English

31.12.2008

COMPLETE ASSEMBLY INSTRUCTION FOR CRANES

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 R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

Read the instructions supplied with the product before installation and commissioning.

 Keep the instructions in a safe place for future reference.

Table of content

5.4 Low headroom hoist (drum diam. 303 mm

1 Crane components....................................... 4 or 355 mm), girder height >500 mm (Wire rope
1.1 Single girder crane (Wire rope hoist).......... 4 hoist) 30
1.2 Double girder crane (Wire rope hoist) ........ 5 5.5 Low headroom hoist (drum diam. 406 mm)
1.3 Double girder crane with a service (Wire rope hoist) ............................................... 31
platform (Wire rope hoist).................................... 6 5.6 Double girder trolley (Wire rope hoist)...... 32
1.4 Single girder crane, underrunning end 5.7 Normal headroom hoist (Chain hoist)....... 33
carriages (Wire rope hoist).................................. 7 6 Traveling limit switch assembly................ 34
1.5 Single girder crane (Chain hoist)................ 8 6.1 Double girder trolley (Wire rope hoist)...... 34
1.6 Solo hoist, pendant in festoon (Wire rope 6.2 Normal headroom trolley (Wire rope hoist)35
hoist) 9 6.3 Low headroom hoist (drum diam. 406 mm)
1.7 Solo hoist, pendant fixed in hoist (Wire (Wire rope hoist) ............................................... 36
rope hoist)......................................................... 10 6.4 Low headroom hoist (drum diam. 303 mm
2 Festoon assembly ...................................... 11 or 355 mm), girder height 500 mm (Wire rope
2.1 Single girder crane (Wire rope hoist)........ 11 hoist) 37
2.2 C-rail assembly of hoist power supply; 6.5 Low headroom hoist (drum diam. 303 mm
Single girder crane (Wire rope hoist)................. 13 or 355 mm), girder height > 500 mm (Wire rope
2.3 Single girder crane (Chain hoist).............. 14 hoist) 38
2.4 C-rail assembly of hoist power supply; 6.6 Normal headroom trolley (Chain hoist)..... 39
Single girder crane (Chain hoist)....................... 16 6.7 Crane limit switch assembly, top running
2.5 Solo hoist with moveable pendant (Wire end carriages.................................................... 40
rope hoist)......................................................... 17 6.8 Crane limit switch assembly, underrunning
2.6 Solo hoist ,pendant fixed to hoist (Wire end carriages (Wire rope hoist)......................... 41
rope hoist)......................................................... 18 7 Bridge panel assembly .............................. 42
2.7 Double girder crane (Wire rope hoist) ...... 19 7.1 Single girder crane (Wire rope hoist)........ 42
3 Traveling machinery assembly.................. 21 7.2 Double girder crane (Wire rope hoist) ...... 43
3.1 Machinery sizes 3-5 ................................. 21 7.3 Double girder crane with a service
3.2 Machinery size 3, 8 wheels ...................... 22 platform (Wire rope hoist) ................................. 44
3.3 Machinery size 3, 4 wheels ...................... 23 7.4 Single girder crane (Chain hoist).............. 45
3.4 Machinery size 2, 8 wheels ...................... 24 8 Horn assembly ........................................... 46
4 Crane towing arm assembly ...................... 25 8.1 Crane....................................................... 46
4.1 Crane Towing Arm................................... 25 8.2 Solo hoist................................................. 47
4.2 Crane Towing Arm, 8 wheels end carriage 9 Buffer stop assembly for single girder
and I-beam frame.............................................. 26 crane 48
4.3 Crane Towing Arm, 4 wheels end carriage 9.1 Wire rope hoist ........................................ 48
and 8 wheels end carriage with Hat-profile........ 27 9.2 Chain hoist............................................... 49
5 Hoist power towing arm assembly............ 28 10 Joint plate assembly .................................. 50
5.1 Normal headroom hoist, girder height 10.1 Joint plate assembly, top running end
400 mm (Wire rope hoist)................................ 28 carriages........................................................... 50
5.2 Normal headroom hoist, girder height 10.2 Joint plate assembly, underrunning end
>400 mm (Wire rope hoist)................................ 29 carriages........................................................... 51
5.3 Low headroom hoist (drum diam. 303 mm 11 Load display assembly .............................. 52
or 355 mm), girder height 500 mm (Wire rope 12 Crane light assembly ................................. 53
hoist) 29
2/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
 R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

12.1 I-Valo light, fixing to a flange of a main 16.6 Double girder crane plug layout and cable
girder53 paths, three hoists (Wire rope hoist) ................. 64
12.2 Titano light, fixing to a flange of a main 16.7 Plug diagram, (Wire rope hoist) ............... 65
girder54 16.8 Plug diagram, two hoists (Wire rope hoist)66
13 Flashing light assembly ............................. 55 16.9 Plug diagram, three hoists (Wire rope
13.1 Flashing light assembly, top running end hoist) 67
carriages........................................................... 55 16.10 Single girder crane plug layout and cable
13.2 Flashing light assembly, underrunning end paths (Chain hoist)............................................ 68
carriages........................................................... 56 16.11 Plug diagram (Chain hoist) ...................... 69
14 Radio assembly .......................................... 57 16.12 Solo hoist with moveable pendant plug
15 Radio assembly (solo) ............................... 58 layout and cable paths (Wire rope hoist)........... 70
16 Cable plugs and paths ............................... 59 16.13 Solo hoist with fixed pendant plug layout
16.1 Single girder crane plug layout and cable and cable paths (Wire rope hoist) ..................... 71
paths (Wire rope hoist)...................................... 59 16.14 Plug diagram, movable pendant (Wire
16.2 Single girder crane plug layout and cable rope hoist)......................................................... 72
paths, two hoists (Wire rope hoist) .................... 60 16.15 Plug diagram, fixed pendant (Wire rope
16.3 Single girder crane plug layout and cable hoist) 73
paths, three hoists (Wire rope hoist).................. 61 17 Crane cable ways ....................................... 74
16.4 Double girder crane plug layout and cable 17.1 Assembly examples................................. 74
paths (Wire rope hoist)...................................... 62 17.2 Common assembly methods ................... 75
16.5 Double girder crane plug layout and cable
paths, two hoists (Wire rope hoist) .................... 63

3/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
 R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

1 Crane components

1.1 Single girder crane (Wire rope hoist)

14

7
15
2

3
8
13

c-osat-1-gb
12
9

11

10

Pos. Name Pos. Name

1 Festoon assembly 9 Hoist
2 Hoist power towing arm 10 Crane power towing arm
3 Horn (option) 11 Flashing light (option)
4 Pendant (option) 12 Load display (option)
5 Main girder 13 Buffer stop
6 End carriage 14 Bridge traveling machinery
7 Light (option) 15 Radio (option)
8 Bridge panel

