Awwa C214-14
Awwa C214-14
Awwa C214-14
AWWA Standard
SM
C aution Notice: The American National Standards Institute (ANSI) approval date on the front cover of this standard
indicates completion of the ANSI approval process. This American National Standard may be revised or withdrawn at
any time. ANSI procedures require that action be taken to reaffirm, revise, or withdraw this standard no later than five
years from the date of ANSI approval. Purchasers of American National Standards may receive current information on
all standards by calling or writing the American National Standards Institute, 25 West 43rd Street, Fourth Floor, New
York, NY 10036; (212) 642-4900, or emailing [email protected].
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electronic or mechanical, including photocopy, recording, or any information or retrieval system, except in the form of
brief excerpts or quotations for review purposes, without the written permission of the publisher.
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Copyright 2014 American Water Works Association. All Rights Reserved.
Committee Personnel
The Steel Water Pipe-Manufacturers Technical Advisory Committee (SWPMTAC) Task Group
for AWWA C214, which revised this standard, had the following personnel at the time:
The AWWA Standards Committee on Steel Pipe, which reviewed and approved this standard, had
the following personnel at the time of approval:
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Copyright 2014 American Water Works Association. All Rights Reserved.
H.E. Dunham, MWH Inc., Snohomish, Wash. (AWWA)
S.N. Foellmi, Black & Veatch Corporation, Irvine, Calif. (AWWA)
R.L. Gibson, Freese and Nichols Inc., Fort Worth, Texas (AWWA)
M.D. Gossett,* HDR, Denver, Colo. (AWWA)
M.B. Horsley,* Horsley Engineering LLC, Overland Park, Kan. (AWWA)
J.K. Jeyapalan, Pipeline Consultant, New Milford, Conn. (AWWA)
R.A. Kufaas, Norske Corrosion & Inspection Services Ltd., Surrey, B.C. (AWWA)
J.L. Mattson, Corrosion Control Technologies, Sandy, Utah (AWWA)
E.N. Olson, Standards Council Liaison, Brown and Caldwell, Gold Hill, Ore. (AWWA)
R. Ortega,* Lockwood Andrews & Newnam, Houston, Texas (AWWA)
E.S. Ralph, Standards Engineer Liaison, AWWA, Denver, Colo. (AWWA)
A.E. Romer, AECOM, Orange, Calif. (AWWA)
J.R. Snow,* MWH Americas Inc., Denver, Colo. (AWWA)
H.R. Stoner, Consultant, North Plainfield, N.J. (AWWA)
C.C. Sundberg, CH2M HILL Inc., Issaquah, Wash. (AWWA)
W.R. Whidden, Woolpert, Orlando, Fla. (AWWA)
Producer Members
User Members
G.A. Andersen, New York City Bureau of Water Supply, Little Neck, N.Y. (AWWA)
* Alternate
Liaison, nonvoting
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Copyright 2014 American Water Works Association. All Rights Reserved.
J.H. Bambei Jr., Denver Water, Denver, Colo. (AWWA)
Bob Cheng, Metro Vancouver, Burnaby, B.C. (AWWA)
M.E. Conner, San Diego County Water Authority, San Diego, Calif. (AWWA)
R.V. Frisz, US Bureau of Reclamation, Denver, Colo. (USBR)
G. George, Tacoma Public Utilities, Tacoma, Wash. (AWWA)
T.J. Jordan, Metropolitan Water District of Southern California, La Verne, Calif. (AWWA)
M. McReynolds,* Metropolitan Water District of Southern California,
Los Angeles, Calif. (AWWA)
N.A. Wigner, Los Angeles Department of Water and Power, Los Angeles, Calif. (AWWA)
J.V. Young, City of Richmond, Richmond, B.C. (AWWA)
* Alternate
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Foreword 5 Verification
I Introduction........................................ix 5.1 Coating Materials Prequalification.....12
I.A Background ........................................ix 5.2 Prequalification of Coating
I.B History................................................ix Materials Testing..........................12
II Special Issues.......................................ix 5.3 Quality Assurance and Records..........15
II.A Advisory Information on Product 5.4 Inspection and Testing by the
Application ...................................ix Purchaser.....................................15
III Use of This Standard............................x 5.5 Coated Pipe Tests Quality Control
III.A Purchaser Options and Requirements of Coating
Alternatives....................................x Systems........................................15
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I. Introduction.
