PS 1000 Manual
PS 1000 Manual
PS 1000 Manual
Manual 776100-D Rev 013, September 2013, PS 750-2 and PS 1000 valid from SN 107413
1
Blohm + Voss is a trademark of Blohm + Voss Shipyards GmbH
GENERAL INFORMATION
Warnings and Note It must be studied before neither personal safety nor CE Marking
working with the tool. equipment safety will be
WARNING: A warning jeopardized. The tool complies with the
indicates a definite risk Intended use of this Machinery Directive
of equipment damage or manual Intellectual property 98/37/EC and 2006/42/EC
danger to personnel.
This manual is intended All rights retained. No part
Failure to observe and For machines containing
follow proper procedures for use by field service, of this document may be
any hydraulic or pneumatic
engineering, installation, reproduced in any form
could result in serious or powered parts, the
operation, and repair (print, photocopy, microfilm
fatal injury to personnel, Directive 2014/34/EU
personnel. Every effort has or any other procedure)
significant property loss, Equipment and protective
been made to ensure the or be processed using an
or significant equipment systems in potentially
accuracy of the information electronic system without
damage. explosive atmospheres
contained herein. Blohm written approval of Blohm
applies.
+ Voss Oil Tools, will not + Voss Oil Tools.
NOTE: A note indicates The marking is as follows:
be held liable for errors All information contained
that additional information CE Ex II 2G T5 (hydraulic
in this material, or for in this manual is based
is provided about the tools) or CE Ex II 2G T6
consequences arising from upon the latest product
current topics. (pneumatic tools).
misuse of this material. information available at
Anyone using service any time of printing.
WARNING: This technical
procedures or tools, Dependent on ongoing
documentation contains
instructions on safety, whether or not technical improvements Limited Warranty
recommended by Blohm (ISO 9001) Blohm + Voss
installation, operation and The warranty provided will
+ Voss Oil Tools, must be Oil Tools reserves the
maintenance for theBlohm be void if the tool is either:
+ Voss Oil Tools tool . thoroughly satisfied that right to change the design
1. Repaired or serviced
and specifications without
by a service facility
Improper / Unsafe Use announcement.
which was not
The values specified in
The tool must only be authorised by
this manual represent the
used for the designated Blohm + Voss Oil
nominal values of a unit
purpose. Tools.
produced in series. Slight
When using the tool, the 2. Replacement parts
deviations in the case of
rated load must never be not manufactured
the individual devices are
exceeded. by Blohm + Voss Oil
possible.
Tools are used.
3. Modifications were
NOTE: In the event of
made to the tool which
problems that cannot be
were not approved
solved with the aid of this
by Blohm + Voss Oil
manual, please contact
Tools.
one of the addresses listed
below.
2
General safety issues
WARNING: One should WARNING: It is not
avoid creating ignition allowed to use any
sources, like heat, as a components which are of
result of the use of the non-B+V origine, or use
Warning sign PN 671638
tool with other tools or non-OEM parts which General warning
equipment. are not approved by B+V.
It will void any warranty
WARNING: Do not use the and may effect the correct
tool for any other purpose functioning of the tool and
than given in this document its safety features.
within it`s specification.
WARNING: The company
WARNING: Failure operating the tool is
to conduct routine responsible for evaluating
Warning sign PN 671642
Pay attention: Apply grease at
maintenance could result safe and proper use of the
least once a day.
in equipment damage or tool in a hazard analysis.
injury to personnel.
WARNING: The operating
WARNING: Wear personal company is obligated to
protection equipment while issue working instructions
working with the equipment. for safe use and supervise
observance of these
WARNING: If any safety working instructions.
elements (like safety ropes,
safety sheets, plates or WARNING: Every
washers) were disassembled Employee, which operates,
due to maintenance work, services, inspects or Warning sign PN 611524
do NOT re- use them. otherwise involved with the Danger: Do not touch.
Always replace them with use of the tool in other
new safety elements. areas has to ensure, that
these actions are done by
WARNING: All warning trained and by anBlohm +
plates, signs and labels Voss Oil Tools authorized
attached to the equipment personnel,
must be observed. The and should complete
warning plates, signs and regular courses of
labels must be present training, to ensure
on the tool. Do not proper use as well as Warning sign PN 671640
remove the labels. If they safe operation, correct Pay attention: Do not place your
are missing, replacing is maintainance and inspection. hands between moving parts.
mandatory.
WARNING: If necessary,
WARNING: Any a reasonable, additional
modification to the tool supervisor should be
carried out without the appointed during operation.
approval of Blohm + Voss
Oil Tools will void any WARNING: Stay away
warranty. from the tool during
operation. In case it is
WARNING: Using the remote operated it may
tool with damaged or worn make movements without Warning sign PN 671641
parts can create serious warning. Pay attention: Risk of crushing.
incidents.
3
Safety issues Power
slips WARNING: Do never
unlatch/open the tool while
WARNING: Always ensure a pipe is suspended in the
the slip segments are tool; the pipe will be lost!
labelled with the same
serial number. Never use WARNING: Make sure
segments with different all slip segments are free
numbers as they may cause in the up position when
the pipe to drop due to latching the elevator. If
different wear patterns. any of the segments are
stuck in the down position,
WARNING: Under no the elevator may not close
circumstances should the
properly.
slip assembly be raised
while supporting load. Safety issues
If the slip assembly is automatic Power slips
lowered in place, the tool
can bear the load of the Warning: ensure the
tubular. connectors are from a male
WARNING: It must be
ensured and controlled
regularly that the back
side of the slips are
lubricated with enough
grease. The quantity of
grease must be related to
the type of operation and
type of mud. Failure to
grease properly may lead
to sticking slips.
4
EC-DECLARATION OF CONFORMITY
We,
Blohm + Voss Oil Tools
Hermann-Blohm-Strasse 2
20457 Hamburg
Phone:+49(0)40 3119-1139
Fax:+49(0)40 3119-3305
declare that the product
which is the subject of this declaration, is in conformity with the following standard(s) or normative documents
98/37/EC: Machinery Directive
2006/42/EC: Machinery Directive from 31 December 2009.
DIN EN ISO 12100 : Safety of machinery, part 1 and 2
DIN EN ISO 14121-1: Safety of machinery, Risk assessment
Directive 94/9/EC: Devices and protection systems for intended use in
explosive areas
DIN EN 13463-1:2009-07: Non-electrical equipment for use in potentially explosive atmospheres
ISO 14693/API 7K: Specification for Drilling and Well Servicing Equipment
Marking: II 2G T5
5
OF CONTENTS
TABLE OF CONTENTS
TABLE
Safety issues automatic Power slips 4 Installation of guide with keyed joint system 29
EC-DECLARATION OF CONFORMITY 5 Transportation of Guide Plates 29
TABLE OF CONTENTS 6 Switching the hydraulic system on/off 29
Exchanging slips 30
1. DESCRIPTION 12 General notes for exchanging slips 30
General 12 Exchanging slips 30
Features 12 Insert Carriers 32
Intend of use 12 Carrier Lifting Tool 32
Options 12 Carrier Case 32
INSTALLATION
Hook up kit pn 775100-HUK / service toolsAvailable Fitting the hinge casing spider on the PS 37
optional equipment 14 Handling the hinge casing spider 37
Main Dimensions PS750-2 15 Installation of the hinge casing spider 37
Main Dimensions PS1000 16 Installation PS750-2/1000 38
Opening dimensions 17 Hydraulic Connections 38
PS750-2 and PS1000 17 Function test 38
Options 18 Installation hinge casing spider 38
4. OPERATIONS 41
MAINTENANCE
& INSPECTION
2. COMMISSIONING 20 Safety 41
Commissioning PS750-2/1000 20 Operation 41
Scope of supply 20 Handling the slip during operation 42
Hydraulic Characteristics 20 Removing the PS when pipe is in the hole 43
Check and Lubrication 20 Removing the PS from drill pipe (in rotary) 43
Commissioning Hinge Casing Spider 20 Connecting / disconnecting the hydraulic hoses 43
Scope of supply 20 Dis-connection hoses in slips up position 43
Power Slip 20 Procedure "Opening the door" 44
COMPONENTS
6
OF CONTENTS
TABLE
Periodic inspection 52 Drill Pipe and Drill Collar 72
Non-periodic inspection 52 Cover for HCS 72
Inspection 52 Guide Plate Assembly for 2.7/8 to 14 72
DESCRIPTION
