Manual VIPA System 300V Chapter 6 Analog Input Modules

Chapter 6 Analog Input Modules

Overview This chapter contains a description of the structure and the operation of the
VIPA analog input modules.

The following text describes the:

System overview over the analog input modules
Connection
Parameterization
Measuring ranges
Technical Data

Content Topic Page

Chapter 6 Analog Input Modules..................................................... 6-1
System overview .................................................................................. 6-2
Safety consideration............................................................................. 6-2
Parameterization - Basics..................................................................... 6-4
331-1KF01 - AI 8x13Bit ........................................................................ 6-7
331-1KF01 - AI 8x13Bit - Parameterization ........................................ 6-10
331-1KF01 - AI 8x13Bit - Technical Data ........................................... 6-14
331-7Kx01 - AI 8(2)x12Bit .................................................................. 6-17
331-7Kx01 - AI 8(2)x12Bit - Parameterization .................................... 6-24
331-7Kx01 - AI 8(2)x12Bit - Diagnostics............................................. 6-29
331-7Kx01 - AI 8(2)x12Bit - Technical Data ....................................... 6-35

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Chapter 6 Analog Input Modules Manual VIPA System 300V

System overview

Input modules The following gives you an overview of the analog input modules of the
SM 331 System 300V available from VIPA:

AI 8x13Bit AI 2x12Bit AI 8x12Bit

SF SF

F0 F0

F1 F1

F2

F3

SM331 SM331 SM331

F4

F5

F6

F7
X 2 X 2 X 2
3 4 3 4 3 4

VIPA 331-1KF01 VIPA 331-7KB01 VIPA 331-7KF01

Order Data Type Order number Page

Analog input AI 8x13Bit, U, I, R, VIPA 331-1KF01 6-7
modules Thermo, Pt/Ni100, Ni1000
AI 2x12Bit, U, I, R, VIPA 331-7KB01 6-17
Thermo, Pt/Ni100
AI 8x12Bit, U, I, R, VIPA 331-7KF01 6-17
Thermo, Pt/Ni100

Security hint

Attention!
Please regard that the modules described here do not have hardware
precautions against wrong parameterization res. wrong wiring. The setting
of the according measuring range is exclusively at the project engineering.
For example, the modules may get a defect if you connect a voltage at
parameterized current measuring.
At the project engineering you should be very careful.
Please regard also that disconnecting res. connecting during operation is
not possible!

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Manual VIPA System 300V Chapter 6 Analog Input Modules

Principles

Cables for analog For analog signals you have to use isolated cables to reduce interference.
signals The cable screening should be grounded at both ends. If there are
differences in the potential between the cable ends, there may occur a
potential compensating current that could disturb the analog signals. In this
case you should ground the cable screening only at one end.

Connecting The analog input modules provide variant connecting possibilities for:
test probes Current sensor
Voltage senor
Resistance thermometer
Thermocouple
Resistors

Note!
Please take care of the correct polarity when installing the measuring
transducer! Please install short circuits at non used inputs by connecting
the positive contact with the channel ground of the according channel.

Parameterization The analog input modules from VIPA do not have any measuring range
plug.
The modules are parameterized via the hardware configurator or during
runtime via SFCs.

Diagnostic The modules that are described in this chapter except the 331-1KF01 offer
functions diagnostics functions.
The following errors may cause diagnostics:
Error in the project engineering res. parameterization
Wire break at current measuring
Measuring range overstep
Measuring range shortfall
Common Mode Error
Lost process interrupt
Failure of the external power supply

For diagnostic evaluation during runtime, you may use the SFCs 51 and
59. They allow you to request detailed diagnostic information and to react
to it.

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Chapter 6 Analog Input Modules Manual VIPA System 300V

Parameterization - Basics

Overview The analog input modules from VIPA do not have any measuring range
plug, so the measuring range is to be set by configuration.
There are the following possibilities for parameterization:
Parameterization by hardware configuration of Siemens SIMATIC
manager or with WinPLC7 from VIPA.
Parameterization during run time by means of SFCs.

Parameterization To be compatible to the Siemens SIMATIC manager the following steps

by hardware are to be accomplished:
configuration Start the hardware configurator from Siemens
Create a new project
Configure your CPU. Insert the CPU 315-2DP (6ES7 315-2AF03-0AB0
V1.2) from the hardware catalog for the CPU 31x von VIPA. The CPU
can be found at Simatic 300 > CPU 300 > CPU 315-2 DP.
Link-up your System 300V modules in the plugged-in sequence starting
with slot 4. Here the analog input modules of VIPA are to be projected
as analog input modules of Siemens:

VIPA 331-1KF01 to be configured as 6ES7 331-1KF01-0AB0

VIPA 331-7BF01 to be configured as 6ES7 331-7BF01-0AB0
VIPA 331-7KB01 to be configured as 6ES7 331-7KB01-0AB0

The analog input modules can be found at the hardware catalog at

Simatic 300 > SM-300.

If needed parameterize the CPU respectively the modules. The

parameter window appears as soon as you double click on the
according module. At this window the according parameter can be
changed.
Save your project, switch the CPU to STOP and transfer your project to
the CPU. As soon as the CPU is switched to RUN the parameters are
transferred to the connected modules.

Parameters The following parameters can be adjusted at the analog input modules:
Starting address of the input data
Measuring range, measuring type and integration time
Diagnostics and interrupt reaction (only 331-7Kx01)

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Manual VIPA System 300V Chapter 6 Analog Input Modules

Parameterization By using the SFCs 55, 56 and 57 you may change the parameters of the
during runtime analog modules during runtime via the CPU. The time needed until the new
parameterization is valid can last up to a few ms. During this time the
measuring value 7FFFh is issued.
The following example shows the assignment of record set 1 to the module
331-7Kx01 during run time.

Example

Var Record set 1 from Module 331-7Kx01:

rec1 array [0...13] of BYTE Byte Bit 7 ... Bit 0
retval INT 0 Bit 5 ... 0: reserved
busy BOOL Bit 6: Diag. interrupt release
Bit 7: Proc. interrupt release
Set Record set 1: 1 Interference freq.suppression
L B#16#0 //Diagnostic disabled Bit 0,1: Channel 0/1
Bit 2,3: Channel 2/3
T #rec1[0]
Bit 4,5: Channel 4/5
L B#16#AA //Interference freq. suppression Bit 6,7: Channel 6/7
T #rec1[1] 2 Mode Channel 0/1
L B#16#D4 //Meas. range Type S: 0100b Bit 3 ... 0: Measuring range
T #rec1[2] //Meas. type: Thermocouple Bit 7 ... 4: Measuring type
T #rec1[3] //Compensation internal: 1101b 3 Mode Channel 2/3
T #rec1[4] //for all channels Bit 3 ... 0: Measuring range
T #rec1[5] Bit 7 ... 4: Measuring type
L B#16#7F //Upper limit value 4 Mode Channel 4/5
T #rec1[6] //channel 0: 7FFFh Bit 3 ... 0: Measuring range
Bit 7 ... 4: Measuring type
L B#16#FF
5 Mode Channel 6/7
T #rec1[7]
. Bit 3 ... 0: Measuring range
.
. Bit 7 ... 4: Measuring type
L B#16#80 //Upper limit value 6, 7 Upper limit value Channel 0
T #rec1[10] //channel 2: 8000h 8, 9 Lower limit value Channel 0
L B#16#00 10, 11 Upper limit value Channel 2
T #rec1[11] 12, 13 Lower limit value Channel 2

Transfer with SFC 55 "WR_PARM" Record set 1to Module:

Call "WR_PARM" //call SFC 55
REQ :=TRUE //write request
IOID :=B#16#54 //identifier for the address space: peripheral input
LADDR :=W#16#100 //logical base address: 100
RECNUM :=B#16#1 //record number 1
RECORD :=#rec1 //record for Record set 1
RET_VAL :=#retval //return value (0: no error >0: error code)
BUSY :=#busy //BUSY = 1: the write operation has not been completed

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Chapter 6 Analog Input Modules Manual VIPA System 300V

Get mode As shown in the following illustration the parameter mode is made up of the
coding of the measuring range and measuring type during run time
parameterization each channel respectively channel group.

7 4 3 0 Bit-No.

