En Brochure Comau Robots

EN
Robotics
Comau Robotics Product Range
Index
COMAU ROBOTICS .3
OUR ROBOT FAMILY .4

Rebel-S scara .6
Racer robots .8
Standard robots .10
Special robots .16
Hollow Wrist .18

TECHNICAL SPECIFICATIONS .22
NJ4 ADVANTAGES .54
AUXILIARY EQUIPMENT .66
TP5 TEACH PENDANT .78
CONTROL UNIT .80
SOFTWARE .84
PRESS AUTOMATION .88
SERVICES .94
Training .98
After Sales .100
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Comau Robotics
Comau Robotics is a leading supplier of industrial robots, robotized processes and

integrated robotic solutions.
Comau offers a wide range of innovative articulated and scara robots, covering a
large number of models that are perfect for handling, spot welding, arc welding,
press-shop automation, palletizing, assembling, sealing, machine tending and many
other applications.
Technologically advanced, reliable, flexible, and specifically tailored to our customers

needs, Comau Robotics guarantees optimal performance across the entire robot
range, robotized cells and process-integrated solutions.
We also ensure prompt and flexible after-sales services. Our highly qualified and
skilled team guides and assists customers for training, immediate intervention or
scheduled maintenance.
Meet the Comau robot team

The Robot team available
for our clients is wide,
well known and appreciated
We provide scara and articulated industrial

robots suitable for any application and
special robots for spot and arc welding,
palletizing or press to press automation.
All our robots are characterized by high performance in

terms of speed, repeatability, accuracy and flexibility.
Product range extends from small payload robots to the

massive capacity of 650 kg.
Each robot model isdesigned with a reduced footprint,

large work envelope, highly precise movements and
positioning, great reliability and low maintenance costs.
5
REBEL-S SCARA FAMILY
MODEL Rebel-S6-0.45 Rebel-S6-0.60 Rebel-S6-0.75

AXES 4 4 4
LOAD (kg) 6 6 6
REPEATABILITY (mm) 0.02 0.02 0.03
REACH (mm) 450 600 750
WEIGHT (kg) 20 20 20
MOUNTING POSITION Base / Wall Base / Wall Base / Wall
PROTECTION DEGREE IP10 (IP54 Option) IP10 (IP54 Option) IP10 (IP54 Option)
6
Rebel-S6-0.60c6 Rebel-S6-0.75c
4 4
6 6
0.02 0.03
600 750
20 20
Ceiling / Wall Ceiling / Wall
IP10 (IP54 Option) IP10 (IP54 Option)
7
RACER ROBOT FAMILY
MODEL Racer
Racer33 Racer 5
Racer5-0.63 Racer5-0.806
AXES 6 6 6
LOAD (kg) 3 5* 5*
REACH (mm) 630 630 809
WEIGHT (kg) 30 30 32
MOUNTING POSITION FloorFloor

/ Ceiling
/ Ceiling
/ Sloping
/ Wall/ Wall Floor / Ceiling / Wall** Floor / Ceiling / Wall**
PROTECTION DEGREE IP54 IP54 (IP65 Option) IP54 (IP65 Option)
*For Pick&Place 6 kg with a limited stroke of the 5th axis

8 ** Allawable with payload limitations
Racer7-0.99 Racer7-1.40
6 6
7 7
0.05 0.05
999 1436
173 180
Floor / Ceiling / Sloping / Wall Floor / Ceiling / Sloping / Wall
IP65 IP65
9
STANDARD ROBOTS
MODEL SIX NS 12 - 1.85 NS 16 - 1.65

AXES 6 6 6
LOAD (kg) 6 12 16
REACH (mm) 1400 1850 1650
WEIGHT (kg) 160 335 335
MOUNTING POSITION Floor / Ceiling / Sloping (max 45) Floor / Ceiling / Sloping (max 45) Floor / Ceiling / Sloping (max 45)
PROTECTION DEGREE IP65 IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version
10
NJ 16 - 3.1 NJ 40 - 2.5 NJ 60 - 2.2

6 6 6
16 40 60
0.10 0.06 0.06
3108 2503 2258
680 655 645
Floor / Ceiling / Sloping (max 45) Floor / Ceiling / Sloping (max 45) Floor / Ceiling / Sloping (max 45)
IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version
11
STANDARD ROBOTS
MODEL NJ 110 - 3.0 NJ 130 - 2.0 NJ 130 - 2.6

AXES 6 6 6
LOAD (kg) 110 130 130
REACH (mm) 2980 2050 2616
WEIGHT (kg) 1070 740 1050
MOUNTING POSITION Floor / Ceiling Floor / Ceiling Floor / Ceiling
PROTECTION DEGREE IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version
12
NJ 165 - 3.0 NJ 220 - 2.7 NJ 290 - 3.0

6 6 6
165 220 290
0.09 0.08 0.15
3000 2701 2997
1240 1220 2150
Floor / Ceiling Floor / Ceiling Floor
IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version
13
STANDARD ROBOTS
MODEL NJ 370 - 2.7 NJ 370 - 3.0 NJ 420 - 3.0

AXES 6 6 6
LOAD (kg) 370 370 420
REACH (mm) 2703 2997 2997
WEIGHT (kg) 2100 2450 2450
MOUNTING POSITION Floor Floor Floor
PROTECTION DEGREE IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version
14
NJ 450 - 2.7 NJ 500 - 2.7 NJ 650 - 2.7

6 6 6
450 500 650
0.15 0.15 0.15
2703 2703 2703
2400 2400 2450
Floor Floor Floor
IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version IP44 / IP65 Wrist
15
SPECIAL ROBOTS
MODEL PAL 180 - 3.1 PAL 260 - 3.1 PAL 470 - 3.1
AXES 4 4 5
LOAD (kg) 180 260 470
REACH (mm) 3100 3100 3100
WEIGHT (kg) 1250 1250 2250
MOUNTING POSITION Floor Floor Floor
PROTECTION DEGREE IP65 IP65 IP65
16
NJ 100 - 3.2 press NJ 130 - 3.7 SH press NJ 165 - 3.4 SH NJ 210 - 3.1 SH
6 6 6 6
100 130 165 210
0.17 0.20 0.10 0.10
3209 3700 3450 3188
1250 1515 1430 1470
Floor Shelf Shelf Shelf
IP44 / IP65 Wrist IP44 / IP65 Wrist IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version
17
HOLLOW WRIST
MODEL Arc 4 NJ4 90 - 2.2 NJ4 110 - 2.2

AXES 6 6 6
LOAD (kg) 5 90 110
REACH (mm) 1951 2210 2210
WEIGHT (kg) 375 685 685
MOUNTING POSITION Floor / Ceiling / Sloping (max 45) Floor / Ceiling Floor / Ceiling
18
NJ4 170 - 2.5 NJ4 170 - 2.9 NJ4 175 - 2.2 NJ4 220 - 2.4
6 6 6 6
170 170 175 220
0.10 0.10 0.10 0.15
2500 2918 2204 2417
1100 1240 1080 1260
Floor / Ceiling Floor / Ceiling Floor / Ceiling Floor / Ceiling
IP65 IP65 IP65 IP65
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HOLLOW WRIST
MODEL NJ4 220 - 2.7 NJ4 220 - 3.0 NJ4 270 - 2.7
AXES 6 6 6
LOAD (kg) 220 220 270
REACH (mm) 2738 3002 2703
WEIGHT (kg) 1290 2005 1975
MOUNTING POSITION Floor / Ceiling Floor Floor
20
NJ4 165 - 3.4 SH NJ4 210 - 3.1 SH