Inspection of Hydraulic/Pneumatic System 52 Slip Assembly 2.3/8 to 14 72
Inspection check lists 53 Slip Assembly 16 to 20 72
Inspection categories CHECK LISTS 54 Slip Assembly 22 72
Check List Category I 54 Guide Plate Assembly for 16 to 22 72
(During operation) 54 773000-N PS1000 for National RT (Guide Plate with
Check List Category II 56 keyed joint system) 73
Check List Category III 58 773000-N Parts list 73
COMMISSIONING
Check List Category IV 59 Carrier for Casing, 73
Critical Areas 60 Drill Pipe and Drill Collar 73
Critical Areas Centre Frame 60 Cover for HCS 73
Critical Areas Carrier 60 Slip Assembly 2.3/8 to 14 73
Critical Areas Centre Slip 60 Slip Assembly 16 to 20 73
Critical Areas Lifting Eye 60 Slip Assembly 22 73
Critical Areas Left Slip 60 Guide Plate Assembly for 2.7/8 to 14 73
Critical Areas Door and Hinge Pin 60 Guide Plate Assembly for 16 to 22 73
Critical Areas Right Slip 60 772000-E PS 1000 for Emsco RT (Guide Plate with
INSTALLATION
Wear data Guide plates 61 plug-in connection) 773000-E PS 1000 for
Wear data criteria 61 Emsco RT (Guide Plate with keyed joint system) 74
6. SIZE COMPONENTS 63 772000-E Parts list 74
Casing 63 773000-E Parts list 74
Drill Pipe 64 772000-W PS1000 for Wirth RT (Guide Plate with
Drill collar with ZIP groove 65 plug-in connection) 773000-W PS1000 for
Drill collar without ZIP groove 66 Wirth RT (Guide Plate with keyed joint system) 75
7. DRAWINGS AND SPARE PARTS 69 772000-W PS1000 Parts list 75
OPERATIONS
776100-N PS 750-2 for National RT (Guide Plate 773000-W PS1000 Parts list 75
with plug-in connection) 777100-N PS 750-2 for 775120-1 Slip Assembly 2.3/8-14 76
National RT (Guide Plate with keyed joint system) 69 775120-1 Parts list 76
776100-N Parts list 69 775120- 2 Slip Assembly 16 20 77
Carrier for Casing, 69 775120-2 Parts list 77
Drill Pipe and Drill Collar 69 775120-3 Slip Assembly 22 78
777100-N Parts list 69 775120-3 Parts list 78
Cover for HCS 69 775630 BC* Carrier Assembly Drill Pipe and Casing 79
MAINTENANCE
& INSPECTION
Slip Assembly 2.3/8 to 14 69 775630 BC* Parts list 79
Slip Assembly 16 to 20 69 775630 BC* Parts list (cont) 80
Slip Assembly 22 69 775650 BC* Carrier Assembly Drill Collar 81
Guide Plate Assembly for 2.7/8 to 14 69 775650-BC* Parts list Carrier Assembly Drill Collar w/o
Guide Plate Assembly for 16 to 22 69 Zip Groove - Upgraded Insert 81
776100-E PS 750-2 for Emsco RT (Guide Plate with 775650-BC* Parts list Carrier Assembly Drill Collar w/o
plug-in connection) 777100-E PS 750-2 for Zip Groove - Upgraded Insert (cont.) 82
Emsco RT (Guide Plate with keyed joint system) 70 775670 BC* Carrier Assembly Drill Pipe and Casing 83
COMPONENTS
776100-E Parts list 70 775670-BC* Parts list Carrier Assembly Drill Pipe and
777100-E Parts list 70 Casing - Upgraded Insert 83
SIZE
776100-W PS 750-2 for Wirth RT (Guide Plate with 775670-BC* Parts list Carrier Assembly Drill Pipe and
plug-in connection) 777100-W PS 750-2 for Wirth Casing - Upgraded Insert (cont.) 84
RT (Guide Plate with keyed joint system) 71 775690 BC* Carrier Assembly Drill Collar 85
776100-W Parts list 71 775690-BC* Parts list Carrier Assembly Drill Collar with
777100-W Parts list 71 Zip Groove - Upgraded Insert 85
772000-N PS1000 for National RT (Guide Plate with 775650-BC* Parts list Carrier Assembly Drill Collar
plug-in connection) 72 without Zip Groove - Upgraded Insert (cont.) 86
DRAWINGS
7
OF CONTENTS
TABLE
96
96
96
96
97
97
98
98
99
INSTALLATION
99
100
100
101
101
102
102
102
OPERATION
102
102
103
104
104
104
104
105
MAINTENANCE
& INSPECTION
105
106
107
107
107
107
108
108
COMPONENTS
109
109
SIZE
109
109
109
110
775910 Adapterring Assembly for Wirth RTSS 49.1/2 (optional) 110
775910 Parts list 110
775006 Adapter Ring for EMSCO RT T-4950 (optional) 111
DRAWINGS
6
8
OF CONTENTS
TABLE
553220 Solid Adapter ring 60.5- 49.5 National RT 112
553220 Parts list 112
775990 Pipe Wiper 113
DESCRIPTION
775990 Parts list 113
776800 Multi coupling kit 114
776800 Parts list 114
776100-RSP Spare Parts list for PS 750-2 and PS 1000 115
776100-RSP Spare Parts list 115
776100-RSP-H Spare Parts list for hydraulics 116
775120-1-RSP Spare Parts list for Slip Assembly. 2.3/8-14 (2 years
COMMISSIONING
operation) 116
775120-2-RSP Spare Parts list for Slip Assembly 14-20 (2 years
operation) 116
775120-3-RSP Spare Parts list for Slip Assembly 22 (2 years
operation) 117
INSTALLATION
OPERATIONS
MAINTENANCE
& INSPECTION
COMPONENTS
SIZE
DRAWINGS
9
10
DESCRIPTION
DESCRIPTION
11
1. DESCRIPTION
General
DESCRIPTION
The PS750-2 and PS1000 are used for suspending B+V PS750-2/1000 installed in the rotary table
tubular like casing, drill pipe, tubing and drill collars.
The power slip is available with two different guide
mounts. (See Chapter Description Option)
On the standard guide mount the guide plates are
inserted and fastened with bolts.
On the modified guide mount the guide plates are
pushed into a keyed joint. (See Chapter Installation)
Features
Hydraulic operated flush mounted Power Slip
Rapid changing of pipe sizes by means of Insert
Carrier and Slip Assemblies.
Material and manufacturing standard in acc. to API
7K
Central Slip Grease System
Hydraulic system is completely integrated and
covered into the PS 750-2/1000 body.
Protector and centraliser can be used when Slip
Assembly (without Insert Carrier) has been lifted.
A hydraulic feedback signal is available, which
shows that the Slip Assembly has been set.
Hydraulic operated Centring Device ( can be
switched off if not needed)
Intend of use
The Power Slip is designed to be installed into 49.5
rotary tables almost to flush level with the rig floor and
will be used for handling vertical pipe strings.
Rotary tables and Guide mounting
Options The tool is available for the following Rotary Tables:
Rotary tables Part number
Configuration Guide with plug-in Guide with keyed joint
Hydraulic connections connection system
Power Slip PS 750-2 PS 1000 PS 750-2 PS 1000
Optional two different main hydraulic connection are
National 776100-N 772000-N 777100-N 773000-N
possible: Emsco 776100-E 772000-E 777100-E 773000-E
Below the power slip in the rotary table Oilwell/Wirth 776100-W 772000-W 777100-W 773000-W
On top of the power slip above the drill floor with
hydraulic hoses or multi-couplings. Other rotary tables
configurations on request.
12
Main assemblies
6 The power slips consist of the following main
DESCRIPTION
assemblies:
1. Body
2. Door
3. Slip Assembly
4. Insert Carrier
5
5. Hydraulic Centring Device
6. Hydraulic Assembly
4 3 2
B+V PS750-1000 main components
Limited Warranty
The warranty provided will be void if the Powerslip is
either:
a) repaired or serviced by a service facility which was
not authorised by Blohm+Voss Oil Tools
b) replacement parts not manufactured by Blohm+Voss
Oil Tools are used
c) modifications were made to the Powerslip which were
not approved by Blohm+Voss Oil
Tools
13
Technical Data
PS750-2 PS1000
Rotary table 49.5 49.5
DESCRIPTION
14
1813
PS
PS 750-2
750-2 for National
for National PS
PS750-2
750-2 for
for Wirth
Wirth PS
PS750-2
750-2 for
for Emsco
Oilwell
484
Drillfloor Drillfloor Drillfloor
187
1638
1272
50
80
90
R63.5
1432
45
1330
1432
150
7
1530
1455
7.9
147
1435.4
1360
15
DESCRIPTION
DESCRIPTION
1813
16
PS
PS 1000
1000 for National
for National PS
PS1000
1000 for
for Wirth
Wirth PS
PS1000
1000 for
for Emsco
Oilwell
484
Drillfloor Drillfloor Drillfloor
187
1838
1472
50
80
90
R63.5
1432
45
1330
1432
150
7
50
1530
1455
7.9
147
1435.4
1360
Opening dimensions
DESCRIPTION
Body throat opening
on
dimension
e nsi Opening
x. D im
Ma
17
Options
Bit breaker adapter plate with standard bit braker plate Service (carrier) box pn 775008
DESCRIPTION
18
COMMISIONING
COMMISSIONING
19
2. COMMISSIONING
Commissioning PS750-2/1000
Blohm + Voss strongly recommends to accomplish the Power Slip commissioning with the Blohm + Voss
Commissioning Service.
o
Operating personnel is aware of all danger that depends on handling the B+V tool
OK
(see manual first) !
Prior to use of the Blohm+Voss Power Slip following checks must be carried out :
Scope of supply
OK o Cross check of all delivered parts
Hydraulic Characteristics
OK o Operating pressure 150...210 bar (2175...3040 PSI)
o
Minimum required hydraulic oil
OK NAS 9
clearness
Check and Lubrication
OK o Check for correct seating of Door Hinge Pins
o
Apply grease to all greasing Points (see manual ) until grease is visibly coming out
OK
of the bores
Scope of supply
OK o Cross check of all delivered parts including correct reducing bushings
Power Slip
OK o Check if the carrier and guide plates are de-installed
20
INSTALLATION
INSTALLATION
21
3. INSTALLATION
Hydraulic System
WARNING: Before start of work
wear your personal protection
equipment. Especially leak oil under
pressure can cause severe personal
injury to the eyes.