Byte 2 ...9

Coding for Coding for

measuring type measuring range

The corresponding codes can be found at parameterization of each

module.
The table is divided into measuring type like voltage, current, resistance
measuring... . Here the corresponding binary code of the measuring type
can be found.
Within the measuring types there are the measuring ranges, for which a
binary measuring range code is to be specified in each case.

Example Referring to the example specified above the mode is determined in the
following:

Given: Measuring type: Thermocouple, compensation internal, linear

Measuring range: Type S

For the module 331-7Kx01 results from the table in the case of
"Thermocouple with compensation internal, linear" the binary coding for
measuring type: 1101b.
For Measuring range "Type S" the binary measuring range coding results
as: 0100b.

By joining the two binary values you receive the following byte as mode:
1101 0100b = D4h.

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Manual VIPA System 300V Chapter 6 Analog Input Modules

331-1KF01 - AI 8x13Bit

Order data AI 8x13Bit VIPA 331-1KF01

Description The analog input module transforms analog signals from the process into
digital signals for the internal processing.
The module is pin and function compatible to the known module from
Siemens. Plugging and unplugging during operation, is not supported.
Voltage and current encoders, resistors and resistor thermometers may be
connected as sensors

Properties 8 inputs
Measuring value resolution 12Bit + sign
Isolated to the backplane bus

Default After Power ON the module has the following default configuration. These
configuration can be changed by hardware configuration.
measuring range: 10V for all channels
integration time: 60ms

Structure [1] LEDs (not active)

1 4 [2] flap with labeling strip

3 1 U+
2 I+
21 U+
22 I+

[3] contact bar

3 S- 23 S-
CH0 CH4
4 M+ 24 M+
5 M- 25 M-

2 6 U+
7 I+
26 U+
27 I+

[4] flap opened with

S- S-
CH1 8 CH5 28
9 M+ 29 M+
10 M- 30 M-
11 U+
12 I+
31 U+
32 I+
inner label
S- S-
CH2 13 CH6 33
14 M+ 34 M+
15 M- 35 M-
16 U+ 36 U+
17 I+ 37 I+
S- S-
CH3 18 CH7 38
19 M+ 39 M+
20 M- 40 M-

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Chapter 6 Analog Input Modules Manual VIPA System 300V

Pin assignment

Pin Assignment Connection

1 U+ channel 0 1 U+
AI 8x13Bit
2 I+ channel 0 2 I+

3 S- channel 0 CH 0
3 S-

4 M+ channel 0 4 M+

5 M- channel 0 5 M-

6 U+ channel 1 6 U+

7 I+ channel 1 7 I+

S-
8 S- channel 1 CH 1 8
9 M+ channel 1 9 M+
SM331
10 M- channel 1 10 M-

11 U+
11 U+ channel 2
12 I+
12 I+ channel 2
13 S- channel 2 CH 2 13 S-

14 M+
14 M+ channel 2
15 M-
15 M- channel 2
16 U+
16 U+ channel 3
17 I+
17 I+ channel 3 X 2
3 4

18 S- channel 3 CH 3 18 S- VIPA 331-1KF01

19 M+ channel 3 19 M+

20 M-
20 M- channel 3
21 U+ channel 4 21 U+

22 I+ channel 4 22 I+

23 S- channel 4 CH 4
23 S-

24 M+ channel 4 24 M+

25 M- channel 4 25 M-

26 U+ channel 5 26 U+

27 I+
27 I+ channel 5
S-
28 S- channel 5 CH 5 28
29 M+
29 M+ channel 5
30 M- channel 5 30 M-

31 U+
31 U+ channel 6
32 I+
32 I+ channel 6
33 S- channel 6 CH 6 33 S-

34 M+ channel 6 34 M+

35 M- channel 6 35 M-

36 U+ channel 7 36 U+

37 I+ channel 7 37 I+

S-
38 S- channel 7 CH 7 38
39 M+ channel 7 39 M+

40 M- channel 7 40 M-

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Manual VIPA System 300V Chapter 6 Analog Input Modules

Wiring diagrams The following illustration shows the connection options for the different
measuring ranges. The assignment to the measuring ranges is to find in
the column "Conn." of the table "Measuring" on the next pages.

1 2 3 4 5 6
U+ U+ U+ U+ U+ U+

I+ I+ I+ I+ I+ I+

S- S- S- S- S- S-
CH x V
M+ M+ A M+ M+ M+ M+

M- M- M- mV M- M- M- not wired

Voltage Current Voltage Resistor Resistor Resistor

thermometers thermometers thermometers
2-wire 3-wire 4-wire

Note!
Please take care that the maximum permissible common-mode voltage of
2V between the inputs at connection of voltage and current giver is not
exceeded. To avoid wrong measurements you connect the individual
connections M- with each other.
At measuring of resistances and resistance thermometers a connection of
the M- connections is not required.
Temporarily not used inputs with activated channel must be connected with
the concerning ground. When not used channels are deactivated this is not
necessary.

Representation of Analog values are exclusively processed by the CPU in a binary format.
analog values For this the analog module transforms every process signal into a digital
and transfers this as word to the CPU.
At similar nominal range, the digitalized analog value for in- and output is
identical..

Resolution Because the resolution of the module is 12Bit plus sign-Bit, the not used low
value positions (3 Bit) are filled with "0".
For the sign Bit is valid:
Bit 15 = "0" positive value
Bit 15 = "1" negative value

Resolution Analog value

High byte Low byte
Bit number 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Value SG 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
12Bit + sign SG Measuring value 0 0 0

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Chapter 6 Analog Input Modules Manual VIPA System 300V

331-1KF01 - AI 8x13Bit - Parameterization

Overview After Power ON the module is set to 10V for all channels with an
integration time of 60ms.
Via a hardware configuration you may parameterize the channels
individually.

Place module Start the hardware configurator with the project the analog modules are
to be configured.
To place the analog module open the hardware catalog. There the
module can be found at SIMATIC 300/SM-300/AI-300, order no.: 6ES7
331-1KF01-0AB0.
Choose the according module and drag & drop it to the concerning slot
in the hardware configurator.

Parameterize the Via double click on the wanted module in the hardware configurator you
module open the concerning parameter window.
You may alter the following parameters:
Start address of the data of the module stored in the CPU
Measuring range, measuring type and integration times for all of the 8
channels

Save and transfer Save and compile your project

project Set your CPU to STOP
Transfer your project into the CPU
As soon as you switch the CPU into RUN, the parameters are transmitted
to the analog input module.

More detailed information about the parameters can be found on the

following pages.

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Manual VIPA System 300V Chapter 6 Analog Input Modules

Structure of At the parameterization, a parameter area of 14Byte length is stored in the

parameter byte record set 1. Under deploying the SFCs 55, 56 and 57, you may alter the
parameters during run time and transfer them to your analog module.
(Record set 1)

Record set 1 (Byte 0 to 13):

Byte Bit 7 ... Bit 0
0 Temperature measuring: 0000 0000b: Grad Celsius
0000 1000b: Grad Fahrenheit
0001 0000b: Kelvin
1 Interference frequency suppression:
0000 0001b: 60Hz (50ms Integration time)
0000 0010b: 50Hz (60ms Integration time)
2 Mode channel 0
Bit 3 ... 0: Measuring range
Bit 7 ... 4: Measuring type
3 Mode channel 1 4 3
7 0 Bit-No.
Bit 3 ... 0: Measuring range
Byte 2 ...9
Bit 7 ... 4: Measuring type
4 Mode channel 2 Coding for Coding for
Bit 3 ... 0: Measuring range measuring type measuring range

Bit 7 ... 4: Measuring type

5 Mode channel 3
Bit 3 ... 0: Measuring range The according coding of measuring
Bit 7 ... 4: Measuring type range and measuring type is des-
6 Mode channel 4 cribed on the following pages.
Bit 3 ... 0: Measuring range To deactivate a channel the code
Bit 7 ... 4: Measuring type 0000 0000 is used.
7 Mode channel 5
Bit 3 ... 0: Measuring range
Bit 7 ... 4: Measuring type
8 Mode channel 6
Bit 3 ... 0: Measuring range
Bit 7 ... 4: Measuring type
9 Mode channel 7
Bit 3 ... 0: Measuring range
Bit 7 ... 4: Measuring type
10 Temperature coefficient:
At temperature measurement a tempe-
Bit 3 ... 0: channel 1
rature coefficient is required. The table
Bit 7 ... 4: channel 0 shows the according coefficient:
11 Temperature coefficient:
Bit 3 ... 0: channel 3 Measurem. Temperature Coding
Bit 7 ... 4: channel 2 range coefficient each
12 Temperature coefficient: channel
Bit 3 ... 0: channel 5 Pt 100 Pt 0.003850//C 0100b
(ITS-90)
Bit 7 ... 4: channel 4
13 Temperature coefficient: Ni100 Ni 0.006180//C 1000b
Bit 3 ... 0: channel 7 Ni1000
Bit 7 ... 4: channel 6
LG-Ni 1000 Ni 0.005000//C 1010b

