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PS 1000 Manual

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Original Instructions

Blohm + Voss Oil Tools


Technical Documentation
PS 750-2 and PS 1000 Power Slip
Blohm+Voss Pipe Handling Equipment

Manual 776100-D Rev 013, September 2013, PS 750-2 and PS 1000 valid from SN 107413

1
Blohm + Voss is a trademark of Blohm + Voss Shipyards GmbH
GENERAL INFORMATION

Warnings and Note It must be studied before neither personal safety nor CE Marking
working with the tool. equipment safety will be
WARNING: A warning jeopardized. The tool complies with the
indicates a definite risk Intended use of this Machinery Directive
of equipment damage or manual Intellectual property 98/37/EC and 2006/42/EC
danger to personnel.
This manual is intended All rights retained. No part
Failure to observe and For machines containing
follow proper procedures for use by field service, of this document may be
any hydraulic or pneumatic
engineering, installation, reproduced in any form
could result in serious or powered parts, the
operation, and repair (print, photocopy, microfilm
fatal injury to personnel, Directive 2014/34/EU
personnel. Every effort has or any other procedure)
significant property loss, Equipment and protective
been made to ensure the or be processed using an
or significant equipment systems in potentially
accuracy of the information electronic system without
damage. explosive atmospheres
contained herein. Blohm written approval of Blohm
applies.
+ Voss Oil Tools, will not + Voss Oil Tools.
NOTE: A note indicates The marking is as follows:
be held liable for errors All information contained
that additional information CE Ex II 2G T5 (hydraulic
in this material, or for in this manual is based
is provided about the tools) or CE Ex II 2G T6
consequences arising from upon the latest product
current topics. (pneumatic tools).
misuse of this material. information available at
Anyone using service any time of printing.
WARNING: This technical
procedures or tools, Dependent on ongoing
documentation contains
instructions on safety, whether or not technical improvements Limited Warranty
recommended by Blohm (ISO 9001) Blohm + Voss
installation, operation and The warranty provided will
+ Voss Oil Tools, must be Oil Tools reserves the
maintenance for theBlohm be void if the tool is either:
+ Voss Oil Tools tool . thoroughly satisfied that right to change the design
1. Repaired or serviced
and specifications without
by a service facility
Improper / Unsafe Use announcement.
which was not
The values specified in
The tool must only be authorised by
this manual represent the
used for the designated Blohm + Voss Oil
nominal values of a unit
purpose. Tools.
produced in series. Slight
When using the tool, the 2. Replacement parts
deviations in the case of
rated load must never be not manufactured
the individual devices are
exceeded. by Blohm + Voss Oil
possible.
Tools are used.
3. Modifications were
NOTE: In the event of
made to the tool which
problems that cannot be
were not approved
solved with the aid of this
by Blohm + Voss Oil
manual, please contact
Tools.
one of the addresses listed
below.

Manufacturer & Agents World wide


Blohm + Voss Oil Tools Blohm + Voss Oil Tools, Premier Sea & Land Pte. Ltd.
Hermann-Blohm-Strae 2 LLC 1, Scotts Road
20457 Hamburg 7670 Woodway, Suite 266 #19-12 Shaw Centre
Germany Houston, Singapore 228208
Texas 77063 Republic of Singapore
United States of America
Phone: +49 40/3119-1826/1162 Phone: +65-6734-7177
Fax: +49 40/3119-8194 Phone: +1-713-952 0266 Fax: +65-6734-9115
oiltools@blohmvoss.com Fax: +1-713-952 2807 enquiries@mtqpremier.com.
www.blohmvoss-oiltools.com bvot@blohmvoss.com sg
www.blohmvoss-oiltools.
com

2
General safety issues
WARNING: One should WARNING: It is not
avoid creating ignition allowed to use any
sources, like heat, as a components which are of
result of the use of the non-B+V origine, or use
Warning sign PN 671638
tool with other tools or non-OEM parts which General warning
equipment. are not approved by B+V.
It will void any warranty
WARNING: Do not use the and may effect the correct
tool for any other purpose functioning of the tool and
than given in this document its safety features.
within it`s specification.
WARNING: The company
WARNING: Failure operating the tool is
to conduct routine responsible for evaluating
Warning sign PN 671642
Pay attention: Apply grease at
maintenance could result safe and proper use of the
least once a day.
in equipment damage or tool in a hazard analysis.
injury to personnel.
WARNING: The operating
WARNING: Wear personal company is obligated to
protection equipment while issue working instructions
working with the equipment. for safe use and supervise
observance of these
WARNING: If any safety working instructions.
elements (like safety ropes,
safety sheets, plates or WARNING: Every
washers) were disassembled Employee, which operates,
due to maintenance work, services, inspects or Warning sign PN 611524
do NOT re- use them. otherwise involved with the Danger: Do not touch.
Always replace them with use of the tool in other
new safety elements. areas has to ensure, that
these actions are done by
WARNING: All warning trained and by anBlohm +
plates, signs and labels Voss Oil Tools authorized
attached to the equipment personnel,
must be observed. The and should complete
warning plates, signs and regular courses of
labels must be present training, to ensure
on the tool. Do not proper use as well as Warning sign PN 671640
remove the labels. If they safe operation, correct Pay attention: Do not place your
are missing, replacing is maintainance and inspection. hands between moving parts.
mandatory.
WARNING: If necessary,
WARNING: Any a reasonable, additional
modification to the tool supervisor should be
carried out without the appointed during operation.
approval of Blohm + Voss
Oil Tools will void any WARNING: Stay away
warranty. from the tool during
operation. In case it is
WARNING: Using the remote operated it may
tool with damaged or worn make movements without Warning sign PN 671641
parts can create serious warning. Pay attention: Risk of crushing.
incidents.

3
Safety issues Power
slips WARNING: Do never
unlatch/open the tool while
WARNING: Always ensure a pipe is suspended in the
the slip segments are tool; the pipe will be lost!
labelled with the same
serial number. Never use WARNING: Make sure
segments with different all slip segments are free
numbers as they may cause in the up position when
the pipe to drop due to latching the elevator. If
different wear patterns. any of the segments are
stuck in the down position,
WARNING: Under no the elevator may not close
circumstances should the
properly.
slip assembly be raised
while supporting load. Safety issues
If the slip assembly is automatic Power slips
lowered in place, the tool
can bear the load of the Warning: ensure the
tubular. connectors are from a male

Before raising the slip and female type to prevent

assembly, make sure faulty connections.

that the tubular load


is supported. The slip Warning: hydraulic only
assembly must be released before any maintenance

from any load before work is carried out, make

raising it. sure that no pressure is


applied to the equipment

WARNING: You must and that the connecting

neither assemble nor lines are disconnected (if

disassemble Slips, Guides, applicable).

Inserts, etc. when the Tool


is placed in the rotary Warning: you must neither
table. assemble nor disassemble
slips, guides, inserts, etc.
WARNING: Never use When the tool is placed
the Power Slip without obove the well center.
guide plates. This can
cause damage to the slips
and lead to loss of pipes/
tubular.

WARNING: It must be
ensured and controlled
regularly that the back
side of the slips are
lubricated with enough
grease. The quantity of
grease must be related to
the type of operation and
type of mud. Failure to
grease properly may lead
to sticking slips.

4
EC-DECLARATION OF CONFORMITY

We,

Blohm + Voss Oil Tools
Hermann-Blohm-Strasse 2
20457 Hamburg
Phone:+49(0)40 3119-1139
Fax:+49(0)40 3119-3305

declare that the product

B+V Type Power Slip PS 750-2 and PS 1000, hydraulic operated


including Slips, Carrier, Guide plates and Control Unit

which is the subject of this declaration, is in conformity with the following standard(s) or normative documents


98/37/EC: Machinery Directive
2006/42/EC: Machinery Directive from 31 December 2009.
DIN EN ISO 12100 : Safety of machinery, part 1 and 2
DIN EN ISO 14121-1: Safety of machinery, Risk assessment
Directive 94/9/EC: Devices and protection systems for intended use in
explosive areas
DIN EN 13463-1:2009-07: Non-electrical equipment for use in potentially explosive atmospheres
ISO 14693/API 7K: Specification for Drilling and Well Servicing Equipment


Marking: II 2G T5

5
OF CONTENTS

TABLE OF CONTENTS
TABLE

GENERAL INFORMATION 2 Feedback 25


Warnings and Note 2 Anti-lowering valve 26
Intended use of this manual 2 Adjusting Valve No. 5 26
DESCRIPTION

Intellectual property 2 Adjusting Valve No. 6 26


Improper / Unsafe Use 2 Hydraulic centering system (HCS) 27
Manufacturer & Agents World wide 2 Adjusting Centering Stroke Limitation 27
CE Marking 2 HCS Opening/Closing 28
Limited Warranty 2 HCS Lock/Unlock 28
General safety issues 3 Mounting the Guide Plates 29
Safety issues Power slips 4 Guide with plug-in connection 29
COMMISSIONING

Safety issues automatic Power slips 4 Installation of guide with keyed joint system 29
EC-DECLARATION OF CONFORMITY 5 Transportation of Guide Plates 29
TABLE OF CONTENTS 6 Switching the hydraulic system on/off 29
Exchanging slips 30
1. DESCRIPTION 12 General notes for exchanging slips 30
General 12 Exchanging slips 30
Features 12 Insert Carriers 32
Intend of use 12 Carrier Lifting Tool 32
Options 12 Carrier Case 32
INSTALLATION

Hydraulic connections 12 Exchanging insert carriers 33


Rotary tables and Guide mounting 12 Pipe Wiper System (optional) 34
The tool is available for the following Rotary Tables: 12 General Information 34
Main assemblies 13 Features 34
Improper / Unsafe Use 13 Installation of the B+V Pipe Wiper System 34
Limited Warranty 13 Installation of the 19 Pipe Wiper 35
Identification 13 Hinge casing spider 36
Technical Data 14 Identification 36
OPERATION

Hook up kit pn 775100-HUK / service toolsAvailable Fitting the hinge casing spider on the PS 37
optional equipment 14 Handling the hinge casing spider 37
Main Dimensions PS750-2 15 Installation of the hinge casing spider 37
Main Dimensions PS1000 16 Installation PS750-2/1000 38
Opening dimensions 17 Hydraulic Connections 38
PS750-2 and PS1000 17 Function test 38
Options 18 Installation hinge casing spider 38
4. OPERATIONS 41
MAINTENANCE
& INSPECTION

2. COMMISSIONING 20 Safety 41
Commissioning PS750-2/1000 20 Operation 41
Scope of supply 20 Handling the slip during operation 42
Hydraulic Characteristics 20 Removing the PS when pipe is in the hole 43
Check and Lubrication 20 Removing the PS from drill pipe (in rotary) 43
Commissioning Hinge Casing Spider 20 Connecting / disconnecting the hydraulic hoses 43
Scope of supply 20 Dis-connection hoses in slips up position 43
Power Slip 20 Procedure "Opening the door" 44
COMPONENTS

3. INSTALLATION 22 Use of handslips 44


Lifting and transport 22 5. MAINTENANCE AND INSPECTION 47
SIZE

Hydraulic System 22 General 47


Venting 22 Lubrication and Central-Grease-System 47
Hydraulic oils 22 Manual lubrication 47
Aligning the Hydraulic Connection 23 Grease daily 48
Hydraulic connection 23 Grease quality 48
Installation Schematic 24 Greasing check list PS 49
Functional description of hydraulic system 25 Lubrication of pipe wiper system 51
DRAWINGS

Set slips 25 Inspection categories acc. to API RP 8B 52


Raise slips 25 Frequency 52

6
OF CONTENTS
TABLE
Periodic inspection 52 Drill Pipe and Drill Collar 72
Non-periodic inspection 52 Cover for HCS 72
Inspection 52 Guide Plate Assembly for 2.7/8 to 14 72

DESCRIPTION
Inspection of Hydraulic/Pneumatic System 52 Slip Assembly 2.3/8 to 14 72
Inspection check lists 53 Slip Assembly 16 to 20 72
Inspection categories CHECK LISTS 54 Slip Assembly 22 72
Check List Category I 54 Guide Plate Assembly for 16 to 22 72
(During operation) 54 773000-N PS1000 for National RT (Guide Plate with
Check List Category II 56 keyed joint system) 73
Check List Category III 58 773000-N Parts list 73

COMMISSIONING
Check List Category IV 59 Carrier for Casing, 73
Critical Areas 60 Drill Pipe and Drill Collar 73
Critical Areas Centre Frame 60 Cover for HCS 73
Critical Areas Carrier 60 Slip Assembly 2.3/8 to 14 73
Critical Areas Centre Slip 60 Slip Assembly 16 to 20 73
Critical Areas Lifting Eye 60 Slip Assembly 22 73
Critical Areas Left Slip 60 Guide Plate Assembly for 2.7/8 to 14 73
Critical Areas Door and Hinge Pin 60 Guide Plate Assembly for 16 to 22 73
Critical Areas Right Slip 60 772000-E PS 1000 for Emsco RT (Guide Plate with

INSTALLATION
Wear data Guide plates 61 plug-in connection) 773000-E PS 1000 for
Wear data criteria 61 Emsco RT (Guide Plate with keyed joint system) 74
6. SIZE COMPONENTS 63 772000-E Parts list 74
Casing 63 773000-E Parts list 74
Drill Pipe 64 772000-W PS1000 for Wirth RT (Guide Plate with
Drill collar with ZIP groove 65 plug-in connection) 773000-W PS1000 for
Drill collar without ZIP groove 66 Wirth RT (Guide Plate with keyed joint system) 75
7. DRAWINGS AND SPARE PARTS 69 772000-W PS1000 Parts list 75

OPERATIONS
776100-N PS 750-2 for National RT (Guide Plate 773000-W PS1000 Parts list 75
with plug-in connection) 777100-N PS 750-2 for 775120-1 Slip Assembly 2.3/8-14 76
National RT (Guide Plate with keyed joint system) 69 775120-1 Parts list 76
776100-N Parts list 69 775120- 2 Slip Assembly 16 20 77
Carrier for Casing, 69 775120-2 Parts list 77
Drill Pipe and Drill Collar 69 775120-3 Slip Assembly 22 78
777100-N Parts list 69 775120-3 Parts list 78
Cover for HCS 69 775630 BC* Carrier Assembly Drill Pipe and Casing 79

MAINTENANCE
& INSPECTION
Slip Assembly 2.3/8 to 14 69 775630 BC* Parts list 79
Slip Assembly 16 to 20 69 775630 BC* Parts list (cont) 80
Slip Assembly 22 69 775650 BC* Carrier Assembly Drill Collar 81
Guide Plate Assembly for 2.7/8 to 14 69 775650-BC* Parts list Carrier Assembly Drill Collar w/o
Guide Plate Assembly for 16 to 22 69 Zip Groove - Upgraded Insert 81
776100-E PS 750-2 for Emsco RT (Guide Plate with 775650-BC* Parts list Carrier Assembly Drill Collar w/o
plug-in connection) 777100-E PS 750-2 for Zip Groove - Upgraded Insert (cont.) 82
Emsco RT (Guide Plate with keyed joint system) 70 775670 BC* Carrier Assembly Drill Pipe and Casing 83
COMPONENTS

776100-E Parts list 70 775670-BC* Parts list Carrier Assembly Drill Pipe and
777100-E Parts list 70 Casing - Upgraded Insert 83
SIZE

776100-W PS 750-2 for Wirth RT (Guide Plate with 775670-BC* Parts list Carrier Assembly Drill Pipe and
plug-in connection) 777100-W PS 750-2 for Wirth Casing - Upgraded Insert (cont.) 84
RT (Guide Plate with keyed joint system) 71 775690 BC* Carrier Assembly Drill Collar 85
776100-W Parts list 71 775690-BC* Parts list Carrier Assembly Drill Collar with
777100-W Parts list 71 Zip Groove - Upgraded Insert 85
772000-N PS1000 for National RT (Guide Plate with 775650-BC* Parts list Carrier Assembly Drill Collar
plug-in connection) 72 without Zip Groove - Upgraded Insert (cont.) 86
DRAWINGS

772000-N Parts list 72 775115 Carrier securing Assembly 87


Carrier for Casing, 72 775115 Parts list 87

7
OF CONTENTS
TABLE

775110 Door Assembly for PS750-2 88


775110 Parts list 88
771110 Door Assembly for PS1000 89
DESCRIPTION

771110 Parts list 89


775390/775700 Centering Guide System Assembly 90
90
91
92
93
94
COMMISSIONING

96
96
96
96
97
97
98
98
99
INSTALLATION

99
100
100
101
101
102
102
102
OPERATION

102
102
103
104
104
104
104
105
MAINTENANCE
& INSPECTION

105
106
107
107
107
107
108
108
COMPONENTS

109
109
SIZE

109
109
109
110
775910 Adapterring Assembly for Wirth RTSS 49.1/2 (optional) 110
775910 Parts list 110
775006 Adapter Ring for EMSCO RT T-4950 (optional) 111
DRAWINGS

775795 Bit Breaker Adapter Plate 111


775795 Parts list 111

6
8
OF CONTENTS
TABLE
553220 Solid Adapter ring 60.5- 49.5 National RT 112
553220 Parts list 112
775990 Pipe Wiper 113

DESCRIPTION
775990 Parts list 113
776800 Multi coupling kit 114
776800 Parts list 114
776100-RSP Spare Parts list for PS 750-2 and PS 1000 115
776100-RSP Spare Parts list 115
776100-RSP-H Spare Parts list for hydraulics 116
775120-1-RSP Spare Parts list for Slip Assembly. 2.3/8-14 (2 years

COMMISSIONING
operation) 116
775120-2-RSP Spare Parts list for Slip Assembly 14-20 (2 years
operation) 116
775120-3-RSP Spare Parts list for Slip Assembly 22 (2 years
operation) 117

INSTALLATION
OPERATIONS
MAINTENANCE
& INSPECTION
COMPONENTS
SIZE
DRAWINGS

9
10
DESCRIPTION
DESCRIPTION

11
1. DESCRIPTION

General
DESCRIPTION

The Blohm+Voss Power Slip PS 750-2/1000 is designed


to be installed into 49.5 rotary tables almost to flush
level with the rig floor.