Venting
The hydraulic system of a new
Power Slip is shop-vented. Be
aware that the hydraulic connection
hoses (slips up, slips down and
feed back signal) should be vented
before connecting it to the power
slip.
Hydraulic oils
The below mentioned oils are recommended by B + V.
Brand Flash point C Above -20C Flash point C Below -20C
Aral 224 Aral Vitam GF 46 200 Aral Vitam GF 32
Castrol 200 Hyspin AWS-46 186 Hyspin AWS-32
Gulf 210 Harmony 46AW 202 Harmony 32AW
Shell 218 Tellus 46 209 Tellus 32
Finke 300 Aviaticon HY-HE-46 265 Aviaticon HY-HE-32
Fuchs 220 Renolin MR 10 210 Renolin MR 15
WARNING: Ensure to wear personal safety protection like gloves and safety glasses when handling hydraulic oil
and/or grease. Oil and grease may be potentially harmfull for skin and eyes.
22
Aligning the Hydraulic
Wrong position Right position
Connection
The position of the hydraulic
connection must be selected in such
a way that no damage can occur to
POWER
the connecting hoses/tubes due to IRON
SLIP
ROUGH- POWER
external influence. NECK SLIP
Rail system
Aligning the PS
INSTALLATION
C A B G
Hydraulic connection
One can connect the tool with the
standard hydraulic connectors or
using the optional multicoupling kit,
which simplifies the connection.
A = Pressure/return
B = Pressure/return
C = Feedback
G = Grease Multicoupling Standard connection
23
Installation Schematic
The block diagram represents the
connection of the PS, including
lubricator control (grease interval
counter optional available).
Various Control Units (electrically,
pneumaticcally and manually
controlled) are available.
DOWN UP UP DOWN
(OPTIONAL)
Control Unit
SUPPLIED BY F 3/8" M
T S3 for Air Operated GREASE
OTHER M
3/8" F
P S6 Grease System PUMP
(OPTIONAL) (Air)
Hose nipple
DN10 Air
S4 SUPPLIED BY INPUT (HOOK UP KIT)
In S5 OTHER
Air S7
Hose Assembly C B A Out
OUTPUT
(Hoses included in Hook up kit) F M F
24
Functional description of hydraulic system
See hydraulic schematic below.
Set slips
To set the slips the hydraulic connection A is pressurised. First the Centring
system closes and centers the pipe. Then the slip assembly will be set
and can take the load of the pipe. When the slips are fully set a plunger
is actuated. The plunger release an hydraulic signal C to the driller as an
indication that the slips are set.
Raise slips
To raise the slips the hydraulic connection B is pressurised. The Slip Assembly
raises and releases the pipe.
Feedback
The feedback signal shall only occur when both line A and B are pressurised.
INSTALLATION
Closed Closed
HCS HCS
A10 B7 B8 A8
A9 B7 B8 A8
Manifold block A6 B6 B4 A4
A10
A9
Distribution plate
A6 B6
A5 B5 A3 B3
Valve block
B3 B4 Body
Body A3 A4
B B2 B2 B1 B1 B
A2 A1
E C2 D D
B5 Valve No. 5
A A2
A1 A
A5 C2 G1
Sequenze Valve
C1
down
down Slip
Slip
A7
Valve No. 6 G1
A C B G
A: Center Hydraulic
Feedback slip down Guide
System (if activated) and
set Slips
B: Raise Slips
C: Feedback signal Slips
(UP/DOWN)
G: Greasing
25
Anti-lowering valve
26
Hydraulic centering
system (HCS)
The PS 750-2/1000 is equipped with
a Hydraulic Centring System (HCS)
with replacable guide plates.
The HCS centres the pipe prior
to setting the slip assembly. It is
necessary to adjust the centering
system to the pipe type used before
putting the equipment into operation
in order to ensure that each pipe
Guide plate for different pipe sizes
type centered optimally at maximum
force (see instructions below).
The centring opens automatically
after setting the slips.
INSTALLATION
plates for the applicable pipe
diameter.
Adjusting Centering
Stroke Limitation
The centering system can be
adjusted for the following:
Procedure:
Pull the stroke limitation up on
the handle Drill Pipe / Drill Collar Turn and lay it down for
Casing
Turn the handle until the desired
position is reached and arrest it
27
HCS Opening/Closing
WARNING: Never open or close the
cover assembly by hand or feet. Use
always a tugger. Otherwise there
is risk of injury or damaging the PS
500.
HCS Lock/Unlock
The unlock-tool is needed to unlock
the Locking device and Closing
Assembly.
Fig. 02: Cover Assembly locked Fig. 03: Cover Assembly unlocked: Press
Unlock Tool inwards
28
Mounting the Guide
Plates
Guide with plug-in connection
The Hydraulic Centring System must
be opened for inserting / changing
the Guide Plates.
Fix the guide plate and insert them
Marker for installation of the adapter Guide with plug-in connection into the hydraulic centring system
from the top and screw on using all
screws.
INSTALLATION
775820)
Turn left: ON
Turn right: OFF
Socket wrench Hole for socket wrench
29
Exchanging slips
General notes for exchanging
slips
Warning: Switch off the hydraulic
power before removing the slips
A B A
Exchanging slips
Disconnect the hydraulic (A, 2 plc)
hoses from the cylinders as shown
in the image
Remove the retaining bolts (b, 2
plc)
up right position.
Lift the cylinders from the tool with
a tugger.
Remove the guide plates, 2 plc.
30
Attach the Tightening Tool (pn
775190) to the slip.
Ensure the cylinders are locked
with the dedicated brackets.
INSTALLATION
Fitting Tightening Tool
Tighten the slips with the slip
tightening tool.
Now lift the slip set out of the
Power Slip.
31
Insert Carriers Part No.
Carrier Case
Carrier and tools can be stored in the
Carrier (service) box.
32
Exchanging insert carriers
INSTALLATION
Detail Carrier Installation Tool
33
Pipe Wiper System
(optional) Tool
General Information
The B+V Pipe Wiper System is
designed for a standard 19 dual
(split type) pipe wiper. It is optionally
available.
Features
The B+V Pipe Wiper System can
stay mounted to the PS for all drilling
Pipe Wiper
operations. The usage of umbilical
INSTALLATION
Tighten screws
34
Installation of the 19 Pipe
Wiper
Preparing Steps:
Open the Hydraulic Centering
System (HCS)
Bring the slip in upper position
Remove all three Insert Carrier
from the Powerslip.
Check with the handling tool
that both tongues are in open
position
Insert the 19 dual type Pipe
Wiper
2 3 Put the handling tool in place at
the bottom of the PS
Pipe wiper fitted into PS The handling tool is centering
itself through a self centering
device
INSTALLATION
Press down the handling tool
carefully.
The locking pin (2) now is
unlocked
The tongue now can be turned
to the inside about 19
The second bolt (3) now locks
the tongue as soon as the
handling tool is lifted slightly.
Make sure the tongue is locked
and cannot be moved
with the handling tool
Pipe Wiper is locked in the Pipe
Wiper system
Open position
Locked position
19Pipe wiper
35
Hinge casing spider
For the application of hand slips it
is possible to fit the hinge casing
spider. It can be placed on top top of
the bit breaker adapter plate.
The maxium allowable working load
is 200 ShTons.
Identification
The identification plate clearly
INSTALLATION
Power slip
36
Fitting the hinge casing
3.
spider on the PS
4. Before fitting the hinge casing spider
5. on the Power Slip, the following
1. steps have to be carried out:
1. Open the Hydraulic Centering
System (HCS)
2. Raise the slips to the upper
position
3. Remove all guide plates
2.
4. Remove the insert carriers
5. Close the HCS
6. Switch OFF the HCS
INSTALLATION
WARNING: Always use the 4 lifting
Bowl Fitting Handle eyes or both handles.
Lifting Eye
PowerSlip
37
Installation PS750-2/1000
Basically the Powerslip has to be installed as shown in the manual
Before installation into rotary table make sure, that the proper RT-Adapter is installed to the Powerslip.
OK o Make sure the required Insert Carrier is installed before first use
OK o Make sure the required Guide Plates are installed before first use
OK o Cover is closed
OK o Door is closed
Hydraulic Connections
OK o Powerslip PS750-2/1000 is installed into Rotary Table
INSTALLATION
Function test
There are two possibilities to carry out the function test:
1. PS750-2/1000 standing on the floor
WARNING: Do not carry out the function test with the door open
2. PS750-2/1000 installed into the rotary table
OK o Hydraulic Centring Device centers the pipe prior to setting the slip
OK o Slip down
OK o The Hydraulic Centring Device opens automatically after setting the slips
OK o Slip up
38
39
INSTALLATION
OPERATIONS
OPERATIONS
40
4. OPERATIONS
WARNING: Never raise the slips when the pipe load is still suspended by the slips.
Safety
Make sure that ALL hydraulic lines are isolated before any work is carried out in
the PS.
It is recommended to have the PS operated by the driller.
For smooth operation, it is recommended to slightly lower the pipe with the
elevator while setting the PS slips.
For smooth operation, it is recommended to slightly raise the pipe with the elevator
while releasing the PS slips.
The rotary locks in the outside of the PS may only be needed on semisubmersible
rigs or while floating in pipe when there is a chance the PS could come out of the
rotary table.
Operation
Check slips/carriers are set on correct section of the pipe. Set the PS before
releasing the elevator. The PS is set when the slips down feedback signal
comes on.