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Chapter 6 Analog Input Modules Manual VIPA System 300V

Mode per Channel The following section shows an overview of all measuring types and ranges
Byte 2 ...9
7 4 3 0 Bit-No.
plus binary coding for the parameterization. Additionally, the wiring diagram
assigned to the measuring range is shown in brackets.
Coding for Coding for
measuring type measuring range
1 2 3 4 5 6
U+ U+ U+ U+ U+ U+

I+ I+ I+ I+ I+ I+

S- S- S- S- S- S-
CH x V
M+ M+ A M+ M+ M+ M+

M- M- M- mV M- M- M- not wired

Voltage Current Voltage Resistor Resistor Resistor

thermometers thermometers thermometers
2-wire 3-wire 4-wire

Measuring type Voltage measuring (Measuring type coding: 0001b)

Measuring range Measuring range
Measuring range / Representation
(Connection) coding
+/- 50mV 58.79mV = End Overdrive region (32511)
(Connection 3) - 50...50mV = Nominal range (-27648...27648) 0001b
- 58.79mV = End Underdrive region (-32512)
+/- 500mV 587.9mV = End Overdrive region (32511)
(Connection 3) - 500...500mV = Nominal range (-27648...27648) 0011b
- 587.9mV = End Underdrive region (-32512)
+/- 1V 1.176V = End Overdrive region (32511)
(Connection 3) - 1...1V = Nominal range (-27648...27648) 0100b
- 1.175V = End Underdrive region (-32512)
+/- 5V 5.879V = End Overdrive region (32511)
(Connection 1) - 5...5V = Nominal range (-27648...27648) 0110b
- 5.879V = End Underdrive region (-32512)
1... 5V 5.704V = End Overdrive region (32511)
(Connection 1) 1...5V = Nominal range ( 0...27648) 0111b
0.296V = End Underdrive region (- 4864)
0 ... 10V 11.759V = End Overdrive region (32511)
(Connection 1) 0...10V = Nominal range ( 0...27648) 1000b
-1.759V = End Underdrive region (- 4864)
+/- 10V 11.759V = End Overdrive region (32511)
(Connection 1) - 10...10V = Nominal range (-27648...27648) 1001b
- 11.759V = End Underdrive region (-32512)

Measuring type Current measuring (Measuring type coding: 0010b)

Measuring range Measuring range
Measuring range / Representation
(Connection) coding
0... 20mA 23.52mA = End Overdrive region (32511)
(Connection 2) 0...20mA = Nominal range ( 0...27648) 0010b
- 3.52mA = End Underdrive region (-4864)
4... 20mA 22.81mA = End Overdrive region (32511)
(Connection 2) 4...20mA = Nominal range ( 0...27648) 0011b
1.185mA = End Underdrive region (-4864)
+/- 20mA 23.52mA = End Overdrive region (32511)
(Connection 2) - 20...20mA = Nominal range (-27648...27648) 0100b
- 23.52mA = End Underdrive region (-32512)

Measuring type Resistance measuring (Measuring type coding: 0101b)

Measuring range Measuring range
Measuring range / Representation
(Connection) coding
600 Ohm 705.53 Ohm = End Overdrive region (32511)
(Connect. 4, 5, 6) 0...600 Ohm = Nominal range ( 0...27648) 0110b
negative values physically not possible
6000 Ohm 7055.3 Ohm = End Overdrive region (32511)
(Connect. 4, 5, 6) 0...6000 Ohm = Nominal range (0...27648) 1000b
negative values physically not possible

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Manual VIPA System 300V Chapter 6 Analog Input Modules

Measuring type Thermo resistance measuring (Measuring type coding: 1001b),

wiring diagram (Conn.: 4, 5, 6)
C Unit F Unit K Unit Range
Meas. range Range
(0.1C/digit) dec. (0.1F/digit) dec. (0.1K/digit) dec. coding
End Overdrive
1000.0 10000 1832.0 18320 1273.2 12732
region
Pt100 -200.0 -2000 -328.0 -3280 73.2 732
Standard Nominal
... ... ... ... ... ... 0010b
range
850.0 8500 1562 15620 1123.2 11232
End Under-
-243.0 -2430 -405.4 -4054 30.2 302
drive region
C Unit F Unit Range
Meas. range Range
(0.01C/digit) dec. (0.01F/digit) dec. coding
End Overdrive
155;00 15500 311.00 31100 - - region
Pt100 -12000 -184.00 -18400
Climate -120.00 Nominal
...130.00
... ... ... - - range
0000b
13000 266.00 26600
End Under-
-145.00 -14500 -229.00 -22900 - - drive region
C Unit F Unit K Unit Range
Meas. range Range
(0.1C/digit) dec. (0.1F/digit) dec. (0.1K/digit) dec. coding
End Overdrive
295.0 2950 563.0 5630 568.2 5682
region
Ni100 -60.0 -600 -76.0 -760 213.2 2132
Nominal
Standard ... ... ... ... ... ... 0011b
range
250.0 2500 482..0 4820 523.2 5232
End Under-
-105.0 -1050 -157.0 -1570 168.2 1682
drive region
C Unit F Unit Range
Meas. range Range
(0.01C/digit) dec. (0.01F/digit) dec. coding
End Overdrive
295.00 29500 327.66 32766 - -
region
Ni100 -60.00 -6000 -76.00 7600
Nominal
Climate ... ... ... ... - - 0001b
range
250.00 25000 280.00 28000
End Under-
-105.00 -10500 -157.00 -15700 - -
drive region
C Unit F Unit K Unit Range
Meas. range Range
(0.1C/digit) dec. (0.1F/digit) dec. (0.1K/digit) dec. coding
End Overdrive
295.0 2950 563.0 5630 568.2 5682
region
Ni 1000 /
-60.0 -600 -76.0 -760 213.2 2132
LG-Ni 1000 Nominal
... ... ... ... ... ... 0110b
Standard range
250.0 2500 482.0 4820 523.2 5232
End Under-
-105.0 -1050 -157.0 -1570 168.2 1682
drive region
C Unit F Unit Range
Meas. range Range
(0.01C/digit) dec. (0.01F/digit) dec. coding
End Overdrive
295.00 29500 327.66 32766 - -
region
Ni 1000 /
-60.00 -6000 -76.00 7600
LG-Ni 1000 Nominal
... ... ... ... - - 1010b
Climate range
250.00 25000 280.00 28000
End Under-
-105.00 -10500 -157.00 -15700 - -
drive region
When exeeding the overdrive region 32767 (7FFFh) is issued, falling below the underdrive region
-32768 (8000h) is issued.
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Chapter 6 Analog Input Modules Manual VIPA System 300V

331-1KF01 - AI 8x13Bit - Technical Data

Module name VIPA 331-1KF01

Dimensions and Weight
Dimensions (WxHxD in mm) 40x125x120
Weight ca. 205g
Data for specific module
Number of inputs 8
- for 4wire resistance-type sensor 8
Length of cable
- shielded 200m / 50m at measuring range 50mV
Programming specifications 331-1KF01
Input data 8Words
Parameter data 14Byte
Diagnostic data -
Voltages, Currents, Potentials
Constant current for resistance-type sensor
- resistance thermometer and 0.83mA
resistance measurement 0 ... 600
- resistance measurement 0 ... 6k 0.25mA
Isolation
- between channels and backplane bus yes
- between the channels no
Permitted potential difference
- between the inputs (UCM) DC 2V
- between the inputs and MINTERN (UISO) DC 75V / AC 60V
Isolation tested with DC 500V
Current consumption
- from the backplane bus 200mA
Power dissipation of the module 1.0W
Analog value generation
Measuring principle Sigma delta
Integration time / conversion time / resolution
(per channel)
- programmable yes
- Integration time in ms 60ms 50ms
- Basic conversion time in ms 61ms 51ms
additional conversion time for 61ms 51ms
measuring resistance in ms
- Resolution incl. overrange 13Bit
continued ...