I.A. Background. This standard describes the minimum material and
application requirements for prefabricated plastic tape to be plant applied to the exterior
of steel water pipe to protect the pipe against underground corrosion. Currently,
the only plastic tape coatings for which significant performance experience in this
application has been accumulated are based on polyethylene. However, this standard
can also be used to qualify tapes that are based on other polyolefin materials.
I.B. History. The first edition of this standard was approved by the AWWA
Board of Directors on Jan. 30, 1983. The second edition was approved on June 22,
1989, and had an effective date of Jan. 1, 1990. The third edition was approved
June 17, 1995, and had an effective date of Dec. 1, 1996. Major revisions in the second
edition included deleting references to ANSI/AWWA C209. In the third edition, the
references to ANSI/AWWA C209 were reinstated and remain in this fifth edition.
The second edition also deleted numerical reference to the maximum operating
temperature of steel water pipelines; added a statement of applicability to the exterior
of steel water pipelines in the potable-water supply industry in Sec. 1.1, Scope; and
added item 21, Maximum internal operating pressure of the pipeline, to the foreword.
Addendum C214a-91, approved on June 23, 1991, added additional physical property
requirements, limiting the amount of nonpolyolefinic material in inner-layer tape to
a minimum of 1.0 percent and a maximum of 3.5 percent and limiting the amount
of nonpolyolefinic material in outer-layer tape to a minimum of 3.0 percent and a
maximum of 7.0 percent. The tape manufacturer was also required to certify that the
tape met these criteria. Addendum C214a-91 also revised Sec. 5.2.14 (previously
Sec. 4.2.11), deleting the phrase and 140F (60C) from that section. The fourth
edition of ANSI/AWWA C214 was approved on Jan. 23, 2000. The fifth edition was
approved on Jan. 21, 2007. This sixth edition was approved on Jan. 19, 2014.
II. Special Issues.
II.A. Advisory Information on Product Application. This standard defines the
performance of prefabricated plastic tape coatings establishing the quality desired
for long-term protection and prevention of corrosion. It is intended for the exterior
* American National Standards Institute, 25 West 43rd Street, Fourth Floor, New York, NY 10036.
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coating of steel water pipelines for underground or underwater installation under
normal conditions. It is based on the best-known experience but is not designed for
unqualified use under all conditions. The advisability of its use for any installation must
be reviewed by the purchaser. If an extended period of aboveground storage of coated
pipe is anticipated, the ability of the outer wrap to resist degradation from ultraviolet
light and other atmospheric and environmental conditions should be considered.
Future air emission regulations may restrict the use of liquid adhesives described
in this standard. If this occurs, consult the manufacturer for equivalent alternatives.
III. Use of This Standard. It is the responsibility of the user of an AWWA
standard to determine that the products described in that standard are suitable for use
in the particular application being considered.
III.A. Purchaser Options and Alternatives. The following items should be
provided by the purchaser:
1. Standard usedthat is, ANSI/AWWA C214, Tape Coatings for Steel Water
Pipe, of latest revision.
2. Any required exceptions to the standard.
3. Diameter, length, and location of pipeline.
4. Location of coating application with reference to environmental
considerations.
5. Operating temperature range (Sec. 1.1.1).
6. Determining nonpolyolefinic material (Tables 2, 3, and 4, Sec. 4.3.1.2 and
4.3.1.3).
7. Outdoor storage (Sec. 4.3.1.3).
8. Coating system thickness (Tables 2, 3, and 5, and Sec. 4.3.1.4).
9. Tape dimensions (Table 6 and Sec. 4.3.2.2.2).
10. Inspecting and testing (Sec. 4.3.3 and Section 5).
11. Visual standards (Sec. 4.4.2.3).
12. Weld seam treatment (Sec. 4.4.2.7).
13. Hard rubber roller use (Sec. 4.4.3.2).
14. Roll temperature (Sec. 4.4.3.2 and 4.4.3.3).
15. Cutback at pipe ends (Sec. 4.4.3.4).
16. Coating repair (Sec. 4.4.4).
17. Welded field-joint coating (Sec. 4.4.5).
18. Conditions not described (Sec. 1.1.2).
19. Coating materials prequalification (Sec. 5.1). Note: With reference to Sec. 5.1
(option 2), when submission of samples of proposed materials for testing by the purchaser
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is specified, the purchaser should address the assignment of testing costs. According to
commonly accepted industry practice, the purchaser pays for the cost of initial testing of
coating material samples originally offered by the constructor. If any initial samples fail
to conform to the standard, additional samples may be tested. Costs of testing additional
samples are borne by the constructor.