When the rotary table and the PS have to be rotated, always uncouple the quick
disconnects on the PS prior to rotation.
Place the PS in the rotary table using all 4 lifting eyes and the lifting bracket.
Connect all hydraulic equipment and check correct functioning of the tool.
With the pipe string being suspended by the PS slips, make up or break the upper
OPERATIONS
stand or joint, and handle it.
Pick up the weight of the pipe string with the elevator, before raising the PS slips
Set the slips of the PS and then release the elevator.
41
Handling the slip
during operation
WARNING: The slip assembly should
never be raised under load.
hydraulic centring
system there is a danger of
persons getting jammed between
the guide plates and the pipe.
42
Removing the PS when pipe is in
the hole
WARNING: Lift the PS out of the rotary table ONLY
with the 4 way lifting sling with the lifting bracket.
OPERATIONS
Dis-connection hoses in slips up position
Set PS in neutral position
Disconnect Quick Disconnects.
43
Procedure "Opening the door"
Move the slips to the upper position.
Open the HCS cover
Loosen both screws (1) completely. They
cannot be lost due to the securing rings (2).
Never disassemble the securing rings.
The door hinge pin (3) must be lifted (using
a tugger) completely out of the PS. Use the
lifting eye (4).
Now open the door
For closing the door, carry out above steps
in reverse order.
44
45
OPERATIONS
MAINTENANCE
& INSPECTION
MAINTENANCE
& INSPECTION
46
5. MAINTENANCE AND
INSPECTION
General
If cracks, excessive wear etc. is
recognised, contact Blohm + Voss Oil Tools
or an authorised service company.
Weldings of the castings should be done
only by Blohm + Voss Oil Tools or an
authorised service company in according to
Blohm+Voss welding procedure.
MAINTENANCE
& INSPECTION
(1) Lubricate the frame on both sides as
follows:
each time before using the PS.
each time before installing the PS into
the Rotary Table
3
(1 and 2) Lubricate the door hinge pins on
both sides 3
each time before installing the PS into
the Rotary Table
(3) Lubricate the hinge pin for the Centring
System and the locking device for the
Centring System on both sides
each time before using the PS
(4) Lubricate the Carrier securing bolts (3x) 2
each time before using the PS 1
(5) Lubricate the Cylinder Pin (2 plc) Greasing Points
each time before using the PS
Lubricate the locking device each time
before using the PS
47
Grease daily
All greasing points, which are labelled Grease
Daily, must be greased at least once a day. It can be
necessary to carry this out more often depending on
use.
Slip Assembly
Grooves of the Guide Plates
Grease nipples
Springs
Grease quality
In order to achieve efficient greasing even at different
environmental temperatures, we recommend the
following grease types should be used (obtainable from
Blohm + Voss Oil Tools): Low-Viscosity grease
Type AVIATICON Grease XRF
NLGI 0
Alternatively; use EP gear lubricating grease for
greasing non-oil tight gear trains
NESSOS SF0
NLGI 0
DIN 51 826 GPOF-25
DIN 51 502 GPOF-25
Manual greasing
For higher ambient temperature up to 30 Celsius / 86
Fahrenheit we recommend to use NLGI 2
MAINTENANCE
& INSPECTION
Grease gun
48
Greasing check list PS
Greasing Points:
Pos. Greased Location
1 o 1 6
2 o 2 7
3 o
4 o 3 8
5* o Frame 4 9
6 o
7 o 5 10
8 o
9 o
10* o
11 16
Pos. Greased Location
11 o 12 17
12 o
13 o 13 18
14 o 14 19
15 o Door
16 o 15 20
17 o
18 o
MAINTENANCE
& INSPECTION
19 o
20 o
23 24
49
Pos. Greased Location
25 o
25 26 o Carrier securing assembly pn 775115
27 o
26 27
32 o
28 29 33 o Locking device for cover
30 31
34 o
MAINTENANCE
& INSPECTION
35 o
34 35
50
Lubrication of pipe wiper system
4 5 6
1 2 3
13 14
7 8 9 10 11 12 14
Pipe Wiper Assembly
MAINTENANCE
Area below tongue
& INSPECTION
10 o
11 o
12 o
Pos. Greased Location
13 o
14 o Sliding trip
15 o
51
Inspection categories acc. to API RP 8B
wear that exceeds the allowable Frequency a suitable method. After a field
tolerances. inspection, it is advisable to record
the extent of testing and testing
Category III
Periodic inspection
results. Conduct the periodic or
This is Category II inspection plus The recommended schedule for critical load inspection in the field
further inspection, which should inspection of all kind of by the crew with the supervisor.
include NDT of critical areas and Power Slips: If cracks, excessive wear etc. is
may involve some disassembly to Daily: I recognized, contact Blohm + Voss
access specific components and Weekly: II Oil Tools or an authorized service
to identify wear that exceeds the 6 Monthly: III company.
allowable tolerances. 2 Year: IV
Prior to inspection, all foreign Inspection of Hydraulic/
material such as dirt, paint, grease, The recommended frequencies Pneumatic System
oil, scale, etc. shall be removed from apply for equipment in use during
Check for leakage every day. Should
the concerned parts by a suitable the specified period.
internal or external leakage reach
method (e.g. paint-stripping, steam- The inspection frequencies are only
an unacceptable high level, contact
cleaning, grit-blasting). recommendations. The schedule of
Blohm + Voss Oil Tools or an
inspection heavily depends on the
authorized service company.
Category IV following factors:
52
Inspection check lists
TYPE OF EQUIPMENT
SERIAL NUMBER
PART NUMBER
SUPERVISOR
DATE OF INSPECTION
INSPECTION CATEGORY
PLACE OF INSPECTION
MAINTENANCE
& INSPECTION
53
Inspection categories CHECK LISTS
GENERAL
DESCRIPTION CHECKED SIGNATURE
1 Complete front page of check list for the records OK
2 Check for correct size of slips, insert carrier and guide plates OK
3 Check correct function of Slips and Hydraulic Centring Device OK
4 Check function of feedback signal (slips set / raised) OK
5 Check function of grease system OK
Remarks
54
CHECK FOR WEAR , ESPECIALLY FOR:
DESCRIPTION CHECKED SIGNATURE
Manual and hydraulic guide plates: Check wear at inside surface
Replace the guide if wear is more than 10 mm at the bevel inside the
1 OK
guide plate.
For 5.7/8 dp is 8.3/8 diameter maximum measurement
Remarks
HYDRAULIC
DESCRIPTION CHECKED SIGNATURE
1 Check for loose fittings, pipes, valves OK
2 Check for hydraulic leaks (hoses, valves and cylinders) OK
3 Check condition of hydraulic couplings and connection hoses OK
Remarks
MAINTENANCE
& INSPECTION
REMARKS
_________________________________ _______________________________
SUPERVISOR DATE
55
Check List Category II
(Power Slip is out of Rotary Table, Cover is open, Insert Carrier disassembled)
GENERAL
DESCRIPTION CHECKED SIGNATURE
1 Complete front page of check list for the records OK
2 Check for correct size of slips, insert carrier and guide plates OK
Check correct function of Slips and Hydraulic Centring Device:
Set Slips cycle:
1. Center Hydraulic Guides
3 2. Set Slips OK
3. Open Hydraulic Guides
Raise Slips cycle:
Raise Slips without any movement of hydraulic Guides
4 Check function of feedback signals (slips set / raised) OK
Remarks
Remarks
56
12 Insert Carrier Check load recess at bottom OK
13 Slip Assembly Hinges for Hydraulic Cylinder OK
Slip Assembly Hinges and bolts between Center/Left/Right-
14 OK
segments
Slip Assembly Load recess at bottom (Insert Carrier is
15 OK
disassembled)
16 Slip Assembly Carrier Securing Assembly OK
Remarks
GREASING
DESCRIPTION CHECKED SIGNATURE
Check that grease system and grease points get grease to all needed
OK
areas (as far as observable) especially for:
Slip Assembly back side OK
Slip Assembly Carrier Securing Assembly OK
Cover Assembly Hinges OK
Cover Assembly Locking Device OK
Feedback signal OK
Door Assembly Hinges at Door and Body OK
Remarks
MAINTENANCE
& INSPECTION
HYDRAULIC
DESCRIPTION CHECKED SIGNATURE
1 Check for loose fittings, pipes, valves OK
2 Check for hydraulic leaks of all hoses, valves and cylinders OK
3 Check condition of hydraulic couplings and connection hoses OK
3 Check hydraulic fittings and hoses in rotary table OK
Remarks
REMARKS
_________________________________
________________________
SUPERVISOR DATE
57
Check List Category III
(Power Slip is out of Rotary Table, Cover is open, Slip Assembly and Insert Carrier disassembled)
REMARKS
MAINTENANCE
& INSPECTION
_________________________________ __________________________
SUPERVISOR DATE
58
Check List Category IV
(Power Slip is out of Rotary Table, Cover is open, Slip Assembly and Insert Carrier
disassembled)
REMARKS
MAINTENANCE
& INSPECTION
_________________________________
__________________________
SUPERVISOR DATE
59
Critical Areas
Critical Areas Centre Frame Critical Areas Door and Hinge Pin
Critical Areas Critical Areas Centre Slip Critical Areas Left Slip Critical Areas Right Slip
Carrier
60
Wear data criteria
DOOR/BODY-
HINGE
MAINTENANCE
& INSPECTION
755720 or 756420 153 143
755721 or 756421 147 137
755722 or 756422 125 115
755723 or 756423 105 95
755724 or 756424 137,5 127,5
new ID 755725 or 756425 115 105
755726 or 756426 87,5 77,5
max. worn ID 755727 or 756427 72,5 62,5
755728 or 756428 50 40
755770 or 756470 150 140
755771 or 756471 65 55
755772 or 756472 55 45
755773 or 756473 185 175
61
SiZE COMPONENTS
SIZE COMPONENTS
62
Casing
6. SIZE COMPONENTS
First Upgraded Insert Second Upgraded
Guide Plate with plu-in connection Guide Plate with keyed joint system
Series Insert Series
Pipe
Guide Screw Nut Guide Screw Washer
Diameter Range P/N Range P/N Diameter
P/N P/N P/N P/N P/N Qty. P/N Qty.