It lowers the casing connection for easier operation and


eliminates the need for work platforms. The PS500 is
rated for 500 short tons. The PS750-2 is rated for 750
short tons, the PS1000 for 1000 short tons. Body and
Slip are produced according to API 7K latest edition.

The PS750-2 and PS1000 are used for suspending B+V PS750-2/1000 installed in the rotary table
tubular like casing, drill pipe, tubing and drill collars.
The power slip is available with two different guide
mounts. (See Chapter Description Option)
On the standard guide mount the guide plates are
inserted and fastened with bolts.
On the modified guide mount the guide plates are
pushed into a keyed joint. (See Chapter Installation)

Features
Hydraulic operated flush mounted Power Slip
Rapid changing of pipe sizes by means of Insert
Carrier and Slip Assemblies.
Material and manufacturing standard in acc. to API
7K
Central Slip Grease System
Hydraulic system is completely integrated and
covered into the PS 750-2/1000 body.
Protector and centraliser can be used when Slip
Assembly (without Insert Carrier) has been lifted.
A hydraulic feedback signal is available, which
shows that the Slip Assembly has been set.
Hydraulic operated Centring Device ( can be
switched off if not needed)

Intend of use
The Power Slip is designed to be installed into 49.5
rotary tables almost to flush level with the rig floor and
will be used for handling vertical pipe strings.
Rotary tables and Guide mounting
Options The tool is available for the following Rotary Tables:
Rotary tables Part number
Configuration Guide with plug-in Guide with keyed joint
Hydraulic connections connection system
Power Slip PS 750-2 PS 1000 PS 750-2 PS 1000
Optional two different main hydraulic connection are
National 776100-N 772000-N 777100-N 773000-N
possible: Emsco 776100-E 772000-E 777100-E 773000-E
Below the power slip in the rotary table Oilwell/Wirth 776100-W 772000-W 777100-W 773000-W
On top of the power slip above the drill floor with
hydraulic hoses or multi-couplings. Other rotary tables
configurations on request.

12
Main assemblies
6 The power slips consist of the following main

DESCRIPTION
assemblies:
1. Body
2. Door
3. Slip Assembly
4. Insert Carrier

5
5. Hydraulic Centring Device
6. Hydraulic Assembly

4 3 2
B+V PS750-1000 main components

Improper / Unsafe Use


The PS750-2/1000 must only be used for the designated
purpose. When using the PS750-2, the load of 750 sh
tons must never be exceeded. When using the PS 1000,
the load of 1000 sh tons must never be exceeded.

Limited Warranty
The warranty provided will be void if the Powerslip is
either:
a) repaired or serviced by a service facility which was
not authorised by Blohm+Voss Oil Tools
b) replacement parts not manufactured by Blohm+Voss
Oil Tools are used
c) modifications were made to the Powerslip which were
not approved by Blohm+Voss Oil
Tools

Safe working load


Identification
S W L 750 SH TONS
Part No.
P/N: 776100-N The identification area clearly identifies the Powerslip
PS 750
Serial No. area (manufacturer, type, material, part number, serial
S/N: 12010
API
B+V number, date of manufacture). It is important to keep this
License No. 7K 0039 09/08
information ready for the purpose of servicing and repair
2.3/8" - 22"
work.
Date of manufacture
Size
Manufacturer

13
Technical Data

PS750-2 PS1000
Rotary table 49.5 49.5
DESCRIPTION

Maximum allowable working load 750 sh tons 1000 sh tons


Pipe size range (i.e. Drill pipe, casing, tubing
2.3/8 to 22 2.3/8 to 22
and drill collars)
Weight w/o Carrier (incl. hydraulic centring
14,870 Lb / 6,000 Kg 16,850 Lb / 6,800 Kg
system)
Min 150 bar (2175 Psi), Min 150 bar (2175 Psi), max
Working pressure
max 210 bar (3040 Psi) 210 bar (3040 Psi)
Maximum allowed pressure 300 bar (4,350 Psi) 300 bar (4,350 Psi)
Min 5 Gpm (18.9 l/m), max Min 5 Gpm (18.9 l/m), max 10
Hydraulic Flow rate
10 Gpm (37.9 l/m) Gpm (37.9 l/m)
Hydraulic lines for operation A+B A+B
Hydraulic line for feedback C C
Grease line G G
Minimum required clearness of hydraulic fluid NAS 9 NAS 9
- 20 C to + 40 C - 20 C to + 40 C
Temperature working range ambient
- 4 F to 104 F - 4 F to 104 F
+ 60 C + 60 C
Max temp hydraulic fluid
+ 140 F + 140 F

Hook up kit pn 775100-HUK / service tools


Available for PS750-2 Available for PS1000
Grease pump 775810 775810
Lift beam traverse 775002-2 775002-2
5 Hose assembly 25 f (set) 757008 757008
1 point Sling for slip assembly 755662 755662
4 point Sling for slip assembly 755663 755663
Toolkit 775820 775820
Cover for HCD 775780 775780
Carrier lifting tool 2.3/8-14 757070 757070
Carrier lifting tool 16-20 775460 775460
Unlock tool for HCS 775900 775900
Service Box for Hook Up Kit 775008** 775008**
Set of tools 675162 675162
Bit breaker adapter plate 775795 775795
Wire rotator tong 675163 675163
Available optional equipment
Available for PS750-2 Available for PS1000
775950**** 775950****
Wiper
775990 775990
Bit breaker plate for 37,5" 553455*** 553455***
Adapter for Wirth RTSS 495 775910 775910
Adapter for EMSCO T4950 775906 775906
Solid adapter 495-605 553220 553220
Hinge casing spider 200 shTons 11.3/4-
553600 553600
13.3/4 *
Reducing bushing 9.5/8"-10.3/4" * 553610 553610
Reducing bushing 2.3/8"-8.5/8" * 553611 553611
Electrical control unit* 757106 757106
Pneumatic control unit* 755107 755107
Manual control unit* 755108 755108
Grease counter unit ExII2G, supply 230 V
755105-7 755105-7
AC*
Grease counter unit ExII2G, supply 24 V DC* 755105-8 755105-8
Multi coupling kit 776800 776800
* Technical documentation separately available
** Up to 14"
*** On request. Standard bit breaker plates can be used
**** Cannot be ordered

14
1813
PS
PS 750-2
750-2 for National
for National PS
PS750-2
750-2 for
for Wirth
Wirth PS
PS750-2
750-2 for
for Emsco
Oilwell

484
Drillfloor Drillfloor Drillfloor

187
1638

1272
50

1252 1252 1252


Main Dimensions PS750-2


80

90
R63.5
1432


45
1330

1432

150
7
1530
1455
7.9
147

1435.4
1360

15
DESCRIPTION
DESCRIPTION

1813

16
PS
PS 1000
1000 for National
for National PS
PS1000
1000 for
for Wirth
Wirth PS
PS1000
1000 for
for Emsco
Oilwell

484
Drillfloor Drillfloor Drillfloor

187
1838

1472
50

1252 1252 1252


Main Dimensions PS1000

80
90
R63.5
1432


45
1330

1432

150
7
50
1530
1455
7.9
147

1435.4
1360
Opening dimensions

DESCRIPTION
Body throat opening
on

dimension
e nsi Opening
x. D im
Ma

PS750-2 and PS1000


Pipesize Body throat opening Opening Dimensions Max. Dimension (without clearance)
with Carrier without Carrier
11.7/8 12,7 inch / 321,7 mm 17,5 inch / 444,3 mm
14 14,2 inch / 360,7 mm 18,6 inch / 473,7 mm
20,5 inch / 522,2
16 27,5 inch / 699,8 mm
mm
21,7 inch / 551,3
17 22,4 inch / 570 mm 27,5 inch / 699,8 mm
20 inch* / 509,4 mm* mm
22,7 inch / 576,2
18 27,5 inch / 699,8 mm
mm
20 24,7 inch/ 627,3 mm 27,5 inch / 699,8 mm
22 22,6 inch / 573,4 mm 26,9 inch / 682,4 mm
* Remove carrier first

17
Options

Bit breaker adapter plate with standard bit braker plate Service (carrier) box pn 775008
DESCRIPTION

Hinge casing spider, pn 553600


Adapter for Wirth RTSS 495, pn 775910

Adapter for Emsco T4950, pn 775006 Multi coupler kit

Solid adapter 495-605;

18
COMMISIONING
COMMISSIONING

19
2. COMMISSIONING

Commissioning PS750-2/1000
Blohm + Voss strongly recommends to accomplish the Power Slip commissioning with the Blohm + Voss
Commissioning Service.

Read manual before first use !


COMMISIONINGS

o
Operating personnel is aware of all danger that depends on handling the B+V tool
OK
(see manual first) !

Prior to use of the Blohm+Voss Power Slip following checks must be carried out :

Scope of supply
OK o Cross check of all delivered parts

Hydraulic Characteristics
OK o Operating pressure 150...210 bar (2175...3040 PSI)

OK o Volumetric flow 37,85 l/min (10 GPM)

o
Minimum required hydraulic oil
OK NAS 9
clearness
Check and Lubrication
OK o Check for correct seating of Door Hinge Pins

o
Apply grease to all greasing Points (see manual ) until grease is visibly coming out
OK
of the bores

Commissioning Hinge Casing Spider


o (see manual first) !
Operating personnel is aware of all danger that depends on handling the B+V tool
OK

Scope of supply
OK o Cross check of all delivered parts including correct reducing bushings

Power Slip
OK o Check if the carrier and guide plates are de-installed

OK o Check if the hydraulic centering system is open

OK o Check if the slips are in the upper position

OK o Check if hydraulic power supply to the power slip is switched off

20
INSTALLATION
INSTALLATION

21
3. INSTALLATION

Lifting and transport


Lift the PS with Lifting Eyes and
Traverse only (P/N 775002-2)

There are additional Sling Gears


available.
( See Hook Up Kit p/n 775007-HUK-
2)
INSTALLATION

Hydraulic System
WARNING: Before start of work
wear your personal protection
equipment. Especially leak oil under
pressure can cause severe personal
injury to the eyes.

Venting
The hydraulic system of a new
Power Slip is shop-vented. Be
aware that the hydraulic connection
hoses (slips up, slips down and
feed back signal) should be vented
before connecting it to the power
slip.
Hydraulic oils
The below mentioned oils are recommended by B + V.
Brand Flash point C Above -20C Flash point C Below -20C
Aral 224 Aral Vitam GF 46 200 Aral Vitam GF 32
Castrol 200 Hyspin AWS-46 186 Hyspin AWS-32
Gulf 210 Harmony 46AW 202 Harmony 32AW
Shell 218 Tellus 46 209 Tellus 32
Finke 300 Aviaticon HY-HE-46 265 Aviaticon HY-HE-32
Fuchs 220 Renolin MR 10 210 Renolin MR 15
WARNING: Ensure to wear personal safety protection like gloves and safety glasses when handling hydraulic oil
and/or grease. Oil and grease may be potentially harmfull for skin and eyes.

22
Aligning the Hydraulic
Wrong position Right position
Connection
The position of the hydraulic
connection must be selected in such
a way that no damage can occur to

POWER
the connecting hoses/tubes due to IRON

SLIP
ROUGH- POWER
external influence. NECK SLIP
Rail system

Aligning the PS

INSTALLATION
C A B G

Hydraulic connection
One can connect the tool with the
standard hydraulic connectors or
using the optional multicoupling kit,
which simplifies the connection.

A = Pressure/return
B = Pressure/return
C = Feedback
G = Grease Multicoupling Standard connection

23
Installation Schematic
The block diagram represents the
connection of the PS, including
lubricator control (grease interval
counter optional available).
Various Control Units (electrically,
pneumaticcally and manually
controlled) are available.

External Control Unit External Electrical External Electrical


External
Hydr. supply Power supply
Air supply
for SIGNAL Slip
230V AC or 24V DC
Slip SUPPLIED BY OTHER
Power Slip
INSTALLATION

DOWN UP UP DOWN
(OPTIONAL)
Control Unit
SUPPLIED BY F 3/8" M
T S3 for Air Operated GREASE
OTHER M
3/8" F
P S6 Grease System PUMP
(OPTIONAL) (Air)
Hose nipple
DN10 Air
S4 SUPPLIED BY INPUT (HOOK UP KIT)
In S5 OTHER
Air S7
Hose Assembly C B A Out
OUTPUT
(Hoses included in Hook up kit) F M F

other length or needed Hose nipple


piping to be specified 1/4" 3/8" 3/8" DN10
PS 750-2 C M F M M M
B
PS 1000 A for Hose ID 09 1/4"
M
G 25 ft
1/4" F F
F M 25 ft 25 feet (time period for air supply adjustable) F
3/8"
M F 25 ft
3/8"
25 ft
F
1/4" M
Drillfloor

Control Unit supply


S4: Slip UP - permanent electrical signal required
S5: Slip DOWN - permanent electrical signal required
S3: Signal Slip DOWN - supply of permanent electrical signal
S6: Signal Slip UP - supply of permanent electrical signal
Electric connection Pressure
S4: 24VDC, 1,5mm (Cable Gland diameter 9,0mm) Hyraulic 160-210 bar
S5: 24VDC, 1,5mm (Cable Gland diameter 9,0mm) Air 4-10 bar
S6: max.250V, 1,5mm (Cable Gland diameter 9,0mm) Grease 400 bar Legend
S3: max.250V, 1,5mm (Cable Gland diameter 9,0mm) Coupling A:Slip down
S7: 24VDC, 1,5mm (Cable Gland diameter 9,0mm) B:Slip up
Coupling 1/4" NPT for pipe OD 8 mm C:Slip Feedback signal
NOTE: Coupling 3/8" NPT for pipe OD 12 mm G:Grease connection
B + V does not supply electrical cable outside of the control P:Pressure
unit and does not supply installation of electrical cable T:Return
. S4:Slip up
Power supply of signal S3 / S6 through cable S3 / S6 (max voltage of pressure switches inside is S5:Slip down
250V each, with switching capacity max.250V~1A/250V = 0.25A) S6:Signal Slips are up
If Power Slip, Control unit or Grease pump is delivered without hose assy, then B+V supplies S3:Signal Slips are down
complete couplings (both male and female) with outside thread for connection, see table for S7:Signal for control unit grease
different thread sizes. system
Hydraulic
Air
Grease
Electric

24
Functional description of hydraulic system
See hydraulic schematic below.

Set slips
To set the slips the hydraulic connection A is pressurised. First the Centring
system closes and centers the pipe. Then the slip assembly will be set
and can take the load of the pipe. When the slips are fully set a plunger
is actuated. The plunger release an hydraulic signal C to the driller as an
indication that the slips are set.

