8. Click on the Ignore this UnitOp During Calculations checkbox.
Calculations checkbox
allows you to disable the
concurrent calculation of Figure 1.7
intermediate results while
you are specifying data to
the PIPESYS extension.

9. Go to the Methods tab.

10. Ensure that the Gas-based with Liquid and the Calculate Profile
radio buttons are selected as shown.

Figure 1.8

11. Select the Elevation Profile tab. Here you will define the geometry
and physical characteristics of the pipeline.

1-9
1-10 Adding a PIPESYS Extension

12. Enter 0 ft into the Distance field and 2800 ft into the Elevation field
in the Pipeline Origin group.
13. Select the cell in the Pipeline Unit column that reads <empty>.
Select Pipe from the drop-down list.

A Pipe Unit will be added to the elevation profile matrix and the Pipe
Unit view appears.

1.3.1 Defining the Pipe Unit

Pipeline Unit drop-down list 1. On the Pipe Unit view, go to the Dimensions tab.
2. Select 12 Inches from the Nominal Diameter drop-down list.
3. Select 40 from the Pipe Schedule drop-down list. When you are
finished these steps, the Dimensions tab will appear as shown
below.

Figure 1.9

4. Go to the Heat Transfer tab. Enter 4 ft for the Centre Line Depth
parameter.

1-10
 Gas Condensate Tutorial 1-11

5. Choose Sandy Soil (Moist) from the drop-down list for Soil Type.

Figure 1.10

6. Go to the Pipe Coatings tab.

7. Add a single layer of insulation consisting of PVC Foam with a
thickness of 2 inches as shown below.

Figure 1.11

8. Click the Close button to return to the PIPESYS Extension view.

1-11
1-12 Adding a PIPESYS Extension

Finish Defining the Pipe Unit

1. Go to the Elevation Profile tab.
2. Complete the specification for the first Pipe Unit by entering 3400 ft
into the Distance column and 2880 ft into the Elevation column.

Figure 1.12

Using the Copy and Paste buttons on the elevation profile, you can copy
existing pipeline units from the Elevation Profile tab and create a new
pipeline unit with identical properties. This saves time when creating a
pipeline consisting of several identical pipe units.
3. Select the Pipe Unit that you want to copy; in this case it is Pipe #1.
4. Click the Copy button. You will notice that the Paste button
(previously greyed out) becomes active.
5. Select the cell in the Pipeline Unit column with the <empty> label
and click the Paste button. A new Pipe Unit will be added to the
profile.
6. Repeat the step above twice so that the elevation profile matrix has a
total of four Pipe Units.

The Copy and Paste procedure copies only the Pipe Units view data for
the Pipe Units. So you are required to enter the elevation profile data for
the remaining three pipe units.

1-12
 Gas Condensate Tutorial 1-13

7. Use the data values shown in the figure below to fill in the Distance
and Elevation parameters.

Figure 1.13

For most cases, the PIPESYS 8. Go to the Stepsize tab of the PIPESYS Extension view. Make sure the
default Stepsize and tolerance
values are acceptable for the
Program Defaults radio button is selected as shown below.
extension calculations.
Figure 1.14

9. Go to the Temperature Profile tab.

1-13
1-14 Adding a PIPESYS Extension

10. Enter 40 F into the Ambient Temperature field in the Pipeline Origin
group as shown below.

Figure 1.15

11. Return to the Connections tab. Since data entry is complete, you
can instruct the program to begin calculations by removing the
check in the Ignore this UnitOp During Calculations checkbox.

After a few seconds, the program will find a solution and announce
success by displaying Converged on the status bar at the bottom of the
PIPESYS Extension view.

1-14
 Gas Condensate Tutorial 1-15

12. You can view the results for each Pipe Unit on the Results tab on the
Main PIPESYS View.

Figure 1.16

You can view more detailed The Results tab shows pressure losses, fluid temperatures and liquid
results by clicking the Detail
button on the Results tab. holdup for each Pipe Unit.
The Pipe Segment Results 13. You can check to see if the program encountered any difficulties
view appears with a during the calculation phase by going to the Messages tab.
comprehensive array of
hydraulic data for each
calculation segment. Figure 1.17

For this case, there should have been no difficulties.