7.5/8 x 7.5/8 x
6.5/8 775630-228 775670-228
6.5/8 6.5/8
775630-
7x7 7x7 775670-229-1
229-1
7 756422 757422 260
7.5/8 7.5/8
775630-229 775670-229
x 7 x 7
7.5/8 x 7.5/8 x
7.5/8 775630-231 775670-231
7.5/8 7.5/8
7.5/8 x 7.5/8 x
7.3/4 775630-269 775670-269
7.3/4 7.3/4
-
9.5/8 x 9.5/8 x
8.5/8 775630-234 775670-234 756425 725465 280
8.5/8 8.5/8
9.5/8 x 9.5/8 x
775630-236 775670-236
9.5/8 9.5/8
9.5/8 756423 757423 300
10.3/4 x 775630- 10.3/4 x
775670-236-1
9.5/8 236-1 9.5/8
10.3/4 x 10.3/4 x
9.7/8 775630-265 775670-265
9.7/8 9.7/8
756477 757477 310
10.3/4 x 10.3/4 x
10 775630-237 775670-237
10 10
10.3/4 x 10.3/4 x
10.3/4 775630-238 775670-238 756426 757426 335
10.3/4 10.3/4
12.3/4 x 12.3/4 x
11.3/4 775630-239 775670-239 755157 755158 757410 6 757411 6
11.3/4 11.3/4
756427 757427 365
12.3/4 x 12.3/4 x
11.7/8 775630-262 775670-262
11.7/8 11.7/8
12.3/4 x 12.3/4 x
775630-241 775670-241
12.3/4 12.3/4
12.3/4 756471 - 380
14 x 775630- 14 x
775670-241-1
12.3/4 241-1 12.3/4 755728-2
14 x 14 x
13.3/8 775630-243 775670-243 756472 757472 400
13.3/8 13.3/8
14 x 14 x
13.1/2 775630-270 775670-270 -
13.1/2 13.1/2
14 x 14 x
13.5/8 775630-259 775670-259 757428
13.5/8 13.5/8 756428 410
14 14 x 14 775630-255 14 x 14 775670-255
16 17 x 16 775630-245 - - 775459 460
17 17 x 17 775630-267 - - 775454 485
18.5/8 x
18 775630-247 - - 775456 510
18
18.5/8 x 755154
775630-248 - -
18.5/8
18.5/8 775451 530
20 x 775630-
- -
18.5/8 248-1
20 20 x 20 775630-249 - - 775457 560
775435
22 22 x 22 775120-3 - - 775458 610
63
SIZE
COMPONENTS
SiZE COMPONENTS
64
Guide Plate with plu-in connection Guide Plate with keyed joint system
Series Insert Series
Pipe
Guide Screw Washer Guide Screw Washer
Diameter Range P/N Range P/N Nut P/N Diameter
P/N P/N P/N P/N P/N Qty. P/N Qty.
3.1/2 x 3.1/2 x
2.3/8 775630-101 775670-101
Drill Pipe
2.3/8 2.3/8
756473 - 140
3.1/2 x 3.1/2 x
2.7/8 775630-103 775670-103
2.7/8 2.7/8
3.1/2 x 3.1/2 x
775630-105 775670-105
3.1/2 3.1/2
3.1/2 756474 757474 170
4.1/2 x 775630- 4.1/2 x 775670-
3.1/2 105-1 3.1/2 105-1
4.1/2 4.1/2
4 775630-106 775670-106 756475 757475 180
x 4 x 4
4.1/2 x 4.1/2 x
775630-107 775670-107
4.1/2 4.1/2
4.1/2
5.1/2 x 775630- 5.1/2 x
775670-107-1 756476 725465 755157 755158 757476 757410 6 757411 6 200
4.1/2 107-1 4.1/2
5.1/2 5.1/2
5 775630-109 775670-109
x 5 x 5
5.1/2 x 5.1/2 x
5.1/2 775630-111 775670-111 756470 - 210
5.1/2 5.1/2
7 x 7 x
5.7/8 775630-115 775670-115 756421 757421 216
5.7/8 5.7/8
7 x 7 x
6.5/8 775630-114 775670-114 756424 757424 235
6.5/8 6.5/8
7 x 7 x
775630-112 775670-112
6.906 6.906
6.906 756422 757422 260
7.5/8 x 775630- 7.5/8 x
775670-112-1
6.906 112-1 6.906
Second Upgraded
First Upgraded Insert Series Guide Plate with plu-in connection Guide Plate with keyed joint system
Insert Series
Pipe
Guide Washer Screw Washer
Diameter Range P/N Range P/N Screw P/N Nut P/N Guide P/N Diameter
P/N P/N P/N Qty. P/N Qty.
4.1/2 x 4.3/8
4.1/2 x 4.3/8 zip 775650- 775690-
4.3/4 zip (4.3/4 756420 - 204
(4.3/4 DC) 182 182
DC)
5.1/2 x 5.1/8 zip 775650- 5.1/2 x 5.1/8 775690-
5.1/4
(5.1/4 DC) 183 zip (5.1/4 DC) 183
756421 757421 216
6.3/4 x 5.3/4 zip 775650- 6.3/4 x 5.3/4 775690-
6.1/4
(6.1/4 DC) 187 zip (6.1/4 DC) 187
6.3/4 x 6 zip 775650- 6.3/4 x 6 zip 775690-
6.1/2
(6.1/2 DC) 188 (6.1/2 DC) 188
756424 757424 235
6.3/4 x 6.1/4 zip 775650- 6.3/4 x 6.1/4 775690-
6.3/4
(6.3/4 DC) 189 zip (6.3/4 DC) 189
6.3/4 x 6.1/2 zip 775650- 6.3/4 x 6.1/2 775690-
7
(7 DC) 190 zip (7 DC) 190
756422 757422 260
8.1/2 x 7.1/2 zip 775650- 8.1/2 x 7.1/2 775690-
8
Drill collar with ZIP groove
65
SIZE
COMPONENTS
SiZE COMPONENTS
Second Upgraded
66
First Upgraded Insert Series Guide Plate with plu-in connection Guide Plate with keyed joint system
Insert Series
Pipe
Guide Washer Screw Washer
Diameter Range P/N Range P/N Screw P/N Nut P/N Guide P/N Diameter
P/N P/N P/N Qty. P/N Qty.