6 6
165 210
0.10 0.10
3450 3151
1430 1415
Shelf Shelf
IP65 IP65
21
Innovative modular
& scalable SCARA
Rebel-S6-0.45
Rebel-S6-0.60
Rebel-S6-0.75
22
TECHNICAL SPECIFICATIONS
Model Rebel-S6-0.45 Rebel-S6-0.60 Rebel-S6-0.75 Suggested applications

Robot Type SCARA SCARA SCARA Assembly
Payload 6 kg 6 kg 6 kg Handling
Horizontal Reach (Radius) 450 mm 600 mm 750 mm
Machine Tending
Vertical Reach (Z-Stroke) 200 mm 200 mm 200 mm
Repeatability (X-Y) 0.02 mm 0.02 mm 0.03 mm
Mounting Position Base / Wall Base / Wall Base / Wall
Electrical 25 pin-to-pin 25 pin-to-pin 25 pin-to-pin
Internal User Wiring / Tumbing
Pneumatical 1 x 4 mm & 2 x 6 mm 1 x 4 mm & 2 x 6 mm 1 x 4 mm & 2 x 6 mm
IP Class IP10 (IP54 Option) IP10 (IP54 Option) IP10 (IP54 Option)
Available Protection Classes
ISO Class ISO ISO ISO
Outer Diameter of Ball-Screw-Spline 20 mm 20 mm 20 mm
Inner Diameter of Ball-Screw-Spline 14 mm 14 mm 14 mm
Z Axis Down Force (long-time) 160 N 160 N 160 N
Robot Weight 20 Kg 20 Kg 20 Kg
Temperature +5 - +45 C +5 - +45 C +5 - +45 C

Environmental Conditions
Relative humidity 5 - 95%* 5 - 95%* 5 - 95%*
Applicable Controller R1C-4 R1C-4 R1C-4
*without condensation
Rebel-S6-0.45 Rebel-S6-0.60 Rebel-S6-0.75
23
Innovative modular
& scalable SCARA
Rebel-S6-0.60c
Rebel-S6-0.75c
24
Model Rebel-S6-0.60c Rebel-S6-0.75c Suggested applications

Robot Type SCARA SCARA Assembly
Payload 6 kg 6 kg Handling
Horizontal Reach (Radius) 600 mm 750 mm
Machine Tending
Vertical Reach (Z-Stroke) 200 mm 200 mm
Repeatability (X-Y) 0.02 mm 0.03 mm
Mounting Position Ceiling / Wall Ceiling / Wall
Electrical 25 pin-to-pin 25 pin-to-pin
Internal User Wiring / Tumbing
Pneumatical 1 x 4 mm & 2 x 6 mm 1 x 4 mm & 2 x 6 mm
IP Class IP10 (IP54 Option) IP10 (IP54 Option)
Available Protection Classes
ISO Class ISO ISO
Outer Diameter of Ball-Screw-Spline 20 mm 20 mm
Inner Diameter of Ball-Screw-Spline 14 mm 14 mm
Z Axis Down Force (long-time) 160 N 160 N
Robot Weight 20 Kg 20 Kg
Temperature +5 - +45 C +5 - +45 C

Environmental Conditions
Relative humidity 5 - 95%* 5 - 95%*
Applicable Controller R1C-4 R1C-4
*without condensation
Rebel-S6-0.60c Rebel-S6-0.75c
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Precision and speed

meet beauty and passion
Racer3
Racer5-0.63
Racer5-0.80
26
Model Racer3 Racer5-0.63 Racer5-0.80 Suggested applications
Number of axes 6 6 6 Assembly

Maximum wrist payload 3 kg 5 kg* 5 kg Cosmetic Sealing
Handling / Packaging
Additional load on forearm - - -
Machine Tending
Maximum horizontal reach 630 mm 630 mm 809 mm
Measuring / Testing
Torque on axis 4 7.36 Nm 8.83 Nm 8.83 Nm
Polishing / Deburring
Axis 1 +/- 170 (430 /s) +/- 170 (400/s) +/- 170 (360/s)
Axis 2 -95/ +135 (450 /s) -95/ +135 (360/s) -95/ +135 (300/s) Racer3
Axis 3 -155 / +90 (500 /s) -155 / +90 (400/s) -155 / +90 (330/s) Racer5-0.63
Stroke (Speed)
Axis 4 +/- 200 (600 /s) +/- 200 (500/s) +/- 210 (500/s)
Axis 5 +/- 125 (600 /s) +/- 125 (500/s) +/- 125 (500/s)
(A)
Axis 6 +/- 2700 (900 /s) +/- 2700 (800/s) +/- 2700 (800/s)
(C)
Repeatability 0.03 mm 0.03 mm
(E)
0.02 mm
Tool coupling ange ISO 9409 - 1 - A 25 ISO 9409 - 1 - A 25 ISO 9409 - 1 - A 25 (B) (D)
Robot weight 30 kg 30 kg 32 kg
Protection class IP54 IP54 (IP65 Option) IP54 (IP65 Option)
Mounting position Floor / Ceiling / Wall Floor / Ceiling / Wall** Floor / Ceiling / Wall** Racer5-0.80
A 1081 mm 1081 mm 1124 mm
B 630 mm 630 mm 809 mm
(A)
Operating Areas C 37 mm 37 mm 8 mm
(C)
D 530 mm 530 mm 708 mm
(E)
E 136 mm 136 mm 286 mm (B) (D)

** Allawable with payload limitations
27
Precision and speed

meet beauty and passion
Racer7-0.99
Racer7-1.40
28
Model Racer7-0.99 Racer7-1.40 Suggested applications
Number of axes 6 6 Assembly

Maximum wrist payload 7 kg* 7 kg Cosmetic Sealing
Additional load on forearm 10 kg 10 kg
Machine Tending
Maximum horizontal reach 999 mm 1436 mm
Measuring / Testing
Torque on axis 4 13 Nm 13 Nm
Torque on axis 6 7.5 Nm 7.5 Nm
Axis 1 +/- 165 (250/s) +/- 165 (220/s) Racer7-1.40

Axis 2 -65 / +150 (250/s) -85 / +155 (250/s)
Axis 3 -165 / -37 (300/s) 0 / -168 (300/s)

Stroke (Speed)
Axis 4 +/- 210 (550/s) +/- 210 (550/s)
(A)
Axis 5 +/- 137 (550/s) +/- 135 (550/s)
Axis 6 +/- 2700 (600/s) +/- 2700 (600/s)
(C)
(E)
Tool coupling ange ISO 9409 - 1 - A 40 ISO 9409 - 1 - A 40
Robot weight 173 kg 180 kg

(B) (D)
Protection class IP65 IP65
Mounting position Floor / Ceiling / Sloping / Wall Floor / Ceiling / Sloping (45 max) Racer7-0.99
A 1279 mm 1716 mm
B 999 mm 1436 mm
(A)
Operating Areas C
(C)
904 mm 412 mm
D 554 mm 1130 mm
(E)
E 385 mm 801 mm
(B) (D)
29
Precision and reliability
30
Model SIX 6 - 1.4 Suggested applications
Number of axes 6 Arc Welding