Raise slips
To raise the slips the hydraulic connection B is pressurised. The Slip Assembly
raises and releases the pipe.

Feedback
The feedback signal shall only occur when both line A and B are pressurised.

INSTALLATION
Closed Closed
HCS HCS

A10 B7 B8 A8

A9 B7 B8 A8
Manifold block A6 B6 B4 A4

A10

A9
Distribution plate
A6 B6

A5 B5 A3 B3
Valve block
B3 B4 Body
Body A3 A4
B B2 B2 B1 B1 B
A2 A1
E C2 D D
B5 Valve No. 5
A A2
A1 A

A5 C2 G1

Sequenze Valve

C1

down
down Slip
Slip
A7
Valve No. 6 G1

A C B G
A: Center Hydraulic
Feedback slip down Guide
System (if activated) and
set Slips
B: Raise Slips
C: Feedback signal Slips
(UP/DOWN)

G: Greasing

25
Anti-lowering valve

The load Lowering Valve no.5


prevents the slips from closing in
case of a pressure loss.

Adjusting Valve No. 5


The valve can be adjusted
by releasing the lock nut and
secondly, by rotating the adjusting
screw counterclockwise. If valve
adjustment is needed, start carefully
with 1/4 rotation and test the valve
function first. Afterwards make sure
adjustment screw and lock nut are
pulled tight.
INSTALLATION

Sequence Valve no.6 regulates


the Hydraulic Pipe Centering force.
Factory-made it is adjusted to 130
bar.
Screw No.5 Screw No.6
Adjusting Valve No. 6
If different Centering force is
needed, remove the cap nut and
release the lock nut. For higher
force rotate the adjustment screw
clockwise carefully. For lower force
rotate counterclockwise.

Make sure the adjusted Centering


pressure is at least 10 to 20 bar
higher than the working pressure.
Otherwise a sequence male function
will occur. Pull tight the lock nut and
cap nut after adjustment.

26
Hydraulic centering
system (HCS)
The PS 750-2/1000 is equipped with
a Hydraulic Centring System (HCS)
with replacable guide plates.
The HCS centres the pipe prior
to setting the slip assembly. It is
necessary to adjust the centering
system to the pipe type used before
putting the equipment into operation
in order to ensure that each pipe
Guide plate for different pipe sizes
type centered optimally at maximum
force (see instructions below).
The centring opens automatically
after setting the slips.

WARNING: Use the correct guide

INSTALLATION
plates for the applicable pipe
diameter.

The table in the overview of slips,


inserts and carriers shows which
guide plates should be used for
which pipe size.
The Hydraulic centring device
is provided with replaceable
guide plates so that different pipe
diameters can be guided.
It is important that the appropriate Adjusting
guide plates for the pipe diameters
are used
The diameter is stamped on the
guide plates (use guide plates of
the same size and observe the
marking).

Adjusting Centering
Stroke Limitation
The centering system can be
adjusted for the following:

1. Drill Pipe / Drill Collar


2. Casing

Procedure:
Pull the stroke limitation up on
the handle Drill Pipe / Drill Collar Turn and lay it down for
Casing
Turn the handle until the desired
position is reached and arrest it

27
HCS Opening/Closing
WARNING: Never open or close the
cover assembly by hand or feet. Use
always a tugger. Otherwise there
is risk of injury or damaging the PS
500.

Before opening the centering


system, release the mechanical lock HCS closed HCS opened
upon the cover halves.
INSTALLATION

HCS Lock/Unlock
The unlock-tool is needed to unlock
the Locking device and Closing
Assembly.

When the cover is fully opened it is


locked automatically.
Before closing the cover release the
lock by use of the Unlock Tool.
Always use the Unlock Tool for
closing the cover.
Fig. 01: Unlock tool (P/N 775900),
First press the tool inwards. Part of Hook Up Kit (P/N 775100-HUK)
Than lift the tool to unlock the
cover assembly.
Close the cover by use of a
crane
First unlock and then close.

Fig. 01: The Unlock-Tool (p/n


775900) is part of the Hook Up Kit
(p/n 775100-HUK)

Fig. 02: Cover Assembly locked Fig. 03: Cover Assembly unlocked: Press
Unlock Tool inwards

28
Mounting the Guide
Plates
Guide with plug-in connection
The Hydraulic Centring System must
be opened for inserting / changing
the Guide Plates.
Fix the guide plate and insert them
Marker for installation of the adapter Guide with plug-in connection into the hydraulic centring system
from the top and screw on using all
screws.

Always grease the contact surfaces


when changing the Guide Plates.
(The Hexagonal Bore Wrench p/n
775813 is Part of the Toolkit p/n

INSTALLATION
775820)

Installation of guide with keyed


Adapter with keyed joint system Adapter screws
joint system
It is necessary to use the hydraulic
centering system to replace /
change the guide plates.
Then push the guide with tapered
groove sideways against the heel of
the lever and fasten to lever with all
bolts.
Always grease contact surfaces
when replacing guide plates.
guide with keyed joint system Guide plate Screws
Transportation of Guide Plates
Use the attached lifting eyebolts as
shown above to handle the Guide
Plates (Lifting Eye bolts part of the
Toolkit)

Switching the hydraulic


system on/off
Transportation of Guide Plates

If the Hydraulic Centring System


(HCS) is not needed it can be
switched off by using the socket
wrench (p/n 775812). The indicator
pin in the square shows the actual
position (HCS ON / OFF)

Turn left: ON
Turn right: OFF
Socket wrench Hole for socket wrench

29
Exchanging slips
General notes for exchanging
slips
Warning: Switch off the hydraulic
power before removing the slips

Set the slips


Open the HCS
Remove the insert carriers (except
22)
Open the door

Tool with door open


INSTALLATION

A B A

Exchanging slips
Disconnect the hydraulic (A, 2 plc)
hoses from the cylinders as shown
in the image
Remove the retaining bolts (b, 2
plc)

Detail of hydraulic connection

Rotate the guide plates (C) in an C

up right position.
Lift the cylinders from the tool with
a tugger.
Remove the guide plates, 2 plc.

Removing Guide Plates

30
Attach the Tightening Tool (pn
775190) to the slip.
Ensure the cylinders are locked
with the dedicated brackets.

INSTALLATION
Fitting Tightening Tool
Tighten the slips with the slip
tightening tool.
Now lift the slip set out of the
Power Slip.

Fitting Tightening Tool

31
Insert Carriers Part No.

The PS750-2/1000 can be adjusted to Date of manufacture 775650-198 DC


Size
different pipe diameters quickly with 9"
Serial No.
the aid of the insert carrier. Before Manufacturer 09/03 S/N: 12010
using the Insert carrier, all contact B+V SWL 150 sht 250kg
Safe working load

surfaces of the slip assembly must be


Identification plan
cleaned thoroughly. It is allowed to
lubricate the insert dove tail slots with
a waxy anti-corrosion protection e.g.
Corrofern VL + by HVP; Germany.

Carrier Lifting Tool


The Carriers Lifting Tools P/N: 775460
(for pipe sizes 16-20) and P/N
INSTALLATION

757070 (for pipe sizes 2.3/8 14)


are contained in the Hook Up Kit P/N:
775100-HUK

Carrier Case
Carrier and tools can be stored in the
Carrier (service) box.

Carrier lifting tool

32
Exchanging insert carriers

D Open the HCS


Screw the Carrier Installation Tool
(pn 775460 or 757070)
in to the carrier to unlock
the Carrier Securing Assembly
(D).

Carrier Installation Tool

INSTALLATION
Detail Carrier Installation Tool

Lift the Insert Carier by attaching


an overhead lifting device to
the eyebolt of the carrier
Installation Tool.
For installation of the carriers,
repeat the above steps in
reverse order.

Lifting the Insert Carrier

33
Pipe Wiper System
(optional) Tool

General Information
The B+V Pipe Wiper System is
designed for a standard 19 dual
(split type) pipe wiper. It is optionally
available.

Warning: Other pipe wiper sizes are not


permitted. B+V Power Slip

Features
The B+V Pipe Wiper System can
stay mounted to the PS for all drilling
Pipe Wiper
operations. The usage of umbilical
INSTALLATION

Pipe Wiper Assembly


lines is not affected. The 19 dual
(split type) pipe wiper can be changed
easily.
For changing the pipe Wiper, the PS
stays in the rotary table.

WARNING: Do not use any other tool


for handling the pipe wiper than the
B+V pipe wiper handling tool, to ensure
correct function of the locking devices.

When using the B+V Pipe Wiper


System, the 19 dual (split type) pipe
wiper
opening diameter must be close to the
pipe size used.

Installation of the B+V Pipe


Wiper System Sliding trip
Slide back sliding trips (3 plc) Stop Latch Stop
Pick up the PS and lower it on Pipe Wiper Assembly Installation
top of the pipe wiper system
Ensure the latch of the wiper is
in front of the door
Place the body in between the
stops.
Now engage the sliding trips (3
plc) and fit with the screws

Tighten screws

34
Installation of the 19 Pipe
Wiper
Preparing Steps:
Open the Hydraulic Centering
System (HCS)
Bring the slip in upper position
Remove all three Insert Carrier
from the Powerslip.
Check with the handling tool
that both tongues are in open
position
Insert the 19 dual type Pipe
Wiper
2 3 Put the handling tool in place at
the bottom of the PS
Pipe wiper fitted into PS The handling tool is centering
itself through a self centering
device

INSTALLATION
Press down the handling tool
carefully.
The locking pin (2) now is
unlocked
The tongue now can be turned
to the inside about 19
The second bolt (3) now locks
the tongue as soon as the
handling tool is lifted slightly.
Make sure the tongue is locked
and cannot be moved
with the handling tool
Pipe Wiper is locked in the Pipe
Wiper system
Open position

Locked position

19Pipe wiper

35
Hinge casing spider
For the application of hand slips it
is possible to fit the hinge casing
spider. It can be placed on top top of
the bit breaker adapter plate.
The maxium allowable working load
is 200 ShTons.

Description Part number


Hinge casing spider 200 shTons 11.3/4-
553600
13.3/4 *
Reducing bushing 9.5/8"-10.3/4" * 553610
Reducing bushing 2.3/8"-8.5/8" * 553611

Identification
The identification plate clearly
INSTALLATION

identifies the hinge casing


spider and reducing bushings
(manufacturer, type, material, part
number, date of manufacture).
It is important to keep this
information available for the purpose Hinge casing spider
of servicing and repair work.

Bit breaker adapter plate

Power slip

36
Fitting the hinge casing
3.
spider on the PS
4. Before fitting the hinge casing spider
5. on the Power Slip, the following
1. steps have to be carried out:
1. Open the Hydraulic Centering
System (HCS)
2. Raise the slips to the upper
position
3. Remove all guide plates
2.
4. Remove the insert carriers
5. Close the HCS
6. Switch OFF the HCS

Handling the hinge


casing spider

INSTALLATION
WARNING: Always use the 4 lifting
Bowl Fitting Handle eyes or both handles.

Installation of the hinge


casing spider
1. Fit the hinge casing spider on
top of the bit breaker adapter
plate.
2. Ensure the contour of the
adapter plate fits the countour of
the hinge casing spider.
HingeCasingSpider

Lifting Eye

Bitbreaker adapter plate

PowerSlip

37
Installation PS750-2/1000
Basically the Powerslip has to be installed as shown in the manual
Before installation into rotary table make sure, that the proper RT-Adapter is installed to the Powerslip.

OK o Make sure the required Insert Carrier is installed before first use

OK o Make sure the required Guide Plates are installed before first use

OK o The Guide Plates are fixed with the screws

OK o Hydraulic Centring Device is turned on if necessary

OK o Cover is closed

OK o Door is closed

Hydraulic Connections
OK o Powerslip PS750-2/1000 is installed into Rotary Table
INSTALLATION

OK o Control Unit connected to Hydraulic Power Unit (HPU)

OK o PS750-2/1000 connected to Control Box

OK o All Hydraulic Lines are connected

Function test
There are two possibilities to carry out the function test:
1. PS750-2/1000 standing on the floor
WARNING: Do not carry out the function test with the door open
2. PS750-2/1000 installed into the rotary table
OK o Hydraulic Centring Device centers the pipe prior to setting the slip

OK o Slip down

OK o Feedback signal: Slips are Set

OK o The Hydraulic Centring Device opens automatically after setting the slips

OK o Slip up

OK o Feedback signal: Slips are up

Installation hinge casing spider


OK o Installation and Removal Tool is ready for use

OK o Check if the hinge pin is installed correctly

OK o Check the correct reducing bushing is installed

OK o Check the carriers and guide plates have been removed

OK o Check if the hydraulic centering system is turned ON

OK o Check if the slips are in the upper position

OK o Check if Retaining Ring is tightened with Safety Clamp Screw

OK o Check if Hydraulic Power supply to powerslip is turned off (Control Unit)

38
39
INSTALLATION
OPERATIONS

OPERATIONS

40
4. OPERATIONS

WARNING: Do not touch the PS.

WARNING: Never raise the slips when the pipe load is still suspended by the slips.

Safety
Make sure that ALL hydraulic lines are isolated before any work is carried out in
the PS.
It is recommended to have the PS operated by the driller.
For smooth operation, it is recommended to slightly lower the pipe with the
elevator while setting the PS slips.
For smooth operation, it is recommended to slightly raise the pipe with the elevator
while releasing the PS slips.
The rotary locks in the outside of the PS may only be needed on semisubmersible
rigs or while floating in pipe when there is a chance the PS could come out of the
rotary table.

Operation
Check slips/carriers are set on correct section of the pipe. Set the PS before
releasing the elevator. The PS is set when the slips down feedback signal
comes on.
When the rotary table and the PS have to be rotated, always uncouple the quick
disconnects on the PS prior to rotation.
Place the PS in the rotary table using all 4 lifting eyes and the lifting bracket.
Connect all hydraulic equipment and check correct functioning of the tool.
With the pipe string being suspended by the PS slips, make up or break the upper

OPERATIONS
stand or joint, and handle it.
Pick up the weight of the pipe string with the elevator, before raising the PS slips
Set the slips of the PS and then release the elevator.

41
Handling the slip
during operation
WARNING: The slip assembly should
never be raised under load.

WARNING: If the slip assembly is


set
the PS can bear the load of the pipe.

WARNING: Before raising the slip


assembly, make sure that the
elevator
is closed and suspends the weight of
the pipe.
Cover plate

WARNING: Never operate the Slip


Assembly with the door open.

WARNING: Never set the Slips as


long
as the Elevator /Top Drive is still
lifting
or lowering the pipe.

WARNING: When using the


OPERATIONS

hydraulic centring
system there is a danger of
persons getting jammed between
the guide plates and the pipe.

WARNING: When closing the


centring
system, there is a risk of persons
getting jammed between the
PS and the centring system.

WARNING: With the power slip


installed
in the rotary there is the risk of
small
parts falling into the Power Slip or
bore
hole.

WARNING: There is a risk of injury


(danger of tripping) when the PS top
covers are open. Use always the
cover
plate (p/n 775780) must be used for
covering the Power Slip opening

42
Removing the PS when pipe is in
the hole
WARNING: Lift the PS out of the rotary table ONLY
with the 4 way lifting sling with the lifting bracket.

Removing the PS from drill pipe (in rotary)


Take the load from the slips
Raise the slips
Depressurize the PS hook up hoses
Open the cover from the HCS
Depending of the pipe size, remove the insert carrier
Remove the removable hinge pin from the PS door
(see procedure "Opening the door")
Fit the 4-way lifting bracket
Lift the PS from the rotary table by using the 4-way
lifting bracket
Open the PS door (see procedure "Opening the
door")
4-way lifting bracket Move the PS away from well center

Connecting / disconnecting the hydraulic hoses


WARNING: Be careful when disconnecting hydraulic
hoses. Make sure pressure is of the hoses and the weight
of the string cannot generate pressure

OPERATIONS
Dis-connection hoses in slips up position
Set PS in neutral position
Disconnect Quick Disconnects.

43
Procedure "Opening the door"
Move the slips to the upper position.
Open the HCS cover
Loosen both screws (1) completely. They
cannot be lost due to the securing rings (2).
Never disassemble the securing rings.
The door hinge pin (3) must be lifted (using
a tugger) completely out of the PS. Use the
lifting eye (4).
Now open the door
For closing the door, carry out above steps
in reverse order.