4/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
 R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

1.2 Double girder crane (Wire rope hoist)

5

1 4

2
3
6

7
13

12
14

9 8
11
c-osat-2-gb
10

Pos. Name Pos. Name

1 Festoon assembly 8 Horn (option)
2 Main girders 9 Bridge panel
3 Pendant (option) 10 Flashing light (option)
4 Hoist power towing arm 11 Crane power towing arm
5 Hoist 12 Load display (option)
6 End carriage 13 Bridge traveling machinery
7 Light (option) 14 Radio (option)

5/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
 R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

1.3 Double girder crane with a service platform (Wire rope hoist)

Pos. Name Pos. Name

1 Festoon assembly 9 Load display (option)
2 Radio (option) 10 Flashing light (option)
3 Horn (option) 11 Crane power towing arm
4 Hoist power towing arm 12 Bridge traveling machinery
5 Hoist 13 Light
6 Pendant (option) 14 Service platform (option)
7 Main girders 15 Bridge panel
8 End carriage

6/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
 R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

1.4 Single girder crane, underrunning end carriages (Wire rope hoist)

C_under01a

Pos. Name Pos. Name

1 Festoon assembly 9 Hoist
2 Hoist power towing arm 10 Crane power towing arm
3 Horn (option) 11 Flashing light (option)
4 Pendant (option) 12 Load display (option)
5 Main girder 13 Buffer stop
6 End truck 14 Bridge traveling machinery
7 Light (option) 15 Radio (option)
8 Bridge panel

7/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
 R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

1.5 Single girder crane (Chain hoist)

4
6

7
14
16
9

13 15

12 3

11

10 c-chain1d

Pos. Name Pos. Name

1 Festoon assembly 9 Hoist
2 Hoist power towing arm 10 Crane power towing arm
3 Horn (option) 11 Flashing light (option)
4 Pendant (option) 13 Buffer stop
5 Main girder 14 Bridge traveling machinery
6 End carriage 15 Radio (option)
7 Light (option) 16 Travelling limit switch (option)
8 Bridge panel

8/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
 R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

1.6 Solo hoist, pendant in festoon (Wire rope hoist)

c-solo1a

Pos. Name
1 Festoon assembly
2 Hoist power towing arm
3 Horn (option)
4 Pendant (option)
5 Main girder
6 Hoist
7 Buffer stop
8 Radio (option)

9/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
 R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

1.7 Solo hoist, pendant fixed in hoist (Wire rope hoist)

c-solo2a

Pos. Name
1 Festoon assembly
2 Hoist power towing arm
3 Horn (option)
4 Pendant (option)
5 Main girder
6 Hoist
7 Buffer stop
8 Radio (option)

10/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
 R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

2 Festoon assembly

2.1 Single girder crane (Wire rope hoist)

Pos. Name Specification Amount

1 Beam clip KC-020181 or KC-020180
2 End stop KC-023215
3 Track coupler KC-024105 or KC-023210
4 Track support bracket KC-023226 or KC-024122
5 Pendant trolley (option)
6 Cable trolley
7 Hoist towing arm assembly
8 Limit switch trigger and adapter QA-L210W30 and KC-023201

Part number seven (7) is an assembly, which includes a current collector, a cable saddle, two pieces
of arced fasteners, a chain and a plate for a cable trolley.

11/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
 R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

To notice when assembling a festoon

Make sure that the joint (part no. 3) is smooth for trolley (part no. 6) to travel.
Pendant trolley will be assembled in the outer c-rail from the crane.
Tighten strain relief wires on both sides of the plug so that the pendant cable is either on loop or
on pleat. When looped, there will be better possibilities on adjusting the cable length.
Tighten the wire clamp.

Pendant

12/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
 R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

2.2 C-rail assembly of hoist power supply; Single girder crane (Wire rope hoist)

Low headroom hoist Pos. Name

Hoist Flange B1 A B E1 E2 1 Track support
Drum diam. 303 mm 250 560 620 1340 1520 2 Track joint
Drum diam. 303 mm >250 560 620 1520 1800 3 C-rail
Drum diam. 355 mm 300 630 640 1340 1520 4 Support arm
Drum diam. 355 mm >300 630 640 1520 1800 5 Beam clip
Drum diam. 406 mm 360 730 730 1520 1800
Drum diam. 406 mm >360 730 730 1800 2000

Normal headroom hoist

Hoist - Ropes Flange B1 A1 B E1 E2
Drum diam. 303 mm -R2/R4 270 530 660 1340 1520
Drum diam. 303 mm -R2/R4 >270 530 660 1520 1800
Drum diam. 355 mm -R2/R4 270 600 720 1340 1520
Drum diam. 355 mm -R2/R4 >270 600 720 1520 1800
Drum diam. 406 mm -R2x 270 750 840 1520 1800
Drum diam. 406 mm -R2x >270 750 840 1800 2000
Drum diam. 608 mm -R4/R24/R26/R28 360 1020 950 1800 2000
Drum diam. 608 mm -R4/R24/R26/R28 >360 1020 950 2000 2200
Drum diam. 608 mm -R6/R8 450 1050 920 1800 2000
Drum diam. 608 mm -R6/R8 >450 1050 920 2000 2200
Drum diam. 608 mm -R2/R22 360 970 1000 1800 2000
Drum diam. 608 mm - R2/R22 >360 970 1000 2000 2200
Hoist - Ropes Flange B1 A1 B E1 E2
Drum diam. 355 mm -R6/R8 270 720 660 1340 1520
Drum diam. 355 mm -R6/R8 >270 720 660 1520 1800
Drum diam. 406 mm R2/R4 270 720 720 1340 1520
Drum diam. 406 mm - R2/R4 >270 720 720 1520 1800
Drum diam. 406 mm -R6/R8 270 790 810 1520 1800
Drum diam. 406 mm -R6/R8 >270 790 810 1800 2000

X1) Optional C-rail for an alternative route of the cable of traveling machinery

13/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
 R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

2.3 Single girder crane (Chain hoist)

1 2 3 4

7 6 6

vsa-3-gb

Pos. Name Specification Amount

1 Beam clip KC-020181 or KC-020180
2 End stop KC-023215
3 Track coupler KC-024105 or KC-023210
4 Track support bracket KC-023226 or KC-024122
5 Pendant trolley (option)
6 Cable trolley
7 Towing arm assembly

Part number seven (7) is an assembly, which includes a current collector, a cable saddle, two pieces
of arced fasteners, a chain and a plate for a cable trolley.