20. Quality assurance and records (Sec. 5.3).
21. Inspection and testing by the purchaser (Sec. 5.4).
22. Holiday detector use (Sec. 5.5.2).
23. Adhesion requirement and test frequency (Sec. 5.5.3).
24. Coating-system thickness test frequency (Sec. 5.5.4).
25. Nonconforming pipe (Sec. 5.5).
26. Delivery (Section 6).
27. Packaging (Sec. 6.2.1).
28. Affidavit of compliance, if required (Sec. 6.3).
III.B. Modification to Standard. Any modification to the provisions, definitions,
or terminology in this standard must be provided by the purchaser.
IV. Major Revisions. The major revisions made to the standard in this edition
include the following:
1. The title of the standard was changed to be consistent with other AWWA
steel pipe coating standards.
2. Sec. 2, References, was updated.
3. Table 1, Physical properties of liquid adhesive, was deleted.
4. Requirements were divided into prequalification requirements for inner- and
outer-layer tapes and total-coating system, and quality control properties of the applied
coating system. Related changes were made to the content and titles of Tables 25.
5. Removed minimum value for nonpolyolefinic material in Tables 2 and 3.
6. Increased dielectric strength in Tables 2 and 3 to 450V/mil (was 6kV/20 mil
and 12kV/50 mil).
7. Removed maximum thickness requirements in Tables 2, 3, and 5.
8. Added cathodic disbondment requirement to Table 4. The maximum radius
is 12 mm when tested per ASTM G8.
9. Table 5 was created to list quality control properties for the coated pipe. Test
Method 5.5.3 was created to detail the peel adhesion test method of a coated pipe.
10. Sec. 4.4.4, Coating repair in plant and field, was revised.
11. Sec. 4.4.5, Coating of welded and mechanical field joints, was revised.
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12. All existing wording in Sec. 4.5, Field Procedures, of the previous revision of
C214 was removed. The section now references AWWA C604.
13. Section 5, Verification, was updated to match the new language being used
in all coating standards.
14. A new Sec. 5.2.15 on cathodic disbondment was added.
15. A new Sec. 5.3, Quality Assurance and Records, was added.
16. A new Sec. 5.4, Inspection and Testing by the Purchaser, was added.
17. A new Sec. 5.5, Coated Pipe Test-Quality Requirements of Coating Systems,
was added, including a new section on adhesion testing (Sec. 5.5.3).
18. The title of old Sec. 5.5, Nonconformance (previous revision), was changed
to Sec. 5.6, Rejection, and the section was expanded to include coating work and
coated pipe.
19. Sec. 6.2.2, Shipping, handling, and storage, was revised. The sections on
stacking, shipping, loading, and trench side storage were deleted.
V. Comments. If you have any comments or questions about this standard,
please call AWWA Engineering and Technical Services at 303.794.7711, FAX at
303.795.7603, write to the department at 6666 West Quincy Avenue, Denver, CO
80235-3098, or email at [email protected].
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Copyright 2014 American Water Works Association. All Rights Reserved.
ANSI/AWWA C214-14
(Revision of ANSI/AWWA C214-07)
AWWA Standard
SECTION 1: GENERAL
1
Copyright 2014 American Water Works Association. All Rights Reserved.
2AWWA C214-14
SECTION 2: REFERENCES
* American National Standards Institute, 25 West 43rd Street, Fourth Floor, New York, NY 10036.
ASTM International, 100 Barr Harbor Drive, West Conshohocken, PA 19428.