WARNING: The right hand hinge pin has


hydraulic hoses connected to it, so removal may
cause damage.
Pulling out the door pin
OPERATIONS

Use of handslips Open the door

Hand slips can be used to prevent the pipe from


slipping through the PS, e.g. at the start or finish
of a trip, when the pipe load is small.

WARNING: Always ensure the hinge casing


spider to be properly installed prior to
suspending any load.

44
45
OPERATIONS
MAINTENANCE
& INSPECTION

MAINTENANCE
& INSPECTION

46
5. MAINTENANCE AND
INSPECTION
General
If cracks, excessive wear etc. is
recognised, contact Blohm + Voss Oil Tools
or an authorised service company.
Weldings of the castings should be done
only by Blohm + Voss Oil Tools or an
authorised service company in according to
Blohm+Voss welding procedure.

Lubrication and Central-


Grease-System
The PS750-2/1000 includes a central
pneumatic grease system. The slip
assembly and the Feedback valve are
supplied by this and via a nozzle system
with grease. The PS should be greased for
a minumum of 15 seconds after a maximum
of 30 cycles.
Do not apply grease to the following areas:
back side of inserts
inside of slips (contact area of the insert
carrier)
Insert Dies can only be mounted using
a waxy anti-corrosion protection e.g.
Corrofern VL+ by HVP; Germany.The
use of lubrication grease is not allowed

The Powerslip should be greased for a


minimum of 15 seconds after max. 30
actuations.
5 4
Manual lubrication

MAINTENANCE
& INSPECTION
(1) Lubricate the frame on both sides as
follows:
each time before using the PS.
each time before installing the PS into
the Rotary Table
3
(1 and 2) Lubricate the door hinge pins on
both sides 3
each time before installing the PS into
the Rotary Table
(3) Lubricate the hinge pin for the Centring
System and the locking device for the
Centring System on both sides
each time before using the PS
(4) Lubricate the Carrier securing bolts (3x) 2
each time before using the PS 1
(5) Lubricate the Cylinder Pin (2 plc) Greasing Points
each time before using the PS
Lubricate the locking device each time
before using the PS

47
Grease daily
All greasing points, which are labelled Grease
Daily, must be greased at least once a day. It can be
necessary to carry this out more often depending on
use.
Slip Assembly
Grooves of the Guide Plates
Grease nipples
Springs

Grease quality
In order to achieve efficient greasing even at different
environmental temperatures, we recommend the
following grease types should be used (obtainable from
Blohm + Voss Oil Tools): Low-Viscosity grease
Type AVIATICON Grease XRF
NLGI 0
Alternatively; use EP gear lubricating grease for
greasing non-oil tight gear trains
NESSOS SF0
NLGI 0
DIN 51 826 GPOF-25
DIN 51 502 GPOF-25
Manual greasing
For higher ambient temperature up to 30 Celsius / 86
Fahrenheit we recommend to use NLGI 2
MAINTENANCE
& INSPECTION

Grease gun

48
Greasing check list PS
Greasing Points:
Pos. Greased Location
1 o 1 6
2 o 2 7
3 o
4 o 3 8

5* o Frame 4 9
6 o
7 o 5 10

8 o
9 o
10* o
11 16
Pos. Greased Location
11 o 12 17
12 o
13 o 13 18
14 o 14 19
15 o Door
16 o 15 20
17 o
18 o

MAINTENANCE
& INSPECTION
19 o
20 o

Pos. Greased Location 21 22


21 o
22 o Hinge pin for cover
23 o
24 o
* PS1000 only

23 24

49
Pos. Greased Location
25 o
25 26 o Carrier securing assembly pn 775115

27 o

26 27

Pos. Greased Location


28 o Left hand and right hand cylinder bolt
32 33 29 o top

30 o Left hand and right hand cylinder bolt


31 o below

32 o
28 29 33 o Locking device for cover
30 31
34 o
MAINTENANCE
& INSPECTION

35 o

34 35

50
Lubrication of pipe wiper system
4 5 6
1 2 3

13 14

7 8 9 10 11 12 14
Pipe Wiper Assembly

Pos. Greased Location


1 o
2 o
3 o Area above tongue
4 o
5 o
6 o
Pos. Greased Location
7 o
8 o
9 o

MAINTENANCE
Area below tongue

& INSPECTION
10 o
11 o
12 o
Pos. Greased Location
13 o
14 o Sliding trip

15 o

51
Inspection categories acc. to API RP 8B

Category I This is Category III inspection environment


This category involves observing plus further inspection for which load cycles
the equipment during operation the equipment is disassembled to regulatory requirements
for indications of inadequate the extent necessary to conduct operating time
performance. NDT of all primary-load-carrying testing
When in use, equipment shall be components. repairs
visually inspected on a daily basis Equipment shall be: re manufacture
for cracks, loose fits or connections, disassembled in a suitable-
elongation of part, and other signs equipped facility to the extent Non-periodic inspection
of wear, corrosion or overloading. necessary to permit full A complete, on-job, shut-down
Any parts found to show cracks, inspection of all primary-load- inspection equivalent to the
excessive wear, etc., shall be carrying components and other periodical Category III or Category
removed from service for further components that are IV should be made before (if
examination. critical to the equipment. anticipated) and after critical jobs
The equipment shall be inspected for excessive wear, (e.g., running heavy casing / drill
visually inspected by a person cracks, flaws and deformation. strings, jarring, pulling on stuck
knowledgeable in that equipment Procedure: pipes and/or operating at extreme
and its function. Corrections shall be low temperatures) <-20 C (<-4 F).
made in accordance
Category II with the manufacturers Inspection
This is Category I inspection plus recommendations.
further inspection for corrosion, Prior to inspection, all foreign A thorough inspection should be
deformation, loose or missing material such as dirt, paint, carried out periodically (every 3
components, deterioration, proper grease, oil, scale, etc. shall be months) or as special circumstances
lubrication, visible external cracks, removed from the concerned may require. Before starting an
and adjustment. parts by a suitable method (e.g. inspection disconnect any hydraulic/
Category II may involve some paint-stripping, steam-cleaning, pneumatic system and remove all
disassembly to access specific grit-blasting) foreign materials (dirt, paint, grease
MAINTENANCE

components and to identify Oil, scale, etc.) from surface by


& INSPECTION

wear that exceeds the allowable Frequency a suitable method. After a field
tolerances. inspection, it is advisable to record
the extent of testing and testing
Category III
Periodic inspection
results. Conduct the periodic or
This is Category II inspection plus The recommended schedule for critical load inspection in the field
further inspection, which should inspection of all kind of by the crew with the supervisor.
include NDT of critical areas and Power Slips: If cracks, excessive wear etc. is
may involve some disassembly to Daily: I recognized, contact Blohm + Voss
access specific components and Weekly: II Oil Tools or an authorized service
to identify wear that exceeds the 6 Monthly: III company.
allowable tolerances. 2 Year: IV
Prior to inspection, all foreign Inspection of Hydraulic/
material such as dirt, paint, grease, The recommended frequencies Pneumatic System
oil, scale, etc. shall be removed from apply for equipment in use during
Check for leakage every day. Should
the concerned parts by a suitable the specified period.
internal or external leakage reach
method (e.g. paint-stripping, steam- The inspection frequencies are only
an unacceptable high level, contact
cleaning, grit-blasting). recommendations. The schedule of
Blohm + Voss Oil Tools or an
inspection heavily depends on the
authorized service company.
Category IV following factors:

52
Inspection check lists

CHECK LIST FRONT PAGE

TYPE OF EQUIPMENT

SERIAL NUMBER

PART NUMBER

SUPERVISOR

DATE OF INSPECTION

INSPECTION CATEGORY

PLACE OF INSPECTION

MAINTENANCE
& INSPECTION

53
Inspection categories CHECK LISTS

Check List Category I


(During operation)

- Power Slip is placed in the Rotary Table, Cover is closed)

GENERAL
DESCRIPTION CHECKED SIGNATURE
1 Complete front page of check list for the records OK
2 Check for correct size of slips, insert carrier and guide plates OK
3 Check correct function of Slips and Hydraulic Centring Device OK
4 Check function of feedback signal (slips set / raised) OK
5 Check function of grease system OK
Remarks

CHECK FOR LOOSE ITEMS, ESPECIALLY FOR:


DESCRIPTION CHECKED SIGNATURE
1 Hinges and bolts of cover assembly OK
2 Cover Locking device OK
3 Fixation of guide plates OK
4 Top cover screws OK
MAINTENANCE
& INSPECTION

5 Lifting eyes for Cover Assembly OK


6 Lifting eyes for Power Slip OK
Remarks

CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR:


DESCRIPTION CHECKED SIGNATURE
1 Power Slip Body Hinges of Cover Assembly OK
2 Hinges and bolts of cover assembly OK
3 Cover Locking device OK
4 Guide plates OK
5 Lifting eyes for Cover Assembly OK
6 Lifting eyes for Power Slip OK
Remarks

54
CHECK FOR WEAR , ESPECIALLY FOR:
DESCRIPTION CHECKED SIGNATURE
Manual and hydraulic guide plates: Check wear at inside surface
Replace the guide if wear is more than 10 mm at the bevel inside the
1 OK
guide plate.
For 5.7/8 dp is 8.3/8 diameter maximum measurement
Remarks

HYDRAULIC
DESCRIPTION CHECKED SIGNATURE
1 Check for loose fittings, pipes, valves OK
2 Check for hydraulic leaks (hoses, valves and cylinders) OK
3 Check condition of hydraulic couplings and connection hoses OK

Remarks

MAINTENANCE
& INSPECTION

REMARKS

_________________________________ _______________________________
SUPERVISOR DATE

55
Check List Category II
(Power Slip is out of Rotary Table, Cover is open, Insert Carrier disassembled)

GENERAL
DESCRIPTION CHECKED SIGNATURE
1 Complete front page of check list for the records OK
2 Check for correct size of slips, insert carrier and guide plates OK
Check correct function of Slips and Hydraulic Centring Device:
Set Slips cycle:
1. Center Hydraulic Guides
3 2. Set Slips OK
3. Open Hydraulic Guides
Raise Slips cycle:
Raise Slips without any movement of hydraulic Guides
4 Check function of feedback signals (slips set / raised) OK
Remarks

CHECK FOR LOOSE ITEMS, ESPECIALLY FOR:


DESCRIPTION CHECKED SIGNATURE
1 Hinges and bolts of cover assembly OK
2 Cover Locking device OK
3 Fixation of guide plates OK
4 Top cover screws OK
5 Carrier Securing Assembly OK
6 Lifting eyes for Cover Assembly OK
7 Lifting eyes for Power Slip OK
8 Transportation beam OK
9 Securing of Door Assembly OK
10 Fixation of Hydraulic Cylinder OK
11 Fixation of Hydraulic Hoses below Cover Assembly OK
MAINTENANCE
& INSPECTION

Remarks

CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR:


DESCRIPTION CHECKED SIGNATURE
1 Power Slip Body Hinges of Hydraulic Cylinder OK
2 Power Slip Body Hinges of Cover Assembly OK
Power Slip Body Outside Body surface / contact areas to rotary
3 OK
table
4 Hinges and bolts of cover assembly OK
5 Cover Locking device OK
6 Guide plates OK
7 Lifting eyes for Cover Assembly OK
8 Lifting eyes for Power Slip OK
9 Transportation beam OK
10 Insert Carrier Check condition of Insert Retainer Plates and Screws OK
11 Insert Carrier Check teeth of insert dies OK

56
12 Insert Carrier Check load recess at bottom OK
13 Slip Assembly Hinges for Hydraulic Cylinder OK
Slip Assembly Hinges and bolts between Center/Left/Right-
14 OK
segments
Slip Assembly Load recess at bottom (Insert Carrier is
15 OK
disassembled)
16 Slip Assembly Carrier Securing Assembly OK
Remarks

CHECK FOR WEAR , ESPECIALLY FOR:


DESCRIPTION CHECKED SIGNATURE
Manual and hydraulic guide plates: Check wear at inside surface
Replace the guide if wear is more than 10 mm at the bevel inside the
OK
guide plate
For 5.7/8 dp is 8.3/8 diameter maximum measurement
1 Check wear of insert dies OK
2 Check for wear at insert carrier OK
Remarks

GREASING
DESCRIPTION CHECKED SIGNATURE
Check that grease system and grease points get grease to all needed
OK
areas (as far as observable) especially for:
Slip Assembly back side OK
Slip Assembly Carrier Securing Assembly OK
Cover Assembly Hinges OK
Cover Assembly Locking Device OK
Feedback signal OK
Door Assembly Hinges at Door and Body OK
Remarks

MAINTENANCE
& INSPECTION
HYDRAULIC
DESCRIPTION CHECKED SIGNATURE
1 Check for loose fittings, pipes, valves OK
2 Check for hydraulic leaks of all hoses, valves and cylinders OK
3 Check condition of hydraulic couplings and connection hoses OK
3 Check hydraulic fittings and hoses in rotary table OK
Remarks

REMARKS

_________________________________
________________________
SUPERVISOR DATE

57
Check List Category III
(Power Slip is out of Rotary Table, Cover is open, Slip Assembly and Insert Carrier disassembled)

USE CHECK LIST OF CATEGORY II WITH FOLLOWING ADDITIONAL ITEMS:

DESCRIPTION CHECKED SIGNATURE


GENERAL
1 Check completeness and condition of warning plates and labels OK
Check condition of identification plate (serial number, part number,
2 OK
date of manufacture etc.)
3 Clean tool thoroughly OK
NDT - INSPECTION
NDT all critical areas with die penetrant OK

REMARKS
MAINTENANCE
& INSPECTION

_________________________________ __________________________
SUPERVISOR DATE

58
Check List Category IV
(Power Slip is out of Rotary Table, Cover is open, Slip Assembly and Insert Carrier
disassembled)

USE CHECK LIST OF CATEGORY III WITH FOLLOWING ADDITIONAL ITEMS:

HYDRAULICS CHECKED SIGNATURE


1 Change all hydraulic hoses and fittings OK
2 Check condition of hydraulic valves and replace if necessary OK
3 Check condition of hydraulic pipes and replace if necessary OK

REMARKS

MAINTENANCE
& INSPECTION

_________________________________
__________________________
SUPERVISOR DATE

59
Critical Areas
Critical Areas Centre Frame Critical Areas Door and Hinge Pin

Critical Areas Lifting Eye

Critical areas are hatched


MAINTENANCE
& INSPECTION

Critical Areas Critical Areas Centre Slip Critical Areas Left Slip Critical Areas Right Slip
Carrier

60
Wear data criteria

Bore of Door and Body Hinges PS750-2/1000


Door Hinge Pin
Dim. A

Hinge pin min dia new: 79,804 mm


Hinge pin min dia worn min: 78,260 mm

DOOR/BODY-
HINGE

Door/Body Hinge dimensions

Wear data Guide plates

Guide plate PN New a (mm) Min worn b (mm)

MAINTENANCE
& INSPECTION
755720 or 756420 153 143
755721 or 756421 147 137
755722 or 756422 125 115
755723 or 756423 105 95
755724 or 756424 137,5 127,5
new ID 755725 or 756425 115 105
755726 or 756426 87,5 77,5
max. worn ID 755727 or 756427 72,5 62,5
755728 or 756428 50 40
755770 or 756470 150 140
755771 or 756471 65 55
755772 or 756472 55 45
755773 or 756473 185 175

755774 or 756474 170 160

min worn b 755775 or 756475 165 155


755776 or 756476 155 145
new a

61
SiZE COMPONENTS

SIZE COMPONENTS

62
Casing

6. SIZE COMPONENTS
First Upgraded Insert Second Upgraded
Guide Plate with plu-in connection Guide Plate with keyed joint system
Series Insert Series
Pipe
Guide Screw Nut Guide Screw Washer
Diameter Range P/N Range P/N Diameter
P/N P/N P/N P/N P/N Qty. P/N Qty.

