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Automobile Technology: Engine Mechanical

This document outlines the tasks, procedures, and measurements for an engine mechanical competition. It includes a timing of 60 minutes total with 5 minutes for familiarization. Competitors are scored on 7 tasks related to dismantling, measuring, and reassembling engine parts like the timing chain, cylinder head, pistons, and measuring cylinder bores and oil clearances. Safety compliance and using the appropriate tools and procedures are emphasized. The document provides instructions for dismantling and reassembling the timing chain, cylinder head, and piston. It includes a report sheet to record measurements of the piston, cylinder bore, and main journal oil clearance for comparison to specifications.

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Erwin Lastianto
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41 views

Automobile Technology: Engine Mechanical

This document outlines the tasks, procedures, and measurements for an engine mechanical competition. It includes a timing of 60 minutes total with 5 minutes for familiarization. Competitors are scored on 7 tasks related to dismantling, measuring, and reassembling engine parts like the timing chain, cylinder head, pistons, and measuring cylinder bores and oil clearances. Safety compliance and using the appropriate tools and procedures are emphasized. The document provides instructions for dismantling and reassembling the timing chain, cylinder head, and piston. It includes a report sheet to record measurements of the piston, cylinder bore, and main journal oil clearance for comparison to specifications.

Uploaded by

Erwin Lastianto
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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AUTOMOBILE TECHNOLOGY

Competitor Name Competitor No Task

ENGINE MECHANICAL

Familiarization Time / Waktu Pengenalan 5


minutes
Task Duration / Durasi Pengerjaan 55
minutes
Total Time / Waktu Keseluruhan 60
minutes

Marking Summary

Possible
Section
Mark
Preparation ( PPE Used, Safety and Health
1. 100
Environment)

2. Dismantling Timing Chain 100

3. Dismantling Cylinder Head 100

4. Cylinder Bore and Piston Measurement 250

5. Assembling Cylinder Head 100

6. Assembling Timing Chain 250

7. Assembling Timing Chain Cover 100


Task Total 1000

Remarks : Engine K3-VE Daihatsu Xenia 2009-2015

1
LKS Nasional 2017
You are required to
- Observe occupational health & safety standards
- Only ask necessary questions
- Not speak to the public while competing
- Comply with Experts instructions
- Ensure Competitor Number on all forms
- Use appropriate tools and procedures
- Complete all instructions on the next page

Engine Mechanical Task Instruction

1. Perform dismantling timing chain /

2. Perform dismantling cylinder head

3. Perform Dismantling a piston

4. Measure cylinder bore, piston and oil clearance of main journal. Fill
the result in the report sheet

5. Perform assembly piston

6. Perform assembly cylinder head

7. Perform assembly timing chain

2
LKS Nasional 2017
Report Sheet

ENGINE MECHANICAL
a) Piston

Specificatio Serviceab Unserviceabl


Description Actual
n le e
Piston Outer Diameter

b) Cylinder bore

Specificatio Serviceab Unserviceabl


Description Actual
n le e
No. 1 Cylinder inner A1:
diameter B1:
C1:
A2:
B2:
C2:

c) Measuring oil clearance main journal No1 with plastic gauge

Specificatio Serviceab Unserviceabl


Description Actual
n le e
Oil clearance Main journal
No.1

3
LKS Nasional 2017

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