1-15
1-16 Adding a PIPESYS Extension

1.3.2 Enter the PFD

1. To open the PFD view, click the PFD icon on the toolbar.
2. Right-click anywhere on the PFD view and the Object Inspect menu
PFD icon
appears.
3. Select Choose Label Variable command from the menu. The Select
Variable for PFD Labels view appears. You can use this view to
display a number of process variables on the PFD.
4. Click the Change Variable button and select Pressure from the
Choose Label Variable view.
5. Click the OK button on the Choose Label Variable view and the inlet
and outlet pressures will be displayed on the PFD.

Figure 1.18

6. To print the PFD schematic, right-click anywhere on the PFD. The

Object Inspect menu appears.
7. Select the Print PFD command from the menu.

1-16
 Gas Condensate Tutorial 1-17

1.4 Applying a Global Change

By using the Global Change feature, you can quickly change the pipe
size for all pipe units and then let PIPESYS recalculate the flow
parameters for the extension.
1. On the PIPESYS Extension view, go to the Elevation Profile tab.
2. Select the first pipe in the list and click the Global Change button.
3. On the Pipe Unit view, go to the Dimensions tab.
4. Select 10 Inches from the Nominal Diameter drop-down list and
select 40 from the Pipe Schedule drop-down list.

You should notice that the Change checkbox beside the Nominal
Diameter drop-down list became checked as soon as you made these
changes.

Figure 1.19

The Change checkbox is used to notify you that the program is aware
that this parameter has changed and that this change can be duplicated
for other pipe units in the pipeline.
5. Click the Apply button on the Pipe Unit view. The Global Change
Dialog Box (GCDB) view will appear.

1-17
1-18 Applying a Global Change

6. The GCDB view allows you to specify which pipe units will be
subject to the changes. In this case, you are changing all of them, so
click the Select All button as shown below.

Figure 1.20

7. Click the OK button.

8. Click the Close button on the Pipe Unit view.
The changes will be registered with the program but will not be
implemented until this view is closed.
9. PIPESYS will immediately start to recalculate for the 10 diameter.
When the status bar displays Converged, you can look at the
calculated results and compare them with the values obtained for
the 12 pipe.

You have now completed the Gas Condensate pipeline example. For a
more in-depth exercise in using the PIPESYS Extension, see Chapter 2 -
Gas Condensate Gathering System, and Chapter 3 - Optimize Gas
Condensate Gathering System.

1-18
 Gas Condensate Gathering System 2-1

2 Gas Condensate
Gathering System
2.1 Introduction ......................................................................................3

2.2 Setting Up the Flowsheet................................................................6

2.3 Building the Case ............................................................................8

2.3.1 Add the First PIPESYS Extension ............................................8
2.3.2 Add the Second PIPESYS Extension.....................................12
2.3.3 Add the First Mixer .................................................................13
2.3.4 Add the Third PIPESYS Extension.........................................14
2.3.5 Add the Fourth PIPESYS Extension ......................................15
2.3.6 Add the Fifth PIPESYS Extension ..........................................16
2.3.7 Add the Second Mixer ............................................................17
2.3.8 Define the Well Streams.........................................................18

2.4 Viewing the Results .......................................................................19

2-1
2-2 Gas

2-2
 Gas Condensate Gathering System 2-3

2.1 Introduction
In this PIPESYS Application, the performance of a small gas condensate
gathering system is modeled. The following figure shows the physical
configuration of this system superimposed on a topographic map. The
system consists of three wells distributed over an area of approximately
1.0 square mile connected to a gas plant via a network of pipelines.

Figure 2.1

Field data shows that the wells are delivering the following rates:

Well Rate (MMSCFD)

A 8.6
B 7.4
C 10.1

All three wells have the same composition. The residue of all the heavier
components in the condensate has a molecular weight of 122 and a
density of 760 kg/m3. The characteristics of this component will be
accounted for by using the hypothetical component facility in HYSYS.

2-3
2-4 Introduction

The compositional analysis of the gas condensate resulted in the

following information:

Component Composition Component Composition

Methane 0.623 n-Pentane 0.00405
Ethane 0.280 n-Hexane 0.00659
Propane 0.0163 C7+* 0.00992
i-Butane 0.00433 Nitrogen 0.00554
n-Butane 0.00821 Carbon Dioxide 0.0225
i-Pentane 0.00416 Hydrogen Sulfide 0.0154

Pipe diameters for each of the branches are:

Branch Diameter
Branch 1 3
Branch 2 3
Branch 3 3
Branch 4 4
Branch 5 6

A schedule 40 steel pipe is used throughout and all branches are buried
at a depth of three feet. All pipes are uninsulated.