3.1/2 x 3.1/8 775650- 3.1/2 x 3.1/8 775690-
3.1/8 756476 757476 200
plain 308 plain 308
3.1/2 x 3.3/8 775650- 3.1/2 x 3.3/8 775690-
3.3/8 725465 755157 755158 -
plain 309 plain 309
-
5.1/2 x 4.3/4 775650- 5.1/2 x 4.3/4 775690-
4.3/4 756420 204
plain 276 plain 276
5.1/4 - - - - - - - - - -
6.3/4 x 6.1/4 775650- 6.3/4 x 6.1/4 775690-
6.1/4 756421 757421 216
plain 284 plain 284
6.3/4 x 6.1/2 775650- 6.3/4 x 6.1/2 775690-
6.1/2
plain 286 plain 286
756424 757424 235
6.3/4 x 6.3/4 775650- 6.3/4 x 6.3/4 775690-
6.3/4 757410 6 757411 6
plain 287 plain 287
725465 755157 755158
775650- 8.1/2 x 8 775690-
8 8.1/2 x 8 plain 756422 757422 260
293 plain 293
8.1/2 x 8.1/4 775650- 8.1/2 x 8.1/4 775690-
8.1/4
Drill collar without ZIP groove
DRAWINGS
DRAWINGS
7
6
3
4 12
5 Guide Plate Assembly for 16 to 22
13 14 15
11
1
9
2 8
11 1 775790 Adapter for Guide Plates 11 1 775790 Adapter for Guide Plates
12 4 771109 Lifting eye 12 4 771109 Lifting eye
13 4 775135 Securing Plate 13 4 775135 Securing Plate
14 8 735852 Screw 14 8 735852 Screw
15 8 792112 Washer 15 8 792112 Washer
69
776100-E PS 750-2 for Emsco RT (Guide Plate with plug-in connection)
777100-E PS 750-2 for Emsco RT (Guide Plate with keyed joint system)
70
776100-W PS 750-2 for Wirth RT (Guide Plate with plug-in connection)
777100-W PS 750-2 for Wirth RT (Guide Plate with keyed joint system)
71
772000-N PS1000 for National RT (Guide Plate with plug-in connection)
775780 Cover for HCS
7
6
3
4 12
5 Guide Plate Assembly for 16 to 22
10
Guide Plate Assembly for 2.7/8 to 14
13 14 15
11
1
9
2 8
72
773000-N PS1000 for National RT (Guide Plate with keyed joint system)
7
6
3
1
9
2 8
73
772000-E PS 1000 for Emsco RT (Guide Plate with plug-in connection)
773000-E PS 1000 for Emsco RT (Guide Plate with keyed joint system)
74
772000-W PS1000 for Wirth RT (Guide Plate with plug-in connection)
773000-W PS1000 for Wirth RT (Guide Plate with keyed joint system)
75
775120-1 Slip Assembly 2.3/8-14
18
20
10 17
2 12 4
8
21
14
11
16 13
15 5
6
9
18
19
17
3
Pos.22 not
shown
775120-1 Parts list
76
775120- 2 Slip Assembly 16 20
18
12
10 21
17
2 4 22
16 13 14 15 1
5
9 20
6
11
18
19
17
3
Pos.23 not
shown
77
775120-3 Slip Assembly 22
15
21
13
20
3 5 4 12 9 4
24
11 14
1 6 7
23 8
21
22
10 20
5 18 17 16 19
Pos.25 not
shown
78
775630 BC* Carrier Assembly Drill Pipe and Casing
Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
Load Carrying
7 775633-2 3 775633-2 3 775633-2 3 775634-2 3 775634-2 3 775634-2 3
Ring
5 350905 84 350506 84 350107 84 351008 105 350409 105 350210 105 Insert
4 775056 15 775056 15 775056 15 775056 15 775056 15 775056 15 Screw
3 775633-1 3 775633-1 3 775633-1 3 775634-1 3 775634-1 3 775634-1 3 Insert Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775633 3 775633 3 775633 3 775634 3 775634 3 775634 3 Carrier
775630-107-1 775630-109 775630-111 775630-115 775630-114 775630-112 Slip Assembly
5.1/2x4.1/2 5.1/2x5 5.1/2x5.1/2 7x5.7/8 7x6.5/8 7x6,906
Size
dp dp dp dp dp dp
234 232 230 215 212 211 Weight (kg)*
Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
Load Carrying
7 775634-2 3 775635-2 3 775635-2 3 775635-2 3 775635-2 3 775635-2 3
Ring
5 350110 105 350909 105 350710 105 350601 105 350111 105 350010 105 Insert
4 775056 15 775056 15 775056 15 775056 15 775056 15 775056 15 Screw
3 775634-1 3 775635-1 3 775635-1 3 75635-1 3 75635-1 3 75635-1 3 Insert Retainer
& SPARE PARTS
Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
Load Carrying
7 - - - - - - - - - - - -
Ring
5 350912 189 350812 189 350112 189 351112 189 350612 189 350513 189 Insert
4 775056 9 775056 9 775056 9 775056 9 775056 9 775056 9 Screw
3 775638-1 3 775638-1 3 775638-1 3 775639-1 3 775639-1 3 775639-1 3 Insert Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775638 3 775638 3 775638 3 775639 3 775639 3 775639 3 Carrier
775630-239 775630-262 775630-241 775630-241-1 775630-243 775630-270 Slip Assembly
12.3/4x11.3/4 12.3/4x11.7/8 12.3/4x12.3/4 14x12.3/4 14x13.3/8 14x13.1/2
Size
csg csg csg csg csg csg
214 213 210 160 158 157 Weight (kg)*
Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
Load Carrying
7 - - - - - - - - - -
Ring
5 350413 189 350113 189 350113 189 350113 189 350113 189 Insert
4 775056 9 775056 9 775056 9 775056 9 775056 9 Screw
3 775639-1 3 775639-1 3 775415-3 3 775642-1 3 775421-3 3 Insert Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775639 3 775639 3 775639 3 775639 3 775639 3 Carrier
775630-259 775630-255 775630-245 775630-247 775630-249 Slip Assembly
14x13.5/8 14x14 16x16 18x18 20x20
Size
csg csg csg csg csg
156 155 342 269 188 Weight (kg)*
& SPARE PARTS
DRAWINGS
e
rrier with all accessiories
80
775650 BC* Carrier Assembly Drill Collar
3
2
1
5
775650-BC* Parts list Carrier Assembly Drill Collar w/o Zip Groove - Upgraded Insert
Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
5 350205 27 350406 27 350910 36 350710 36 350510 36 350310 36 Insert
4 775056 6 775056 6 775056 6 775056 6 775056 6 775056 6 Screw
3 775632-1 3 775633-1 3 775654-1 3 775654-1 3 775654-1 3 775654-1 3 Insert Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775652 3 775653 3 775654 3 775654 3 775654 3 775654 3 Carrier
775650-182 775650-183 775650-187 775650-188 775650-189 775650-190 Slip Assembly
4.1/2x4.3/8zip 5.1/2x5.1/8zip 6.3/4x5.3/4zip 6.3/4x6zip 6.3/4x6.1/4zip 6.3/4x6.1/2zip
Size
(4.3/4DC) (5.1/4DC) (6.1/4DC) (6.1/2DC) (6.3/4DC) (7DC)
240 228 219 218 217 216 Weight (kg)*
Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
5 350911 45 350711 45 350511 45 350311 45 350911 45 350511 45 Insert
4 775056 6 775056 6 775056 6 775056 6 775056 6 775056 6 Screw
3 775655-1 3 775655-1 3 775655-1 3 775655-1 3 775656-1 3 775656-1 3 Insert Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775655 3 775655 3 775655 3 775655 3 775656 3 775656 3 Carrier
775650-194 775650-195 775650-196 775650-197 775650-198 775650-199 Slip Assembly
8.1/2x7.1/2zip 8.1/2x7.3/4zip 8.1/2x8zip 8.1/2x8.1/4zip 9.1/2x8.1/2zip 9.1/2x9zip
Size
(8DC) (8.1/4DC) (8.1/2DC) (8.3/4DC) (9DC) (9.1/2DC)
294 293 292 291 264 262 Weight (kg)*
9.1/2x9.1/4zip 9.1/2x9.1/2zip
Size
(9.3/4DC) (10DC)
261 260 Weight (kg)*
Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
5 350511 45 350311 45 350111 45 350511 45 350111 45 Insert
4 775056 6 775056 6 775056 6 775056 6 775056 6 Screw
Insert
3 775655-1 3 775655-1 3 775655-1 3 775656-1 3 775656-1 3
Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775655 3 775655 3 775655 3 775656 3 775656 3 Carrier
Slip
775650-293 775650-295 775650-296 775650-297 775650-298
Assembly
8.1/2x8 8.1/2x8.1/4 8.1/2x8.1/2 9.1/2x9 9.1/2x9.1/2
Size
plain DC plain DC plain DC plain DC plain DC
292 291 290 262 260 Weight (kg)*
& SPARE PARTS
DRAWINGS
e
rrier with all accessiories
82
775670 BC* Carrier Assembly Drill Pipe and Casing
3
2
7 5
1
4
775670-BC* Parts list Carrier Assembly Drill Pipe and Casing - Upgraded Insert
Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
7 775671-2 6 775671-2 6 775671-2 6 775672-2 6 775672-2 6 775672-2 6 Load Carrying Ring
5 351001 42 350602 42 350103 42 350903 63 350504 63 350105 63 Insert
4 775056 24 775056 24 775056 24 775056 24 775056 24 775056 24 Screw
3 775651-1 3 775651-1 3 775651-1 3 775632-1 3 775632-1 3 775632-1 3 Insert Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775671 3 775671 3 775671 3 775672 3 775672 3 775672 3 Carrier
775670-101 775670-103 775670-105 775670-105-1 775670-106 775670-107 Slip Assembly
3.1/2x2.3/8 3.1/2x2.7/8 3.1/2x3.1/2 4.1/2x3.1/2 4.1/2x4 4.1/2x4.1/2
Size
dp dp dp dp dp dp
280 278 275 274 272 270 Weight (kg)*
Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