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... continue technical data 331-1KF01

... Analog value generation VIPA 331-1KF01
- Noise suppression for frequency f1 in Hz 50Hz 60Hz
- Basic execution time of the module in ms (all
488ms 408ms
channels released)
- Basic execution time of the module in ms (all
976ms 816ms
channels for measuring resistance enabled)
Suppression of interference, limits error
Noises suppression for f=n x (f1 1%) (f1=interference frequency, n=1,2,...)
- Common-mode interference (UCM < 2V) > 86dB
- Series-mode noise (peak value of
> 40dB
noise < nominal value of input range
Crosstalk between the inputs > 50dB
Operational limit (in the entire temperature range, with reference to the input range)
Measuring range Tolerance
- Voltage input 50mV, 500mV, 1V 0.5%
5V, 1...5V, 10V, 0...10V 0.6%
- Current input 20mA, 0...20mA, 4...20mA 0.5%
- Resistors 0...600, 0...6k 0.5%
- Resistance thermometer Pt100 1.2K
Ni100, Ni1000, LG-Ni1000 1.0K
Basic error (operational limit at 25C referred to the input range)
Measuring range Tolerance
- Voltage input 50mV, 500mV, 1V 0.3%
5V, 1...5V, 10V, 0...10V 0.4%
- Current input 20mA, 0...20mA, 4...20mA 0.3%
- Resistors 0...600, 0...6k 0.3%
- Resistance thermometer Pt100 0.8K
Ni100, Ni1000, LG-Ni1000 0.8K
Temperature error
0.005%/K
(with reference to the input range)
Linearity error
0.02%
(with reference to the input range)
Repeatability (in steady state at 25C, with
0.05%
reference to the input range)
Status, Interrupts, Diagnostics
Diagnostic functions no
continued ...

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Chapter 6 Analog Input Modules Manual VIPA System 300V

... continue technical data 331-1KF01

Data for selecting a sensor VIPA 331-1KF01
Input range Input
resistance
- Voltage 50mV, 500mV, 1V 100M
5V, 1...5V, 10V, 0...10V 100k
- Current 20mA, 0...20mA, 4...20mA 100
- Resistors 0 ... 600, 0 ... 6k 100M
- Resistance thermometer Pt100 Standard / Klima 100M
Ni100, Ni1000, LG-Ni1000 100M
Standard / Climate
Maximum input voltage for voltage max. 30V
input U+ (destruction limit)
Maximum input voltage for voltage max. 12V
input M+ (destruction limit) 30V for max. 1s
Maximum input current for current 40mA
input L+ (destruction limit)
Connection of the sensors
- for measuring voltage possible
- for measuring current
as 2wire transmitter possible, with external supply
as 4wire transmitter possible
- for measuring resistance
with 2conductor connection possible
with 3conductor connection possible
with 4conductor connection possible
Characteristic linearization yes
- for RTD Pt100 Standard / Climate
Ni100, Ni1000, LG-Ni1000 Standard / Climate
Technical unit for temperature measurement C/K/F

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Manual VIPA System 300V Chapter 6 Analog Input Modules

331-7Kx01 - AI 8(2)x12Bit

Order data AI 8x12Bit VIPA 331-7KF01

AI 2x12Bit VIPA 331-7KB01

Description The analog input modules transform analog signals from the process into
digital signals for the internal processing. The modules are pin and function
compatible to the modules from Siemens with the same name.
Please regard that contrary to the Siemens modules the modules specified
here do not have any measuring range plug. The attitude of the designated
measuring range exclusively takes place during software project
engineering. Plugging and unplugging during operation, is not supported.
Voltage and current sensors, thermocouples, resistors and resistance
thermometers may be connected.

Properties 8 inputs in 4 channel group (331-7KF01)

2 inputs in 1 channel group (331-7KB01)
Measuring value resolution 14Bit + sign
Configurable diagnostic and process interrupt
Isolated to the backplane bus

Measuring range After Power ON both modules have the following default configuration.
after Power ON These can be changed by hardware configuration:
measuring range: 10V for all channels
integration time: 20ms
Interrupts deactivated

Structure [1] LEDs

1 4 [2] flap with labeling strip

3
[3] contact bar
2
[4] flap opened with
inner label

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Chapter 6 Analog Input Modules Manual VIPA System 300V

Pin assignment
status monitor

Pin Assignment Connection 331-7KF01 LED Description

L+
1 Power supply DC 24V AI 8x12Bit
SF SF LED (red)
2 + Channel 0
Group error, ON as
3 Ground Channel 0 F0 soon as a diagnostic
4 + Channel 1
entry is present
5 Ground Channel 1 F1
respectively during
6 + Channel 2
F2 missing external
7 Ground Channel 2
voltage supply
8 + Channel 3 F3
9 Ground Channel 3
10 + Compensation slot
= SM331 F0...7 LED (red)
11 Ground Compens. slot
Channel error,
12 + Channel 4
ON together with SF
13 Ground Channel 4 F4
if error respectively
14 + Channel 5
overflow measuring
15 Ground Channel 5 F5
range per channel
16 + Channel 6
F6
17 Ground Channel 6
18 + Channel 7 F7
19 Ground Channel 7 X 2
3 4

20 Ground VIPA 331-7KF01

M

Pin Assignment Connection 331-7KB01 LED Description

1 Power supply DC 24V L+ AI 2x12Bit

SF LED (red)
2 + Channel 0 SF
Group error, ON as
3 Ground Channel 0 F0 soon as a diagnostic
4 + Channel 1
entry is present
5 Ground Channel 1 F1
respectively during
6 n.c.
missing external
. .
voltage supply
. .
. .
F0 LED (red)
9 n.c. SM331 F1 Channel error,
10 + Compensation slot =
ON together with SF
11 Ground Compens. slot
if error respectively
12 n.c.
overflow measuring
. .
range per channel
. .
.
19 n.c.
20 Ground
X 2
3 4
VIPA 331-7KB01
M

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Manual VIPA System 300V Chapter 6 Analog Input Modules

Connection of Regarding the fact, that parameterized inputs can be left unused due to the
sensors building of channel groups, you have to connect the unused inputs with the
associated ground.
If you want to use the internal compensation when deploying thermo-
couples, the 2 COMP inputs have to be bridged too.
In the following all connection types of sensors for a pair of channels are
specified.

Installation of Current sensors as 2wire or 4wire measurand transducer

current sensors The 2wire measurand transducer gets the supply voltage short-circuit
resistant via the clamps of the analog input module. The 2wire measurand
transducer transduces the measurand value into a current.
Please regard that the 4wire measurand transducers have to be provided
external. The following picture illustrates the connection of 2- and 4wire
measurand transducers at one channel pair:

2wire measurand L+
transducer M

M+
2wire
measurand P
M- transducer
Lo-
Bus ADU M+
gic
2wire
M- measurand P
transducer

4wire measurand 4wire measurand transducers have a separate voltage supply.

transducer
L+
M M L+

M+
4wire
measurand P
M- transducer
Lo-
Bus ADU M+
gic
4wire
M- measurand P
transducer

M L+

Installation of The following picture shows the installation of voltage sensors at a channel
voltage sensors pair of a potential separated analog input module:

M+

M-
Lo- ADU
Bus M+
gic
M-

M+: measuring line (positive)

M-: measuring line (negative)

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Chapter 6 Analog Input Modules Manual VIPA System 300V

Installation of The thermo pair consists of two wires of different metals or metal alloys
thermocouples which are soldered or welded together at the ends. The different combi-
AI 8(2)x12Bit nations of metals cause different thermocouple types, e.g. K, J, N.

Operating basics Independent from the type of the thermocouple the principle of measuring
is identical for all types:
When the measuring point has another temperature than the free ends of
the thermo pair (connection point), a voltage occurs between the free ends,
the thermo voltage.
The amount of the thermo voltage depends on the difference between the
temperature at the measuring point and the temperature at the free ends.
For a thermo pair always records a temperature difference, the free ends
have to be set on a comparison point with known temperature, to
determine the temperature at the measuring point.