The following table summarizes the elevation data for each of the
branches. The elevation given for the pipe units is for the endpoint of the
pipe (i.e., the downstream end).

Branch Unit Length (ft) Elevation (ft)

Branch 1 Well A n/a 2095
Pipe Unit 1 945 2110
Pipe Unit 2 1110 2089
Pipe Unit 3 1056 2090
Branch 2 Well B n/a 2015
Pipe Unit 1 2822 2090
Branch 3 Well C n/a 2085
Pipe Unit 1 528 2125
Pipe Unit 2 334 2080
Pipe Unit 3 670 2077
Branch 4 Pipe Unit 1 1167 2077
Branch 5 Pipe Unit 1 2110 1980

2-4
 Gas Condensate Gathering System 2-5

Branches that traverse undulating terrain have been subdivided into a

number of segments with elevation points assigned at locations where
there is a significant slope change. Such locations in the network are
labelled on the schematic diagram with the elevation value in italics. For
each of the branches, the resulting distance and elevation data as
obtained from the topographic map is listed. With this data, you can
simulate the performance of the given system using the PIPESYS
extension and thereby calculate important parameters such as pressure
losses, temperature changes and liquid-holdup amounts as well as
predicting the flow regimes.

In this simple example, the flow rate at each well is specified and is
independent of the flow rate at each of the other wells. In cases such as
this, the system can be modeled with only one pressure drop
determination per branch. Simultaneous pressure and temperature
calculations can be performed if the temperature at each wellhead is
also known.

The PFD generated by HYSYS for the completed case is shown below.

Figure 2.2

Since pressures are continuous throughout the network, the pressure

can be specified at only one point. For instance, the pressure can be
fixed at any one well or at the final delivery point and PIPESYS will
compute the pressure everywhere else. For this example, a pressure of
1060 psia will be specified for Well A. PIPESYS will then determine the
pressures elsewhere in the network that are consistent with this
specification.

2-5
2-6 Setting Up the Flowsheet

Heat transfer calculations should be performed in the direction of flow

whenever possible. Furthermore, wellhead temperatures are generally
known. For this example, the fluid temperatures at wells A, B and C are
known and must be entered as fixed conditions. PIPESYS will then
perform an iterative pipeline calculation in branches where the
upstream temperature and downstream pressure are known.
Temperatures of the blended fluids will be computed on a mass basis
downstream of the junctions of two or more streams.

2.2 Setting Up the Flowsheet

To model the gathering system with PIPESYS:
For additional information on 1. Start HYSYS and create a New case.
HYSYS views and
conventions, see Chapter 1 - 2. In the Simulation Basis Manager, create a fluid package using the
Interface in the HYSYS User data in the following table.
Guide.

Property Package Pure Components

Peng Robinson C1, C2, C3, i-C4, n-C4, i-C5, n-C5, C6, Nitrogen, CO2, H2S

3. Create a hypothetical component, C7+, with the following user-

defined properties. Add it to the fluid package before entering the
Main Simulation Environment.

Name C7+**
Molecular Weight 122**
Ideal Liquid Density [lb/ft3] 47.45**

** signifies required input

4. Open the Workbook and add the 10 Material Streams listed below:

Material Streams
Well A PS1 FS4
Well B PS2 FS5
Well C PS3
PS4
PS5

2-6
 Gas Condensate Gathering System 2-7

5. Enter the compositional data for Well A as specified in the following

table:

Component (mole frac.) Data

Methane 0.623**
Ethane 0.280**
Propane 0.0163**
i-Butane 0.00433**
n-Butane 0.00821**
i-Pentane 0.00416**
n-Pentane 0.00405**
n-Hexane 0.00659**
C7+ 0.00992**
Nitrogen 0.00554**
Carbon Dioxide 0.0225**
Hydrogen Sulfide 0.0154**

Because the stream composition is identical over the entire system, the
composition of the stream specified for Well A may be copied to streams
Well B and Well C.
6. Use the Define from Other Stream... button on Well Bs stream view
to define its composition by copying the stream specs from Well A.
Repeat for Well C.
7. Open the Energy Streams tab on the Workbook view. Enter the
names of five energy streams:

Energy Streams
ES1
ES2
ES3
ES4
ES5

For this case, each of the five branches of the pipeline will be
represented by a separate PIPESYS extension.

2-7
2-8 Building the Case

2.3 Building the Case

In this section, you will:
Add five PIPESYS Extensions.
Add two mixers.
Define streams.