SECTION 3: DEFINITIONS
SECTION 4: REQUIREMENTS
manufacturer shall certify that the backing material is polyolefin based, containing
not more than 7.0 percent, by weight, of nonpolyolefinic material consisting of pig-
ments, antioxidants, stabilizers, etc. The outer-layer tape shall be compatible with
the inner-layer tape. The outer-layer tape backing shall be compounded so that it
is resistant to outdoor weathering. Because aboveground environmental conditions
vary, the purchaser should consult the manufacturer as to the type of outer wrap
recommended for the specific anticipated storage condition, including the neces-
sity for ultraviolet-light protection. When applied as a part of a multiple-layer tape
system, the outer-layer tape shall conform to the shape of the layers of tape it covers.
with code and regulatory requirements in effect at the point of application. The
components of solvent-based liquid adhesives shall not settle in the container form-
ing a cake or sludge that cannot be easily mixed by hand or mechanical agitation,
and it shall have good machine-application properties.
4.3.2.2 Inner-layer tape. The backing and adhesive shall be made from
materials that provide high electrical resistivity, resistance to corrosive environ-
ments, low moisture absorption and permeability, and shall provide an effective
bond to a properly prepared steel surface. The inner-layer tape shall be of material
that will resist excessive mechanical damage during normal application operations
as outlined in Sec. 4.4.3.2 and shall be sufficiently pliable for the intended use.
The inner-layer tape shall withstand, without tearing, the tensile force necessary to
obtain a tightly wrapped inner coating free of voids. The properties of the inner-
layer tape shall conform to the appropriate values stated in Table 2.
4.3.2.2.1 The inner-layer tape shall be supplied in roll form wound on
hollow cores with a minimum inside diameter of 3 in. (75 mm).
4.3.2.2.2 To ensure a proper smooth coating, the inner-layer tape shall
be provided in standard widths consistent with the pipe diameter. Dimensions of
inner-layer tape and outer-layer tape shall be as stated in Table 6.
4.3.2.3 Outer-layer tape. Materials used in the outer-layer tape pro-
vide some electrical resistivity, low moisture absorption and permeability, and
resistance to corrosive environments. Materials used shall provide mechanical
protection during handling and outdoor storage. The outer-layer tape shall be
sufficiently pliable for normal application operations as outlined in Sec. 4.4.3.3
and shall form an effective bond to the inner-layer tape. The properties of the
outer-layer tape shall conform to the appropriate values provided in Table 3.
4.3.2.3.1 The outer-layer tape shall be supplied in roll form wound on hol-
low cores with a minimum inside diameter of 3 in. (75 mm).
4.3.2.3.2 The outer-layer tape shall be provided in standard widths and
lengths. The width of the outer-layer tape shall be at least equal to that of the inner-
layer tape (Sec. 4.3.2.2.2).
4.3.3 Tests. The tape coatings shall conform to the physical properties
provided in Tables 2, 3, and 4. On request, the tape manufacturer shall provide the
purchaser with certified test reports on each order of tape supplied.
4.4.2.2 Abrasive blast cleaning. The pipe surface shall be abrasive blast
cleaned with mineral abrasives, slag abrasives, steel shot, or steel grit (reference
SSPC-AB 1 and SSPC-AB 3) in accordance with SSPC-SP 6/NACE No. 3. The
blast anchor pattern or profile depth shall be 1 mil to 3 mil (25 m to 75 m)
measured in accordance with ASTM D4417.
4.4.2.3 Visual comparative standards. The constructor shall prepare a
representative area of abrasive-blast-cleaned surface on an actual work surface, as
well as visual standards on panels that are a minimum of 6 in. 6 in. in.
(150 mm 150 mm 6 mm). On agreement between purchaser and constructor
that the visual standards meet the requirements of Sec. 4.4.2.2, the panels shall
be wrapped in 4-mil to 6-mil (102-m to 152-m) plastic, sealed with tape or
otherwise protected from surface contamination and corrosion, and maintained as
visual reference standards throughout the coating operations. The standard section
shall be sealed carefully to prevent rusting. Alternatively, other industry-accepted
visual comparative standards such as those provided by NACE or SSPC and agreed
on by the purchaser and constructor may be used.
4.4.2.4 Abrasive working mix. The abrasive working mix shall be main-
tained free of contaminants (oil, water, etc.). For consistent surface finish, a stabi-
lized working mix shall be maintained in abrasive-recycling blasting machines by
frequent small additions of new grit, shot, or sand (all commensurate with abrasive
consumption); infrequent large additions shall be avoided. The abrasive working
mix in abrasive-recycling blasting machines shall be maintained clean of contami-
nants by continuous effective operation of blasting-machine scalping and air-wash
separators.
