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    Emuge Punch

    Uploaded by

    Pham Long
    The Punch Tap is a new production technology for internal threads invented by AUDI and EMUGE. It works by plunging a tool into a pre-drilled hole and machining two helical grooves through a 180 degree rotation to cold-form the thread throughout the entire depth. This process provides significant time and energy savings compared to conventional cold-forming taps, with up to 75% faster threading cycles. The Punch Tap is particularly suitable for series manufacturers working with aluminum alloys and similar light alloys.

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    Emuge Punch

    Uploaded by

    Pham Long
    76 views2 pages
    The Punch Tap is a new production technology for internal threads invented by AUDI and EMUGE. It works by plunging a tool into a pre-drilled hole and machining two helical grooves through a 180 degree rotation to cold-form the thread throughout the entire depth. This process provides significant time and energy savings compared to conventional cold-forming taps, with up to 75% faster threading cycles. The Punch Tap is particularly suitable for series manufacturers working with aluminum alloys and similar light alloys.

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    Emuge Punch

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    The Punch Tap is a new production technology for internal threads invented by AUDI and EMUGE. It works by plunging a tool into a pre-drilled hole and machining two helical grooves through a 180 degree rotation to cold-form the thread throughout the entire depth. This process provides significant time and energy savings compared to conventional cold-forming taps, with up to 75% faster threading cycles. The Punch Tap is particularly suitable for series manufacturers working with aluminum alloys and similar light alloys.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    76 views2 pages

    Emuge Punch

    Uploaded by

    Pham Long
    The Punch Tap is a new production technology for internal threads invented by AUDI and EMUGE. It works by plunging a tool into a pre-drilled hole and machining two helical grooves through a 180 degree rotation to cold-form the thread throughout the entire depth. This process provides significant time and energy savings compared to conventional cold-forming taps, with up to 75% faster threading cycles. The Punch Tap is particularly suitable for series manufacturers working with aluminum alloys and similar light alloys.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    what does the name punch tap mean ?

    the name Punch Tap is derived from the punch in professional boxing and characterizes
    the sudden plunge of the tool and the fast retraction

    how does a punch tap work ?


    it is a new production technology for internal threads which is also known as helical
    thread-forming
    when the tool plunges into the pre-drilled tap-hole, two helical grooves opposite each
    other are machined. By means of a 180 rotation the thread is cold-formed throughout
    the entire depth. The tool is now retracted from the thread through the two helical
    grooves
    additional information concerning the functionality can be found on www.punchtap.com,
    in the product video or in the product brochure

    who invented the new production technology and who developed the punch tap ?
    AUDI and EMUGE are the inventors and developers of the Punch Tap technology

    is the punch tap available only from emuge ?


    yes, only from EMUGE, both the process and the tool are patented

    what are the advantages of the punch tap ?


    time savings which can result in cost reductions
    energy savings

    how does the time advantage of the punch tap compare to a cold-forming tap in a
    synchronous machining cycle ?
    the time advantage in a threading cycle at AUDI is up to 75%

    to which customers will punch tap be of interest ?


    the Punch Tap will be of interest particularly to series manufacturers

    which materials can a punch tap be used for ?


    preferably in aluminium alloys and comparable light alloys

    on which machines can a punch tap be used ?


    on CNC machines with a Sync control system
    has the punch tap already been used in series production ?
    there is a current series production at the AUDI plant in Gyr

    which material is the punch tap made from ?


    it is made from a special HSSE-alloy with optimised wear resistance and toughness

    can you regrind a punch tap ?


    no

    what are the design dimensions of a punch tap ?


    shank in h6 with laterally inclined clamping flat
    design dimensions according to EMUGE- standard, depending on application

    which tool holder is required for the punch tap ?


    a special EMUGE Punch Tap holder is used
    due to the process, a rigid clamping if required
    the jerky loads on tension, compression and torque must also be taken into consideration
    common clamping systems are not suitable for these types of loads

    for which type of holes can the punch tap be used ?


    there is one basic tool for blind hole and through-hole

    does the depth of thread change compared to conventionally produced threads ?


    in principle, there is no difference
    but for blind holes pay attention to a 3-thread run-out

    what are the preparatory diameters respectively tolerances ?


    analogous to conventional cold-forming
    it might be necessary to adapt preparatory diameter and tolerance

    how do you check the produced thread ?


    with common smooth tap hole- and thread Go/No-Go plug gauges
    additional gauges for the helical groove might be required

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