2.3.1 Add the First PIPESYS Extension

1. Add a PIPESYS Extension to the flowsheet.
2. Complete the Connections tab as shown in the figure below.

Figure 2.3

For a description of all pages

in the Main PIPESYS View,
see Chapter 2 - PIPESYS
View from the PIPESYS User
Guide.

3. Go to the Elevation Profile tab.

4. Enter 0 ft into the Distance field and 2095 ft into the Elevation field.
5. Add the first pipe unit for this extension on the Elevation Profile
Page. The Pipe Unit view appears.
6. Go to the Dimensions tab.

2-8
 Gas Condensate Gathering System 2-9

7. Specify the pipe as 3 inches in diameter, and select Schedule 40 as

shown below.

Figure 2.4

8. Go to the Heat Transfer tab.

9. Click on the Centre Line Depth cell and click the Default button.
Leave all other parameters at their default values as shown below.

Figure 2.5

10. Click the Close button to close the Pipe Unit view.

2-9
2-10 Building the Case

11. Complete the Elevation Profile tab by entering 945 ft for the Run
parameter and 2110 ft for the Elevation parameter. All other
parameters are automatically calculated as shown below.

Figure 2.6

12. Add the remaining two pipe units. Because all the pipe units for the
extension have identical properties to Pipe #1, you can use the Copy
and Paste buttons as a time saving measure for adding the new
units.

2-10
 Gas Condensate Gathering System 2-11

13. Complete the elevation profile as shown by adding the Elevation

and Run parameters for all units.

Figure 2.7

14. Go to the Temperature Profile tab and enter 40F in the Ambient
Temperature field (in the Pipeline Origin group).

Figure 2.8

This completes the first PIPESYS extension for your case.

2-11
2-12 Building the Case

2.3.2 Add the Second PIPESYS Extension

The second PIPESYS extension consists of a single Pipe Unit.
1. Enter the required information for the second extension as defined
in the following table:

Tab Object Specification

Connections Name Branch 2
Inlet Stream Well B
Outlet Stream PS2
Energy Stream ES2
Elevation Profile Distance [ft] 0
Elevation [ft] 2015
Pipeline Unit Pipe #1
Pipe #1 Elevation [ft] 2090
Pipe #1 Run [ft] 2822
Pipe Unit View Nominal Diameter [Inches] 3
Pipe Schedule 40
Centre Line Depth Default
Temperature Profile Ambient Temperature [F] 40

The third PIPESYS Extension will be added after the Mixer.

2-12
 Gas Condensate Gathering System 2-13

2.3.3 Add the First Mixer

For more information on unit For this pipeline configuration, a HYSYS Mixer is used to merge streams.
operations, see the HYSYS
Operations Guide. Other HYSYS operations can be used to merge streams but the Mixer is
the simplest to use and the most suitable for this example.
1. Add a Mixer to your simulation. Named Junction 1, it is used to
merge streams PS1 and PS2 as shown below.

Figure 2.9

2. On the Parameters page of the Mixer, select the Equalize All radio
button in the Automatic Pressure Assignment group.

Figure 2.10

2-13
2-14 Building the Case

2.3.4 Add the Third PIPESYS Extension

This third PIPESYS extension is used to represent Branch 4. It consists of
a single pipe unit.
1. Enter the data for the third PIPESYS extension as defined in the
following table.

Page Object Specification

Connections Name Branch 4
Inlet Stream FS4
Outlet Stream PS4
Energy Stream ES4
Elevation Profile Distance [ft] 0
Elevation [ft] 2090
Pipeline Unit Pipe #1
Pipe #1 Elevation [ft] 2077
Pipe #1 Run [ft] 1167
Pipe Unit view Nominal Diameter [Inches] 4
Pipe Schedule 40
Centre Line Depth Default
Temperature Profile Ambient Temperature [F] 40

2-14
 Gas Condensate Gathering System 2-15

2.3.5 Add the Fourth PIPESYS Extension

Branch 3 of this pipeline system is represented by the fourth PIPESYS
extension. Three Pipe Units in the elevation profile matrix correctly
characterize the changes in elevation occurring over the length of the
pipeline.
1. The following table contains the information required to complete
the fourth PIPESYS extension:

Tab Object Specification

Connections Name Branch 3
Inlet Stream Well C
Outlet Stream PS3
Energy Stream ES3
To save time, add and define Elevation Profile Distance [ft] 0
Pipe #1 and then use the
Elevation [ft] 2125
Copy and Paste buttons to
create Pipe #2 and Pipe #3. Pipeline Unit Pipe #1
Pipe #1 Elevation [ft] 2077
Pipe #1 Run [ft] 528
Pipeline Unit Pipe #2
Pipe #2 Elevation [ft] 2080
Pipe #2 Run [ft] 334
Pipeline Unit Pipe #3
Pipe #3 Elevation [ft] 2077
Pipe #3 Run [ft] 670
Pipe Unit view (All Nominal Diameter [Inches] 3
Pipe Units Identical) Pipe Schedule 40
Centre Line Depth Default
Temperature Profile Ambient Temperature [F] 40

2-15
2-16 Building the Case

2.3.6 Add the Fifth PIPESYS Extension

The fifth and final PIPESYS extension for this case represents Branch 5 of
the pipeline system. In this segment, the total gas flows from Wells A, B
and C are merged and the endpoint of the extension is the gas plant.
1. Enter the information for the final extension as defined in the
following table:

Tab Object Specification

Connections Name Branch 5
Inlet Stream FS5
Outlet Stream PS5
Energy Stream ES5
Elevation Profile Distance [ft] 0
Elevation [ft] 2090
Pipeline Unit Pipe #1
Pipe #1 Elevation [ft] 1980
Pipe #1 Run [ft] 2110
Pipe Unit View Nominal Diameter [Inches] 6
Pipe Schedule 40
Centre Line Depth Default
Temperature Profile Ambient Temperature [F] 40

2-16
 Gas Condensate Gathering System 2-17

2.3.7 Add the Second Mixer

A second Mixer merges the streams from Branches 3 and 4 with the
outlet stream entering Branch 5.
1. Add a Mixer named Junction 2 to your simulation. Inlet streams for
the mixer are PS3 and PS4 and the outlet stream is FS5 as shown in
the figure below:

Figure 2.11

2. On the Parameters page of the Mixer, select the Equalize All radio
button in the Automatic Pressure Assignment group.

2-17
2-18 Building the Case

2.3.8 Define the Well Streams

To finish the case and have PIPESYS complete the calculation, the
following stream parameters for the wells are required.
1. Finish specifying streams Well A, Well B and Well C with following
data:

Stream Object Specification

Well A Temperature [F] 105
Pressure [psia] 1060
Molar Flow [MMSCFD] 8.6
Well B Temperature [F] 115
Molar Flow [MMSCFD] 7.4
Well C Temperature [F] 110
Molar Flow [MMSCFD] 10.1

2. Save your case as network.hsc.

2-18
 Gas Condensate Gathering System 2-19

2.4 Viewing the Results

Go to the Material Streams tab of the main Workbook. The results
calculated for the product streams should appear as follows:

Figure 2.12

To optimize the performance of the gas condensate gathering system

created in this example, see Chapter 3 - Optimize Gas Condensate
Gathering System which discusses optimizing the gas condensate
gathering system.

2-19
2-20 Viewing the Results

2-20
 Optimize Gas Condensate Gathering System 3-1

3 Optimize Gas Condensate

Gathering System
3.1 Introduction ......................................................................................3

3.2 Building the Case ............................................................................4

3.2.1 Add an Adjust ...........................................................................4
3.2.2 Add an Inline Compressor........................................................5
3.2.3 Compare Compressors ............................................................7
3.2.4 Adjust Flow Rates ....................................................................8

3.3 Viewing the Results .......................................................................10

3-1
3-2

3-2
 Optimize Gas Condensate Gathering System 3-3

3.1 Introduction
This application is a continuation of Chapter 2 - Gas Condensate
Gathering System, in which you modeled the performance of a small
gas condensate gathering system given fixed wellhead rates and plant
delivery requirements. As the next step, you will attempt to increase
production from the wells by adding a compressor to the fifth PIPESYS
extension. Using supplied wellhead performance curves, the effect of
lowering the pressure at the wellheads will be gauged in terms of the
resulting increased flow rates.

The following figure shows the PFD for the completed application.

Figure 3.1

3-3
3-4 Building the Case

3.2 Building the Case

You must complete the Start HYSYS and load the case file network.hsc that you saved upon
Chapter 2 - Gas completion of the first application.
Condensate Gathering
System before you can work
on this application.

3.2.1 Add an Adjust

The first modification you make will be to add an ADJUST operation.
The adjust will be used to maintain a constant pressure of 1000 psia at
the gas plant with the pressure at Well A being the adjusted variable.
1. Add an ADJUST operation with the following specifications.