Extension to a The thermo pairs may be extended from your connecting point to a point
comparison point with known temperature (comparison point) via compensating lines.
The compensating lines have the same material as the wires of the
thermocouple. The leads are out of copper. In this case you should use the
external compensation. Please regard pole correct installation, for this may
cause enormous measuring errors.

Installation variants The following pictures show the different installation possibilities of
thermocouple with and without compensation slot.

Thermocouples without compensation slot Thermocouples without compensation slot

and internal compensation and external compensation
Copper cables
M+ L+
M- M+
Lo- ADU
Bus M+ M-
gic
Lo- ADU
Bus M+
M- gic
M-

COMP+ L+
COMP- COMP+ Compensating lines:
same material
COMP- as thermocouple

M+: measuring line (positive) COMP+: Compensation connection (positive)

M-: measuring line (negative) COMP-: Compensation connection (negative)

When connecting thermocouples without compensation slot and parameterized internal

compensation, the temperature compensation happens via a temperature sensor in the module
per channel pair. At external compensation, thermocouples with integrated compensation have to
be used.

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Manual VIPA System 300V Chapter 6 Analog Input Modules

Thermocouples with compensation slot

Copper cables

M+
When connecting thermocouples with one
compensation slot, you have to regard that the
M-
Lo- ADU
thermocouples have the same type.
Bus M+
gic
The compensation slot is to be connected at
M-
COMP+ and COMP- and is to be supplied
L+ external.
COMP+ Comp
COMP- slot

Installation of The installation of resistance thermometers/resistors needs 4wires. Via the

resistance connections IC+ and IC- the resistance thermometer/resistor gets a constant
thermometers and current. The voltage occurring at the resistor thermometer/resistor is
resistors measured via the connections M+ and M-.

M+ M+ M+

M- M- M-
Lo- ADU
Bus IC+ I C+ I C+
gic
IC- IC- I C-

4wire 3wire 2wire

connection connection connection

M+: measuring line (positive)

M-: measuring line (negative)
IC+: constant current line (positive)
IC-: constant current line (negative)

By appropriate bridges on the module between M+ and IC+ respectively M-

and IC- you can attach also resistance thermometers in 2- and 3wire
technique. Due to the not considered conduit length you have to count on
losses of accuracy with the result of the measurement.

Channel allocation At "resistance thermometers-/resistors measuring" the whole channel

group (both channels) are used. The measured value can be found at the
st nd
area of the 1 channel of the group. The 2 channel of the group is
predefined with the overflow value "7FFFh".

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Chapter 6 Analog Input Modules Manual VIPA System 300V

Thermocouples Starting with firmware version 1.3.8 of the analog module, there is the
with Pt100 possibility to connect a Pt100 reference junction for compensation.
reference junction With this connection variant the temperature of the reference junction is
(since firmware V1.3.8) evaluated by means of a Pt100 resistance thermometer. For this the
channel group tied up to Pt100 reference junction is to be parameterized
as "Pt100 reference junction". Only one channel group may be
parameterized as "Pt100 reference junction".
Every channel, which is parameterized on "thermocouple with external
compensation" uses the temperature of the Pt100 reference junction for
evaluation.
Compared to the compensating box there is the possibility to use
thermocouples of different type at the same time. The temperature
evaluation is more exactly than internal compensation, too.
Since this variant is not supported by the Siemens SIMATIC manager, the
parameterization only takes place exclusively at run time.

Copper cables
M+
M+: measuring line (positive)
M-
M-: measuring line (negative)
M+
IC+: constant current line (positive)
IC-: constant current line (negative)
M-

Pt100
Lo-
Bus ADU
gik
M+

M-
IC+
IC-

COMP+
COMP-

Connection Pt100 The installation of the Pt100 reference junction needs 4 wires. By
reference junction appropriate bridges on the module between M+ and IC+ respectively M- and
IC- you also may attach Pt100 in 2- and 3wire technique. Due to the not
considered conduit length you have to count on losses of accuracy with the
result of the measurement.
Here via the connections IC+ and IC- the Pt resistance thermometer gets a
constant current. The voltage occurring at the Pt100 resistor thermometer
is measured via the connections M+ and M-.

Channel allocation At Pt100 reference junction the whole channel group (both channels) are
st
used. The measured value can be found at the area of the 1 channel of
nd
the group. The 2 channel of the group is predefined with the overflow
value "7FFFh".
Every channel, which is parameterized on "thermocouple with external
compensation" uses this measuring value for evaluation.

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Manual VIPA System 300V Chapter 6 Analog Input Modules

Analog value The analog values are only processed by the CPU in binary representation.
representation Hereby the process signals are transformed into digital format in the analog
module and passed on to the CPU as word variable.
The digitized analog value is the same for input and output values at the
same nominal range.

Resolution The resolution of an analog value is 14 Bit plus sign Bit. Bit 15 serves as
sign bit (SG) with the meaning:
Bit 15 = "0" positive value
Bit 15 = "1" negative value
Depending upon parameterized interference frequency (integration time)
the modules offers different resolutions. The not used low byte bits are set
to "0".

Resolution Analog value

High-Byte Low-Byte

Bit number 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Value SG 214 213 212 211 210 29 28 27 26 25 24 23 22 21 20

14Bit + sign SG Measuring value (interference frequency 10Hz) 0
12Bit + sign SG Measuring value (interference frequency 50, 60Hz) 0 0 0
9Bit + sign SG Measuring value 0 0 0 0 0 0
(interference frequency 400Hz)

Note!
This resolution does not apply to temperature levels. The converted
temperature levels are the result of a conversion of the analog module.

Behavior at over- As soon as a measured value exceeds the overdrive region and/or falls
and underflow below the underdrive region, the following value is issued:
Measuring value > end of overdrive region: 32767 (7FFFh)
Measuring value < end of underdrive region: -32768 (8000h)

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Chapter 6 Analog Input Modules Manual VIPA System 300V

331-7Kx01 - AI 8(2)x12Bit - Parameterization

Overview After power ON every channel of the modules is adjusted to 10V with a
interference frequency of 50Hz. The diagnostic function is deactivated.
At the parameterization, a record set of 16Byte length is transferred to both
modules. Here the AI 2x12Bit (331-7KB01) uses the parameters for the
channel group 0/1 the parameters for further channel groups are ignorred.

Note!
Parameters which are not supported by the Siemens hardware configurator
may only be changed during run time by means of SFCs.

Install module Start the hardware configurator and load your project for the analog
module.
Open the hardware catalog to install the analog input module.
In the hardware catalog the analog modules with the the order-no.:
6ES7 331-7KB01 (2x12Bit) and 6ES7 331-7KF01 (8x12Bit) can be
found at SIMATIC 300/SM-300/AI-300.
Choose the according module and drag & drop this module to the
concerning slot in the hardware configurator.

Parameterize the Via double click on the wanted module in the hardware configurator you
module open the concerning parameter window.
You can change the following module parameters:
Starting address for CPU mapping
Measuring ranges, measuring type and integration times for channel
pairs
Process interrupt at limit value overflow for channel 0 and channel 2
Limit value action at overflow
Diagnosis and group diagnosis for each channel pair at wire break or
measuring range over-/underflow.

Save and transfer Save and translate your project

your project Switch your CPU in STOP
Transfer your project into the CPU
As soon as you switch the CPU into RUN, the parameters are transmitted
to the analog input module.

More information about the parameters can be found at the following

pages.

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Manual VIPA System 300V Chapter 6 Analog Input Modules

Structure of the At the parameterization, a parameter area of 16Byte length is stored in the
parameter bytes record sets 0 and 1. Here the data irrelevant for the module AI 2x12Bit
(331-7KB01) are ignored.
Record set 0,
Using the SFCs 55, 56 and 57 you can only change parameters at record
Record set 1 set 1 and transfer during runtime to the analog module. On this way
parameters may be transferred which are not supported by the Siemens
SIMATIC manager, as e.g. setting of high temperature measuring ranges.