4.4.2.5 Surface inspection. The cleaned exterior pipe surface shall be
inspected for adequate surface preparation. Surface imperfections, such as slivers,
scabs, burrs, weld spatter, and gouges, shall be removed by hand filing or grinding
if necessary to prevent holidays.
4.4.2.6 Protection from moisture. Blast-cleaned pipe surfaces shall be
protected from conditions of high humidity, rainfall, or surface moisture. No pipe
shall be allowed to flash rust before coating. To ensure a dry pipe surface at the
time of liquid adhesive application, the minimum steel substrate temperature shall
be 45F (7C) and at least 5F (3C) above the dew point.
4.4.2.7 Weld seam treatment.
4.4.2.7.1 Before applying the inner-layer tape, the weld seams shall be ground
flush for a distance of 18 in. (450 mm) along the length of the pipe on both ends.
4.4.2.7.2 Covering the weld seams with a stripping tape is required when
the weld reinforcement is greater than 332 in. (2.4 mm) or if profile and position
of the weld seam prevent conformability of the tape coating to the steel surface. In
these cases, the weld treatment shall be defined in the purchasers documents after
consultation with the tape coating manufacturer.
4.4.3 Coating application.
4.4.3.1 Liquid adhesive application. The liquid adhesive shall be applied
in a uniform thin film at the coverage rate recommended by the manufacturer. The
liquid adhesive coat shall be uniform and free from floods, runs, sags, drips, or bare
spots. The liquid-adhesive-coated pipe surface shall be free of foreign substances,
such as sand, grease, oil, grit, rust particles, and dirt.
4.4.3.1.1 Application of solvent-based liquid adhesive. The solvent-based
liquid adhesive shall be thoroughly and continuously mixed and agitated during
application to prevent settling. The solvent based liquid adhesive may be applied to
the entire exterior surface of the pipe by spray-type or rug-type methods or other
suitable means to cover the entire exterior surface of the pipe. Before applying the
inner-layer tape, the solvent-based liquid adhesive layer shall be allowed to dry in
accordance with the manufacturers recommendation.
4.4.3.1.2 Application of 100 percent solids adhesive. The 100 percent solids
adhesive shall be applied to the entire pipe surface using suitable application methods
in accordance with the manufacturers recommendations.
4.4.3.2 Application of inner-layer tape. The inner-layer tape shall be applied
directly onto the prepared pipe surface using mechanical constant-tension coating
equipment. The inner-layer tape shall be applied at a minimum roll temperature of
70F (21C). The inner-layer tape shall be spirally applied with overlap width and
application tensions as recommended by the manufacturer. When applied to spirally
welded pipe, the direction of the tape spiral shall be in the same direction as the weld
spiral, unless the weld reinforcement has been removed before the coating applica-
tion. The minimum overlap shall not be less than 1 in. (25 mm). When a new roll
of tape is started, the ends shall be overlapped at least 6 in. (150 mm), measured
circumferentially. The overlap shall be smooth and shall be located to ensure the con-
tinuity of the inner-layer coating. A hard-rubber roller, wider than the width of the
tape, which is used to ensure maximum contact of the tape with the pipe surface, is
an option that the purchaser may require. Consult the tape manufacturer for recom-
mended temperatures for rolls above 70F (21C) to enhance conformability of the
inner wrap to the pipe surface.
described in ANSI/AWWA C604, but the joint coating system selected is limited
to the systems listed above.
4.4.6 Mechanical couplings and pipe ends. Where rubber-gasketed joints
or mechanical couplings are used, the coating may extend to the ends of the pipe;
however, the coating thickness on the pipe surfaces that receive the rubber sealing
gaskets shall not exceed that recommended by the manufacturer of the sealing
device. If coating the pipe to the ends will interfere with the proper seating of the
seal, the coating shall be removed a distance required by the type of joint so that
the tape coating system will not interfere with the joint seal. The purchasers docu-
ments shall define the alternative coating to be used in the area where the tape has
been removed.