Object Specification
Name Adjust
Adjusted Variable - Object Well A
Adjusted Variable - Variable Pressure
Target Variable - Object PS5
Target Variable - Variable Pressure
Specified Target Variable 1000 psia
Method Secant
Tolerance 0.10 psi
Step Size 100 psi
Max. Iter. 25

2. Click the Start button at the bottom of the Adjust property view to
begin the adjust calculations. (HYSYS may need several minutes to
reach a solution.) The entire PIPESYS network must be recalculated
for each iteration.

Upon convergence, the well pressures should be:

Well Pressure (psia)

A 1093
B 1077
C 1052

3-4
 Optimize Gas Condensate Gathering System 3-5

3.2.2 Add an Inline Compressor

For more information on adding The next step will be to add an inline compressor at the upstream end of
and defining compressor
parameters, see Chapter 5 - PIPESYS Branch 5. If this addition reduces the pressure at the wells to an
Inline Compressor from the extent that production can be significantly increased, then the
PIPESYS User Guide. additional cost of the compressor is justifiable. It is also useful to look at
the incremental performance increase of a larger compressor in order to
get a feel for sizing the compressor. The performance of a 1000 hp
compressor to that of a 750 hp compressor will be compared for this
application.

To add a Compressor to the upstream end of the PIPESYS extension

Branch 5:
1. Go to the Elevation Profile tab of Branch 5.
2. Modify the pipe extension, so that the Compressor is placed before
the Pipe. See the figure below for placement of the pipe units:

Figure 3.2

3-5
3-6 Building the Case

The performance of the 1000 hp compressor will be evaluated first:

1. Open the Inline Compressor view:

Figure 3.3

2. Use the following information to complete the tabs as specified on

the Inline Compressor view.

Object Specification
On the Parameters tab
Brake Power - Specified 1000 hp
Max. Discharge Temp 100 F
Max. Interstage Temp 100 F
Number of Stages 2
Adiabatic Efficiency 0.73
Interstage delta P 10 psi
On the Mechanical Losses tab
Overall Efficiency 0.95

The solution process may take several minutes to perform the iterative
calculation for the PIPESYS network and converge.

When the process is complete, the well pressures should be as follows:

Well Pressure (psia)

A 686.7
B 655.9
C 619.5

3-6
 Optimize Gas Condensate Gathering System 3-7

To compare the performance between two compressors, the same

calculations are repeated using a 750 hp compressor.
3. On the Inline Compressor view, go to the Parameters tab.
4. In the Brake Power group, change the 1000 hp in the Specified cell to
750 hp.

When HYSYS completes the iteration, the new pressures are:

Well Pressure (psia)

A 753.2
B 726.3
C 693.5

3.2.3 Compare Compressors

The PIPESYS calculations indicate that when a 1000 hp compressor is
used the wellhead pressure is lower than when a 750 hp compressor is
used. However, this may not result in an economically significant higher
production rate, especially if these pressures are located on the steeper
region of the wellhead performance curve. Figure 3.4, Figure 3.5 and
Figure 3.6 at the end of this application show the wellhead performance
curves for Well A, Well B and Well C, respectively. These curves can be
used to evaluate compressor size that would be most economical for use
in a particular pipeline network.

Locate 686.7 psia and 753.2 psia on the Well A wellhead curve and you
should find that these correspond to flows of 11.1 MMSCFD and 10.8
MMSCFD, respectively. This indicates that the 1000 hp compressor
would increase production by less than 5%, over that of the 750 hp
compressor. It is therefore reasonable to conclude that adding
compression to the system is worthwhile since both compressors lower
the wellhead pressures by a large amount, but the small increase in
production may not be enough to justify the choice of the 1000 hp
compressor. For this example, assume that economic and engineering
considerations favour installing the 750 hp compressor.