7.5/8 x 7.5/8 x
6.5/8 775630-228 775670-228
6.5/8 6.5/8
775630-
7x7 7x7 775670-229-1
229-1
7 756422 757422 260
7.5/8 7.5/8
775630-229 775670-229
x 7 x 7
7.5/8 x 7.5/8 x
7.5/8 775630-231 775670-231
7.5/8 7.5/8
7.5/8 x 7.5/8 x
7.3/4 775630-269 775670-269
7.3/4 7.3/4
-
9.5/8 x 9.5/8 x
8.5/8 775630-234 775670-234 756425 725465 280
8.5/8 8.5/8
9.5/8 x 9.5/8 x
775630-236 775670-236
9.5/8 9.5/8
9.5/8 756423 757423 300
10.3/4 x 775630- 10.3/4 x
775670-236-1
9.5/8 236-1 9.5/8
10.3/4 x 10.3/4 x
9.7/8 775630-265 775670-265
9.7/8 9.7/8
756477 757477 310
10.3/4 x 10.3/4 x
10 775630-237 775670-237
10 10
10.3/4 x 10.3/4 x
10.3/4 775630-238 775670-238 756426 757426 335
10.3/4 10.3/4
12.3/4 x 12.3/4 x
11.3/4 775630-239 775670-239 755157 755158 757410 6 757411 6
11.3/4 11.3/4
756427 757427 365
12.3/4 x 12.3/4 x
11.7/8 775630-262 775670-262
11.7/8 11.7/8
12.3/4 x 12.3/4 x
775630-241 775670-241
12.3/4 12.3/4
12.3/4 756471 - 380
14 x 775630- 14 x
775670-241-1
12.3/4 241-1 12.3/4 755728-2
14 x 14 x
13.3/8 775630-243 775670-243 756472 757472 400
13.3/8 13.3/8
14 x 14 x
13.1/2 775630-270 775670-270 -
13.1/2 13.1/2
14 x 14 x
13.5/8 775630-259 775670-259 757428
13.5/8 13.5/8 756428 410
14 14 x 14 775630-255 14 x 14 775670-255
16 17 x 16 775630-245 - - 775459 460
17 17 x 17 775630-267 - - 775454 485
18.5/8 x
18 775630-247 - - 775456 510
18
18.5/8 x 755154
775630-248 - -
18.5/8
18.5/8 775451 530
20 x 775630-
- -
18.5/8 248-1
20 20 x 20 775630-249 - - 775457 560
775435
22 22 x 22 775120-3 - - 775458 610
63

SIZE
COMPONENTS
SiZE COMPONENTS

First Upgraded Insert Second Upgraded

64
Guide Plate with plu-in connection Guide Plate with keyed joint system
Series Insert Series
Pipe
Guide Screw Washer Guide Screw Washer
Diameter Range P/N Range P/N Nut P/N Diameter
P/N P/N P/N P/N P/N Qty. P/N Qty.

3.1/2 x 3.1/2 x
2.3/8 775630-101 775670-101

Drill Pipe
2.3/8 2.3/8
756473 - 140
3.1/2 x 3.1/2 x
2.7/8 775630-103 775670-103
2.7/8 2.7/8
3.1/2 x 3.1/2 x
775630-105 775670-105
3.1/2 3.1/2
3.1/2 756474 757474 170
4.1/2 x 775630- 4.1/2 x 775670-
3.1/2 105-1 3.1/2 105-1
4.1/2 4.1/2
4 775630-106 775670-106 756475 757475 180
x 4 x 4
4.1/2 x 4.1/2 x
775630-107 775670-107
4.1/2 4.1/2
4.1/2
5.1/2 x 775630- 5.1/2 x
775670-107-1 756476 725465 755157 755158 757476 757410 6 757411 6 200
4.1/2 107-1 4.1/2
5.1/2 5.1/2
5 775630-109 775670-109
x 5 x 5
5.1/2 x 5.1/2 x
5.1/2 775630-111 775670-111 756470 - 210
5.1/2 5.1/2
7 x 7 x
5.7/8 775630-115 775670-115 756421 757421 216
5.7/8 5.7/8
7 x 7 x
6.5/8 775630-114 775670-114 756424 757424 235
6.5/8 6.5/8
7 x 7 x
775630-112 775670-112
6.906 6.906
6.906 756422 757422 260
7.5/8 x 775630- 7.5/8 x
775670-112-1
6.906 112-1 6.906
Second Upgraded
First Upgraded Insert Series Guide Plate with plu-in connection Guide Plate with keyed joint system
Insert Series
Pipe
Guide Washer Screw Washer
Diameter Range P/N Range P/N Screw P/N Nut P/N Guide P/N Diameter
P/N P/N P/N Qty. P/N Qty.

4.1/2 x 4.3/8
4.1/2 x 4.3/8 zip 775650- 775690-
4.3/4 zip (4.3/4 756420 - 204
(4.3/4 DC) 182 182
DC)
5.1/2 x 5.1/8 zip 775650- 5.1/2 x 5.1/8 775690-
5.1/4
(5.1/4 DC) 183 zip (5.1/4 DC) 183
756421 757421 216
6.3/4 x 5.3/4 zip 775650- 6.3/4 x 5.3/4 775690-
6.1/4
(6.1/4 DC) 187 zip (6.1/4 DC) 187
6.3/4 x 6 zip 775650- 6.3/4 x 6 zip 775690-
6.1/2
(6.1/2 DC) 188 (6.1/2 DC) 188
756424 757424 235
6.3/4 x 6.1/4 zip 775650- 6.3/4 x 6.1/4 775690-
6.3/4
(6.3/4 DC) 189 zip (6.3/4 DC) 189
6.3/4 x 6.1/2 zip 775650- 6.3/4 x 6.1/2 775690-
7
(7 DC) 190 zip (7 DC) 190
756422 757422 260
8.1/2 x 7.1/2 zip 775650- 8.1/2 x 7.1/2 775690-
8
Drill collar with ZIP groove

(8 DC) 194 zip (8 DC) 194


8.1/2 x 7.3/4 zip 775650- 8.1/2 x 7.3/4 775690- 725465 755157 755158 757410 6 757411 6
8.1/4
(8.1/4 DC) 195 zip (8.1/4 DC) 195
756425 - 280
8.1/2 x 8 zip 775650- 8.1/2 x 8 zip 775690-
8.1/2
(8.1/2 DC) 196 (8.1/2 DC) 196
8.1/2 x 8.1/4
8.1/2 x 8.1/4 zip 775650- 775690-
8.3/4 zip (8.3/4
(8.3/4 DC) 197 197
DC)
9.1/2 x 8.1/2 zip 775650- 9.1/2 x 8.1/2 775690- 756423 757423 300
9
(9 DC) 198 zip (9 DC) 198
9.1/2 x 9 zip 775650- 9.1/2 x 9 zip 775690-
9.1/2
(9.1/2 DC) 199 (9.1/2 DC) 199
9.1/2 x 9.1/4
9.1/2 x 9.1/4 zip 775650- 775690-
9.3/4 zip (9.3/4
(9.3/4 DC) 203 203
DC) - -
9.1/2 x 9.1/2 zip 775650- 9.1/2 x 9.1/2 775690-
10
(10 DC) 202 zip (10 DC) 202

65
SIZE
COMPONENTS
SiZE COMPONENTS

Second Upgraded

66
First Upgraded Insert Series Guide Plate with plu-in connection Guide Plate with keyed joint system
Insert Series
Pipe
Guide Washer Screw Washer
Diameter Range P/N Range P/N Screw P/N Nut P/N Guide P/N Diameter
P/N P/N P/N Qty. P/N Qty.

3.1/2 x 3.1/8 775650- 3.1/2 x 3.1/8 775690-
3.1/8 756476 757476 200
plain 308 plain 308
3.1/2 x 3.3/8 775650- 3.1/2 x 3.3/8 775690-
3.3/8 725465 755157 755158 -
plain 309 plain 309
-
5.1/2 x 4.3/4 775650- 5.1/2 x 4.3/4 775690-
4.3/4 756420 204
plain 276 plain 276
5.1/4 - - - - - - - - - -
6.3/4 x 6.1/4 775650- 6.3/4 x 6.1/4 775690-
6.1/4 756421 757421 216
plain 284 plain 284
6.3/4 x 6.1/2 775650- 6.3/4 x 6.1/2 775690-
6.1/2
plain 286 plain 286
756424 757424 235
6.3/4 x 6.3/4 775650- 6.3/4 x 6.3/4 775690-
6.3/4 757410 6 757411 6
plain 287 plain 287
725465 755157 755158
775650- 8.1/2 x 8 775690-
8 8.1/2 x 8 plain 756422 757422 260
293 plain 293
8.1/2 x 8.1/4 775650- 8.1/2 x 8.1/4 775690-
8.1/4
Drill collar without ZIP groove

plain 295 plain 295


756425 - 280
8.1/2 x 8.1/2 775650- 8.1/2 x 8.1/2 775690-
8.1/2
plain 296 plain 296
8.3/4 - - - - - - - - - -
775650- 9.1/2 x 9 775690-
9 9.1/2 x 9 plain 725465 755157 755158
297 plain 297
756423 757423 300
9.1/2 x 9.1/2 775650- 9.1/2 x 9.1/2 775690-
9.1/2
plain 298 plain 298
67
SIZE
COMPONENTS
& SPARE PARTS

DRAWINGS
DRAWINGS

& SPARE PARTS


68
7. DRAWINGS AND SPARE PARTS

776100-N PS 750-2 for National RT (Guide Plate with plug-in connection)


777100-N PS 750-2 for National RT (Guide Plate with keyed joint system)

775780 Cover for HCS

Carrier for Casing,


Drill Pipe and Drill Collar

775120-1 Slip Assembly 2.3/8 to 14


775120-2 Slip Assembly 16 to 20
775120-3 Slip Assembly 22

7
6
3

4 12
5 Guide Plate Assembly for 16 to 22

10 Guide Plate Assembly for 2.7/8 to 14

13 14 15
11

1
9
2 8

776100-N Parts list 777100-N Parts list


Pos. Quantity P/N Description Pos. Quantity P/N Description

1 1 775105 PS 750-2, Body 1 1 775105 PS 750-2, Body


2 1 775110 Door Assembly 2 1 775110 Door Assembly
3 1 775390 Centering Guide System 3 1 775700 Centering Guide System
Assembly Assembly
4 1 776300 Hydraulic Assembly 4 1 776300 Hydraulic Assembly
5 1 776300-1 Hydraulic Connention Assembly 5 1 776300-1 Hydraulic Connention Assembly
6 1 776110 Cover for Hydraulic Arrangement 6 1 776110 Cover for Hydraulic Arrangement
7 17 645054 Screw 7 17 645054 Screw
8 1 776140 Feedback Assembly 8 1 776140 Feedback Assembly
9 1 775170 Greasing Assembly 9 1 775170 Greasing Assembly
& SPARE PARTS

10 1 775150 Cylinder Lock 10 1 775150 Cylinder Lock


DRAWINGS

11 1 775790 Adapter for Guide Plates 11 1 775790 Adapter for Guide Plates
12 4 771109 Lifting eye 12 4 771109 Lifting eye
13 4 775135 Securing Plate 13 4 775135 Securing Plate
14 8 735852 Screw 14 8 735852 Screw
15 8 792112 Washer 15 8 792112 Washer
69
776100-E PS 750-2 for Emsco RT (Guide Plate with plug-in connection)
777100-E PS 750-2 for Emsco RT (Guide Plate with keyed joint system)

776100-E Parts list


Pos. Quantity P/N Description
1 1 776100-N PS 750-2 for National RT
2 1 775006 Adapter Ring for Emsco RT

777100-E Parts list


& SPARE PARTS
DRAWINGS

Pos. Quantity P/N Description


1 1 777100-N PS 750-2 for National RT
2 1 775006 Adapter Ring for Emsco RT

70
776100-W PS 750-2 for Wirth RT (Guide Plate with plug-in connection)
777100-W PS 750-2 for Wirth RT (Guide Plate with keyed joint system)

776100-W Parts list


Pos. Quantity P/N Description
1 1 776100-N PS 750-2 for National RT
2 1 775910 Adapter Ring National Wirth RT
& SPARE PARTS
DRAWINGS

777100-W Parts list


Pos. Quantity P/N Description
1 1 777100-N PS 750-2 for National RT
2 1 775910 Adapter Ring National Wirth RT

71
772000-N PS1000 for National RT (Guide Plate with plug-in connection)
775780 Cover for HCS

Carrier for Casing,


Drill Pipe and Drill Collar

775120-1 Slip Assembly 2.3/8 to 14


775120-2 Slip Assembly 16 to 20
775120-3 Slip Assembly 22

7
6
3

4 12
5 Guide Plate Assembly for 16 to 22
10
Guide Plate Assembly for 2.7/8 to 14

13 14 15
11

1
9
2 8

772000-N Parts list


Pos. Quantity P/N Description
1 1 771105 PS 1000, Body
2 1 771110 Door Assembly
3 1 775390 Centering Guide System Assembly
4 1 776300 Hydraulic Assembly
5 1 776300-1 Hydraulic Connention Assembly
6 1 776110 Cover for Hydraulic Arrangement
7 17 645054 Screw
8 1 776140 Feedback Assembly
9 1 771170 Greasing Assembly
10 1 775150 Cylinder Lock
& SPARE PARTS

11 1 775790 Adapter for Guide Plates


DRAWINGS

12 4 771109 Lifting eye


13 4 775135 Securing Plate
14 8 735852 Screw
15 8 792112 Washer

72
773000-N PS1000 for National RT (Guide Plate with keyed joint system)

775780 Cover for HCS

Carrier for Casing,


Drill Pipe and Drill Collar

775120-1 Slip Assembly 2.3/8 to 14


775120-2 Slip Assembly 16 to 20
775120-3 Slip Assembly 22

7
6
3

4 12 Guide Plate Assembly


5 for 16 to 22
10 Guide Plate Assembly
for 2.7/8 to 14
13 14 15
11

1
9
2 8

773000-N Parts list


Pos. Quantity P/N Description
1 1 771105 PS 1000, Body
2 1 771110 Door Assembly
3 1 775700 Centering Guide System Assembly
4 1 776300 Hydraulic Assembly
5 1 776300-1 Hydraulic Connention Assembly
6 1 776110 Cover for Hydraulic Arrangement
7 17 645054 Screw
8 1 776140 Feedback Assembly
9 1 771170 Greasing Assembly
10 1 775150 Cylinder Lock
& SPARE PARTS

11 1 775790 Adapter for Guide Plates


DRAWINGS

12 4 771109 Lifting eye


13 4 775135 Securing Plate
14 8 735852 Screw
15 8 792112 Washer

73
772000-E PS 1000 for Emsco RT (Guide Plate with plug-in connection)
773000-E PS 1000 for Emsco RT (Guide Plate with keyed joint system)

772000-E Parts list


Pos. Quantity P/N Description
1 1 772000-N PS 1000 for National RT
2 1 775006 Adapter Ring for Emsco RT

773000-E Parts list


Pos. Quantity P/N Description
& SPARE PARTS

1 1 773000-N PS 1000 for National RT


DRAWINGS

2 1 775006 Adapter Ring for Emsco RT

74
772000-W PS1000 for Wirth RT (Guide Plate with plug-in connection)
773000-W PS1000 for Wirth RT (Guide Plate with keyed joint system)

772000-W PS1000 Parts list


Pos. Quantity P/N Description
1 1 772000-N PS 1000 for National RT
2 1 775910 Adapter Ring National Wirth RT

773000-W PS1000 Parts list


Pos. Quantity P/N Description
1 1 773000-N PS 1000 for National RT
2 1 775910 Adapter Ring National Wirth RT
& SPARE PARTS
DRAWINGS

75
775120-1 Slip Assembly 2.3/8-14
18

20

10 17

2 12 4

8
21
14
11
16 13
15 5

6
9

18

19

17

3
Pos.22 not
shown
775120-1 Parts list

Pos. Quantity P/N Description


1 1 775121-1 Center Slip 2.3/8-14
2 1 775122-1 Left H. Slip 2.3/8-14
3 1 775123-1 Right H. Slip 2.3/8-14
4 3 775015 Carrier Securing Assembly
5 2 775096-4 Bolt for Roller
6 2 752210 Roller
7 2 620608 Retaining Ring
8 2 775132 Hinge Pin
9 2 775133 Hinge Pin Spring
10 2 553469 Lifting eye
11 1 776199 Hydraulic Cylinder, right
12 1 776199-1 Hydraulic Cylinder, left
13 2 775096-1 Lower Cylinder Bolt
14 2 775160 Washer
15 2 70163 Cotter Pin
16 1 70064 Grease Nipple
17 2 775300-10 Hydr. hose Assembly for slip cylinder B
& SPARE PARTS

18 2 775300-12 Hydr. hose Assembly for slip cylinder A


DRAWINGS

19 1 775300-18 Hydr. hose Assembly for slip cylinder C, right


20 1 775300-21 Hydr. hose Assembly for slip cylinder C, left
21 3 775029-1 Stopper pin
22 1 775190 Slip Tightening Tool