14/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
 R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

To notice when assembling a festoon

Make sure that the joint (part no. 3) is smooth for trolley (part no. 6) to travel.
Pendant trolley will be assembled in the outer c-rail from the crane.
Tighten strain relief wires on both sides of the plug so that the pendant cable is either on loop or
on pleat. When looped, there will be better possibilities on adjusting the cable length.
Tighten the wire clamp.

Pendant

15/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
 R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

2.4 C-rail assembly of hoist power supply; Single girder crane (Chain hoist)

1 Optional radio assembly.

El-cubicle
Max spacing 1400 220
2 3

SPAN

Pos. Name
1 Track support
2 Track joint
3 C-rail

16/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
 R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

2.5 Solo hoist with moveable pendant (Wire rope hoist)

Pos. Name Specification Amount

1 Beam clip KC-020181 or KC-020180
2 End stop KC-023215
3 Track joint KC-024105 or KC-023210
4 Track support bracket KC-023226 or KC-024122
5 Pendant trolley (option)
6 Cable trolley
7 Towing arm assembly
8 Limit switch trigger and adapter QA-L210W30 and KC-023201

Part number seven (7) is an assembly, which includes a current collector, a cable saddle, two pieces
of fixing plates, a chain and a plate for a cable trolley.

17/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
 R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

2.6 Solo hoist ,pendant fixed to hoist (Wire rope hoist)

1. 2. 3. 4.

8. 7. 6. 6.

vsa-5-ga

Pos. Name Specification Amount

1 Beam clip KC-020181 or KC-020180
2 End stop KC-023215
3 Track joint KC-024105 or KC-023210
4 Track support bracket KC-023226 or KC-024122
6 Cable trolley
7 Towing arm assembly
8 Limit switch trigger and adapter QA-L210W30 and KC-023201

Part number seven (7) is an assembly, which includes a current collector, a cable saddle, two pieces
of fixing plates, a chain and a plate for a cable trolley.

18/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
 R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

2.7 Double girder crane (Wire rope hoist)

Pos. Name Specification Amount

1 End stop KC-023215
2 Limit switch trigger QA-L210W30 and KC-023201
3 Track joint KC-024105 or KC-023210
4 Bracket for support arm KC-020286
5 Pendant trolley (option)
6 Track support bracket KC-023226 or KC-024122
7 Cable trolley
8 Towing arm assembly

Part number eight (8) is an assembly, which includes a current collector, a cable saddle, two
pieces of fixing plates, a chain and a plate for a cable trolley.
Part number 4 is not included in standard delivery

19/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
 R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

To notice when assembling a festoon

Make sure that the joint (part no. 3) is smooth for trolley (part no. 7) to travel.
Pendant trolley will be assembled in the inner c-rail from the crane.
Tighten strain relief wires on both sides of the plug so that the pendant cable is either on loop or
on pleat. When looped, there will be better possibilities on adjusting the cable length.
Tighten the wire clamp.

20/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
 R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

3 Traveling machinery assembly

3.1 Machinery sizes 3-5

Pos. Name Specification Amount

1 End carriage 2
2 Washer DIN125-A8-A3G (Machinery sizes 3 and 4) 8+8
DIN6796-A12-A3G (Machinery size 5)
3 Screw DIN912-M8x85-8.8-A3G (Machinery size 3) 8+8
DIN912-M8x100-8.8-A3G (Machinery size 4)
DIN912-M12x140-8.8-A3G (Machinery size 5)
4 Traveling machinery 2

Clean splines and mounting flanges from dirt and rust protection wax and grease the shaft lightly
before assembly.
You can use a plastic hammer to slide drive in. Do not use any metal or lead hammer.
Tightening torques M8-8.8 23 Nm, M12-8.8 77 Nm.
Remove the protection pin from the breather plug.

21/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
 R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

3.2 Machinery size 3, 8 wheels

c_usgs01a

Pos. Name Specification Amount

1 End truck 2
2 Washer 11DIN126-A3G 4+4
3 Socket head cap screw M10X35DIN933-8.8A3G 4+4
4 Traveling machinery 2

Clean splines and mounting flanges from dirt and rust protection wax and grease the shaft lightly
before assembly.
You can use a plastic hammer to slide drive in. Do not use any metal or lead hammer.
Tightening torques M10-8.8 40 Nm
Remove the protection pin from the breather plug.

22/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
 R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

3.3 Machinery size 3, 4 wheels

c_ulgs01a

Pos. Name Specification Amount

1 End truck 2
2 Axle ILBD00-6 A 2
3 Traveling machinery 2
4 Washer 11DIN126-A3G 4+4
5 Socket head cap screw M10X35DIN933-8.8A3G 4+4
6 Split pin DIN1481-8X32 1+1
7 Crane power towing arm 1
8 Gear shaft

Drill 8 mm hole for pin through gear wheel and traveling machinery shaft, use predrilled hole!
Install split pin!
Do not fix axle to the idle wheel! Make sure that axle moves horizontally freely through gear
wheel!
Remove the protection pin from the breather plug!

23/76
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 R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

3.4 Machinery size 2, 8 wheels

Pos. Name Specification Amount

1 End truck 2
2 Washer 6DIN9021-A3G 3+3
3 Socket head cap screw M6x40 DIN912-8.8-A36 3+3
4 Traveling machinery 2

Clean splines and mounting flanges from dirt and rust protection wax and grease the shaft lightly
before assembly.
You can use a plastic hammer to slide drive in. Do not use any metal or lead hammer.
Tightening torques M6-8.8: 9 Nm

24/76
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 R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

4 Crane towing arm assembly

4.1 Crane Towing Arm

13 11 7 8 12 14

6 5
4
1

10

3
9
2

15

c-vr-lb

Pos. Name Specification Fixing variation Amount

1 Towing arm CQW-L558 A&B 1
2 Towing arm CQP-L195W120H135 A&B 1
3 Tube CQ-L1500W50H50T2 A&B 1
4 Fixing Plate CQP-L80W80H6 A&B 4
5 Fixing Plate (option) CQP-L150W105H6 B 1
6 C-Profile (option) CQP-L500W50H120 B 1
7 Screw DIN933-M10x20-8.8-A3G A&B 4
8 Screw DIN933-M10x35-8.8-A3G B 4
9 Screw DIN931-M8x80-8.8-A3G A&B 4
10 Screw DIN931-M8x140-8.8-A3G A&B 4
11 Washer DIN125-A10-A3G A/B 4 / 12
12 Washer DIN125-A8-A3G A&B 16
13 Nut DIN985-M10-8-A3G B 4
14 Nut DIN985-M8-8-A3G A&B 8
*
15 Towing arm (option) CQP-L440W41H80 A&B 1

A) Fixing variation with direct connection to end carriage. When conductor rail power supply type is used either part number 2 or its
fixing parts wont be needed. It will not matter to the place of the end carriage where the towing arm is attached if the power supply
is flat cable- or the conductor rail type. The cranes towing arm is fixed by the part number 7 to the end carriage.
B) Variation with the optional fixing part (part number 6).
If necessary cut off excess length of square tubes.
There will be several attaching possibilities in the end carriage for the towing arm. Choose the
best suited for the case.
Notice the differences between variations in the part list.
*
For assembly use either Towing arm part no 2 or 15 (alternative parts).