Maximum wrist payload 6 kg Assembly
Additional load on forearm 10 kg Cosmetic Sealing
Dispensing
Maximum horizontal reach 1400 mm
Torque on axis 4 11.7 Nm
Machine Tending
Measuring / Testing
Axis 1 +/- 170 (140/s)
Axis 2 +155 / -85 (160/s)
Axis 3 0 / -170 (170/s)

Stroke (Speed)
Axis 4 +/- 210 (450/s)
Axis 5 +/- 130 (375/s)
Axis 6 +/- 2700 (550/s)
Repeatability 0.05 mm
Tool coupling ange ISO 9409 - 1 - 40 - 4 - M6
Robot weight 160 kg
(A)
Protection class IP65
Mounting position Floor / Ceiling / Sloping (45 max)
(C)
A 1700 mm
B 1400 mm
Operating Areas C
(E)
428 mm
D 1095 mm
E 745 mm (B) (D)
31
Robust and versatile

small payload robots
NS 12 - 1.85
NS 16 - 1.65
32
Model NS 12 - 1.85 NS 16 - 1.65 Suggested applications
Number of axes 6 6 Arc Welding

Maximum wrist payload 12 kg 16 kg Assembly
Cosmetic Sealing
Dispensing
Foundry
Torque on axis 5 39 Nm 41 Nm Laser Welding / Cutting
Torque on axis 6 20 Nm 23 Nm Machine Tending
Axis 1 +/- 180 (155/s) +/- 180 (155/s)
Measuring / Testing
Plasma Cutting / Water Jet
Axis 2 -60 / +155 (155/s) -60 / +155 (155/s)
Axis 3 -170 / + 110 (170/s) -170 / +110 (170/s)
Stroke (Speed) Press Brake Bending
Axis 4 +/- 2700 (360/s) +/- 2700 (360/s)
Process Machining
Axis 5 +/- 120 (350/s) +/- 120 (350/s) Wood / Glass Machining
Axis 6 +/- 2700 (550/s) +/- 2700 (550/s)
Tool coupling ange ISO 9409 - 1 - A63 ISO 9409 - 1 - A63
Protection class
(A)
IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version
Mounting position Floor / Ceiling / Sloping (45 max) Floor / Ceiling / Sloping (45 max)
(C)
A 2150 mm 1951 mm
B 1850 mm 1651 mm
Operating Areas C 950 mm 950 mm
(E)
D 1157 mm 957 mm
E 885 mm 685 mm (B) (D)
33
A perfect solution for medium

payload applications
NJ 16 - 3.1
NJ 40 - 2.5
NJ 60 - 2.2
34
Model NJ 16 - 3.1 NJ 40 - 2.5 NJ 60 - 2.2 Suggested applications
Number of axes 6 6 6 Arc Welding

Maximum wrist payload 16 kg 40 kg 60 kg Assembly
Cosmetic Sealing
Additional load on forearm 12 kg 35 kg 20 kg
Dispensing
Torque on axis 4 43 Nm 167 Nm 221 Nm
Laser Welding / Cutting
Torque on axis 5 43 Nm 167 Nm 221 Nm Machine Tending
Torque on axis 6 23 Nm 98 Nm 118 Nm Measuring / Testing
Axis 1 +/- 180 (170/s) +/- 180 (170/s) +/- 180 (170/s)
Axis 2 -60 / +125 (150/s) -60 / +125 (150/s) -60 / +125 (150/s)
Press Brake Bending
Axis 3 0 / -170 (165/s) 0 / -165 (165/s) 0 / -165 (165/s)
Stroke (Speed) Press to Press
Axis 4 +/- 2700 (265/s) +/- 2700 (265/s) +/- 2700 (265/s)
Process Machining
Axis 5 +/- 120 (250/s) +/- 123 (250/s) +/- 123 (250/s) Wood / Glass Machining
Axis 6 +/- 2700 (340/s) +/- 2700 (340/s) +/- 2700 (340/s)
Repeatability 0.10 mm 0.06 mm 0.06 mm
Tool coupling ange ISO 9409 - 1 - A63 ISO 9409 - 1 - A100 ISO 9409 - 1 - A100
Protection class IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version
(A)
(C)
Mounting position Floor / Ceiling / Sloping (max 45) Floor / Ceiling / Sloping (max 45) Floor / Ceiling / Sloping (max 45)
A 3258 mm 2653 mm 2408 mm
B 3108 mm 2503 mm 2258 mm
(E)
D 1088 mm 720 mm 686 mm
E 1625 mm 1187 mm 941 mm (B) (D)
35
A light kinematic structure

for better performance
NJ 110 - 3.0
NJ 130 - 2.0
NJ 130 - 2.6
36

Maximum wrist payload 110 kg 130 kg 130 kg Cosmetic Sealing
Dispensing
Laser Welding Cutting
Machine Tending
Torque on axis 5 638 Nm 638 Nm 638 Nm Measuring / Testing
Torque on axis 6 314 Nm 314 Nm 314 Nm Plasma Cutting / Water Jet
Axis 1 +/- 180 (110/s) +/- 180 (155/s) +/- 180 (110/s)
Press Brake Bending
Axis 2 +95 / -75 (110/s) -60 / +125 (105/s) -75 / +95 (110/s)
Press to Press
Axis 3 -10 / -256 (110/s) 0 / -165 (150/s) -10 / -256 (110/s)
Stroke (Speed) Process / Machining
Axis 4 +/- 280 (190/s) +/- 280 (200/s) +/- 280 (190/s)
Spot Welding
Axis 5 +/- 120 (190/s) +/- 120 (190/s) +/- 120 (190/s) Wood / Glass Machining
Axis 6 +/- 2700 (230/s) +/- 2700 (230/s) +/- 2700 (230/s)
Tool coupling ange ISO 9409 - 1 - A 125 ISO 9409 - 1 - A 125 ISO 9409 - 1 - A 125
(A)
Mounting position Floor / Ceiling Floor / Ceiling / Sloping Floor / Ceiling
(C)
A 3460 mm 2200 mm 3097 mm
B 2980 mm 2050 mm 2616 mm
D 757 mm 720 mm 824 mm
(E)
E 783 mm 733 mm 404 mm (B) (D)
37
Compact design for a

wide range of applications
NJ 165 - 3.0
NJ 220 - 2.7
38
Model NJ 165 - 3.0 NJ 220 - 2.7 Suggested applications