76
775120- 2 Slip Assembly 16 20
18
12

10 21

17

2 4 22

16 13 14 15 1

5
9 20
6

11

18

19

17

3
Pos.23 not
shown

775120-2 Parts list

Pos. Quantity P/N Description


1 1 775121-2 Center Slip 16-20
2 1 775122-2 Left Slip 16-20
3 1 775123-2 Right Slip 16-20
4 3 775115 Carrier Securing Assembly
5 2 775096-4 Bolt for Roller
6 2 752210 Roller
7 2 620608 Retaining Ring
8 2 775130 Hinge Pin
9 2 775134 Hinge Pin Spring
10 2 553469 Lifting eye
11 2 776199 Hydraulic Cylinder, right
12 2 776199-1 Hydraulic Cylinder, left
13 2 775159 Lower cylinder bolt
14 2 775160 Washer
15 2 70163 Cotter Pin
16 2 70064 Grease Nipple
17 2 775300-10 Hydr. hose Assembly for slip cylinder B
18 2 775300-12 Hydr. hose Assembly for slip cylinder A
19 1 775300-18 Hydr. hose Assembly for slip cylinder C, right
20 2 643508 Spring Type Pin
& SPARE PARTS
DRAWINGS

21 1 775300-21 Hydr. hose Assembly for slip cylinder C,left


22 1 775029-1 Stopper pin
23 1 775190 Slip Tigthening Tool

77
775120-3 Slip Assembly 22
15

21
13
20
3 5 4 12 9 4

24

11 14

1 6 7

23 8

21
22

10 20

5 18 17 16 19

Pos.25 not
shown

775120-3 Parts list


Pos. Quantity P/N Description
1 1 775121-3 Center Slip 22
2 1 775122-3 Left Slip 22
3 1 775123-3 Right Slip 22
4 9 775056 Screw
5 259 350113 Basic insert
6 2 775096-4 Bolt, center
7 2 752210 Roller
8 2 620608 Retaining ring
9 2 775130 Hinge pin
10 2 775134 Spring
11 1 775422-5 Insert retainer, center
12 2 775422-1 Insert retainer, left and right
13 2 553469 Lifting eye
14 1 776199 Hydraulic Cylinder, right
15 1 776199-1 Hydraulic Cylinder, left
16 2 775096-1 Bolt
17 2 775160 Washer
18 2 70163 Cotter Pin
19 2 70064 Grease nipple
20 1 775300-10 Hydraulic Hose Assembly B
& SPARE PARTS

21 2 775300-12 Hydraulic Hose Assembly A


DRAWINGS

22 1 775300-18 Hydraulic Hose Assembly C, right


23 2 643508 Spring Pin
24 1 775300-21 Hydraulic Hose Assembly C, left
25 1 775190 Slip Tightening Tool

78
775630 BC* Carrier Assembly Drill Pipe and Casing

775630 BC* Parts list


Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
Load Carrying
7 775631-2 3 775631-2 3 775631-2 3 775632-2 3 775632-2 3 775632-2 3
Ring
5 351001 42 350602 42 350103 42 350903 63 350504 63 350105 63 Insert
4 775056 15 775056 15 775056 15 775056 15 775056 15 775056 15 Screw
3 775651-1 3 775651-1 3 775651-1 3 775632-1 3 775632-1 3 775632-1 3 Insert Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775631 3 775631 3 775631 3 775632 3 775632 3 775632 3 Carrier
775630-101 775630-103 775630-105 775630-105-1 775630-106 775630-107 Slip Assembly
3.1/2x2.3/8 3.1/2x2.7/8 3.1/2x3.1/2 4.1/2x3.1/2 4.1/2x4 4.1/2x4.1/2
Size
dp dp dp dp dp dp
255 253 250 244 242 240 Weight (kg)*

Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
Load Carrying
7 775633-2 3 775633-2 3 775633-2 3 775634-2 3 775634-2 3 775634-2 3
Ring
5 350905 84 350506 84 350107 84 351008 105 350409 105 350210 105 Insert
4 775056 15 775056 15 775056 15 775056 15 775056 15 775056 15 Screw
3 775633-1 3 775633-1 3 775633-1 3 775634-1 3 775634-1 3 775634-1 3 Insert Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775633 3 775633 3 775633 3 775634 3 775634 3 775634 3 Carrier
775630-107-1 775630-109 775630-111 775630-115 775630-114 775630-112 Slip Assembly
5.1/2x4.1/2 5.1/2x5 5.1/2x5.1/2 7x5.7/8 7x6.5/8 7x6,906
Size
dp dp dp dp dp dp
234 232 230 215 212 211 Weight (kg)*

Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
Load Carrying
7 775634-2 3 775635-2 3 775635-2 3 775635-2 3 775635-2 3 775635-2 3
Ring
5 350110 105 350909 105 350710 105 350601 105 350111 105 350010 105 Insert
4 775056 15 775056 15 775056 15 775056 15 775056 15 775056 15 Screw
3 775634-1 3 775635-1 3 775635-1 3 75635-1 3 75635-1 3 75635-1 3 Insert Retainer
& SPARE PARTS

2 775057 3 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin


DRAWINGS

1 775634 3 775635 3 775635 3 775635 3 775635 3 775635 3 Carrier


775630-229-1 775630-228 775630-112-1 775630-229 775630-231 775630-269 Slip Assembly
7x7 7.5/8x6.5/8 7.5/8x6.906 7.5/8x7 7.5/8x7.5/8 7.5/8x7.3/4
Size
csg csg dp csg csg csg
210 204 203 202 200 199 Weight (kg)*
*Bore Code for Pipe
*Weight of one carrier with all accessiories
79
* Parts list (cont)
Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
Load Carrying
7 - - - - - - - - - - - -
Ring
5 350911 147 350111 147 351011 147 350811 147 350712 147 350112 147 Insert
4 775056 6 775056 6 775056 6 775056 6 775056 6 775056 6 Screw
3 775636-1 3 775636-1 3 775637-1 3 775637-1 3 775637-1 3 775637-1 3 Insert Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775636 3 775636 3 775637 3 775637 3 775637 3 775637 3 Carrier
775630-234 775630-236 775630-236-1 775630-265 775630-237 775630-238 Slip Assembly
9.5/8x8.5/8 9.5/8x9.5/8 10.3/4x9.5/8 10.3/4x9.7/8 10.3/4x10 10.3/4x10.3/4
Size
csg csg csg csg csg csg
274 270 255 254 253 250 Weight (kg)*

Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
Load Carrying
7 - - - - - - - - - - - -
Ring
5 350912 189 350812 189 350112 189 351112 189 350612 189 350513 189 Insert
4 775056 9 775056 9 775056 9 775056 9 775056 9 775056 9 Screw
3 775638-1 3 775638-1 3 775638-1 3 775639-1 3 775639-1 3 775639-1 3 Insert Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775638 3 775638 3 775638 3 775639 3 775639 3 775639 3 Carrier
775630-239 775630-262 775630-241 775630-241-1 775630-243 775630-270 Slip Assembly
12.3/4x11.3/4 12.3/4x11.7/8 12.3/4x12.3/4 14x12.3/4 14x13.3/8 14x13.1/2
Size
csg csg csg csg csg csg
214 213 210 160 158 157 Weight (kg)*

Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
Load Carrying
7 - - - - - - - - - -
Ring
5 350413 189 350113 189 350113 189 350113 189 350113 189 Insert
4 775056 9 775056 9 775056 9 775056 9 775056 9 Screw
3 775639-1 3 775639-1 3 775415-3 3 775642-1 3 775421-3 3 Insert Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775639 3 775639 3 775639 3 775639 3 775639 3 Carrier
775630-259 775630-255 775630-245 775630-247 775630-249 Slip Assembly
14x13.5/8 14x14 16x16 18x18 20x20
Size
csg csg csg csg csg
156 155 342 269 188 Weight (kg)*
& SPARE PARTS
DRAWINGS

e
rrier with all accessiories
80
775650 BC* Carrier Assembly Drill Collar

3
2

1
5

775650-BC* Parts list Carrier Assembly Drill Collar w/o Zip Groove - Upgraded Insert
Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
5 350205 27 350406 27 350910 36 350710 36 350510 36 350310 36 Insert
4 775056 6 775056 6 775056 6 775056 6 775056 6 775056 6 Screw
3 775632-1 3 775633-1 3 775654-1 3 775654-1 3 775654-1 3 775654-1 3 Insert Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775652 3 775653 3 775654 3 775654 3 775654 3 775654 3 Carrier
775650-182 775650-183 775650-187 775650-188 775650-189 775650-190 Slip Assembly
4.1/2x4.3/8zip 5.1/2x5.1/8zip 6.3/4x5.3/4zip 6.3/4x6zip 6.3/4x6.1/4zip 6.3/4x6.1/2zip
Size
(4.3/4DC) (5.1/4DC) (6.1/4DC) (6.1/2DC) (6.3/4DC) (7DC)
240 228 219 218 217 216 Weight (kg)*

Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
5 350911 45 350711 45 350511 45 350311 45 350911 45 350511 45 Insert
4 775056 6 775056 6 775056 6 775056 6 775056 6 775056 6 Screw
3 775655-1 3 775655-1 3 775655-1 3 775655-1 3 775656-1 3 775656-1 3 Insert Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775655 3 775655 3 775655 3 775655 3 775656 3 775656 3 Carrier
775650-194 775650-195 775650-196 775650-197 775650-198 775650-199 Slip Assembly
8.1/2x7.1/2zip 8.1/2x7.3/4zip 8.1/2x8zip 8.1/2x8.1/4zip 9.1/2x8.1/2zip 9.1/2x9zip
Size
(8DC) (8.1/4DC) (8.1/2DC) (8.3/4DC) (9DC) (9.1/2DC)
294 293 292 291 264 262 Weight (kg)*

Pos P/N QTY P/N QTY Name


5 350311 45 350111 45 Insert
4 775056 6 775056 6 Screw
3 775656-1 3 775656-1 3 Insert Retainer
2 775057 3 775057 3 Guide Pin
1 775656 3 775656 3 Carrier
& SPARE PARTS

775650-203 775650-202 Slip Assembly


DRAWINGS

9.1/2x9.1/4zip 9.1/2x9.1/2zip
Size
(9.3/4DC) (10DC)
261 260 Weight (kg)*

*Bore Code for Pipe


*Weight of one carrier with all accessiories
81
775650-BC* Parts list Carrier Assembly Drill Collar w/o Zip Groove - Upgraded Insert (cont.)
Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
5 350403 18 350203 18 350706 27 350510 36 350310 36 350110 36 Insert
4 775056 6 775056 6 775056 6 775056 6 775056 6 775056 6 Screw
Insert
3 775651-1 3 775651-1 3 775653-1 3 775654-1 3 775654-1 3 775654-1 3
Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775651 3 775651 3 775653 3 775654 3 775654 3 775654 3 Carrier
Slip
775650-308 775650-309 775650-276 775650-284 775650-286 775650-287
Assembly
3.1/2x3.1/8 3.1/2x3.3/8 5.1/2x4.3/4 6.3/4x6.1/4 6.3/4x6.1/2 6.3/4x6.3/4
Size
plain DC plain DC plain DC plain DC plain DC plain DC
251 250 230 217 216 215 Weight (kg)*

Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
5 350511 45 350311 45 350111 45 350511 45 350111 45 Insert
4 775056 6 775056 6 775056 6 775056 6 775056 6 Screw
Insert
3 775655-1 3 775655-1 3 775655-1 3 775656-1 3 775656-1 3
Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775655 3 775655 3 775655 3 775656 3 775656 3 Carrier
Slip
775650-293 775650-295 775650-296 775650-297 775650-298
Assembly
8.1/2x8 8.1/2x8.1/4 8.1/2x8.1/2 9.1/2x9 9.1/2x9.1/2
Size
plain DC plain DC plain DC plain DC plain DC
292 291 290 262 260 Weight (kg)*
& SPARE PARTS
DRAWINGS

e
rrier with all accessiories
82
775670 BC* Carrier Assembly Drill Pipe and Casing

3
2

7 5
1

4
775670-BC* Parts list Carrier Assembly Drill Pipe and Casing - Upgraded Insert
Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
7 775671-2 6 775671-2 6 775671-2 6 775672-2 6 775672-2 6 775672-2 6 Load Carrying Ring
5 351001 42 350602 42 350103 42 350903 63 350504 63 350105 63 Insert
4 775056 24 775056 24 775056 24 775056 24 775056 24 775056 24 Screw
3 775651-1 3 775651-1 3 775651-1 3 775632-1 3 775632-1 3 775632-1 3 Insert Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775671 3 775671 3 775671 3 775672 3 775672 3 775672 3 Carrier
775670-101 775670-103 775670-105 775670-105-1 775670-106 775670-107 Slip Assembly
3.1/2x2.3/8 3.1/2x2.7/8 3.1/2x3.1/2 4.1/2x3.1/2 4.1/2x4 4.1/2x4.1/2
Size
dp dp dp dp dp dp
280 278 275 274 272 270 Weight (kg)*

Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
7 775673-2 6 775673-2 6 775673-2 6 775674-2 6 775674-2 6 775674-2 6 Load Carrying Ring
5 350905 84 350506 84 350107 84 351008 105 350409 105 350210 105 Insert
4 775056 24 775056 24 775056 24 775056 24 775056 24 775056 24 Screw
3 775633-1 3 775633-1 3 775633-1 3 775634-1 3 775634-1 3 775634-1 3 Insert Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775673 3 775673 3 775673 3 775674 3 775674 3 775674 3 Carrier
775670-107-1 775670-109 775670-111 775670-115 775670-114 775670-112 Slip Assembly
5.1/2x4.1/2 5.1/2x5 5.1/2x5.1/2 7x5.7/8 7x6.5/8 7x6,906
Size
dp dp dp dp dp dp
260 258 256 248 245 244 Weight (kg)*

Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
7 775674-2 6 775675-2 6 775675-2 6 775675-2 6 775675-2 6 Load Carrying Ring
5 350110 105 350909 105 350710 105 350601 105 350111 105 Insert
4 775056 24 775056 24 775056 24 775056 24 775056 24 Screw
3 775634-1 3 775635-1 3 775635-1 3 77635-1 3 75635-1 3 Insert Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775674 3 775675 3 775675 3 775675 3 775675 3 Carrier
& SPARE PARTS

775670-229-1 775670-228 775670-112-1 775670-229 775670-231 Slip Assembly


DRAWINGS

7x7 7.5/8x6.5/8 7.5/8x6.906 7.5/8x7 7.5/8x7.5/8


Size
csg csg dp csg csg
243 227 226 225 223 Weight (kg)*

*Bore Code for Pipe


*Weight of one carrier with all accessiories
83
775670-BC* Parts list Carrier Assembly Drill Pipe and Casing - Upgraded Insert (cont.)
Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
Load Carrying
7 775675-2 6 775676-2 3 775676-2 3 775677-2 3 775677-2 3 775677-2 3
Ring
5 350010 105 350911 147 350111 147 351011 147 350811 147 350712 147 Insert
4 775056 24 775056 15 775056 15 775056 15 775056 15 775056 15 Screw
3 77635-1 3 775636-1 3 775636-1 3 775637-1 3 775637-1 3 775637-1 3 Insert Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775675 3 775676 3 775676 3 775677 3 775677 3 775677 3 Carrier
775670-269 775670-234 775670-236 775670-236-1 775670-265 775670-237 Slip Assembly
7.5/8x7.3/4 9.5/8x8.5/8 9.5/8x9.5/8 10.3/4x9.5/8 10.3/4x9.7/8 10.3/4x10
Size
csg csg csg csg csg csg
222 249 245 249 248 247 Weight (kg)*

Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
Load Carrying
7 775677-2 3 775678-2 3 775678-2 3 775678-2 3 775679-2 3 775679-2 3
Ring
5 350112 147 350912 189 350812 189 350112 189 351112 189 350612 189 Insert
4 775056 15 775056 18 775056 18 775056 18 775056 18 775056 18 Screw
3 775637-1 3 775638-1 3 775638-1 3 775638-1 3 775639-1 3 775639-1 3 Insert Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775677 3 775678 3 775678 3 775678 3 775679 3 775679 3 Carrier
775670-238 775670-239 775670-262 775670-241 775670-241-1 775670-243 Slip Assembly
10.3/4x10.3/4 12.3/4x11.3/4 12.3/4x11.7/8 12.3/4x12.3/4 14x12.3/4 14x13.3/8
Size
csg csg csg csg csg csg
244 201 200 197 132 130 Weight (kg)*