25/76
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 R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

4.2 Crane Towing Arm, 8 wheels end carriage and I-beam frame

4
5

4
2
5
3 7

11
1
10
8

5
4

Ductor power supply Flat cable power supply

c_usgs04b

Pos. Name Specification Fixing variation Amount

1 Bar CQ-L1200 1
2 Fixing plate CQP-L80W80H6 4
3 Screw DIN931-M8X80-8.8-A3G 4
4 Nut DIN985-M8-8-A3G 12
5 Washer DIN125-A8-A3G 20
6 Towing arm CQP-L195W120H135 1
7 Girder clamp CQ-W58H100T8 2
8 U-bolt CQ-L280D8 2
9 Tube CQ-L1500W50H50T2 1
10 Screw DIN931-M8X140-8.8-A3G 4
11 Limit switch (option) 1
If necessary cut off excess length of square tubes.

26/76
R&M Materials Handling, Inc. reserves the right to alter or amend the above information without notice.
 R&M Materials Handling, Inc.
4501 Gateway Boulevard
Springfield, Ohio 45502
P.: (937) 328-5100
FAX: (937) 325-5319

4.3 Crane Towing Arm, 4 wheels end carriage and 8 wheels end carriage with Hat-
profile
4
5
6
A

2
3

7
9
8

9
12
7
11
1
10

5
4

Ductor power supply Flat cable power supply

c_ulgs03b

A. Alternative assembly
Pos. Name Specification Fixing variation Amount
1 Bar CQ-L1200 1
2 Fixing plate CQP-L80W80H6 4
3 Screw DIN931-M8X80-8.8-A3G 4
4 Nut DIN985-M8-8-A3G 8
5 Washer DIN125-A8-A3G 16
6 Towing arm CQP-L195W120H135 1
7 Screw DIN931-M12X40-8.8-A3G 4
8 Nut DIN985-M12-8-A3G 4
9 Washer DIN126-A12-A3G 4
10 Tube CQ-L1500W50H50T2 1
11 Screw DIN931-M8X140-8.8-A3G 4
12 Limit switch (option) 1
If necessary cut off excess length of square tubes.

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5 Hoist power towing arm assembly

5.1 Normal headroom hoist, girder height 400 mm (Wire rope hoist)

Pos. Name Specification Amount

1 Washer DIN125-A8-A3G 16
2 Washer DIN127-A8-A3G 4
3 Tube CQ-L420W50H50T2 1
4 Nut DIN985-M8-8-A3G 8
5 Towing arm CQ-L450 1
6 Towing arm assembly 1
7 Screw DIN931-M8x140-8.8-A3G 4
8 Screw DIN933-M8X25-8.8-A3G 4
9 Screw DIN931-M8x80-8.8-A3G 4
10 Fixing plate CQP-L80W80H6 4

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5.2 Normal headroom hoist, girder height >400 mm (Wire rope hoist)

Pos. Name Specification Amount

1 Washer DIN125-A8-A3G 16
2 Washer DIN127-A8-A3G 4
3 Tube CQ-L420W50H50T2 1
4 Nut DIN985-M8-8-A3G 8
5 Towing arm CQ-L450 1
6 Towing arm assembly 1
7 Screw DIN931-M8x140-8.8-A3G 4
8 Screw DIN933-M8X25-8.8-A3G 4
9 Screw DIN931-M8x80-8.8-A3G 4
10 Fixing plate CQP-L80W80H6 4

5.3 Low headroom hoist (drum diam. 303 mm or 355 mm), girder height 500 mm
(Wire rope hoist)

3 vr-qaqb-llc2
vr-qaqb-llc

Pos. Name Specification Amount

1 Washer DIN127-A8-A3G 4
2 Assembly 1
3 Screw DIN933-M8X12-8.8-A3G 4

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5.4 Low headroom hoist (drum diam. 303 mm or 355 mm), girder height >500 mm
(Wire rope hoist)

Pos. Name Specification Amount

1 Screw DIN933-M8x25-8.8-A3G 4
2 Nut DIN985-M8-8-A3G 4
3 Washer DIN125-A8-A3G 8
4 Towing arm CQT-D/L/N/J (-10N1) 1
5 Tube CQ-L 1
6 Fixing Plate CQP-L80W80H6 1
7 Screw DIN931-M8x80-8.8-A3G 4
8 Washer DIN125-A8-A3G 4
9 Nut DIN985-M8-8-A3G 4

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5.5 Low headroom hoist (drum diam. 406 mm) (Wire rope hoist)

Pos. Name Specification Amount

1 Screw DIN931-M8x140-8.8-A3G 4
2 Tube CQ-L 1
3 Fixing plate CQP-L80W80H6 4
4 Nut DIN985-M8-8-A3G 12
5 Towing arm assembly CQT-D/L/N/J 1
6 Towing arm CQ-L250 1
7 Screw DIN933-M8x40-8.8 or DIN933-M8x90-8.8 4
8 Washer DIN125-A8-A3G 24
9 Screw DIN931-M8x80-8.8-A3G 4

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5.6 Double girder trolley (Wire rope hoist)

Pos. Name Specification Amount

1 Washer DIN127-A10-A3G 4
2 Screw DIN933-M10x30-8.8-A3G 4
3 Towing arm CQT-L 1
4 Tube CQ-L550W50H50T2 1
5 Fixing plate CQP-L80W80H6 4
6 Nut DIN985-M8-8-A3G 8
7 Towing arm assembly CQT-D/L/N 1
8 Screw DIN931-M8x80-8.8-A3G 4
9 Washer DIN125-A8-A3G 16
10 Screw DIN931-M8X140-8.8-A3G 4

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5.7 Normal headroom hoist (Chain hoist)

vr-chain

Pos. Name Specification Amount

1 Assembly 1
2 Screw DIN912-M8X25-8.8-A3G 2
3 Washer DIN125-A8-A3G 2
4 Nut CQ-L25W25TB 8
5 Support CQ-L450W40H40 1
6 Washer DIN440-D28/9X3-A3G 2
7 Screw DIN912-M8X50-8.8-A3G 2

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6 Traveling limit switch assembly

6.1 Double girder trolley (Wire rope hoist)

Limit switch part list

Pos. Name Specification Amount
Limit switch XC... 1
Fixing plate QA-L162W110H93 1
Fixing plate CQP-L80W80H6 1
Fixing part set CQA 1
Limit switch trigger part list
Pos. Name Specification Amount
Trigger QA-L210W30 2 or 4
Adapter KC-020275-0250 2 or 4
Trigger fixing part
Pos. Name Specification Amount
Track support bracket KC-023222 or KC-024155 2 or 4

Hoist limit switch can be assembled to the horizontal or to the vertical square tube of hoist towing
arm. Choose the best fitting place.