7 775673-2 6 775673-2 6 775673-2 6 775674-2 6 775674-2 6 775674-2 6 Load Carrying Ring
5 350905 84 350506 84 350107 84 351008 105 350409 105 350210 105 Insert
4 775056 24 775056 24 775056 24 775056 24 775056 24 775056 24 Screw
3 775633-1 3 775633-1 3 775633-1 3 775634-1 3 775634-1 3 775634-1 3 Insert Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775673 3 775673 3 775673 3 775674 3 775674 3 775674 3 Carrier
775670-107-1 775670-109 775670-111 775670-115 775670-114 775670-112 Slip Assembly
5.1/2x4.1/2 5.1/2x5 5.1/2x5.1/2 7x5.7/8 7x6.5/8 7x6,906
Size
dp dp dp dp dp dp
260 258 256 248 245 244 Weight (kg)*
Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
7 775674-2 6 775675-2 6 775675-2 6 775675-2 6 775675-2 6 Load Carrying Ring
5 350110 105 350909 105 350710 105 350601 105 350111 105 Insert
4 775056 24 775056 24 775056 24 775056 24 775056 24 Screw
3 775634-1 3 775635-1 3 775635-1 3 77635-1 3 75635-1 3 Insert Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775674 3 775675 3 775675 3 775675 3 775675 3 Carrier
& SPARE PARTS
Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
Load Carrying
7 775677-2 3 775678-2 3 775678-2 3 775678-2 3 775679-2 3 775679-2 3
Ring
5 350112 147 350912 189 350812 189 350112 189 351112 189 350612 189 Insert
4 775056 15 775056 18 775056 18 775056 18 775056 18 775056 18 Screw
3 775637-1 3 775638-1 3 775638-1 3 775638-1 3 775639-1 3 775639-1 3 Insert Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775677 3 775678 3 775678 3 775678 3 775679 3 775679 3 Carrier
775670-238 775670-239 775670-262 775670-241 775670-241-1 775670-243 Slip Assembly
10.3/4x10.3/4 12.3/4x11.3/4 12.3/4x11.7/8 12.3/4x12.3/4 14x12.3/4 14x13.3/8
Size
csg csg csg csg csg csg
244 201 200 197 132 130 Weight (kg)*
e
rrier with all accessiories
84
775690 BC* Carrier Assembly Drill Collar
3
2
5 1
775690-BC* Parts list Carrier Assembly Drill Collar with Zip Groove - Upgraded Insert
Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
5 350205 27 350406 27 350910 36 350710 36 350510 36 350310 36 Insert
4 775056 6 775056 6 775056 6 775056 6 775056 6 775056 6 Screw
3 775632-1 3 775633-1 3 775654-1 3 775654-1 3 775654-1 3 775654-1 3 Insert Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775692 3 775693 3 775694 3 775694 3 775694 3 775694 3 Carrier
775690-182 775690-183 775690-187 775690-188 775690-189 775690-190 Slip Assembly
4.1/2x4.3/8 zip 5.1/2x5.1/8 zip 6.3/4x5.3/4 zip 6.3/4x6 zip 6.3/4x6.1/4 zip 6.3/4x6.1/2 zip
Size
(4.3/4DC) (5.1/4DC) (6.1/4DC) (6.1/2DC) (6.3/4DC) (7DC)
260 242 135 134 133 132 Weight (kg)*
Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
5 350911 45 350711 45 350511 45 350311 45 350911 45 350511 45 Insert
4 775056 6 775056 6 775056 6 775056 6 775056 6 775056 6 Screw
3 775655-1 3 775655-1 3 775655-1 3 775655-1 3 775656-1 3 775656-1 3 Insert Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775695 3 775695 3 775695 3 775695 3 775696 3 775696 3 Carrier
775690-194 775690-195 775690-196 775690-197 775690-198 775690-199 Slip Assembly
8.1/2x7.1/2 zip 8.1/2x7.3/4 zip 8.1/2x8 zip 8.1/2x8.1/4 zip 9.1/2x8.1/2 zip 9.1/2x9 zip
Size
(8DC) (8.1/4DC) (8.1/2DC) (8.3/4DC) (9DC) (9.1/2DC)
135 134 133 132 120 118 Weight (kg)*
Pos P/N QTY P/N QTY P/N QTY P/N QTY P/N QTY Name
5 350511 45 350311 45 350111 45 350511 45 350111 45 Insert
4 775056 6 775056 6 775056 6 775056 6 775056 6 Screw
Insert
3 775655-1 3 775655-1 3 775655-1 3 775656-1 3 775656-1 3
Retainer
2 775057 3 775057 3 775057 3 775057 3 775057 3 Guide Pin
1 775695 3 775695 3 775695 3 775696 3 775696 3 Carrier
Slip
775690-293 775690-295 775690-296 775690-297 775690-298
Assembly
8.1/2x8 8.1/2x8.1/4 8.1/2x8.1/2 9.1/2x9 9.1/2x9.1/2
Size
plain DC plain DC plain DC plain DC plain DC
133 132 131 120 116 Weight (kg)*
& SPARE PARTS
DRAWINGS
e
rrier with all accessiories
86
775115 Carrier securing Assembly
10
7 13 14 15
6 1 12
4
9
11
2
12 1 643663 Screw
DRAWINGS
87
775110 Door Assembly for PS750-2
11 12 10 4
5
7
6
9
2
1
3
12 2 613783 Washer
88
771110 Door Assembly for PS1000
11 12 10 4
5
7
6
9
2
1
3
12 2 613783 Washer
DRAWINGS
89
775390/775700 Centering Guide System Assembly
29
31 25
35
3 29
20 35 37
22 34 30 36
32 7 33 28 27
11 6
10
12
32
34
33
9 38
4 8 5
21 37
20 26
19
16
17
18
13
15
23
24
39
1 2
90
775390 Parts list (Continued)
Pos. Quantity P/N Description
16 2 775063 Stopper seating
17 2 775064 Pin for Stopper
18 2 775065 Spring for HCS
19 2 775062 Cover Stopper
20 8 792106 Washer
21 4 775069 Screw
22 26 756351 Screw
23 4 775071 Pin
24 4 70064 Grease nipple
25 2 775490 Safety locking
26 2 775491 Stopper
27 2 775492 Handle
28 2 775493 Stop
29 4 775494 Bolt
30 2 775495 Bolt
31 2 775496 Washer
32 6 792104 Washer
33 4 755137 Nut
34 4 80340-1 Cotter Pin
35 4 643523-11 Spring loaded
36 2 725443 Washer
37 4 645196 Cotter Pin
38 2 660568 Nut
39 1 710353 Screw
91
775700 Parts list
Pos. Quantity P/N Description
1 1 775391 HCS Body, right part
2 1 775392 HCS Body, left part
3 2 775395 Cover
4 2 776393 Lever for HCS
5 4 755705 Washer
6 2 755710 Bushing
7 2 775397 Hinge bolt
8 18 755703-1 Roller, small
9 2 755703-2 Roller
10 4 755712 Washer
11 2 775398 Bolt for Cylinder
12 2 775399 Bolt
13 4 775396 Hinge
14 4 775067-1 Hinge Pin
15 4 775067 Hinge Pin
16 2 775063 Stopper seating
17 2 775064 Pin for stopper
18 2 775065 Spring
19 2 775062 Cover stopper
20 4 617520 Safety sheet
21 4 775069 Screw
22 26 612559 Screw
23 4 775071 Pin
24 4 70064 Grease nipple
& SPARE PARTS
DRAWINGS
92
Distribution plate
32.3 9 8 33 Closed
Closed M1
B7 B6 B3
9 10 32.5 B8
B6 32.8 32.9 32.10 32.11
7
A3 32.1 32.2 10 25 25 12
1 Valve block 9 10 10
B7 10 12 9 M2 M1 M2 9
9
A B 9 11 B3 B4 B4 B8
A9
A6 A6 X Y 28 8 A3 A4 A4 A8
B2 B1 A8
A10 P T M4 10
32.6 32.4 B5 A2 A1
27
9 7 13
A5 13
27 9 32.7 32.13
9 9
A9
32.24 B5 32.12
A10 2 11 Down
28 A5 13 20 21 23
40 28 12
25 9 32.22 9 42 9 28 C2
10 32.23 4 B1 B
C1
5 9 G1
D D
Manifold block 38 10 32.15
Slip 10 32.19 32.18 9 14 6 37 26 31
16 V1 C1
23 21 20 9
13 32.14 A7
B B2 A1 A
15 M3 M4 13
A C B G 32.17 G1
33 9 20 21 22 775120-1
776300 Hydraulic Assembly
33
24 26 37 33 M3 25
6 32.21 25 10 9 775120-2
E C2 3 32.27
8 13 32.25 13 22 23 21 29 Body 775120-3
A A2 R P 36
37 9 32.26 9 31 24 28 30 9 32.26 9 24 31 28 30
Down 13 14 12 Slip
22 21 20 9 9 36
775120-1 36 10 6 11 39 32.28 13 32.25 13 23 22 21 29
775120-2 Body 10
775120-3 21
32.20 10 6 17 32.30 32.16
21 34 32.29 35
Feedback slip
35
13
13
POWER REQUIREMENTS:
Working pressure: 1882-3040 PSI (150-210bar)
Max. pressure: 4350 PSI (300bar)
Flow Rate: min.10GPM (min.37,85l/min)
93
DRAWINGS
& SPARE PARTS
776300 Parts list
Pos. Quantity. P/N Description
1 1 756801 Valve Block
2 1 756808 Distributor Plate
3 1 87997 Directional Control Valve
4 1 645099 Blocking Valve
5 1 756339 Distributor Block 2
6 4 613943 Fitting
7 2 755737 Equal Tee
8 4 755361 Pressure Coupling
9 30 612944 Straight Connection
10 15 645096 L-Adapter
11 3 612945 Straight Connection
12 6 645106 Connection
13 14 755373 Straight Male Stud Coupling
14 2 756318 Adjustable Stud Barrel Tee
15 1 645104 T-Connection
16 1 645110 Check Valve
17 1 710644 T-Connection
18 1,8m 755355 Plastic protective coil sleeve
19 1,5m 755354 Plastic protective coil sleeve
20 4 755365 Banjo Coupling
21 8 645109 Adjustable Adapter
22 4 612936 Coupling 3/8 male
23 4 612937 Coupling 3/8 female
24 3 612965 Coupling 1/4 male
25 5 612929 Blind Screw
26 1 2138-14 Straight Male Stud Coupling
27 2 776308 Cylinder for HCS
28 6 613946 Straight Connection
29 2 645116 Direct Pipe Fitting
30 2 645117 Direct Pipe Fitting
31 3 612966 Coupling 1/4 female
32 1 776300-50 Hydraulic Hose Assembly
32.1 1 776300-2 Hydraulic Hose Assembly for B3
32.2 1 776300-3 Hydraulic Hose Assembly for A3