Pos P/N QTY P/N QTY P/N QTY Name


Load Carrying
7 775679-2 3 775679-2 3 775679-2 3
Ring
5 350513 189 350413 189 350113 189 Insert
4 775056 18 775056 18 775056 18 Screw
3 775639-1 3 775639-1 3 775639-1 3 Insert Retainer
2 775057 3 775057 3 775057 3 Guide Pin
1 775679 3 775679 3 775679 3 Carrier
775670-270 775670-259 775670-255 Slip Assembly
14x13.1/2 14x13.5/8 14x14
Size
csg csg csg
129 128 127 Weight (kg)*
& SPARE PARTS
DRAWINGS

e
rrier with all accessiories
84
775690 BC* Carrier Assembly Drill Collar

3
2

5 1

775690-BC* Parts list Carrier Assembly Drill Collar with Zip Groove - Upgraded Insert
Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
5 350205 27 350406 27 350910 36 350710 36 350510 36 350310 36 Insert
4 775056 6 775056 6 775056 6 775056 6 775056 6 775056 6 Screw
3 775632-1 3 775633-1 3 775654-1 3 775654-1 3 775654-1 3 775654-1 3 Insert Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775692 3 775693 3 775694 3 775694 3 775694 3 775694 3 Carrier
775690-182 775690-183 775690-187 775690-188 775690-189 775690-190 Slip Assembly
4.1/2x4.3/8 zip 5.1/2x5.1/8 zip 6.3/4x5.3/4 zip 6.3/4x6 zip 6.3/4x6.1/4 zip 6.3/4x6.1/2 zip
Size
(4.3/4DC) (5.1/4DC) (6.1/4DC) (6.1/2DC) (6.3/4DC) (7DC)
260 242 135 134 133 132 Weight (kg)*

Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
5 350911 45 350711 45 350511 45 350311 45 350911 45 350511 45 Insert
4 775056 6 775056 6 775056 6 775056 6 775056 6 775056 6 Screw
3 775655-1 3 775655-1 3 775655-1 3 775655-1 3 775656-1 3 775656-1 3 Insert Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775695 3 775695 3 775695 3 775695 3 775696 3 775696 3 Carrier
775690-194 775690-195 775690-196 775690-197 775690-198 775690-199 Slip Assembly
8.1/2x7.1/2 zip 8.1/2x7.3/4 zip 8.1/2x8 zip 8.1/2x8.1/4 zip 9.1/2x8.1/2 zip 9.1/2x9 zip
Size
(8DC) (8.1/4DC) (8.1/2DC) (8.3/4DC) (9DC) (9.1/2DC)
135 134 133 132 120 118 Weight (kg)*

Pos P/N QTY P/N QTY Name


5 350311 45 350111 45 Insert
4 775056 6 775056 6 Screw
3 775656-1 3 775656-1 3 Insert Retainer
2 775057 3 775057 3 Guide Pin
1 775696 3 775696 3 Carrier
& SPARE PARTS

775690-203 775690-202 Slip Assembly


DRAWINGS

9.1/2x9.1/4 zip 9.1/2x9.1/2 zip


Size
(9.3/4DC) (10DC)
117 116 Weight (kg)*

*Bore Code for Pipe


*Weight of one carrier with all accessiories
85
775650-BC* Parts list Carrier Assembly Drill Collar without Zip Groove - Upgraded Insert
(cont.)
Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
5 350403 18 350203 18 350706 27 350510 36 350310 36 350110 36 Insert
4 775056 6 775056 6 775056 6 775056 6 775056 6 775056 6 Screw
Insert
3 775651-1 3 775651-1 3 775653-1 3 775654-1 3 775654-1 3 775654-1 3
Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775691 3 775691 3 775693 3 775694 3 775694 3 775694 3 Carrier
Slip
775690-308 775690-309 775690-276 775690-284 775690-286 775690-287
Assembly
3.1/2x3.1/8 3.1/2x3.3/8 5.1/2x4.3/4 6.3/4x6.1/4 6.3/4x6.1/2 6.3/4x6.3/4
Size
plain DC plain DC plain DC plain DC plain DC plain DC
276 274 244 133 132 131 Weight (kg)*

Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
5 350511 45 350311 45 350111 45 350511 45 350111 45 Insert
4 775056 6 775056 6 775056 6 775056 6 775056 6 Screw
Insert
3 775655-1 3 775655-1 3 775655-1 3 775656-1 3 775656-1 3
Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775695 3 775695 3 775695 3 775696 3 775696 3 Carrier
Slip
775690-293 775690-295 775690-296 775690-297 775690-298
Assembly
8.1/2x8 8.1/2x8.1/4 8.1/2x8.1/2 9.1/2x9 9.1/2x9.1/2
Size
plain DC plain DC plain DC plain DC plain DC
133 132 131 120 116 Weight (kg)*
& SPARE PARTS
DRAWINGS

e
rrier with all accessiories
86
775115 Carrier securing Assembly

10

7 13 14 15

6 1 12

4
9

11
2

775115 Parts list


Pos. Quantity P/N Description
1 1 775124 Securing Latch
2 1 775125 Pin for Securing Latch
3 1 775026 Washer No.1 for Securing Latch
4 1 775027 Washer No.2 for Securing Latch
5 1 775028 Spring
6 1 775129 Stopper
7 1 775015-1 Hexagonal Nut
8 1 70064 Grease Nipple
9 1 775019 Flat Headed Screw
10 1 775015-3 Threaded Pin
11 1 88240-4 Split Pin
& SPARE PARTS

12 1 643663 Screw
DRAWINGS

13 1 643801-1 Crimp Sleeve


14 0,27m 643801 Wire Line
15 1 643801-11 Wire Line Clamp

87
775110 Door Assembly for PS750-2
11 12 10 4

5
7

6
9
2

1
3

775110 Parts list

Pos. Quantity P/N Description


1 1 775112 Door
2 2 775113 Hinge Pin Assembly
3 10 612515 Grease Nipple
4 1 755402 Ring bolt
5 1 641599 Pin
6 4 752395 Cylinder head Screw
7 4 756733 Securing Ring
8 1 775305 Feedback Hydraulic Cover
9 8 613723 Screw
10 1 613929 Tube Holder
11 2 755179 Screw
& SPARE PARTS
DRAWINGS

12 2 613783 Washer

88
771110 Door Assembly for PS1000

11 12 10 4

5
7

6
9
2

1
3

771110 Parts list

Pos. Quantity P/N Description


1 1 775112 Door
2 2 775111 Hinge Pin Assembly
3 10 612515 Grease Nipple
4 1 755402 Ring bolt
5 1 641599 Pin
6 4 752395 Cylinder head Screw
7 4 756733 Securing Ring
8 1 775305 Feedback Hydraulic Cover
9 8 613723 Screw
10 1 613929 Tube Holder
11 2 755179 Screw
& SPARE PARTS

12 2 613783 Washer
DRAWINGS

89
775390/775700 Centering Guide System Assembly
29

31 25

35

3 29
20 35 37
22 34 30 36
32 7 33 28 27
11 6

10

12

32
34
33
9 38
4 8 5
21 37

20 26

19

16
17
18
13

15

23

24
39

1 2

775390 Parts list

Pos. Quantity P/N Description


1 1 775391 HCS Body , right part
2 1 775392 HCS Body, left part
3 2 775395 Cover
4 2 775393 Lever for HCS
5 4 755705 Washer No.1
6 2 755710 Bushing
7 2 775397 Hinge Bolt
8 18 755703-1 Roller, small
9 2 755703-2 Roller
& SPARE PARTS
DRAWINGS

10 4 755712 Washer No.


11 2 775398 Bolt for Cylinder
12 2 775399 Bolt
13 2 775396 Hinge
15 8 775067 Hinge Pin

90
775390 Parts list (Continued)
Pos. Quantity P/N Description
16 2 775063 Stopper seating
17 2 775064 Pin for Stopper
18 2 775065 Spring for HCS
19 2 775062 Cover Stopper
20 8 792106 Washer
21 4 775069 Screw
22 26 756351 Screw
23 4 775071 Pin
24 4 70064 Grease nipple
25 2 775490 Safety locking
26 2 775491 Stopper
27 2 775492 Handle
28 2 775493 Stop
29 4 775494 Bolt
30 2 775495 Bolt
31 2 775496 Washer
32 6 792104 Washer
33 4 755137 Nut
34 4 80340-1 Cotter Pin
35 4 643523-11 Spring loaded
36 2 725443 Washer
37 4 645196 Cotter Pin
38 2 660568 Nut
39 1 710353 Screw

& SPARE PARTS


DRAWINGS

91
775700 Parts list
Pos. Quantity P/N Description
1 1 775391 HCS Body, right part
2 1 775392 HCS Body, left part
3 2 775395 Cover
4 2 776393 Lever for HCS
5 4 755705 Washer
6 2 755710 Bushing
7 2 775397 Hinge bolt
8 18 755703-1 Roller, small
9 2 755703-2 Roller
10 4 755712 Washer
11 2 775398 Bolt for Cylinder
12 2 775399 Bolt
13 4 775396 Hinge
14 4 775067-1 Hinge Pin
15 4 775067 Hinge Pin
16 2 775063 Stopper seating
17 2 775064 Pin for stopper
18 2 775065 Spring
19 2 775062 Cover stopper
20 4 617520 Safety sheet
21 4 775069 Screw
22 26 612559 Screw
23 4 775071 Pin
24 4 70064 Grease nipple
& SPARE PARTS
DRAWINGS

92
Distribution plate
32.3 9 8 33 Closed
Closed M1
B7 B6 B3
9 10 32.5 B8
B6 32.8 32.9 32.10 32.11
7
A3 32.1 32.2 10 25 25 12
1 Valve block 9 10 10
B7 10 12 9 M2 M1 M2 9
9
A B 9 11 B3 B4 B4 B8
A9
A6 A6 X Y 28 8 A3 A4 A4 A8
B2 B1 A8
A10 P T M4 10
32.6 32.4 B5 A2 A1
27
9 7 13
A5 13
27 9 32.7 32.13
9 9
A9
32.24 B5 32.12
A10 2 11 Down
28 A5 13 20 21 23
40 28 12
25 9 32.22 9 42 9 28 C2
10 32.23 4 B1 B
C1
5 9 G1
D D
Manifold block 38 10 32.15
Slip 10 32.19 32.18 9 14 6 37 26 31
16 V1 C1
23 21 20 9
13 32.14 A7
B B2 A1 A
15 M3 M4 13
A C B G 32.17 G1
33 9 20 21 22 775120-1
776300 Hydraulic Assembly

33
24 26 37 33 M3 25
6 32.21 25 10 9 775120-2
E C2 3 32.27
8 13 32.25 13 22 23 21 29 Body 775120-3
A A2 R P 36
37 9 32.26 9 31 24 28 30 9 32.26 9 24 31 28 30
Down 13 14 12 Slip
22 21 20 9 9 36
775120-1 36 10 6 11 39 32.28 13 32.25 13 23 22 21 29
775120-2 Body 10
775120-3 21
32.20 10 6 17 32.30 32.16
21 34 32.29 35
Feedback slip
35
13
13

POWER REQUIREMENTS:
Working pressure: 1882-3040 PSI (150-210bar)
Max. pressure: 4350 PSI (300bar)
Flow Rate: min.10GPM (min.37,85l/min)

A: Center Hydraulic Guide System,


it set the Slips (if activated).
B: Raise Slips
C: Feedbacksignal Slips
(UP/DOWN)
G: Central Grease System

93
DRAWINGS
& SPARE PARTS
776300 Parts list
Pos. Quantity. P/N Description
1 1 756801 Valve Block
2 1 756808 Distributor Plate
3 1 87997 Directional Control Valve
4 1 645099 Blocking Valve
5 1 756339 Distributor Block 2
6 4 613943 Fitting
7 2 755737 Equal Tee
8 4 755361 Pressure Coupling
9 30 612944 Straight Connection
10 15 645096 L-Adapter
11 3 612945 Straight Connection
12 6 645106 Connection
13 14 755373 Straight Male Stud Coupling
14 2 756318 Adjustable Stud Barrel Tee
15 1 645104 T-Connection
16 1 645110 Check Valve
17 1 710644 T-Connection
18 1,8m 755355 Plastic protective coil sleeve
19 1,5m 755354 Plastic protective coil sleeve
20 4 755365 Banjo Coupling
21 8 645109 Adjustable Adapter
22 4 612936 Coupling 3/8 male
23 4 612937 Coupling 3/8 female
24 3 612965 Coupling 1/4 male
25 5 612929 Blind Screw
26 1 2138-14 Straight Male Stud Coupling
27 2 776308 Cylinder for HCS
28 6 613946 Straight Connection
29 2 645116 Direct Pipe Fitting
30 2 645117 Direct Pipe Fitting
31 3 612966 Coupling 1/4 female
32 1 776300-50 Hydraulic Hose Assembly
32.1 1 776300-2 Hydraulic Hose Assembly for B3
32.2 1 776300-3 Hydraulic Hose Assembly for A3
32.3 1 776300-4 Hydraulic Hose Assembly for B6
32.4 1 776300-5 Hydraulic Hose Assembly for A6
32.5 1 776300-6 Hydraulic Hose Assembly for B7
32.6 1 776300-7 Hydraulic Hose Assembly for A9
32.7 1 776300-8 Hydraulic Hose Assembly for A10
32.8 1 776300-9 Hydraulic Hose Assembly for A4
32.9 1 776300-10 Hydraulic Hose Assembly for B4
32.10 1 776300-11 Hydraulic Hose Assembly for B8
& SPARE PARTS

32.11 1 776300-12 Hydraulic Hose Assembly for A8


DRAWINGS

32.12 1 776300-13 Hydraulic Hose Assembly for A1


32.13 1 776300-14 Hydraulic Hose Assembly for B1
32.14 1 776300-15 Hydraulic Hose Assembly for A2

94
Pos. Quantity. P/N Description
32.15 1 776300-16 Hydraulic Hose Assembly for B2
32.16 1 776300-17 Hydraulic Hose Assembly for C2
32.17 1 776300-39 Hydraulic Hose Assembly for G1
32.18 1 776300-30 Hydraulic Hose Assembly for A7
32.19 1 776300-31 Hydraulic Hose Assembly for C1
32.20 1 776300-32 Hydraulic Hose Assembly for P
32.21 1 776300-33 Hydraulic Hose Assembly for R
32.22 1 776300-34 Hydraulic Hose Assembly for Y
32.23 1 776300-24 Hydraulic Hose Assembly for A5
32.24 1 776300-25 Hydraulic Hose Assembly for B5
32.25 1 776300-26 Hydraulic Hose Assembly for A and B
32.26 1 776300-27 Hydraulic Hose Assembly for C and G
32.27 1 776300-35 Hydraulic Hose Assembly for Z
32.28 1 776300-36 Hydraulic Hose Assembly for D
32.29 1 776300-37 Hydraulic Hose Assembly for A11
32.30 1 776300-38 Hydraulic Hose Assembly for A12
33 4 645095 Adjustable Stud Barrel Tee
34 1 726303 Pilot operated check valve
35 2 615861-4 Check valve
36 4 755367 Adjustable stud elbow
37 3 613945 Screw fitting
38 1 612934 Throttle
39 1 645105 Straight coupling
40 1 755738 90 Fitting
41 - - -
42 1 790109 Pressure Control Valve

& SPARE PARTS


DRAWINGS

95
776140 Feedback Assembly
2

16 7
775094-2 -
Low pressure banjo elbow 3
15
4
8

14

1
87997 -
Directional cotrol valve

12

14

13

5
9

11

10

776140 Parts list

Pos. Quantity P/N Description


1 1 757680-1 Connection plate
2 1 776140-2 Plunger
3 1 757680-3 Bolt
4 1 757680-4 Channel
5 1 757680-5 Block
6 1 757680-6 Cover plate
7 1 757680-8 Pressure spring
8 1 775090 Spring
9 2 726009 Screw
10 3 757680-12 Screw
11 1 757680-10 Screw
12 4 612576 Screw
13 2 757685 Screw
14 4 753051 Washer
15 2 613633 Nut
& SPARE PARTS