Notice the direction of limit switch; above or under the fixing plate.

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6.2 Normal headroom trolley (Wire rope hoist)

Limit switch part list

Pos. Name Specification Amount
Limit switch XC... 1
Fixing plate QA-L162W110H93 1
Fixing plate CQP-L80W80H6 1
Fixing part set CQA 1
Limit switch trigger part list
Pos. Name Specification Amount
Plate QA-L210W30 2 or 4
C-rail KC-020275-0250 2 or 4
Trigger fixing part
Pos. Name Specification Amount
Track support bracket KC-023222 2 or 4
Adapters Fixing part
Pos. Name Specification Amount
Nut; Square CQ-W25H25T8 4 or 8
Screw DIN933-M10x20-8.8-A3G 4 or 8
Washer DIN127-A10 4 or 8

Depending on girder height assemble the limit switch above or below the horizontal tube of the hoist
towing arm. Trigger will be assembled to the inner c-rail of the crane.

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6.3 Low headroom hoist (drum diam. 406 mm) (Wire rope hoist)

Limit switch part list

Pos. Name Specification Amount
Limit switch XC... 1
Fixing plate QA-L162W110H93 1
Fixing plate CQP-L80W80H6 1
Fixing part set CQA 1
Limit switch trigger part list
Pos. Name Specification Amount
Plate QA-L210W30 2 or 4
C-rail KC-020275-0250 2 or 4
Trigger fixing part
Pos. Name Specification Amount
Track support bracket KC-023222 2 or 4
Adapters Fixing part
Pos. Name Specification Amount
Nut; Square CQ-W25H25T8 4 or 8
Screw DIN933-M10x20-8.8-A3G 4 or 8
Washer DIN127-A10 4 or 8

Hoist limit switch trigger will be assembled to inner c-rail of the crane.

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6.4 Low headroom hoist (drum diam. 303 mm or 355 mm), girder height 500 mm
(Wire rope hoist)

lsa-qa-llb

Limit switch part list

Pos. Name Specification Amount
Limit switch XC... 1
Fixing part set CQA 1
Limit switch trigger part list
Pos. Name Specification Amount
Trigger QA-L210W30 2 or 4
Adapter KC-023201-250 2 or 4
Trigger fixing part
Pos. Name Specification Amount
Track support bracket KC-023222 2 or 4
Adapters Fixing part
Pos. Name Specification Amount
Nut; Square CQ-W25H25T8 4 or 8
Screw DINM10X20-8,8 4 or 8
Washer DIN127-A10 4 or 8

Limit switch is ready assembled to the hoist. Trigger will be assembled to the inner c-rail of the crane.

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6.5 Low headroom hoist (drum diam. 303 mm or 355 mm), girder height > 500 mm
(Wire rope hoist)

Limit switch part list

Pos. Name Specification Amount
Limit switch XC... 1
Fixing plate QA-L162W110H93 1
Fixing plate CQP-L80W80H6 1
Fixing part set CQA 1
Limit switch trigger part list
Pos. Name Specification Amount
Plate QA-L210W30 2 or 4
C-rail KC-020275-0250 2 or 4
Trigger fixing part
Pos. Name Specification Amount
Track support bracket KC-023222 2 or 4
Adapters Fixing part
Pos. Name Specification Amount
Nut; Square CQ-W25H25T8 4 or 8
Screw DIN933-M10x20-8.8-A3G 4 or 8
Washer DIN127-A10 4 or 8

Trigger will be assembled to the inner c-rail of the crane.

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6.6 Normal headroom trolley (Chain hoist)

lsa-ch-n2d

Limit switch part list

Pos. Name Specification Amount
1 Limit switch XC... 1
2 Fixing plate QA-L162W110H93 1
Limit switch trigger part list
Pos. Name Specification Amount
4 Trigger QA-L210W30 2
Screw DIN933-M10X20-8.8-A3G 4
Nut CQ-L25W25T8 4
Trigger support
Pos. Name Specification Amount
5 C-rail KC-020276-650 2
Support fixing part list
Pos. Name Specification Amount
6 Screw DIN912-M8X50-8.8-A3G 2
Washer DIN440-D28/9X3-A3G 2

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6.7 Crane limit switch assembly, top running end carriages

Limit switch part list

Pos. Name Specification Amount
A Limit switch XC... 1
Fixing plate CQK-W146H116T6 1
Fixing plate CQP-L80W80H6 4
Trigger fixing part
Pos. Name Specification Amount
B Trigger CQK-L463W80H145T5 or CQK-W463H140T5 2 or 4
Beam clip KC-020180-08 2 or 4
Fixing set
Pos. Name Specification Amount
A+B Limit switch assembly set L109 1

Assemble the crane limit switch to cranes towing arm. The trigger is to be assembled to the runway
beam.

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6.8 Crane limit switch assembly, underrunning end carriages (Wire rope hoist)

1
2
3
4

12
5
2
6
11
7
8
9
10

Pos. Name Specification Fixing variation Amount

1 Fixing part CQ-W25T6L30 2
2 Washer DIN125-A9-A3G 10
3 Screw DIN933-M8X25-8.8-A3G 2
4 Trigger CQK-W463H140T5 1
5 Screw DIN933-M6X20-8.8-ZN25 2
6 Limit switch XCR-F17 1
7 Screw DIN931-M8X80-8.8-A3G 4
8 Support plate CQK-W146H116T6 1
9 Washer DIN125-A6-A3G 4
10 Nut DIN985-M6-8-A3G 2
11 Fixing plate CQP-L80W80H6 1
12 Nut DIN985-M8-8-A3G 4

Assemble the crane limit switch to cranes towing arm. The trigger is to be assembled to the runway
beam.

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7 Bridge panel assembly

7.1 Single girder crane (Wire rope hoist)

5. 4. 3.