32.3 1 776300-4 Hydraulic Hose Assembly for B6
32.4 1 776300-5 Hydraulic Hose Assembly for A6
32.5 1 776300-6 Hydraulic Hose Assembly for B7
32.6 1 776300-7 Hydraulic Hose Assembly for A9
32.7 1 776300-8 Hydraulic Hose Assembly for A10
32.8 1 776300-9 Hydraulic Hose Assembly for A4
32.9 1 776300-10 Hydraulic Hose Assembly for B4
32.10 1 776300-11 Hydraulic Hose Assembly for B8
& SPARE PARTS
94
Pos. Quantity. P/N Description
32.15 1 776300-16 Hydraulic Hose Assembly for B2
32.16 1 776300-17 Hydraulic Hose Assembly for C2
32.17 1 776300-39 Hydraulic Hose Assembly for G1
32.18 1 776300-30 Hydraulic Hose Assembly for A7
32.19 1 776300-31 Hydraulic Hose Assembly for C1
32.20 1 776300-32 Hydraulic Hose Assembly for P
32.21 1 776300-33 Hydraulic Hose Assembly for R
32.22 1 776300-34 Hydraulic Hose Assembly for Y
32.23 1 776300-24 Hydraulic Hose Assembly for A5
32.24 1 776300-25 Hydraulic Hose Assembly for B5
32.25 1 776300-26 Hydraulic Hose Assembly for A and B
32.26 1 776300-27 Hydraulic Hose Assembly for C and G
32.27 1 776300-35 Hydraulic Hose Assembly for Z
32.28 1 776300-36 Hydraulic Hose Assembly for D
32.29 1 776300-37 Hydraulic Hose Assembly for A11
32.30 1 776300-38 Hydraulic Hose Assembly for A12
33 4 645095 Adjustable Stud Barrel Tee
34 1 726303 Pilot operated check valve
35 2 615861-4 Check valve
36 4 755367 Adjustable stud elbow
37 3 613945 Screw fitting
38 1 612934 Throttle
39 1 645105 Straight coupling
40 1 755738 90 Fitting
41 - - -
42 1 790109 Pressure Control Valve
95
776140 Feedback Assembly
2
16 7
775094-2 -
Low pressure banjo elbow 3
15
4
8
14
1
87997 -
Directional cotrol valve
12
14
13
5
9
11
10
16 3 792112 Washer
DRAWINGS
17 4 792103 Washer
18 2 620609 Cotter pin
96
776300-1 Connection Plate
5
4
10
Distribution Plate
756808
Valve Block
756801
6 7
9
2 1
3
8
97
756801 Valve block
5 6 7 3
M1 M2
5
B3 B4
A3 A4
B1 B2
A1 A2 1 9
B5 3
1
A5 C2 10
2
4
C1
3
8
2
V1 C1 7
A7 G1 6
M3 A C B M4 G 2
7
98
756808 Distribution plate
2
2
A6 B6
X
P
A
T
B
Y
1
A5 B5 A3 B3
99
775170 Greasing System for PS750
Section View A-A 6 (4x)
4
A A
7 (4x)
5 3
3
11 7 4x
10
11
12
3 3
1
10 2
5 4
9
11
100
771170 Greasing System for PS1000
Section View A-A 6 (4x)
4
A A
5
3
7 (4x) 3
5
11 7 4x 10
11
12
3 3
1 2
10
5 4
9
11
101
775150 Cylinder Lock
4 7
5
6
2 1
Body PS 750-2 or
Center Slip Body PS 1000
102
775100-HUK Parts list
Pos. Quantity P/N Description
1 1 775810 Grease Pump for Power Slip
2 1 775002-2 Lift beam for Power Slip
3 1 755663 Sling Gear for Slip Assembly
4 1 755662 Sling Gear for Cover Assembly
5 1 775820 Toolkit for Power Slip
6 1 775780 Cover for HCS
7 1 775460 Carrier Lifting Tool for 16-20
8 1 757070 Carrier Lifting Tool for 2.3/8-14
9 1 775900 Unlock Tool
10 1 757008 Hose Assembly for PS Connection
11 1 775008 Service Box for Hook Up Kit
12 1 675162 Toolset for Power Slip
13 1 775795 Adapter for Bit Breaker Adapter Plate
14 1 675163 Wire Rotator Tong
15 1 553455 Bit breaker Adapter Plate 13.9/16
103
775790 Guide Plate Adapter
1
2 3 4
2 6 757410 Screw
3 6 757411 Lock Washer
104
775810 Air Operated Greasing System
105
Instructions grease pump
Description:
The pump casing is manufactured from diecast zinc with a hardened stainless steel
piston rod and high quality durable synthetic components. The polyurethane or
Buna-N o-rings and washers are designed to meet the operating requirements pf the
pump.
Technical data:
Transmission ration 50:1
Maximum air pressure: 10 bar
Minimum air pressure: 2 bar
Recommended air pressure: 8 bar
Stroke volume motor: 220 cm3
Pump performance at 8 bar (free outlet): 1100 g/min
Pump pressure at 8 bar compressed air: 400 bar
Air consumption at 8 bar compressed air: 400l/min
Compressed air supply connection: G1/4female
Grease supply connection from the pressure side: G1/4male
Noise level at no load acc. to ISO 9614-2: 78 dB(A) 2m
Recommended application:
Designed to provide a trouble free performance with lubricants up to NLGI grade 2
and moderate length distribution lined. The delivery performance will vary dependent
upon the viscosity and temperatures of the lubricant. The pump will also operate in
non-vertical installations.
Operating requirements:
To avoid unnecessary damage and to prolong the life expectancy of the pump we
recommend that an air line combination filter, regulator and lubricator is utilised to
ensure that the compressed air supply is not contaminated and is regulated at teh
recommended pressure.
New installation lines should be cleaned regularly to avoid residual metal filings
damaging individual components within the pump. When exchanging containers
protect the suction tube to avoid dirt particles adhering to the suction tube and
contaminating the lubricant in a new container.
Maintenance:
The muffler and air inlet filter should be cleaned regurlarly to maintain the trouble free
performance of the pump. If an airline lubricator has not been installed, frequently
lubricate the pump by inserting 2 to 3 drops of quality oil through the air inlet
connector at regular intervals.
Warranty:
Only approved PRESSOL maintenance personnel should open or repair pumps within
the warranty period.
Safety:
WARNING: The compressed air line must be disconnected and the grease control
gun actuated to ensure that the grease pump is de- pressurised before the pump unit is
opened or inspected. For safety reasons the compressed air line should be disconnected
& SPARE PARTS
when the pump is not in use or otherwise the pump will remain pressurised.
DRAWINGS
106
775820 Tool kit for PS 750-2 & PS 1000-2
4 2 725443 Washer
DRAWINGS
107
775190 Slip Tightening Tool
17 6 20 21 6
15 11
6 18 19
1
3 12 7 15 4
16
5 2 10
13 3
17
14
11
8
16 6
9 11
16
11 8 5 13 11 1 15
21
20
4H12
4
775190 Parts list
Pos. Quantity. P/N Description
1 1 775192 Yoke
2 1 775193 Yoke for Lever
3 2 775194 Lever
4 1 775195 Threaded spindle
5 1 775189 Ratchet
6 4 775128 Lifting Eye
7 2 775186 Bolt
8 1 775198 Nut
9 1 775471 Nut
10 1 775472 Washer
11 3 775473 Washer
12 2 775474 Spring Dowel Pin
13 1 775475 Spring Dowel Pin
14 1 772339 Cotter Pin
15 2 70064 Grease Nipple
16 4 755192-1 Slotted Nut
17 2 775173 Cylinder Fix
18 2 735858 Screw
& SPARE PARTS
DRAWINGS
19 2 89125 Nut
20 1 621451 Spring Dowel Pin
21 1 755157 Nut
108
775780 Cover for HCS, PS 1000-2
109
775900 Unlock Tool
4 1 4 2 3 4 7
3
4
2
6
110
775006 Adapter Ring for EMSCO RT T-4950 (optional)
2 4
111
553220 Solid Adapter ring 60.5- 49.5 National RT
112
775990 Pipe Wiper
sa
12
fet
3
yb
yL
oc
19" Wiper
tite
1
11
7
9
13 2 14 10
775990 Parts list
Pos. Quantity P/N Description
1 1 775991 Housing Assembly
2 1 775992 Sliding Plate Assembly
3 1 775993 Cover Plate 1
4 1 775994 Cover Plate 2
5 1 775995 Cover Plate 3
6 1 775996 Tool
7 2 752340 Screw
8 6 756789 Screw
9 1 775989 Screw
10 24 710642 Blind Screw
11 15 70064 Grease Nipple
12 4 753005-1 Lifting eye
& SPARE PARTS
14 1 725139 Washer
113
776800 Multi coupling kit
PS 750-2
756801
17
18
3 6
17 10
9 8
16
20 19 18
2
17
14
20 19 18
17
8 9 7 4 22 17
15 16 11 2x G1/4
13 12
2x G3/8 757008
21
114
776100-RSP Spare Parts list for PS 750-2 and PS 1000
4.4
4.1 1
4.3 4.2
4.3
115
776100-RSP-H Spare Parts list for hydraulics
116
775120-3-RSP Spare Parts list for Slip Assembly 22
(2 years operation)
Pos. Quantity. P/N Description
2 775134 Spring for Slip
2 775130 Hinge Pin for Slip
4.2 2 775096-4 Bolt for Center Slip
2 752210 Roller
10 613720 Retainer Ring
2 775159 Bolt
10 775160 Washer
4.3
10 775162 Cotter Pin
10 70064 Grease Fitting
2 775300-10 Hydraulic Hose Assy for Slip Cylinder B
4.4 2 775300-12 Hydraulic Hose Assy for Slip Cylinder A
1 775300-18 Hydraulic Hose Assy for Slip Cylinder C
117