16 3 792112 Washer
DRAWINGS

17 4 792103 Washer
18 2 620609 Cotter pin

96
776300-1 Connection Plate

5
4
10

Distribution Plate
756808
Valve Block
756801

6 7
9

2 1
3
8

776300-1 Parts list


Pos. Quantity P/N Description
1 1 776301 Hydraulic Base Plate
2 1 776302 Plate for Valve Block
3 1 776303 Plate for distribution plate
4 1 775118 Protection Plate for Hydraulic Connection
5 1 775118-1 Protection Plate for Hydraulic Connection
6 2 735852 Screw
7 2 645059 Washer
8 6 675047 Screw
9 3 776304 Screw
10 4 645054 Screw
& SPARE PARTS
DRAWINGS

97
756801 Valve block

5 6 7 3
M1 M2
5
B3 B4
A3 A4
B1 B2
A1 A2 1 9
B5 3
1

A5 C2 10
2
4

C1
3
8
2
V1 C1 7
A7 G1 6
M3 A C B M4 G 2
7

756801 Parts list


Pos. Qty. Part no. Description
1 1 756801-1 Block
2 1 2002 Pilot-to-Open Check 3-Port valve
3 1 2002 Pilot-to-Open Check 3-Port valve
4 1 2002 Pilot-to-Open Check 3-Port valve
5 1 2008 Check Valve
6 1 2009 Alternating Check Valve
7 1 2010 load-lowering valve
8 1 2007 Sequence Valve
9 18 2012 Blind Screw
10 1 613978 Blind Screw
& SPARE PARTS
DRAWINGS

98
756808 Distribution plate
2

2
A6 B6

X
P

A
T

B
Y

1
A5 B5 A3 B3

756808 Parts list


Pos. Qty. Part no. Description
1 1 756802-1 Block
2 1 2013 Control Valve

& SPARE PARTS


DRAWINGS

99
775170 Greasing System for PS750
Section View A-A 6 (4x)
4

A A
7 (4x)
5 3
3
11 7 4x
10
11
12

3 3
1
10 2

5 4
9

11

775170 Parts list


Pos. Quantity P/N Description
1 8 612515 Grease nipple
2 8 612518 Protection Cap
3 25 612929 Blind Screw
4 10 645094 Blind Screw
5 3 775048 Socket
6 4 775048-1.5 Grease nozzle, 1,5mm
7 8 775048-2.0 Grease nozzle. 2,0mm
8 1 645158 Screw
9 1 775709 Cover plate
10 2 710653 Straight connection
11 3 771108 Blind Screw
12 1 775176-2 Grease Hose Assembly G2
& SPARE PARTS
DRAWINGS

100
771170 Greasing System for PS1000
Section View A-A 6 (4x)
4

A A
5

3
7 (4x) 3
5

11 7 4x 10

11
12

3 3
1 2

10
5 4
9

11

771170 Parts list


Pos. Quantity P/N Description
1 8 612515 Grease Nipple
2 8 612518 Protection Cap
3 25 612929 Blind Screw
4 10 645094 Blind Screw
5 3 775048 Set Screw
6 4 775048-1.5 Grease nozzle, diameter 1.5mm
7 8 775048-2.0 Grease nozzle, diameter 2.0mm
8 1 645158 Screw
9 1 775709 Plate
10 2 710653 Straight Connection
11 3 771108 Blind screw
12 1 775176-2 Grease Hose Assembly G2
& SPARE PARTS
DRAWINGS

101
775150 Cylinder Lock
4 7

5
6
2 1

Body PS 750-2 or
Center Slip Body PS 1000

775150 Parts list


Pos. Quantity P/N Description
1 2 775171 Locking Bolt
2 2 70064 Grease Nipple
3 1 775151 Guide Plate, one set
4 2 613623-11 Screw
5 2 725139 Safety sheet
6 2 775178 Bushing
7 2 645008 Set Screw
& SPARE PARTS
DRAWINGS

102
775100-HUK Parts list
Pos. Quantity P/N Description
1 1 775810 Grease Pump for Power Slip
2 1 775002-2 Lift beam for Power Slip
3 1 755663 Sling Gear for Slip Assembly
4 1 755662 Sling Gear for Cover Assembly
5 1 775820 Toolkit for Power Slip
6 1 775780 Cover for HCS
7 1 775460 Carrier Lifting Tool for 16-20
8 1 757070 Carrier Lifting Tool for 2.3/8-14
9 1 775900 Unlock Tool
10 1 757008 Hose Assembly for PS Connection
11 1 775008 Service Box for Hook Up Kit
12 1 675162 Toolset for Power Slip
13 1 775795 Adapter for Bit Breaker Adapter Plate
14 1 675163 Wire Rotator Tong
15 1 553455 Bit breaker Adapter Plate 13.9/16

& SPARE PARTS


DRAWINGS

103
775790 Guide Plate Adapter
1

2 3 4

775790 Parts list


Pos. Quantity P/N Description
1 2 775790-1 Guide Plate Adapter
2 4 755155 Screw
3 4 755157 Nut
4 4 755158 Washer

776790 Guide Plate Adapter

  

776790 Parts list


Pos. Quantity P/N Description
& SPARE PARTS

1 2 776790-1 Adapter for Guide Plate Assemblies


DRAWINGS

2 6 757410 Screw
3 6 757411 Lock Washer

104
775810 Air Operated Greasing System

775810 Parts list


Pos. Quantity Part no. Description
1 1 612957-1 U-Seal
2 1 612965 Coupling, for Feedback Signal (V)
3 1 612645 Straight-Flange R1/4
4 2 612644-1 Straight-Connection I
5 0.5 612667 Air-Hose I
6 1 88229-8 Hose nipple
7 1 613811 Clutch Hose Coupling
8 1 612644 Straight-Connection I
9 1 775810-1 Trolley for 50 kg Grease Barrel
10 1 775810-2 Grease Pump, air operated
11 1 775810-3 Hydraulic Hose
- - 775811 Grease Barrel (50 kg)
& SPARE PARTS
DRAWINGS

105
Instructions grease pump
Description:
The pump casing is manufactured from diecast zinc with a hardened stainless steel
piston rod and high quality durable synthetic components. The polyurethane or
Buna-N o-rings and washers are designed to meet the operating requirements pf the
pump.

Technical data:
Transmission ration 50:1
Maximum air pressure: 10 bar
Minimum air pressure: 2 bar
Recommended air pressure: 8 bar
Stroke volume motor: 220 cm3
Pump performance at 8 bar (free outlet): 1100 g/min
Pump pressure at 8 bar compressed air: 400 bar
Air consumption at 8 bar compressed air: 400l/min
Compressed air supply connection: G1/4female
Grease supply connection from the pressure side: G1/4male
Noise level at no load acc. to ISO 9614-2: 78 dB(A) 2m

Recommended application:
Designed to provide a trouble free performance with lubricants up to NLGI grade 2
and moderate length distribution lined. The delivery performance will vary dependent
upon the viscosity and temperatures of the lubricant. The pump will also operate in
non-vertical installations.

Operating requirements:
To avoid unnecessary damage and to prolong the life expectancy of the pump we
recommend that an air line combination filter, regulator and lubricator is utilised to
ensure that the compressed air supply is not contaminated and is regulated at teh
recommended pressure.

New installation lines should be cleaned regularly to avoid residual metal filings
damaging individual components within the pump. When exchanging containers
protect the suction tube to avoid dirt particles adhering to the suction tube and
contaminating the lubricant in a new container.

Maintenance:
The muffler and air inlet filter should be cleaned regurlarly to maintain the trouble free
performance of the pump. If an airline lubricator has not been installed, frequently
lubricate the pump by inserting 2 to 3 drops of quality oil through the air inlet
connector at regular intervals.

Warranty:
Only approved PRESSOL maintenance personnel should open or repair pumps within
the warranty period.

Safety:
WARNING: The compressed air line must be disconnected and the grease control
gun actuated to ensure that the grease pump is de- pressurised before the pump unit is
opened or inspected. For safety reasons the compressed air line should be disconnected
& SPARE PARTS

when the pump is not in use or otherwise the pump will remain pressurised.
DRAWINGS

106
775820 Tool kit for PS 750-2 & PS 1000-2

775820 Parts list


Pos. Quantity P/N Description
1 1 775814 Box
2 4 755719 Screw
3 3 755402 Lifting Eye Bolt
4 1 775813 Square Bore Wrench
5 1 755780 Turnscrew

775008 Carrier Box

775008 Parts list


Pos. Quantity P/N Description
1 1 775008-1 Box
2 6 70323 Die Retainer Pin
3 4 620415 Safety Spring
& SPARE PARTS

4 2 725443 Washer
DRAWINGS

5 2 70324 Cotter Pin


6 2 660414-4 Link Chain
7 2 645037 Rope
8 1 755667 Grease Filling Device Assy incl. 20l Grease

107
775190 Slip Tightening Tool
17 6 20 21 6
15 11
6 18 19
1
3 12 7 15 4
16

5 2 10
13 3
17
14
11
8
16 6
9 11
16
11 8 5 13 11 1 15

21
20
4H12

4
775190 Parts list
Pos. Quantity. P/N Description
1 1 775192 Yoke
2 1 775193 Yoke for Lever
3 2 775194 Lever
4 1 775195 Threaded spindle
5 1 775189 Ratchet
6 4 775128 Lifting Eye
7 2 775186 Bolt
8 1 775198 Nut
9 1 775471 Nut
10 1 775472 Washer
11 3 775473 Washer
12 2 775474 Spring Dowel Pin
13 1 775475 Spring Dowel Pin
14 1 772339 Cotter Pin
15 2 70064 Grease Nipple
16 4 755192-1 Slotted Nut
17 2 775173 Cylinder Fix
18 2 735858 Screw
& SPARE PARTS
DRAWINGS

19 2 89125 Nut
20 1 621451 Spring Dowel Pin
21 1 755157 Nut

108
775780 Cover for HCS, PS 1000-2

775460 Carrier Lifting Tool for 16-20


757070 Carrier Lifting Tool for 23/8 14
5

775460 Parts list


Pos. Quantity P/N Description
1 1 775461 Disk
2 1 756072 Rod
3 1 756782 Handle
4 1 756783 Tube
5 1 775087 Lifting Hook

757070 Parts list

Pos. Quantity P/N Description


1 1 776071 Disk
2 1 756072 Rod
3 1 756782 Handle
4 1 756783 Tube
& SPARE PARTS

5 1 775087 Lifting Hook


DRAWINGS

109
775900 Unlock Tool

775910 Adapterring Assembly for Wirth RTSS 49.1/2 (optional)


Schnitt A-A

4 1 4 2 3 4 7
3

4
2
6

775910 Parts list


Pos. Quantity P/N Description
1 1 775911 Adapterring, left
& SPARE PARTS

2 1 755912 Adapterring, center


DRAWINGS

3 1 755913 Adapterring, right


4 3 775914 Bolt for Adapterring
5 12 775916 Screw
6 1 755127 Safety Wire
7 3 87961 Cylinder pin

110
775006 Adapter Ring for EMSCO RT T-4950 (optional)

775795 Bit Breaker Adapter Plate


6 5

2 4

775795 Parts list


Pos. Quantity P/N Description
1 1 775795-1 Plate
& SPARE PARTS
DRAWINGS

2 2 775795-2 Angle, right


3 4 775795-3 Distance tube
4 4 - Distance Slat
5 4 553468 Lifting eye
6 2 775795-4 Angle, left

111
553220 Solid Adapter ring 60.5- 49.5 National RT

553220 Parts list


Pos. Quantity P/N Description
1 1 553221 Adapter Ring
2 2 553220-10 Block for solid adapter ring
3 8 725465 Screw
4 8 755168 Securing ring
& SPARE PARTS
DRAWINGS

112
775990 Pipe Wiper

sa
12

fet
3

yb
yL
oc
19" Wiper

tite
1

11

7
9
13 2 14 10
775990 Parts list
Pos. Quantity P/N Description
1 1 775991 Housing Assembly
2 1 775992 Sliding Plate Assembly
3 1 775993 Cover Plate 1
4 1 775994 Cover Plate 2
5 1 775995 Cover Plate 3
6 1 775996 Tool
7 2 752340 Screw
8 6 756789 Screw
9 1 775989 Screw
10 24 710642 Blind Screw
11 15 70064 Grease Nipple
12 4 753005-1 Lifting eye
& SPARE PARTS

13 1 755127 Safety rope


DRAWINGS

14 1 725139 Washer

113
776800 Multi coupling kit

PS 750-2

756801

17
18
3 6

17 10
9 8

16
20 19 18
2
17
14

20 19 18

17
8 9 7 4 22 17
15 16 11 2x G1/4
13 12

2x G3/8 757008
21

776800 Parts list


Pos. Quantity Part no Description
1 1 775325 Multi-coupling Assembly
2 1 776801 Adapter
3 1 776802 Base Plate
4 1 776803 Hydraulic Connection Plate
5 1 776804 Cover
6 4 675047 Screw
7 3 776304 Screw
8 4 613823 Screw
9 4 613825 Safety sheet
10 2 776805 Screw
11 2 621431 Washer
12 2 613728 Nut
13 2 612693 Cotter Pin
14 1 671117 Screw
15 1 612690 Nut
16 6 612929 Blind Screw
17 6 612944 Straight Connection
18 4 755373 Straight Male Stud Coupling
19 1 645093 Hydraulic pipe
20 2 755364 Swivel Reducer
& SPARE PARTS

21 2 755374 Straight Male Stud Coupling


DRAWINGS

22 2 612944 Straight Connection

114
776100-RSP Spare Parts list for PS 750-2 and PS 1000

4.4

4.1 1

4.3 4.2

4.3

776100-RSP Spare Parts list


Pos. Quantity. Part no. Description
1 1 775150 Cylinder Lock
2 1 776191 Spare Parts for Feedback Assembly
3 1 776192 Spare Parts for HCS Assembly
4 1 775120-1-RSP Spare Parts for Slip Assembly 2.3/8 - 14
or 775120-2-RSP Spare Parts for Slip Assembly 14 - 20
or 775120-3-RSP Spare Parts for Slip Assembly 22
& SPARE PARTS
DRAWINGS

115
776100-RSP-H Spare Parts list for hydraulics

Quantity Part no. Description


1 776193 Spare Parts for Hose Assembly
2 776194 Spare Parts for Valves

775120-1-RSP Spare Parts list for Slip Assembly. 2.3/8-14


(2 years operation)
Pos. Quantity P/N Description
4.1 3 775015 Carrier Securing Assembly
2 775133 Spring for Slip
2 775132 Hinge Pin for Slip
4.2 2 775096-4 Bolt for Center Slip
2 752210 Roller
10 613720 Retainer Ring
2 775096-1 Bolt
10 775160 Washer
4.3
10 775162 Cotter Pin
10 70064 Grease Fitting
2 775300-10 Hydraulic Hose Assy for Slip Cylinder B
4.4 2 775300-12 Hydraulic Hose Assy for Slip Cylinder A
1 775300-18 Hydraulic Hose Assy for Slip Cylinder C

775120-2-RSP Spare Parts list for Slip Assembly 14-20


(2 years operation)
Pos. Quantity. P/N Description
4.1 3 775115 Carrier Securing Assembly
2 775134 Spring for Slip
2 775130 Hinge Pin for Slip
4.2 2 775096-4 Bolt for Center Slip
2 752210 Roller
10 613720 Retainer Ring
2 775159 Bolt
10 775160 Washer
4.3
10 775162 Cotter Pin
10 70064 Grease Fitting
2 775300-10 Hydraulic Hose Assy for Slip Cylinder B
4.4 2 775300-12 Hydraulic Hose Assy for Slip Cylinder A
1 775300-18 Hydraulic Hose Assy for Slip Cylinder C
& SPARE PARTS
DRAWINGS

116
775120-3-RSP Spare Parts list for Slip Assembly 22
(2 years operation)
Pos. Quantity. P/N Description
2 775134 Spring for Slip
2 775130 Hinge Pin for Slip
4.2 2 775096-4 Bolt for Center Slip
2 752210 Roller
10 613720 Retainer Ring
2 775159 Bolt
10 775160 Washer
4.3
10 775162 Cotter Pin
10 70064 Grease Fitting
2 775300-10 Hydraulic Hose Assy for Slip Cylinder B
4.4 2 775300-12 Hydraulic Hose Assy for Slip Cylinder A
1 775300-18 Hydraulic Hose Assy for Slip Cylinder C

& SPARE PARTS


DRAWINGS

117

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