Parameter Record set 0 (Byte 0 to 1):

Record set 0 Byte Bit 7 ... Bit 0 Default
(not parameterizable
0 Group diagnosis bit coded 00h
via SFC)
Bit 0: Channel 0/1
Bit 1: Channel 2/3
Bit 2: Channel 4/5
Bit 3: Channel 6/7
Bit 7 ... 4: reserved
1 Wire break test bit coded 00h
Bit 0: Channel 0/1
Bit 1: Channel 2/3
Bit 2: Channel 4/5
Bit 3: Channel 6/7
Bit 7 ... 4: reserved

Parameter Record set 1 (Byte 0 to 13):

Record set 1 Byte Bit 7 ... Bit 0 Default
(parameterizable
0 Bit 5 ... 0: reserved 00h
via SFC)
Bit 6: Diagnostic interrupt release
Bit 7: Process interrupt release
1 Interference frequency suppression AAh
Bit 0, 1: Channel 0/1 00: 400Hz (2.5ms)
Bit 2, 3: Channel 2/3 01: 60Hz (16.6ms)
Bit 4, 5: Channel 4/5 10: 50Hz (20ms)
Bit 6, 7: Channel 6/7 11: 10Hz (100ms)
2 Mode Channel 0/1 19h
Bit 3 ... 0: Measuring range 7 4 3 0 Bit-No.
(+/-10V)
Bit 7 ... 4: Measuring type Byte 2 ...9

3 Mode Channel 2/3 Coding for Coding for 19h

Bit 3 ... 0: Measuring range measuring type measuring range
(+/-10V)
Bit 7 ... 4: Measuring type
4 Mode Channel 4/5 For the according coding of mea- 19h
suring range and measuring type
Bit 3 ... 0: Measuring range see "Modus per channel" at the (+/-10V)
Bit 7 ... 4: Measuring type following pages.
5 Mode Channel 6/7 19h
Bit 3 ... 0: Measuring range (+/-10V)
Bit 7 ... 4: Measuring type
6, 7 Upper limit value Channel 0 7FFFh
8, 9 Lower limit value Channel 0 8000h
10, 11 Upper limit value Channel 2 7FFFh
12, 13 Lower limit value Channel 2 8000h

Note for deactivating a channel group!

With the Coding 0000 0000 a channel group may be deactivated.

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Chapter 6 Analog Input Modules Manual VIPA System 300V

Modus per The following section shows an overview of all measuring types and ranges
channel pair plus binary coding for the parameterization.

Measuring type Voltage measuring (Measuring type coding: 0001b)

Range
Measuring range Range / Representation
coding
94.071mV = End Overdrive region (32511)
+/- 80mV - 80...80mV = Nominal range (-27648...27648) 0001b
- 94.074mV = End Underdrive region (-32512)
293.97mV = End Overdrive region (32511)
+/- 250mV - 250...250mV = Nominal range (-27648...27648) 0010b
- 293.98mV = End Underdrive region (-32512)
587.94mV = End Overdrive region (32511)
+/- 500mV - 500...500mV = Nominal range (-27648...27648) 0011b
- 587.96mV = End Underdrive region (-32512)
1.175V = End Overdrive region (32511)
+/- 1V - 1...1V = Nominal range (-27648...27648) 0100b
- 1.175V = End Underdrive region (-32512)
2.939V = End Overdrive region (32511)
+/- 2.5V - 2.5...2.5V = Nominal range (-27648...27648) 0101b
- 2.933V = End Underdrive region (-32512)
5.879V = End Overdrive region (32511)
+/- 5V - 5...5V = Nominal range (-27648...27648) 0110b
- 5.879V = End Underdrive region (-32512)
11.758V = End Overdrive region (32511)
+/- 10V - 10...10V = Nominal range (-27648...27648) 1001b
- 11.759V = End Underdrive region (-32512)
5.703V = End Overdrive region (32511)
1... 5V 1...5V = Nominal range ( 0...27648) 0111b
0.296V = End Underdrive region (- 4864)

Measuring type 4wire Current measuring (Measuring type coding: 0010b)

Range
Measuring range Range / Representation
coding
3.762mA = End Overdrive region (32511)
+/- 3.2mA - 3.2...3.2mA = Nominal range (-27648...27648) 0000b
- 3.762mA = End Underdrive region (-32512)
11.758mA = End Overdrive region (32511)
+/- 10mA - 10...10mA = Nominal range (-27648...27648) 0001b
- 11.758mA = End Underdrive region (-32512)
23.515mA = End Overdrive region (32511)
+/- 20mA - 20...20mA = Nominal range (-27648...27648) 0100b
- 23.515mA = End Underdrive region (-32512)
23.515mA = End Overdrive region (32511)
0... 20mA 0...20mA = Nominal range ( 0...27648) 0010b
- 3.518mA = End Underdrive region (-4864)
22.810mA = End Overdrive region (32511)
4... 20mA 4...20mA = Nominal range ( 0...27648) 0011b
1.185mA = End Underdrive region (-4864)

Measuring type 2wire Current measuring (Measuring type coding: 0011b)

Range
Measuring range Range / Representation
coding
22.810mA = End Overdrive region (32511)
4... 20mA 4...20mA = Nominal range ( 0...27648) 0011b
1.185mA = End Underdrive region (-4864)

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Manual VIPA System 300V Chapter 6 Analog Input Modules

Measuring type 4wire Resistance measuring (Measuring type coding: 0100b)

Range
Measuring range Range / Representation
coding
176.383 Ohm = End Overdrive region (32511)
150 Ohm 0...150 Ohm = Nominal range ( 0...27648) 0010b
negative values physically not possible
352.767 Ohm = End Overdrive region (32511)
300 Ohm 0...300 Ohm = Nominal range ( 0...27648) 0100b
negative values physically not possible
705.534 Ohm = End Overdrive region (32511)
600 Ohm 0...600 Ohm = Nominal range ( 0...27648) 0110b
negative values physically not possible

Measuring type 4wire Thermo resistance (Measuring type coding: 1000b)

Range
Measuring range Range / Representation
coding
1000C = End Overdrive region (10000)
Pt100 - 200...850C = Nominal range (-2000...8500)
0010b
Standard - 243C = End Underdrive region (-2430)
(0.1C/digit)
155C = End Overdrive region (15500)
Pt100 - 120...130C = Nominal range (-12000...13000)
0000b
Clima - 145C = End Underdrive region (-14500)
(0.01C/digit)
Pt 100 1000 = End Overdrive region (10000)
reference -100...200 = Nominal range (-1000...2000) 2)
1101b
junction -243 = End Underdrive region (-2430)
(0.1C/Digit)
295C = End Overdrive region (2950)
Ni100 - 60...250C = Nominal range (-600...2500) 1)
0011b
Standard - 105C = End Underdrive region (-1050)
(0.1C/digit)
295C = End Overdrive region (29500)
Ni100 - 60...250C = Nominal range (-6000...25000)
0001b
Clima - 105C = End Underdrive region (-10500)
(0.01C/digit)
1)
Please use up to the firmware version V.1.2.6 of the analog module the coding 1011b.
The current firmware version may be found at the front flap beneath the label strip.
2)
The measuring range Pt100 reference junction is available starting with firmware version V. 1.3.8. Since
this measuring range is not supported by the Siemens SIMATIC manager, the parameterization only takes
place exclusively at run time.

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Chapter 6 Analog Input Modules Manual VIPA System 300V

Measuring type Thermocouple:

compensation external, linear (Measuring type coding: 1110b)
compensation internal, linear (Measuring type coding: 1110b)
Range
Measuring range Range / Representation in C (0.1C/digit)
coding
1450C = End Overdrive region (14500)
Type J
-210...1200C = Nominal range (-2100... 12000) 0101b
[Fe-Cu-Ni IEC]
-210C = End Underdrive region (-2100)
1622C = End Overdrive region (16220)
Type K
-270... 1372C = Nominal range (-2700... 13720) 1000b
[Ni-Cr-Ni]
-270C = End Underdrive region (-2700)
1550C = End Overdrive region (15500)
Type N
-270...1300C = Nominal range (-2700...13000) 0001b
[Ni-Cr-Si]
-270C = End Underdrive region (-2700)
1200C = End Overdrive region (12000)
Type E
-270...1000C = Nominal range (-2700...10000) 0010b
[Ni-Cr - Cu-Ni ]
-270C = End Underdrive region (-2700)
1150C = End Overdrive region (11500)
Type L
-200...900C = Nominal range (-2000...9000) 0110b
[Fe-Cu-Ni]
-200C = End Underdrive region (-2000)
540 = End Overdrive region (5400)
Type T 1)
-270...400 = Nominal range (-2700...4000) 0111b
[Cu-Cu-Ni]
-270 = End Underdrive region (-2700)
2019 = End Overdrive region (20190)
Type R 1)
-50...1769 = Nominal range (-500...17690) 0011b
[PtRh-Pt]
-170 = End Underdrive region (-1700)
2019 = End Overdrive region (20190)
Type S 1)
-50...1769 = Nominal range (-500...17690) 0100b
[PtRh-Pt]
-170 = End Underdrive region (-1700)
2070 = End Overdrive region (20700)
Type B 1)
0...1820 = Nominal range (0...18200) 0000b
[PtRh-PtRh]
-120 = End Underdrive region (-1200)
2500 = End Overdrive region (25000)
Type C 1)
0...2315 = Nominal range (0...23150) 1010b
[PtRh-Pt]
-120 = End Underdrive region (-1200)