Maximum wrist payload 165 kg 220 kg Cosmetic Sealing
Dispensing
Laser Welding Cutting
Machine Tending
Torque on axis 5 1230 Nm 1230 Nm Measuring / Testing
Torque on axis 6 712 Nm 712 Nm Plasma Cutting / Water Jet
Axis 1 +/- 180 (100/s) +/- 180 (100/s)
Press Brake Bending
Axis 2 -95 / +180 (90/s) -95 / +75 (90/s)
Press to Press
Axis 3 -10 / -256 (110/s) -10 / -256 (110/s)
Stroke (Speed) Process Machining
Axis 4 +/- 2700 (130/s) +/- 2700 (130/s)
Spot Welding
Axis 6 +/- 2700 (195/s) +/- 2700 (195/s)
Protection class IP65 / IP67 Foundry Version IP65 / IP67 Foundry Version
(A)
Mounting position Floor / Ceiling Floor / Ceiling
(C)
A 3430 mm 3131 mm
B 3000 mm 2701 mm
D 730 mm 786 mm
(E)
E 738 mm 425 mm (B) (D)
39
Robust mechanics and the

best-in-class payload / reach ratio
NJ 290 - 3.0
NJ 370 - 2.7
NJ 370 - 3.0
40

Maximum wrist payload 290 kg 370 kg 370 kg Foundry
Machine Tending
Measuring / Testing
Torque on axis 5 1668 Nm 2109 Nm 2109 Nm Polishing / Deburring
Torque on axis 6 1177 Nm 1177 Nm 1569 Nm Press Brake Bending
Axis 1 +/- 180 (90/s) +/- 180 (85/s) +/- 180 (85/s)
Process Machining
Spot Welding
Axis 2 +/- 75 (90/s) +75 / - 60 (85/s) +75 / - 60 (85/s)
Wood / Glass Machining
Axis 3 0 / -220 (90/s) -10 / - 231 (85/s) -10 / - 231 (85/s)
Stroke (Speed)
Axis 4 +/- 2700 (105/s) +/- 2700 (90/s) +/- 2700 (90/s)
Axis 5 +/- 125 (105/s) +/- 125 (90/s) +/- 125 (90/s)
Axis 6 +/- 2700 (160/s) +/- 2700 (120/s) +/- 2700 (120/s)
Tool coupling ange ISO 9409 - 1 - 200 - 6 - M12 ISO 9409 - 1 - 200 - 6 - M12 ISO 9409 - 1 - 200 - 6 - M12
Mounting position Floor Floor Floor
(A)
A 3680 mm 3680 mm 3680 mm
(C)
B 2997 mm 2997 mm 2997 mm
D 433 mm 433 mm 433 mm
(E)
E -118 mm -118 mm -118 mm (B) (D)
41
High payload models for the

most demanding applications
NJ 420 - 3.0
NJ 450 - 2.7
42

Maximum wrist payload 420 kg 450 kg Foundry
Machine Tending
Measuring / Testing
Torque on axis 5 2550 Nm 2550 Nm Polishing / Deburring
Torque on axis 6 1569 Nm 1569 Nm Press Brake Bending
Axis 1 +/- 180 (85/s) +/- 180 (85/s)
Process Machining
Spot Welding
Axis 2 +75 / -60 (85/s) +75 / -60 (85/s)
Axis 3 -10 / -231 (85/s) -10 / -231 (85/s)
Stroke (Speed)
Axis 4 +/- 2700 (90/s) +/- 2700 (90/s)
Axis 5 +/- 125 (90/s) +/- 125 (90/s)
Axis 6 +/- 2700 (120/s) +/- 2700 (120/s)
Tool coupling ange ISO 9409 - 1 - 200 - 6 - M12 ISO 9409 - 1 - 200 - 6 - M12
Mounting position Floor Floor
(A)
(C)
A 3680 mm 3292 mm
B 2997 mm 2703 mm
D 433 mm 486 mm
(E)
E -118 mm 181 mm (B) (D)
43
Strongest models for the

most demanding applications
NJ 500 - 2.7
NJ 650 - 2.7
44

Maximum wrist payload 500 kg 650 kg Foundry
Machine Tending
Measuring / Testing
Torque on axis 5 2550 Nm 3060 Nm Polishing / Deburring
Torque on axis 6 1569 Nm 1766 Nm Press Brake Bending
Axis 1 +/- 180 (85/s) +/- 180 (75/s)
Process Machining
Spot Welding
Axis 2 +75 / -60 (85/s) -60 / +75 (75 /s)
Axis 3 -10 / -231 (85/s) -231 / -10 (75 /s)
Stroke (Speed)
Axis 4 +/- 2700 (90/s) +/- 2700 (90 /s)
Axis 5 +/- 125 (90/s) +/- 125 (90/s)
Axis 6 +/- 2700 (120/s) +/- 2700 (120/s)
Tool coupling ange ISO 9409 - 1 - 200 - 6 - M12 ISO 9409 - 1 - 200 - 6 - M12
Protection class IP65 / IP67 Foundry Version IP44 / IP65 Wrist
(A)
(C)
A 3392 mm 3392 mm
B 2703 mm 2703 mm
D 486 mm 486 mm
(E)
E 181 mm 181 mm (B) (D)
45
Fast and robust

palletizing robots
PAL 180 - 3.1

PAL 260 - 3.1
PAL 470 - 3.1
46
Model PAL 180 - 3.1 PAL 260 - 3.1 PAL 470 - 3.1 Suggested applications
Number of axes 4 4 5 Pallettizing

Maximum wrist payload 180 kg 260 kg 470 kg Handling

PAL 180 / 260
Axis 1 +/- 180 (120/s) +/- 180 (120/s) +/- 180 (85/s)
Axis 2 -49 / + 95 (100/s) -49 / + 95 (90/s) -60 / + 75 (85/s)
Stroke (Speed) Axis 3 -68 / - 208 (110/s) -68 / - 208 (110/s) -45 / - 205 (85/s)
(A)
Axis 5 - - Axis bound to balance
Axis 6 +/- 2700 (280/s) +/- 2700 (260/s) +/- 2700 (180/s)
(C)
Repeatability 0.10 mm 0.10 mm 0.15 mm (D)
Tool coupling flange

(B)
ISO 9409 - 2 - 200 - 6 - M12 ISO 9409 - 2 - 200 - 6 - M12 ISO 9409 - 1 - A 200
Robot weight 1213 kg 1213 kg 2310 kg PAL 470
Protection class IP65 IP65 IP65
Mounting position Floor / Shelf Floor / Shelf Floor / Shelf
A 3147 mm 3147 mm 3522 mm
(A)
B 3099 mm 3099 mm 3050 mm
Operating Areas
C 952 mm 952 mm 480 mm
D 1182 mm 1182 mm 793 mm
(C)
(D)
(B)
47
Dedicated press-shop
automation machines
NJ 100 - 3.2
NJ 130 - 3.7 SH
48
Model NJ 100 - 3.2 press NJ 130 - 3.7 SH press Suggested applications
Number of axes 6 6 Handling / Packaging

Maximum wrist payload 100 kg 130 kg Press to Press

NJ 100 - 3.2
Axis 1
(A)
+/- 180 (120/s) +/- 180 (120/s)
Axis 2 -49 / +95 (108/s) -60 / +170 (95/s)
Axis 3 -222 / -68 (120/s) -292 / -21 (112/s)

Stroke (Speed)
Axis 4
(C)
+/- 200 (190/s) +/- 2700 (180/s)
Axis 5 +/- 120 (190/s) +/- 125 (175/s) (D)

(B)
Axis 6 +/- 200 (250/275/s) +/- 2700 (250/s)

NJ 130 - 3.7 SH
Repeatability 0.17 mm 0.20 mm (F)
Protection class IP44 / IP65 Wrist IP44 / IP65 Wrist
(A)
Mounting position Floor Shelf
A 2780 mm 3391 mm
B 3209 mm 3741 mm
(C)
D 962 mm 2386 mm
(E)
E 1035 mm 850 mm
(B) (D)
49
Shelf robots
for wider
operation areas
NJ 165 - 3.4 SH
NJ 210 - 3.1 SH
50
Model NJ 165 - 3.4 SH NJ 210 - 3.1 SH Suggested applications