3-7
3-8 Building the Case

3.2.4 Adjust Flow Rates

In the previous section, it was determined that compression would
significantly improve production and that the 750 hp compressor was
the better candidate for doing so. Now you must find the actual flow
rates and wellhead pressures that correspond to having the compressor
in the system. This will be a process of adjusting the flow rates at each of
the wells to manually converge on a particular point on the wellhead
curves.
1. Locate the flow rates on the wellhead performance curves that
correspond to the pressures calculated on the Mechanical Losses
page. Reading from the curves these should be:

Well Pressure (psia) Flow (MMSCFD)

A 753.2 10.8
B 726.3 9.6
C 693.5 12.4

2. Click the Stop icon in the toolbar.

3. Enter the flow rates from the above table into the stream data for the
Stop icon
wells. Specify a value of 10.8 MMSCFD for the Molar Flow of Well A.
Similarly, enter the flow rates for Well B and Well C.
4. Click the Go icon in the toolbar and let PIPESYS complete the
iterations.
Go icon
When the program is finished solving the network, the new well
pressures calculated by PIPESYS should be:

Well Pressure (psia)

A 868.5
B 838.0
C 783.0

5. Find the flow rates that correspond to these pressures from the
wellhead curves. These values should be:

Well Flow (MMSCFD)

A 10.3
B 9.0
C 11.9

3-8
 Optimize Gas Condensate Gathering System 3-9

6. Once again, click the Stop button and enter the flow rates from the
previous table into the well stream data.
7. Click the Go button. When the program is finished, the well
pressures should read:

Well Pressure (psia)

A 842.5
B 810.9
C 763.8

You will find that the flow rate and pressure for Wells B and C are close
enough to the curves and can consider these to be a valid solution.
However, the point 10.3 MMSCFD and 844.5 psia on the Well A Wellhead
Performance curve is still some distance from the graph. You will need
to do one or two more iterations to find the solution.
8. Find the flow rate on the Well A curve that corresponds to 844.5 psia,
(this should be 10.5 MMSCFD). Click the Stop button and enter 10.5
MMSCFD into the flow rate parameter for the Well A stream.
9. Click the Go button. When the program is finished, pressures at the
wells should be:

Well Pressure (psia)

A 849.0
B 813.1
C 765.3

3-9
3-10 Viewing the Results

3.3 Viewing the Results

Now the pressure/flow rate for Well A is reasonably close to the curve.
The pressures for B and C have changed a little but not significantly
from the last iteration. Fortunately, the pressure at a given well is fairly
insensitive to pressure changes at any of the other wells. This process
can be repeated to obtain a solution of any arbitrary precision subject to
the limits imposed by the computer, but this solution is accurate enough
for further analysis.

Compression has increased flow rates by a considerable amount:

Well Flow Without Compression Flow With Compression

(MMSCFD) (MMSCFD)
A 8.6 10.5
B 7.4 9.0
C 10.1 11.9

The engineering analysis shows that adding the compressor increased

production by about 20% at each of the wells. These results can be used
in an economic study to further examine the value of adding
compression to the pipeline system.

3-10
 Optimize Gas Condensate Gathering System 3-11

Figure 3.4

3-11
3-12 Viewing the Results

Figure 3.5

3-12
 Optimize Gas Condensate Gathering System 3-13

Figure 3.6

3-13
3-14 Viewing the Results

3-14
 References A-1

A References

A-1
A-2 References

A-2
 References A-3

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Sizing Computer Program, API Manual 14BM, Second Ed., p. 38, API,
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2
American Petroleum Institute, Technical Data Book - Petroleum Refining, API,
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3
Aziz, K., Govier, G.W., and Fogarasi, M.,Pressure Drop in Wells Producing Oil
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4
Baker, O. Simultaneous Flow of Oil and Gas, Oil & Gas Journal, Vol. 54, No. 12,
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5
Baker, O. Experience with Two-Phase Pipelines, Canadian Oil & Gas Industry,
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6
Beggs, H.D., and Brill, J.P. A Study of Two-Phase Flow in Inclined Pipes,
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Bendiksen, K.H., Maines, D., Moe, R., and Nuland, S., The Dynamic Two Fluid
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8
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9
Chen, N.H., An Explicit Equation for Friction Factor in Pipe, Ind. Eng. Chem.
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10
Dukler, A.E., Wicks, M., and Cleveland, R., Frictional Pressure Drop in Two-
Phase Flow: B. An Approach Through Similarity Analysis, AIChE Journal,
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11 Dukler,
A.E., Gas-Liquid Flow in Pipelines, Monograph, Project NX-28, AGA/
API, May (1969)
12 Duns,
H., Jr., and Ros, N., Vertical Flow of Gas and Liquid Mixtures in Wells,
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13 Eaton,
B.A., Andrews, D.E., Knowles, C.R., Silberberg, I.H., and Brown, K.E.,
The Prediction of Flow Patterns, Liquid Holdup and Pressure Losses
Occurring During Continuous Two-Phase Flow in Horizontal Pipelines,
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A-3
A-4