Cable way extension

Pos. 1 Name Specification Amount
Screw DIN933-M8x20-8.8-A3G 4
Washer DIN125-A8-A3G 4
Fixing part CQ-W25T6L30 4
Fixing bridge panel brackets
Pos. 2 Name Specification Amount
Cable way CQP-S... 1 or 2
Screw DIN933-M8x45-8.8-A3G 4
Washer DIN125-A8-A3G 4
Fixing part CQ-W25T6L30 4

Fixing bridge panel

Pos. 3 Name Specification Amount
Fixing part CQP-S-L165W23H40T3 2 or 3
Support CQP-S 4 or 6
Screw (Threadlocking) DIN913-M8x40 4 or 6
Washer DIN9021-8-A3G 4 or 6
Nut DIN985-M8-8-A3G 4 or 6

Fixing cable way to the girder

Pos. 4 Name Specification Amount
Beam clip KC-020180-08 4
Fixing cable way to the c-rail
Pos. 5 Name Specification Amount
Track support bracket KC-023226 2

In small sized bridge panels will be used one piece of a cableway, then only two fixing parts will
be needed.
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7.2 Double girder crane (Wire rope hoist)

3

4 5

3 4 5
Note!
Positions 4 and
5 are alternative
fixing types.

Name Specification Amount

Fixing bridge panel; Position 1
Fixing plate CQP-L81W50H58T8 4/6/8
Screw (Thread locking) DIN913-M8x20-8.8-A3G 4/6/8
Washer DIN9021-8-A3G 4/6/8
Nut DIN985-M8-8-A3G 4/6/8
Fixing c-rail; Position 2
C-rail KC-020276 2
Nut; Square CQ-W25T6L45 10/12/14
Screw DIN933-M8x25-8.8-A3G 8/10/12
Screw DIN933-M8X70-8.8-A3G 2
Washer DIN125-A8-A3G 8/10/12
Washer QA-D9D36D5 4
Track support KC-024122 2
Fixing angle bars Position 3 4/5
Fixing plate QA-L90W40H45T10 2 2 2
Screw DIN933-M8X45-8.8-A3G 2 2 4
Screw DIN933-M8X50-8.8-A3G - 2 -
Screw DIN912-M8X25-8.8-A3G 4 2 4
Washer DIN125-A8-A3G 12 12 16
Nut DIN985-M8-8-A3G 6 6 8

Note! Amounts are case-specific. They vary by number and type of bridge panel(s) and amount of
vertical c-rails required.

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7.3 Double girder crane with a service platform (Wire rope hoist)

Fixing bridge panel

Pos. 1 Name Specification Amount
Fixing plate CQP-L81W50H58T8 4/6/8
Screw (Threadlocking) DIN913-M8x20-8.8-A3G 4/6/8
Washer DIN9021-8-A3G 4/6/8
Nut DIN985-M8-8-A3G 4/6/8
Fixing c-rail
Pos.2 Name Specification Amount
C-rail KC-020276-(650/850/1340/1520/1800/2000/2200) 2
Nut; Square CQ-W30L25T6 8/10/12
Screw DIN933-M8x20-8.8-A3G 8/10/12
Washer DIN125-A8-A3G 8/10/12

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7.4 Single girder crane (Chain hoist)

5. 4. 3.

Cable way extension

Pos. 1 Name Specification Amount
Screw DIN933-M8x20-8.8-A3G 4
Washer DIN125-A8-A3G 4
Fixing part CQ-W25T6L30 4
Fixing bridge panel brackets
Pos. 2 Name Specification Amount
Cable way CQP-S... 1 or 2
Screw DIN933-M8x45-8.8-A3G 4
Washer DIN125-A8-A3G 4
Fixing part CQ-W25T6L30 4

Fixing bridge panel

Pos. 3 Name Specification Amount
Fixing part CQP-S-L165W23H40T3 2 or 3
Support CQP-S 4 or 6
Screw (Threadlocking) DIN913-M8x40 4 or 6
Washer DIN9021-8-A3G 4 or 6
Nut DIN985-M8-8-A3G 4 or 6

Fixing cable way to the girder

Pos. 4 Name Specification Amount
Beam clip KC-020180-08 4
Fixing cable way to the c-rail
Pos. 5 Name Specification Amount
Track support bracket KC-023226 2

In small sized bridge panels will be used one piece of a cableway, then only two fixing parts will
be needed.

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8 Horn assembly

8.1 Crane

A. The horn can be fixed to the console of the festoon assembly as near as possible to the bridge panel.
B. In single girder cranes the horn can be assembled to the bridge panel bracket.
C. If there is a service platform on the crane the horn can be assembled to the C-rail or handrail nearby the bridge panel

Signal horn assembly includes all the fixing part to each different fixing variation.

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8.2 Solo hoist

6
1
7
c_solo_horn
8

Pos. Name Specification Amount

1 Horn
2 Nut DIN985-M4-8-A3G 2
3 Washer DIN125-A5-A3G 4
4 Fixing plate QA-L125W80H42 1
5 Washer Washer of frame end plate fixing screw
6 Screw Fixing screw of hoist frame end plate
7 Screw DIN84-M4X16-4.8-A2F 2

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9 Buffer stop assembly for single girder crane

9.1 Wire rope hoist

endstop-sb
endstop-mc

Low headroom hoist (drum diam. 303 mm) Low headroom hoists (drum diam. 355 mm and 406 mm) and
Normal headroom hoists (drum diam. 303 mm, 355 mm and
406 mm)

To assemble the buffer stops:

Make sure that the buffer hits center (1) of the buffer stop.
Check, that the buffer stops (2) will stop the hoist on both ends of the crane, not the cable trollies!
At first, tighten screws (3) to correct torque and ensure them with locking nuts if so equipped.
Then tighten nuts (4) to correct torque.
Tightening torques:
- M10 45 Nm
- M12 77 Nm
- M20 170 Nm

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9.2 Chain hoist

endstop-chain

To assemble the buffer stops:

Make sure that the buffer hits center (1) of the buffer stop.
Check, that the buffer stops (2) will stop the hoist on both ends of the crane, not the cable trollies!
Tightening torques:
- M10 45 Nm
- M12 77 Nm
- M20 170 Nm

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10Joint plate assembly

10.1 Joint plate assembly, top running end carriages

Pos. Connection Friction rings

EB Side connection No
C, C-Gantry Top connection No
P, L, K Top connection Yes
R, S Top connection / Side connection Top yes, side no

Tightening torque
Screw size Tightening torque
M16-10.9 280 Nm
M20-8.8 385 Nm
M20-10.9 550 Nm

Check that joint surfaces are free from dirt, dust and loose particles. Only shop primer paint is
allowed.
Place friction rings around screw holes at top of end carriage.
Reset spring pins into the holes at joint plates so that pin head penetrates the plate about 10-20
mm below bottom surface.
Place joint plate above the end carriage. Make sure, that spring pins contact with corresponding
holes at the end carriage top plate. Drive pins trough both plates with a hammer and proper tool.
Make sure, that friction rings are kept in position during assembly.
Assemble screws and nuts.
Assemble joint plate into final position and tighten screws with correct torque.
Retighten screws after test runs at assembly site.