Maximum wrist payload 165 kg 210 kg Cosmetic Sealing
Dispensing
Laser Welding / Cutting
Machine Tending
Torque on axis 5 804 Nm 1177 Nm Measuring / Testing
Torque on axis 6 411 Nm 677 Nm Plasma Cutting / Water Jet
Axis 1 +/- 180 (85/s) +/- 180 (110/s) Polishing / Deburring
Press Brake Bending
Axis 2 -50 / +170 (90/s) -50 / +170 (90/s)
Press to Press
Axis 3 -18,8 / -288 (110/s) -21,3/ -288 (110/s)
Stroke (Speed) Process Machining
Axis 4 +/- 2700 (130/s) +/- 2700 (130/s)
Spot Welding
Axis 6 +/- 2700 (195/s) +/- 2700 (195/s)
(F)
Tool coupling ange ISO 9409 - 1 - A 160 / 200 ISO 9409 - 1 - A 160
(A)
Mounting position Shelf Shelf
A 3100 mm 2801 mm
B 3450 mm 3151 mm
(C)
C 449 mm 547 mm
Operating Areas
D
(E)
397 mm 93 mm
E 2100 mm 1800 mm
F 850 mm 850 mm (B) (D)
51
Hollow Wrist arc welding robot

52
Model Arc 4 Suggested applications
Number of axes 6 Arc Welding

Maximum wrist payload 5 kg
Additional load on forearm 10 kg
Maximum horizontal reach 1951 mm
Torque on axis 4 14 Nm
Torque on axis 5 14 Nm
Axis 1 +/- 180 (170/s)
Axis 2 -60 / +155 (175/s)
Axis 3 -170 / +110 (185/s)

Stroke (Speed)
Axis 4 +/- 185 (360/s)
Axis 5 +/- 123 (375/s)
Axis 6 +/- 270 (550/s)
Repeatability 0.05 mm
Tool coupling ange ISO 9409 - 1 - 63 - 4 - M6
Robot weight 375 kg
Protection class
(A)
IP65
Mounting position Floor / Ceiling / Sloped (45 max)
A 2251 mm
(C)
1951 mm
Operating Areas C 49 mm
(E)
D 1257 mm
E 986 mm (B) (D)
53
Best Hollow Wrist in the market

100% INTEGRATED DRESSING
COMPACT DIMENSIONS: no need for external cables
LOW MAINTENANCE COSTS: integrated dressing
means the reduction of cable failures
HIGHER PERFORMANCE: agile and light structure
allows higher performance and efficiency
54
NJ4 ADVANTAGES
TRADITIONAL SOLUTION WITH FULLY INTEGRATED DRESSING

EXTERNAL DRESSING Comau Hollow Wrist advantages:
Lean and compact solution
Unpredictable product life No offset flange - gun
Easier access through tooling and framing gates
Unknown torsion, bending & stretching
No risk of snagging
Friction, wear
Simplified tooling design
Best results from off-line programming
HIGH RISK OF PRODUCTION STOPS Outstanding dressing-MTBF
55
The most compact

Hollow Wrist robots
NJ4 90 - 2.2
NJ4 110 - 2.2
56
Model NJ4 90 - 2.2 NJ4 110 - 2.2 Suggested applications

Maximum wrist payload 90 kg 110 kg Handling / Packaging
Machine Tending
Measuring / Testing
Spot Welding
Axis 1 +/- 180 (170/s) +/- 180 (170/s)
Axis 2 -60 / +125 (125/s) -60/+125 (125/s)
Axis 3 0 / -165 (165/s) 0 / -165 (165/s)

Stroke (Speed)
Axis 4 +/- 200 (200/s) +/- 200 (200/s)
Axis 5 +/- 200 (200/s) +/- 200 (165/s)
Axis 6 +/- 200 (265/s) +/- 200 (265/s)

ISO 9409 - 1 - 125 - 6 - M10 ISO 9409 - 1 - 125 - 6 - M10
Tool coupling ange
ISO 9409 - 1 - 160 - 6 - M10 ISO 9409 - 1 - 160 - 6 - M10
(A)
(C)
A 2360 mm 2360 mm
B 2210 mm 2210 mm
(E)
D 712 mm 712 mm
E 893 mm 893 mm (B) (D)
57
Best-in-class Hollow Wrist

for high payload applications
NJ4 170 - 2.5

NJ4 170 - 2.9
NJ4 175 - 2.2
58
Model NJ4 170 - 2.5 NJ4 170 - 2.9 NJ4 175 - 2.2 Suggested applications
Robot applications

Maximum wrist payload 170 kg 170 kg 175 kg Handling / Packaging
Machine Tending
Measuring / Testing
Spot Welding
Axis 1 +/- 180 (110/s) +/- 180 (100/s) +/- 180 (110/s)
Axis 2 -75 / +95 (110/s) -75 / +95 (90/s) -75 / +95 (110/s)
Axis 3 -10 / -230 (110/s) -10 / -230 (110/s) -10 / -230 (110/s)
Stroke (Speed)
Axis 4 +/- 200 (180/s) +/- 200 (130/s) +/- 200 (180/s)
Axis 5 +/- 200 (140/s) +/- 200 (125/s) +/- 200 (140/s)
Axis 6 +/- 200 (190/s) +/- 200 (170/s) +/- 200 (190/s)

ISO 9409 - 1 - A 125 ISO 9409 - 1 - A 125 ISO 9409 - 1 - A 125
Tool coupling ange
ISO 9409 - 1 - A 160 ISO 9409 - 1 - A 160 ISO 9409 - 1 - A 160
Protection class IP65 IP65 IP65
(A)
Mounting position Floor / Ceiling Floor / Ceiling Floor / Ceiling
(C)
A 2981 mm 3357 mm 2685 mm
B 2501 mm 2927 mm 2204 mm
D 720 mm 744 mm 959 mm
(E)
E 387 mm 436 mm 360 mm (B) (D)
59
A proven innovative solution

for spot welding applications
NJ4 220 - 2.4

NJ4 220 - 2.7
60

Machine Tending
Measuring / Testing
Spot Welding
Axis 1 +/- 180 (100/s) +/- 180 (100/s)
Axis 2 -75 / +95 (90/s) -75 / +95 (90/s)
Axis 3 -10 / -256 (110/s) -10 / -256 (110/s)

Stroke (Speed)
Axis 4 +/- 200 (130/s) +/- 200 (130/s)
Axis 5 +/- 200 (125/s) +/- 200 (125/s)
Axis 6 +/- 200 (170/s) +/- 200 (170/s)

ISO 9409 - 1 - A 125 ISO 9409 - 1 - A 125
Tool coupling ange
ISO 9409 - 1 - A 160 ISO 9409 - 1 - A 160
(A)
(C)
A 2847 mm 3168 mm
B 2417 mm 2738 mm
D 465 mm 779 mm
(E)
E 436 mm 464 mm (B) (D)
61
Strong mechanical structure

for Hollow Wrist high payload robots
NJ4 220 - 3.0

NJ4 270 - 2.7
62

Machine Tending
Measuring / Testing
Spot Welding
Axis 1 +/- 180 (90/s) +/- 180 (90/s)
Axis 2 -75 / +75 (90/s) -75 / +75 (90/s)
Axis 3 -231 / 0 (90/s) -231 / 0 (90/s)