Sec. 4.5 Field Procedures
4.5.1 General. The methods and practices found in AWWA C604 shall
be followed for the handling, shipping, storage, and installation of pipe coated
with this material.
SECTION 5: VERIFICATION
Sec. 5.5 Coated Pipe Tests Quality Control Requirements of Coating Systems
5.5.1 Coating appearance. All coated pipe shall be visually inspected. The
applied coating system shall be uniform and free of defects such as, but not limited
to, pinholes, blisters, wrinkles, cracks, voids, and contamination. Ripples caused
by thermal expansion in the outer layers are not reason for rejection.
5.5.2 Electrical inspection for continuity. Each coated pipe section shall be
electrically tested for flaws in the coating. Testing shall be in accordance with NACE
SP0274. The electrical inspection shall be performed on the inner-layer tape. Defects
disclosed by the holiday detector shall be repaired according to Sec. 4.4.4 of this
standard.
5.5.3 Adhesion. The coating system shall be tested for adhesion per ASTM
D1000 at a 180 peel angle as modified herein. The test shall be modified to use a
steel surface prepared in accordance with this standard, and modified to include
a 24-hr dwell time of the coating system to the substrate before the adhesion peel
test. Adhesion testing shall be conducted at temperatures above 65F (18C) and
less than 85F (29C) on a randomly selected location on the test pipe. If the adhe-
sion testing is conducted outside this temperature range or before the 24-hr dwell
time and the tested sample meets the value listed in this standard, that sample
shall be considered to meet the peel adhesion requirement of this standard. If the
adhesion testing is conducted outside this temperature range or before the 24-hr
dwell time and the tested sample does not meet the value listed in this standard,
the coated pipe must be brought within the specified temperature range and dwell
time and then retested.
5.5.3.1 Adhesion test area. The adhesion test area shall be prepared in
four steps:
1. A circumferential strip measuring 1 in. (25 mm) wide 15 in. (375 mm)
long shall be marked on the coated pipe surface.
2. The marked area shall then be cut to the steel substrate along the marked
area on three sides (top and sides).
3. A 1-in. (25-mm) strip shall be pried away from the substrate at the top
end and attached with a suitable clamp to a pulling tension scale capable of mea-
suring 0 to 50 lb (23 kg).
4. The coated pipe shall then be marked at 1-in. (25-mm) increments along
the length of a cut side from 0 to 12.
5.5.3.2 Adhesion test procedure. The adhesion test shall be conducted
and evaluated in the following manner:
1. Pull the tension scale at an angle of 180 to the pipe surface at a rate of
1 in. (25 mm) per 5 seconds continuously for 1 min.
2. The pull tension value shall be recorded for each 1 in. (25 mm) of pull. A
minimum of twelve values shall be recorded.
3. The two highest and two lowest values shall be excluded and the remain-
ing eight values shall be averaged and recorded.
5.5.3.3 Rejection. An adhesion value below the requirement shall be con-
sidered a non-satisfactory result. In this situation, if the result is at least 90 percent
of the requirement, two additional tests shall be made at two different locations on
the same pipe. If the initial result is less than 90 percent of the requirement, or if
either of the additional two tests fail to meet the requirement, the coating shall be
repaired or rejected.
If the coating fails an adhesion test, the test shall be repeated for the pipe
coated prior to and after the failed pipe. This process shall be repeated until satis-
factory results are obtained. All coated pipe where the requirement is not met shall
be repaired or rejected.
5.5.3.4 Frequency of testing. Adhesion tests shall be performed on the
first pipe, every tenth pipe and the last pipe of each production or as stated in the
purchasers documents.
SECTION 6: DELIVERY
Rolls of inner-layer tape and outer-layer tape shall be packaged in quantities not
to exceed the weight limitations of the container. Each roll of inner-layer tape and
outer-layer tape shall be protected from adhering to other rolls, to the container, or
to the packaging material itself using separators. Liquid adhesive shall be packaged
in 5-gal (19-L) pails, 55-gal (210-L) drums, or other suitable containers.
6.2.2 Shipping, handling, and storage. Materials shall be stored and pro-
tected from the elements as required by current applicable federal, state or pro-
vincial, and local regulations. Temperature ranges in the storage area shall be
maintained within the limits recommended by the manufacturer.