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10.2 Joint plate assembly, underrunning end carriages

Pos. Connection Friction rings

BA, BB, SA, SB Bottom connection Yes

Tightening torque
Screw size Tightening torque
M16-10.9 280 Nm
M20-10.9 550 Nm

Check that joint surfaces are free from dirt, dust and loose particles.
Place friction rings around screw holes at bottom of end carriage.
Place joint plate bottom of the end carriage. Make sure, that friction rings are kept in position
during assembly.
Assemble screws and nuts.
Assemble joint plate into final position and tighten screws with correct torque.
Retighten screws after test runs at assembly site.

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11Load display assembly

ldp-et ldp-g

Fixing to an end truck Drill 4xM10 tapped holes for assembly Fixing to a bottom flange of a main box girder

Pos. Name Specification Amount

Fixing part set CQ-012 1

Assemble the load display as close as possible to the bridge panel.

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12Crane light assembly

12.1 I-Valo light, fixing to a flange of a main girder

Pos. Name Specification Amount

1 Nut DIN985-M8-8-A3G 8
2 Washer DIN126-A8-A3G 8
3 Plate CQ-W58H100T8 4
4 Fixing part CQX-M8D8L104 4
5 Tube CQ-W50H50T4 1700 (1) / CQ-L1000W50H50T2 (2) 2
6 Fixing Plate CQP-L80W80H6 4
7 Screw DIN931-M8x90-8.8-A3G 8
8 Nut DIN985-M8-8-A3F 8
9 Washer DIN126-A8-A3G 16

Tubes (part no 5) variation 1 is for assembly fixed to the upper flange, variation 2 is for assembly
fixed to the lower flange.

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12.2 Titano light, fixing to a flange of a main girder

Pos. Name Specification Amount

1 Nut DIN985-M8-8-A3G 8
2 Washer DIN126-A8-A3G 8
3 Plate CQ-W58H100T8 4
4 Fixing part CQX-M8D8L104 4
5 Tube CQ-W50H50T4 1700 (1) / CQ-L1000W50H50T2 (2) 2
6 Fixing Plate CQP-L80W80H6 4
7 Screw DIN931-M8x80-8.8-A3G 8
8 Nut DIN985-M8-8-A3F 8
9 Washer DIN126-A8-A3G 16

Tubes (part no 5) variation 1 is for assembly fixed to the upper flange, variation 2 is for assembly
fixed to the lower flange.

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13Flashing light assembly

13.1 Flashing light assembly, top running end carriages

Pos. Name Specification Amount

1 Washer DIN125-A8-A3G 8
2 Nut DIN985-M8-8-A3G 4
3 Crane towing arm CQP-L195W150H135 1
4 Plate CQP-L80W80H6 1
5 Fixing plate EN10025-S235JR-2MM 170X102 1
6 Screw DIN931-M8x80-8.8-A3G 4

In conductor rail type of power supply the towing arm (part number 3) is not needed. Instead of
towing arm, use the plate (part number 4).

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13.2 Flashing light assembly, underrunning end carriages

4
5
6

7
2

Pos. Name Specification Amount

1 Screw DIN931-M8X80-8.8-A3G 4
2 Washer DIN125-A8-A3G 8
3 Towing arm 1
4 Fixing plate CQP-L80W80H6 1
5 Nut DIN934-M4-8-A3G 3
6 Washer DIN125-A4-A3G 6
7 Nut DIN985-M8-8-A3G 4
8 Fixing plate CQ-L170W128H140T2.5 1
9 Screw DIN933-M4X30-8.8-A3G 3

In conductor rail type of power supply the towing arm (part number 3) is not needed. Instead of
towing arm, use the plate (part number 4).

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14Radio assembly

Pos. Name Specification Amount

1 Bracket CQ-L128W280H378T3 1
2 Fastener CQ-D42/85182306 2
3 Fastener CQ-D51/85182309 2
4 Washer DIN127-AB-A3G 4
5 Washer DIN125-AB-A3G 4
6 Rail; C-Rail KC-020276-1800 2
7 Beam Clip KC-020181-08 4
8 Beam Clip KC-020180-08X36 4
9 Screw DIN933-MBX25-8.8-A3G 4
10 Fixing Part CQ-W25T6L30 4

When assembling radio to the crane without a service platform it can be fixed to two C-rail
supports next to bridge panel in single girder crane and to bridge panel mounting rail next to
bridge panel in double girder crane.
Otherwise radio will be fixed to the service platforms hand rail.
Use rubber bushings for mounting the radio. They are included in radios scope of supply.

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15Radio assembly (solo)

2
3
4

12 5
11 6
10
1 7
6
7
9 8 C_radio_01a

Pos. Name Specification Amount

1 Radio 1
2 Support plate QA-L374W70H10-7021 1
3 Screw DIN912-M10X30-8.8-A3G 2
4 Washer Din125-A10-A3G 4
5 Nut DIN985-M10-8-A3G 2
6 Washer Included in radio delivery 8
7 Nut Included in radio delivery 8
8 Rubber bushing Included in radio delivery 4
9 Support plate QA-L374W70H10-7021 1
10 Plate QAN-L70W30H20 2
11 Washer DIN125-A8-A3G 4
12 Screw DIN912-M8X50-8.8-A3G 4

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16Cable plugs and paths

16.1 Single girder crane plug layout and cable paths (Wire rope hoist)

1. Upside-down fixed C-rail.

2. An alternative cable path to travelling machinery for those areas where this cable must be protected.

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16.2 Single girder crane plug layout and cable paths, two hoists (Wire rope hoist)

1. Upside-down fixed C-rail.

2. An alternative cable path to travelling machinery for those areas where this cable must be protected.

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16.3 Single girder crane plug layout and cable paths, three hoists (Wire rope hoist)

1. Upside-down fixed C-rail.

2. An alternative cable path to travelling machinery for those areas where this cable must be protected.

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16.4 Double girder crane plug layout and cable paths (Wire rope hoist)

A/B Alternative cable paths

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16.5 Double girder crane plug layout and cable paths, two hoists (Wire rope hoist)

A/B Alternative cable paths

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16.6 Double girder crane plug layout and cable paths, three hoists (Wire rope hoist)

A/B Alternative cable paths

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16.7 Plug diagram, (Wire rope hoist)

E0

01
X012.

X012
E1
X251 X211 X221 X521 X31A1 X32A1
X251. X211. X221. X521. X31A1. X32A1.

25 21 22

X212. X222.
52 31A 32A

X212 X222
H-S1 H-M1 H-M2 X511. X31A2. X32A2.