Stroke (Speed)
Axis 4 +/- 200 (115/s) +/- 200 (115/s)
Axis 5 +/- 200 (125/s) +/- 200 (125/s)
Axis 6 +/- 200 (170/s) +/- 200 (170/s)

ISO 9409 - 1 - A 160 ISO 9409 - 1 - A 160
Tool coupling ange
ISO 9409 - 1 - A 200 ISO 9409 - 1 - A 200
(A)
(C)
A 3685 mm 3392 mm
B 3002 mm 2703 mm
D 804 mm 804 mm
(E)
E 123 mm -181 mm(*) (B) (D)
(*) This dimension is negative because the wrist center can not reach positions below the floor level.
63
The Hollow Wrist

shelf version
NJ4 165 - 3.4 SH

NJ4 210 - 3.1 SH
64
Model NJ4 165 - 3.4 SH NJ4 210 - 3.1 SH Suggested applications

Machine Tending
Measuring / Testing
Spot Welding
Axis 1 +/- 180 (85/s) +/- 180 (85/s)
Axis 2 -50 / +170 (90/s) +95 / -75 (110/s)
Axis 3 -19,4 / -288 (110/s) -21 / -288 (110/s)

Stroke (Speed)
Axis 4 +/- 200 (130/s) +/- 200 (130/s)
Axis 5 +/- 200 (140/s) +/- 200 (125/s)
Axis 6 +/- 200 (170/s) +/- 200 (190/s)

(F)

ISO 9409 - 1 - A 160 ISO 9409 - 1 - A 160
Tool coupling ange
ISO 9409 - 1 - A 200 ISO 9409 - 1 - A 200
(A)
Mounting position Shelf Shelf
A 3027 mm 2837 mm
B 3377 mm 3187 mm
(C)
C 472 mm 535 mm
Operating Areas
(E)
D 323 mm 131 mm
E 2027 mm 1837 mm
F 850 mm 850 mm (B) (D)
65
Enabling equipment for

increased functionality
66
Slides
Fast and precise slides, perfectly managed with the C5G controller,
ensure maximum flexibility by widening the operating area of
the robot
External Axis
A wide range of external axes, with motors from 0.75 Nm to 33 Nm
that are seamlessly integrated with the C5G controller, allowing
you to fully manage your automation needs
67
Positioner modules
MP 500 - MP 1000
MP 1250 - MP 2500 - MP 5000
68
Model MP 500 MP 1000 MP 1250 MP 2500 MP 5000 Suggested applications

Payload 500 kg 1000 kg 1250 kg 2500 kg 5000 kg Positioning
Max inertia 250 kgm2 400 kgm2 400 kgm2 1100 kgm2 2500 kgm2
Static torque on main axis 600 Nm 1000 Nm 1500 Nm 5000 Nm 4000 Nm
Turnover moment (Max moment of flexure) 2000 Nm 3500 Nm 3500 Nm 7000 Nm 50000 Nm
Max axial thrust 1150 daN 1500 daN 1500 daN 2000 daN 3000 daN
Acceleration time 0.60 s 0.75 s 0.80 s 0.70 s 0.50 s
Output rotation speed 150 (/s) 150 (/s) 150 (/s) 100 (/s) 27 (/s)
Repeatability at 500 mm 0.05 mm 0.06 mm 0.06 mm 0.09 mm 0.10 mm
Motors AC brushless
Protection Class IP67

-2700
Weight 53 kg 90 kg 90 kg 290 kg 2000 kg
Flange Diameter - D 190 mm 370 mm 370 mm 600 mm 900 mm

0
Diagram: Payload P (kg) / Distance Y (mm) Diagram: Payload P (kg) / Distance X (mm)
from center of gravity related to rotation axis. from center of gravity related to flange plane.
+2700
6000 6000
MP 500 MP 500
MP 1000 MP 1000
MP 1250 MP 1250
5000 MP 2500 5000 MP 2500
MP 5000 MP 5000
D
4000 4000
P (kg)
P (kg)
3000 3000
Y
2000 2000
X
1000 1000
0 0
0 50 100 150 200 250 300 350 400 450 500 0 500 1000 1500 2000 2500 5000
Y (mm) Y (mm)
69
Double action
horizontal positioners
PTDO 500 - 1.2

70
Model PTDO 500 - 1.2 Suggested applications

2.0 2.5 3.0 3.5 4.0
Payload 2x500 kg Positioning
Static torque on main axis 600 Nm
Approx. time for 180 changeover 3.9 s
Max load difference between stations 140 kg 'LDJUDP3D\ORDG3NJ'LVWDQFH<PP

IURPFHQWHURIJUDYLW\UHODWHGWRURWDWLRQD[LV
Max inertia 150 kgm
$
) 2
$
Main axis rotation angle
$
from -90 to +90
)
$
$
@ $
Secondary axis rotation angle from -180 to +180
$
@ $
Repeatability at 500 mm 0.15 mm
/

7RN
A 1200 mm
/
$
(
B 1430 mm
*
$ $
(
C

1405 mm
*

H 2720 mm
$

L 2000 mm 2500 mm 3000 mm 3500 mm 4000 mm
@TT

L1 4086 mm 4586 mm 5086 mm 5586 mm 6086 mm

'LDJUDP3D\ORDG3NJ'LVWDQFH<PP

7RN

@TT
71
Double action
horizontal positioners
PTDO 750 - 1.2

72
Model PTDO 750 - 1.2 Suggested applications

2.0 2.5 3.1 3.5 4.0 4.5 5.0
Payload 2x750 kg Positioning
Static torque on main axis 1000 Nm
Approx. time for 180 changeover 3.7 s
Max load difference between stations 350 kg
Max inertia 270 kgm2
Main axis rotation angle
$
from -90 to+90
)
$
$
@ $
Repeatability at 500 mm 0.15 mm
A 1200 mm
/
B 1430 mm
$
(
C 1405 mm
*
H 2720 mm $
L 2000 mm 2500 mm 3100 mm 3500 mm 4000 mm 4500 mm 5000 mm

L1 4086 mm 4586 mm 5186 mm 5586 mm 6086 mm 6586 mm 7086 mm

$
)
$
$

@ $

/

7RN
$

(

*
$

@TT
73
Double action vertical positioners
PTDV 250 - 500 - 750 - 850

74
Model PTDV 250 PTDV 500 PTDV 750 PTDV 850 Suggested applications
1.1 - 1.6 1.2 - 2.0 1.2 - 2.5 1.2 - 2.0 1.2 - 2.5
Payload 2x250 kg 2x500 kg 2x500 kg 2x750 kg 2x800 kg Positioning
Static torque on main axis 600 Nm 1000 Nm 1000 Nm 1000 Nm 1000 Nm
Approx. time for 180 changeover 5.3 s 4.9 s 5.3 s 4.7 s 4.8 s
Max load difference between stations 250 kg 500 kg 500 kg 750 kg 850 kg
Max inertia 60 kgm 2
200 kgm 2
200 kgm 2
350 kgm 2
350 kgm2
Main axis rotation angle from -90 to+90
Repeatability at 500 mm 0.15 mm 0.16 mm 0.20 mm 0.16 mm 0.20 mm +180 -180 -180 +180
A 1100 mm 1200 mm 1200 mm 1200 mm 1200 mm +180 -180 -180 +180
B 1700 mm 2150 mm 2150 mm 2150 mm 2150 mm Y
H
A
C
Y
1100 mm 795/677 mm 795/677 mm 795/677 mm 795/677 mm
H
A
C
H 1969 mm 2003 mm 2003 mm 2003 mm 2003 mm
C
L 1600 mm 2056 mm 2056 mm 2056 mm 2056 mm
L1 3300 mm 3956 mm 4400 mm 3956 mm 4400 mm = B =
= B =
Diagram: Payload - P (kg) / Distance Y (mm)