15 Fuchs, P., The Pressure Limit for Terrain Slugging, Paper B.4, Proc. of the 3rd
International Conference on Multi-phase Flow, BHRA, The Hague,
Netherlands (1987)
16
Govier, G.W., and Aziz, K., The Flow of Complex Mixtures in Pipes, Van
Nostrand-Reinhold, (1972), reprinted by Robert E. Krieger Publishing Co.,
Huntingdon, New York (1977)
17
Govier, G.W., and Fogarasi, M., Pressure Drop in Wells Producing Gas and
Condensate, Journal of Canadian Petroleum Technologists, October (1975)
18 Gregory,
G.A., Estimation of the Overall Heat Transfer Coefficient for
Calculating Heat Loss/Gain in Flowing Wells, Technical Note No. 4,
Neotechnology Consultants Ltd., Calgary, Canada, March (1991)
19 Gregory,
G.A., Mandhane, J., and Aziz, K. Some Design Considerations for
Two-Phase Flow in Pipes, Journal of Canadian Petroleum Technologists,
January-March (1975)
20 Gregory,
G.A., Comments on the Prediction of Minimum Unloading
Velocities for Wet Gas Wells, Technical Note No. 14, Neotechnology
Consultants Ltd., Calgary, Canada, December (1989)
21
Gregory, G.A., Estimation of the Overall Heat Transfer Coefficient for the
Calculation of Pipeline Heat Loss/Gain, Technical Note No.3,
Neotechnology Consultants Ltd., Calgary, Canada, October (1984), 1st
Revision September (1990), 2nd Revision March (1991)
22 Hooper,
W.B., The Two-K Method Predicts Heat Losses in Pipe Fittings,
Chemical Engineering, p. 96, August (1981)
23
Hughmark, G.A., Holdup and Heat Transfer in Horizontal Slug Gas-Liquid
Flow, Chem. Eng. Sci., Vol 20, p. 1007 (1965)
24
Hughmark, G.A. Holdup in Gas-Liquid Flow, Chem. Eng. Prog., Vol. 58, No. 4,
p. 62, April (1962)
25 Lockhart, R.W., and Martinelli, R.C. Proposed Correlation of Data for
Isothermal Two-Phase, Two-Component Flow in Pipes, Chem. Eng. Prog.,
Vol. 45, No. 1, p. 39, January (1949)
26 Mandhane,
J., Gregory, G., and Aziz, K., A Flow Pattern Map for Gas-Liquid
Flow in Horizontal Pipes, International Journal of Multi-phase Flow, Vol. 1,
p. 537 (1974)
27 Mandhane,
J.M., Gregory, G.A., and Aziz, K., Critical Evaluation of Friction
Pressure-Drop Prediction Methods for Gas-Liquid Flow in Horizontal
Pipes, Journal of Petroleum Technologists, p. 1348, October (1977)
28 Mukherjee,
H., and Brill, J.P., Liquid Holdup Correlations for Inclined Two-
Phase Flow, Journal of Petroleum Technologists, p. 1003, May (1983)

A-4
 References A-5

29 Oliemans, R.V.A., Two-Phase Flow in Gas-Transmission Pipelines, Paper No.

76-Pet-25, Joint Petroleum Mechanical Engineering & Pressure Vessels and
Piping Conference, Mexico City, Mexico, September (1976)
30
Oliemans, R.V.A., Modeling of Gas Condensate Flow in Horizontal and
Inclined Pipes, Proc., ASME Pipeline Eng. Symp., ETCE, p. 73, Dallas, Texas,
February (1987)
31
Pots, B.F.M., Bromilow, I.G., and Konijn, M.J.W.F., Severe Slug Flow in Offshore
Flowline/Riser Systems, SPE Prod. Eng., p. 319, November (1987)
32 Salama,
M.M and Venkatesh, E.S., Evaluation of API RP 14E Erosional
Velocity Limitations for Offshore Gas Wells, Paper No. OTC 4485, presented
at the 15th Annual Offshore Technology Conference, Houston, May (1983)
33 Singh,
B., and Gregory, G.A., unpublished work (1983)
34 Taitel,
Y., and Dukler, A. A Model for Predicting Flow Regime Transitions in
Horizontal and Near Horizontal Gas-Liquid Flow, AIChE J., Vol. 22, No. 1, p.
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35
Tennessee Gas Pipeline Co., private communication (1979)

A-5
A-6

A-6