X511 X31A2 X32A2

E3 E2A

51 41E 42E 45E

X41E2. X42E2.

X41E2 X42E2
E3 E-M1 E-M2 E-S2

vs-p-l-qaqc

Symbol Definition Symbol Definition

E0 Crane power supply E3 Push Button trolley and push button
E1 Bridge panel E2A Hoist panel
H-S1 Crane limit switch E-M1 Hoist traveling motor 1
H-M1 Crane traveling motor 1 E-M2 Hoist traveling motor 2
H-M2 Crane traveling motor 2 E-S2 Hoist limit switch

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16.8 Plug diagram, two hoists (Wire rope hoist)

E0

01 I II

X012.

X012
E1
X251 X211 X221 X521 X31A1 X32A1 X31B1 X32B1
X251. X211. X221. X521. X31A1. X32A1. X31B1. X32B1.

25 21 22

X212. X222.
52 31A 32A 31B 32B

X212 X222
H-S1 H-M1 H-M2 X511. X31A2. X32A2. X31B2. X32B2.

X511 X31A2 X32A2 X31B2 X32B2

E3 E2A E2B

51 41E 42E 45E 41F 42F 45F

X41E2. X42E2. X41F2. X42F2.

X41E2 X42E2 X41F2 X42F2

E3 E-M1 E-M2 E-S2 F-M1 F-M2 F-S2

Vs-p-l-qaqc-2

Symbol Definition Symbol Definition

E0 Crane power supply E3 Push Button trolley and push button
E1 Bridge panel E2A, E2B Hoist panel
H-S1 Crane limit switch E-M1, F-M1 Hoist traveling motor 1
H-M1 Crane traveling motor 1 E-M2, F-M2 Hoist traveling motor 2
H-M2 Crane traveling motor 2 E-S2, F-S2 Hoist limit switch

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16.9 Plug diagram, three hoists (Wire rope hoist)

E0

01 I II III

X012.

X012
E1
X251 X211 X221 X521 X31A1 X32A1 X31B1 X32B1 X31C1 X32C1
X251. X211. X221. X521. X31A1. X32A1. X31B1. X32B1. X31C1. X32C1.

25 21 22

X212. X222.
52 31A 32A 31B 32B 31C 32C

X212 X222
H-S1 H-M1 H-M2 X511. X31A2. X32A2. X31B2. X32B2. X31C2. X32C2.

X511 X31A2 X32A2 X31B2 X32B2 X31C2 X32C2

E3 E2A E2B E2C

51 41E 42E 45E 41F 42F 45F 41G 42G 45G

X41E2. X42E2. X41F2. X42F2. X41G2. X42G2.

X41E2 X42E2 X41F2 X42F2 X41G2 X42G2

E3 E-M1 E-M2 E-S2 F-M1 F-M2 F-S2 G-M1 G-M2 G-S2

Vs-p-l-qaqc-3

Symbol Definition Symbol Definition

E0 Crane power supply E3 Push Button trolley and push button
E1 Bridge panel E2A, E2B, E2C Hoist panel
H-S1 Crane limit switch E-M1, F-M1, G-M1 Hoist traveling motor 1
H-M1 Crane traveling motor 1 E-M2, F-M2, G-M2 Hoist traveling motor 2
H-M2 Crane traveling motor 2 E-S2, F-S2, G-S2 Hoist limit switch

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16.10 Single girder crane plug layout and cable paths (Chain hoist)

1-g-p_chain

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16.11 Plug diagram (Chain hoist)

E2A

vs-p-l-chain

Symbol Definition Symbol Definition

E0 Crane power supply E3 Push Button trolley and push button
E1 Bridge panel E2A Hoist panel
H-S1 Crane limit switch EM1 Hoist traveling motor 1
H-M1 Crane traveling motor 1 EM2 Hoist traveling motor 2
H-M2 Crane traveling motor 2 E-S2 Hoist limit switch

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16.12 Solo hoist with moveable pendant plug layout and cable paths (Wire rope hoist)

3-g-p

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16.13 Solo hoist with fixed pendant plug layout and cable paths (Wire rope hoist)

4-g-p

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16.14 Plug diagram, movable pendant (Wire rope hoist)

M M

vs-p-l-solo1

Symbol Definition Symbol Definition

1 To the power supply EM1 Hoist traveling motor 1
E3 Push Button trolley and push button EM2 Hoist traveling motor 2
E2A Hoist panel E-S2 Hoist limit switch

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16.15 Plug diagram, fixed pendant (Wire rope hoist)

M M

vs-p-l-solo2

Symbol Definition Symbol Definition

1 To the power supply EM2 Hoist traveling motor 2
E2A Hoist panel E-S2 Hoist limit switch
EM1 Hoist traveling motor 1

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17Crane cable ways

17.1 Assembly examples

A. Primary cable channel mounting location

B. Additional cable way if needed
C. Alternative cable channel mounting location
120. Cable way width 120 mm
220. Cable way width 220 mm

A. Primary cable channel mounting location

C. Alternative cable channel mounting location
1. Similar cable way (width 75) for the other travelling unit also on the other end.
2. Use cover plates (not shown here) with cable ways along end carriages.
75. Cable way width 75 mm
120. Cable way width 120 mm
220. Cable way width 220 mm

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B. Service platform

In the case of service platform there is a possibility to assemble cables of lights, limit switches,
travelling machineries etc in a cable way that situates between main girder and service platform. This
cable way do not include in standard delivery. This has to be ordered separately.

17.2 Common assembly methods

Cable ways as an angle Cable fasteners for single or few cables Assembly on top
A. Plastic cable tie

Cable ways as an angle Cover assembly Wall assembly in an angle

4pcs. (15) per cover plate

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Fastening to a C-rail Wall mounting

End fastening onto a wall Joint

Spacing for brackets 3 and 4 is appr. 500 mm.

Fastening with M8x16 screw & washer
Assembly drillings M8

Pos. Name Specification

1 Cable way DEFEM 11 49_ 10
2 Cable way DEFEM 11 49_ 01
3 Bracket DEFEM 11 49_ 57
4 Bracket DEFEM 11 49_ 98
5 Fitting DEFEM 11 49_54
6 Fitting DEFEM 11 49_55
7 Fitting DEFEM 11 49_56
8 Fitting DEFEM 11 49_69
9 Screw set DEFEM 11 49_84
10 Cable fastener CADDY 4H24CT
11 Cable fastener CADDY 4H58CT
12 Cable fastener CADDY 4H91CT
13 Cover plate DEFEM 11 49_70
14 Cover plate DEFEM 11 49_71
15 Clip DEFEM 11 49_79
16 Fixing part CQ-W25T6L45
17 Washer DIN125-A8-A3G
18 Screw DIN912-M8x20-8.8-A3G

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