Diagram:
from center of Payload - P (kg)to
gravity related / Distance Y (mm)
rotation axis.
1000 from center of gravity related to rotation axis.
1000 Smart PTDV 850
Smart PTDV 850
900 Smart PTDV 750
900 Smart PTDV 750
800 Smart PTDV 500
800 Smart PTDV 500
Smart PTDV 250
700 Smart PTDV 250
700
600 600
500 500
P (kg)
P (kg)
400 400
300 300
200 200 75
100 100
Rotary tables
TR 1000 - TR 3000 - TR 4500 - TR 6000

76
Model TR 1000 TR 3000 TR 4500 TR 6000 Suggested applications
Payload 1000 kg 3000 kg 4500 kg 6000 kg Positioning

Max inertia 1400 kgm2 3500 kgm2 7000 kgm2 15000 kgm2
Static torque on main axis 850 Nm 4200 Nm 4250 Nm 5800 Nm
Turnover moment (Max moment of flexure) 10000 Nm 41000 Nm 45000 Nm 75000 Nm
Approx. time for 180 changeover 3.5 s 3.8 s 4.3 s 5.9 s
Main axis rotation angle 69 (/s) 50 (/s) 55 (/s) 33 (/s)
Repeatability at 500 mm 0.10 mm 0.10 mm 0.15 mm 0.20 mm
Tilting angle up to 10 yes yes yes no
Availability in Single-Turn/Multi-Turn ST ST/MT ST/MT ST/MT
H 780 mm 660 mm 660 mm 800 mm
T X
17 mm 23 mm 23 mm 23 mm
D
X
D
X
D
D 750 mm 900 mm 900 mm 1500 mm

T T X
T D
Diagram: Payload P (kg) / Distance X (mm) H H

H from center of gravity related to rotation axis.
7000 H
Smart TR 6000
6000 Smart TR 4500

Smart TR 3000
5000 Smart TR 1000
+180 +180
4000
+180
+180
0 0 X X
3000
0 X 0 X
P (kg)
2000 -180 -180
-180 -180
1000
0
0 1000 2000 3000 4000 5000
X (mm)
77
As simple as a touch
Enhanced ergonomics, wrist fatigue reduction,
ease of use, reduced overall weight, increased
manageability. The power is in your hands.
78
TEACH PENDANT
Style and design

Intensive design study and attention. to detail to guarantee enhanced ergonomics
Enabling keys on the back reduce wrist fatigue and ensure easier use of the
central keyboard area
It can be handled in multiple ways to reduce operator fatigue at work
Lightweight and high manoeuvrability
The practical upper handle enables the TP to be hung and used even when far from
the controller
The ease of use allows quick learning by the operator via a natural evolution
Hardware and software architecture

Improved graphics for more intuitive use
Faster USB port
Display and keyboard

7 touch screen provides simplified and faster interaction
Optimized operations, even when using only the keyboard,
for enhanced use in hard production environments
Simplified keyboard designed to locate keys more easily during the
programming phase thanks to special tactile marks on the membrane
Improved keyboard feedback when buttons are pressed
79
All your needs are under control

Fast processing, modular system for drive units, I/O and fieldbus,
free and ergonomic space for application functions integration,
compact dimensions. All you need is under control.
C5G - C5Compact - R1C

80
CONTROL UNIT
High processing power

The C5G uses the latest generation of industrial PC APC820 with Core2 Duo
technology CPU which is capable of obtaining high performance with low
energetic consumption
Energy saving
Lowest consumption in stand-by, low consumption during operations
Cooling system is proportional to control units operations
Energy network recover system with a high dynamic content program
Flexibility and reliability

The new generation of field bus based on Hilscher technology and integrated by
B&R in their remote I/O X20 family, guarantees a flexible and reliable interface in Functional diagram
every customer application. Modular interfaces are available, such as digital I/O,
analog I/O as well as the position transducer encoder, resolver, etc.
RobotSAFE
Safe robot controller models allow a safety-rated management of the robot
motion (joint or cartesian mode) and speed, offering advantages in terms of
smaller layouts and absence of physical fences. Using sensors we provide the
safety of your automatic cell without affecting your productivity
Modular / expandible
Modular system for drives up to 13 axes in the base cabinet(*)
Simultaneous management of several robots

Hardware architecture designed to manage up to 16 axes(*) in multi-arm
configuration with application box
*Depending on the robot model
81
3D off-line programming
with Robosim Pro
Multi applications management

Possibility to manage many applications at the same time
C5G open controller: becomes the real

driver of the robots motion
It allows the development of customized motion algorithms and special
applications with the use of sensors
C5G
Fast processing with dual core architecture
Modular system for drives unit and i/o and fieldbus
Free and ergonomic space for application functions integration
Energy saving system
Also available in safe version
Also available in open controller version
Runs up to 16 axes with application box
Main technical data

Dimensions: 800x500x1100 mm
Weight: 125 kg
Working temperature: 5 to 45C (5 to 55C with cooler)
Humidity: 90% max, no condensation
Extended line power range: 400 to 500V
82
CONTROL UNIT
C5Compact
65% smaller than the standard version, lighter and easier to integrate
Power saving, 50% less installed power than the standard version
Runs up to 8 axes depending on the robot model
Also available in safe version
Also available in open controller version
Main technical data

Weight: 100 kg
Working temperature: 5 to 45C
Extended line power range: 400 to 500V
R1C
Controls up to 6 axes, equipped with brushless synchronous
motors and high resolution Encoder
Interfaces with the most common Field Bus and communication protocols
Can become an Ethernet network node to facilitate remote updates and
diagnostics
Programmable via software and by Comau Teach Pendant
Main technical data

Weight: 23 kg
Working temperature: 5 to 45C
Extended line power range: 230V 10%
83
Digital tools
to enhance processes
84
SOFTWARE
Software functionalities Application software