Measuring type Thermocouple:

compensation external (Measuring type coding: 1011b)
compensation internal (Measuring type coding: 1010b)
The evaluated thermoelectromotive force is added to the force of the internal or external reference
junction and is mapped to the 80mV measuring range.
Range
Measuring range Range / Representation
coding
Type J
0101b
[Fe-Cu-Ni IEC]
Type K
1000b
[Ni-Cr-Ni]
... .
94.071mV = End Overdrive region (32511)
usw. .
- 80...80mV = Nominal range (-27648...27648)
(see above) .
- 94.074mV = End Underdrive region (-32512)
Type C 1)
1010b
[PtRh-Pt]
1)
The measuring range is available starting with firmware version V. 1.3.8. Since this measuring range is
not supported by the Siemens SIMATIC manager, the parameterization only takes place exclusively at run
time.

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Manual VIPA System 300V Chapter 6 Analog Input Modules

331-7Kx01 - AI 8(2)x12Bit - Diagnostics

Diagnostics As soon as an error occurs, like "wire break" or "measuring value out of
range", an entry is made in the diagnostic area that can be evaluated by
means of the user application.
If you have released the diagnostic interrupts at the parameterization,
incoming and outgoing error events are signaled by interrupts and
monitored on the according analog input module via LED.
At a diagnostic interrupt the CPU interrupts the user application and works
off the OB 82. For more detailed diagnostic information you may call the
SFC 51 res. SFC 59 in the OB 82. The diagnostic data is consistent until
you leave the OB 82.

Starting the When an error occurs and after error correction, the diagnosis is started.
diagnosis Via the parameterization you fix the diagnosis behavior at error:

A diagnostic interrupt is only transmitted to the CPU, if you activate the

diagnostic interrupt in the parameterization window.
The following errors may initialize a diagnosis:
Error in project engineering res. parameterization
Wire break at current measuring
Measuring range overflow
Measuring range underflow
Common mode error
Lost process interrupt
Failure of the external voltage supply

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Chapter 6 Analog Input Modules Manual VIPA System 300V

Error indication Every analog input module sends, independent from the parameterization,
via measuring the measuring value 7FFFh at overflow and 8000h at underflow when
value and LEDs recognizing an error.
At activated group diagnosis the group diagnosis-LED (SF) and the error-
LED that is assigned to that channel are blinking.
If you additionally activated the wire break diagnosis at current measuring,
a wire break is shown via the error LED assigned to this channel.

Evaluating the At a diagnosis event the CPU interrupts the user program and branches
diagnosis into OB 82. This OB allows you via according programming to request
detailed diagnostic information by means of the SFCs 51 and 59 and react
to it.
After processing of the OB 82, the processing of the user application is
continued. The diagnostic data are consistent until leaving the OB 82.
As soon as you have activated the diagnostic interrupt release, record set 0
is transferred to the superordinated system in cause of an error. The record
set 0 has a fixed content and a length of 4Byte. The content of record set 0
may be monitored in plain text in the diagnosis window of the CPU.
For the extended diagnosis during run time, you may also evaluate the
record set 1 of 16Byte length via SFCs 51 and 59.
Record set 0 and 1 have the following structure:

Diagnosis Record set 0 (Byte 0 to 3):

record set 0 Byte Bit 7 ... Bit 0 Default
0 Bit 0: Error in module 00h
Bit 1: reserved
Bit 2: External error
Bit 3: Channel error
Bit 4: external voltage supply missing
Bit 6, 5: reserved
Bit 7: Wrong parameters in module
1 Bit 3 ... 0: Module class 15h
0101 Analog module
Bit 4: Channel information present
Bit 7 ... 5: reserved
2 reserved 00h
3 Bit 5 ... 0: reserved 00h
Bit 6: Process interrupt lost
Bit 7: reserved

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Diagnostics Byte 0 to 15:

record set 1 The record set 1 contains the 4Byte of record set 0 and additionally 12Byte
module specific diagnostic data.
The diagnostic bytes have the following assignment:

Record set 1 (Byte 0 to 15):

Byte Bit 7 ... Bit 0 Default
0 ... 3 Content record set 0 (see page before) -
4 Bit 6 ... 0: Channel type 71h
70h: Digital input
71h: Analog input
72h: Digital output
73h: Analog output
74h: Analog in-/output
Bit 7: More channel types present
0: no
1: yes
5 Bit 7 ... 0: Number of diagnostic bits, that the module 08h
throws per channel
6 Bit 7 ... 0: Number of similar channels of a module 04h
7 Bit 0: Channel error Channel 0 00h
...
Bit 7: Channel error Channel 7
8 Bit 0: Project engineering/Parameterization error 00h
Channel 0
Bit 1: Common mode error
Bit 3 ... 2: reserved
Bit 4: Wire break Channel 0
Bit 5: reserved
Bit 6: Underflow Channel 0
Bit 7: Overflow Channel 0
... ...
15 Bit 0: Project engineering/Parameterization error 00h
Channel 7
Bit 1: Common mode error
Bit 3 ... 2: reserved
Bit 4: Wire break Channel 7
Bit 5: reserved
Bit 6: Underflow Channel 7
Bit 7: Overflow Channel 7

Note!
Please note that the AI 2x12Bit (331-7KB01) exclusively supplies
diagnostic data of the channel group 0/1!

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Chapter 6 Analog Input Modules Manual VIPA System 300V

Error cause Message Possible error cause Remedial

and remedy Project Parameterization at run Proof the parameteri-
engineering/ time: zation during run time
Parameterization Wrong function code in
error record set
Wire break Sensor allocation is too install another sensor
high-impedance type or cable with a
higher cross-section
Interruption of the conductor Install conductor
between module and sensor connection
Channel is not wired (open) Deactivate the channel
group (parameter
measuring type)
Wire the channel
Measuring range Input value is under the
underflow underdrive region, error
causes may be:
at measuring range
4 ... 20mA, 1 ... 5V
- sensor connection Check connections
polarity inversion
- wrong measuring range Parameterize another
measuring range
other measuring ranges Parameterize another
- wrong measuring range measuring range

Measuring range Input value higher than Parameterize another

overflow overdrive region measuring range
Process interrupt During the processing of a
lost process interrupt in OB40, a
new process interrupt with
the same error cause
occurs.

Failure of the Connection of the external Supply the module with

external power power supply forgotten external DC 24V
supply
Power supply failure Control external power
supply and change it

Cable defect res. not Control cable res.

correctly connected replace it
Common mode Different potentials between Remove wire break,
grounds >3V or wire break lower potential
at ground difference

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Manual VIPA System 300V Chapter 6 Analog Input Modules

Process Process interrupts are limit value interrupts. They occur if they are released
interrupts via parameterization and a measuring value is outside the defined range.
Process interrupts may only parameterized for the channels 0 and 2.
When a process interrupt occurs, the CPU interrupts the user application
and processes the OB 40.
With the help of the OB 40 you may define, how your CPU should react at
a process interrupt.

Initializing the As soon as a measuring value is out of the range defined in the
process interrupt parameterization, a processes interrupt is initialized, if this option is
released.
Via the parameterization you define the part of the nominal range, in which
the value has to be, by means of defining high and low limit.
A process interrupt may only be initialized, when you have activated
hardware interrupt when limit exceeded.

You may activate a process interrupt for channel 0 and 2.

Using the default configuration, the process interrupts are not activated.

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Chapter 6 Analog Input Modules Manual VIPA System 300V

Reaction to a the At a process interrupt the CPU interrupts the user application and branches
process interrupt into the OB 40.
More detailed information about the channel, which limit value has been
exceeded, are stored in the OB 40 in the variable OB 40_POINT_ADR in
the local data double word 8 (LD 8).

The LD 8 has the following structure:

Byte Bit 7... Bit 0
0 Bit:0 = 1: Upper limit value of channel 0 has been exceeded
Bit:1 = 1: Upper limit value of channel 2 has been exceeded
1 Bit:0 = 1: Lower limit value of channel 0 has been exceeded
Bit:1 = 1: Lower limit value of channel 2 has been exceeded
2 ... 3 reserved

Diagnostic message If a second identical process interrupt occurs during processing interrupt in
"Process interrupt OB 40, the CPU branches into the OB 82 and activates the Bit 6 in record
lost" set 0 of Byte 3 for "process interrupt lost".
After having processed the OB 82, the CPU jumps back to OB 40.

Influence of the The behavior of the analog input module depends on the location of the
measuring values measuring value inside the value range.
The following table lists the different behaviors:

Measuring value is in transmitted SF-LED 4) Diagnostics Interrupt

Nominal range meas. value - - -
Over-/Underdrive region meas. value - - -
3) 3) 1)
Overflow 7FFFh ON Entry is set Diag. interrupt
Underflow 8000h ON 3) Entry is set 3) Diag. interrupt 1)
outside the paramete- 2)
meas. value - - Process interrupt
rized limit value
1)
only if diagnostic interrupt is released in the parameterization.
2)
only if process interrupt is released in the parameterization.
3)
only if group diagnostics is released in the parameterization.
4)
independently from the chosen diagnostics, the group error LED is on when the external power supply is
missing.

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Manual VIPA System 300V Chapter 6 Analog Input Modules

331-7Kx01 - AI 8(2)x12Bit - Technical Data

Module name VIPA 331-7KF01 VIPA 331-7KB01

Dimensions and Weight
Dimensions (WxHxD in mm) 40x125x117
Weight ca. 200g
Data for specific module
Number of inputs 8 2
- for 4wire resistance-type sensor 4 1
Length of cable
- shielded 200m / 50m at measuring range 80mV
Programming specifications 331-7KF01 331-7KB01
Input data 8Worte 2Worte
Parameter data 16Byte 16Byte
Diagnostic data 16Byte 16Byte
Voltages, Currents, Potentials
Rated supply voltage of electronics L+ DC 24V
- Reverse polarity protection yes
Power supply of the transmitters
- Supply current max. 30mA (per channel)
- Short-circuit-proof yes
Constant current for resistance-type sensor 2.25mA
Isolation
- between channels and yes
backplane bus
- between channels and power supply of the yes (not with 2wire measuring transducer)
electronics
Permitted potential difference
- between the inputs (UCM) DC 3V
- between MANA and MINTERN (UISO) DC 75V / AC 60V
- between the inputs and MANA (UCM) DC 3V (at Signal = 0V)
Insulation tested with DC 500V
Current consumption
- from the backplane bus max. 95mA
- from the power supply L+ max. 100mA (without 2wire measuring
transducer)
Power dissipation of the module 3.0W
continued ...

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... continue technical data 331-7Kx01

Analog value generation VIPA 331-7KF01 VIPA 331-7KB01
Measuring principle Sigma delta
Integration time/conversion time/resolution
(per channel)
- programmable yes
- Conversion rate in Hz 400 60 50 10 400 60 50 10
2 2
- Integration time in ms 2.5 16 /3 20 100 2.5 16 /3 20 100
- Basic conversion time in ms 4 18 22 68 4 18 22 68
Additional conversion time for open circuit 4ms
monitoring in ms
- Resolution (incl. overrange) in Bit 9 12 12 14 9 12 12 14
- Noise suppression for frequency f1 in Hz - - -50/ - - - 50/
60 60
- Basic execution time of the module in ms 42 154 186 554 18 46 54 146
(all channels enabled)
Smoothing of the measured values none
Suppression of interference, limits error
Noises suppression for f=n x (f1 1%) (f1=interference frequency, n=1,2,...)
- Common-mode interference (UCM < 3V) > 70dB
- Series-mode noise (peak value of > 40dB
noise < nominal value of input range
Crosstalk between the inputs > 50dB
Operational limit (in the entire temperature range, with reference to the input range)
Measuring range Tolerance
- Voltage input 80mV 1.0%
250mV, 500mV, 1V 0.6%
2.5V, 5V, 10V, 1 ... 5V 0.8%
- Current input 3.2mA, 10mA, 20mA 0.7%
0 ... 20mA, 4 ... 20mA 0.7%
- Resistors 0 ... 150, 300, 600 0.7%
- Resistance thermometer Pt100 Standard, Ni100 0.7%
Pt100 Climate 0.8%
- Thermocouple Type J, K, N, E, L 1.3%
Type T 2.0%
Type S, B, C, R
(see note at the end of the table)
Basic error (operational limit at 25C referred to the input range)
Measuring range Tolerance
- Voltage input 80mV 0.7%
250mV, 500mV, 1V 0.4%
2.5V, 5V, 10V, 1 ... 5V 0.6%
- Current input 3.2mA, 10mA, 20mA 0.5%
0 ... 20mA, 4 ... 20mA 0.5%
- Resistors 0 ... 150, 300, 600 0.5%
continued ...
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... continue technical data 331-7Kx01

... Suppression of interference, limits error VIPA 331-7KF01 VIPA 331-7KB01
- Resistance thermometer Pt100 Standard, Ni100 0.5%
Pt100 Climate 0.6%
- Thermocouple Type J, K, N, L, E 0.7%
Type T 1.1%
Type S, B, C, R
(see note at the end of the table)
Temperature error 0.005%/K
(with reference to the input range)
Linearity error 0.02%
(with reference to the input range)
Repeatability (in steady state at 25C, with 0.05%
reference to the input range)
Temperature error of internal compensation 1.5%
Status, Interrupts, Diagnostics
Interrupts parameterizable parameterizable
(Channel 0 and 2) (Channel 0)
- Process interrupt when limit has been parameterizable parameterizable
exceeded (Channel 0 and 2) (Channel 0)
- Diagnostic interrupt parameterizable
Diagnostic functions
- Group error display red LED (SF)
red LED (F0...F7) red LED (F0...F1)
- Diagnostics information read-out possible
Data for selecting a sensor
Input range Input resistance
- Voltage 80mV, 250mV 10M
500mV, 1V 10M
2.5V, 5V 100k
1 ... 5V, 10V 100k
- Current 3.2mA, 10mA, 50
20mA
0 ... 20mA, 4 ... 20mA 50
- Resistors 0 ...150, 300, 600 10M
- Resistance thermometer Pt100, NI100 10M
- Thermocouples Type J, K, N, L, E, T, 10M
S, B, C, R
Maximum input voltage for voltage max. 20V
input (destruction limit)
Maximum input current for current max. 40mA
input L+ (destruction limit)
continued ...

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... continue technical data 331-7Kx01

... Data for selecting a sensor VIPA 331-7KF01 VIPA 331-7KB01
Connection of the sensors
- for measuring voltage possible
- for measuring current
as 2wire transmitter possible
as 4wire transmitter possible
- for measuring resistance
with 2conductor connection possible
with 3conductor connection possible
with 4conductor connection possible
Characteristic linearization
- for RTD Pt100, NI 100 Standard / Climate
- for thermocouples Type E, N, J, K, L, T, S, B, C, R
Ni100 Standard / Climate
Temperature compensation parameterizable
- internal temperature compensation possible
- external temperature compensation with possible
compensating box
- Compensation for 0C comparison point possible
temperature
Technical unit for temperature measurement C

Thermocouple for The thermocouples for high temperature measurement (Type S, B, C, R)

high temperature produce physically caused smaller thermoelectromotive forces than the
measurement "normal" thermocouples (Type E, N, J, K, L).
In the following table there is a comparison between the thermo-
electromotive forces of the thermocouple of the type N to type S, B, C, R.

Thermoelectromotive 0C 500C 1000C 1700C

forces of Thermocouples
Type N in V / C 26 38 39 not possible
Type S in V / C 5 10 12 12
Type B in V / C 0 5 9 11
Type C in V / C 13 19 18 14
Type R in V / C 5 11 13 13

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