Automatic Payload Identification: Automatic identification of the payload Our application software packages are able to manage the most commonly used
optimizes the robot movements technological processes and include an easy-to-use GUI for imputing process
parameters, customizing process behaviors and monitoring statuses
Collision Detection: Emergency stop of the robot in case of a collision
protects the mechanic and the equipment SmartRivet: The SmartRivet software library supplies a set of ready-to-use
technical instructions to manage your rivet system processes, with no need for
Cooperative and Synchronized Motion: Coordinated and simultaneous process integration or code programming
management of multiple robots and auxiliary axes (linear track, servo gun,
positioners and other application equipment)
SmartIP Interpress: SmartIP software handles the complete interpress
process and in particular, features a smart, user-friendly interface for managing
Conveyor and Sensor Tracking: Track parts on linear and circular process cycles including:
conveyors. Precise usage path tracking of different types of external sensors
Interpress transfer cycles
Joint Soft Servo Technology: Enable individual robot joints to yield Line loading cycles from the centering table
external forces as required by each specific application
Line unloading cycles from table or mat
Interference Regions: Limit the robot working space by dynamically defining Hand-over cycles with part overturning
regions of various shapes
Cycles with part transfer onto intermediate table
Robot Absolute Accuracy: An algorithm that enables the adaptation of Double pick-up and double deposit cycles
the actual kinematics to the theoretical model that has been programmed off-line
Simulation software
Robosim Pro: 3D off-line programming
85
86
SOFTWARE
Application software
SmartHand: This application package provides full management for tools
SmartTool Change: This software allows you to easily manage your Tool
such as grippers that are used for material handling and attach to the end of the
Change systems. Simply select the devices to manage and the software application
robot arm
does the rest with no need for integration or additional programming code
SmartSpot: The SmartSpot application package provides a full support and
SmartStud: The SmartStud software application features a set of ready-to-use
management of resistance welding technological process
technical instructions to manage your stud welding systems and the most common
types of fieldbuses, with no need for process integration or additional Palletizing Motion: This optional feature allows any anthropomorphic or
programming code parallelogram robot with a 6 axes, spherical wrist to be used as a palletizer.
The robot will always keep the flange parallel, in a downward position, to the floor;
SmartArc: SmartArc incorporates a dedicated application software that allows
axis 4 is not used
the operator to set welding parameters and manage the complete system from
the teach pendant, by means of a dedicated user interface Axes Pursuit: The Axes pursuit functionality makes it possible to move one
or more axes belonging to one arm while allowing one or more axes of a different
SmartGlue: The SmartGlue application package provides full support for
Arm to pursue it, and works in both Automatic and Programming mode
material delivering, gluing and sealing processes
Interference Regions: This algorithm constantly monitors the robot in any
system state and automatically slows down and halts the robot speed when the
TCP (Tool Center Point) meets the boundary of user-defined Forbidden Regions
and speeds it up in Allowed Regions
Wrist Singularity Management: An optional function for spherical wrist

SMART family robots that helps programming in cases where there could be
motion through the wrist singularity, by enabling the trajectory planner to evaluate
whether or not to automatically modify the W attitude flag and evolution modality
Weaving Motion: Weaving is an oscillating motion superimposed on a

Cartesian trajectory used to distribute material in gaps with large cross sections
relative to the material bead, for arc-welding applications and some gluing and
sealing applications
87
Complete turn-key solutions

for Press Lines
88
89
Comau Press Automation
Robotics Product Range
The PRESS
Excellence Center
The know-how of Comau Robotics results from a long and well-established experience gained in the
automation of the press lines in traditional cold stamping and modern hot forming methods.
Since 1984, Comau has been developing highly efficient solutions with its dedicated PRESSbooster
robot family and SMART_IP software. During these years, Comau has improved its skills and gained
experience in automatic press lines, making Comau a global leader in its sector.
With different levels of automation and customized products, Comaus turnkey solutions grant high
production flexibility and a quick return on investment.
90
ComauComau
Robotics
Press
Product
Automation
Range
PRESS automation OVER 200

benefits LINES INSTALLED
WORLDWIDE
Faster start
Production of production
rate
increases
Complete
robot range
and
Highest line accessories
reliability:
over 97%
Flexible for complete
line Old manual
and
press line
modular Easily upgrade
switch line with robots
to manual
mode
Short return
on investment
91
Comau Press Automation
Robotics Product Range
Comau Robotics provides different levels of automation, performance and Tandem press lines
classification
investment, from a portion of the line to the automation of the entire press
line, according to instantaneous press speed, automation production rate
increases, depending on the robot type and management software.
Highest performance Highest performance Performance with

with dedicated with dedicated standard handling
1 PRESS SIZE (Ton) PRESSES DISTANCE (m) COMAU ROBOT TYPE
machines and sync machines robots (lower
ppm software investment)
18
G1: 2000 T
16 NJ130-3.7 P
XL and XXL 7.0 to 9.0
NJ140-3.7 F
size blanks
14
12
10 NJ130-3.7 P
G2+: 1600 T
6.0 to 8.0 NJ140-3.7 F
L size blanks
NJ100-3.2 P
8
4
G2: 1000 T
M and L 5.0 to 7.0 NJ100-3.2 P
2 size blanks
Basic Performance High performance

solution solution solution
G3: 600 T
S and M 4.0 to 6.0 NJ100-3.2 P
G3 ppm G2 ppm G1 ppm size blanks
92
ComauComau
Robotics
Press
Product
Automation
Range
Destacking station Front of Line (FOL) Press-to-press handling stations with:

Robots handle blanks from pallet to leading press. Part TURNOVER option with 2 robots
Station can be equipped with optional cleaning system. INTERPRESS with 1 robot
Comau can provide a destacking station that is Fitting to single or double action press.
fully integrated in existing lines.
Automatic Tool Changer (ATC) EOL station with manual or automatic racking station
Sliding carts, rotating tables, Station behind last press with 1 or 2 robots handling parts from die
stationary tables. to conveyor. Parts can be handled into containers:
Manually by operators
For high speed die change
Automatically by additional racking robots
and ergonomics.
Comau also offers automatic racking stations as a modular
upgrade to existing lines.
93
94
Comau Services
Our business is to take care Training & Education Service

of your business We offer extensive and complete training courses Help Desk
for programmers, maintenance experts and robot Commissioning
The satisfaction of our customers is always at
operators with multi-language sessions held at
the top of Comau Robotics strategy. Comaus Training Center or at the customers site Robot & PLC Programming
Prompt and flexible after-sales service close by qualified skilled instructors with field experience. Service
to customers throughout the life cycle of their Complete and detailed documentation concerning Maintenance & Refurbishment
equipment. A complete range of services allows course and a certificate of attendance is issued
upon completion of training courses. Support to Production
the customer to maximize the performance of
Field Modification & Retrofit
the Comau solution. Training courses held by field skilled teachers
Hardware & Software upgrade
Training at either the Comau Training Center or Training area with robotized cells and
Service Contract Management
customers sites with multi-language sessions dedicated rooms
Spare Parts
On-line support through remote diagnostics and Training in the customers language at our site
remote aids enabled by the connection capacity or customers site Supply of spares/repairs for at least 10 years
of the new robot control C5G after the end of production for a product
Tailored courses based on customer needs
Activities developed by experienced technicians
Courses from basic maintenance to advanced
at the customers site, delivery of spare parts,
programming and diagnostics
repairs and re-conditioning services, worldwide
maintenance plans On-the-job training
95
96
Comau Services
TRAINING
Personalized solutions for efficient results Comau Web Academy

Our courses mix in a coherent way: The Comau Web Academy gathers the Comau on-line training offer.
Challenging practical activities The courses are accessible from PC and tablet.
Tools
The participants can access the courses they are registered to, whenever
Theoretical content
they wish and can interrupt and resume the use of content, according to
We adopt an innovative learning methodology, combining classroom
their needs.
training, business experience and multimedia tools
Each course consists of a training part and an evaluation part (test) useful to
Solution 1: e-learning + in-person training verify the progressive learning of the content.
E-learning - to explore processes and behaviours, practice, reflect and receive At the end of on-line course a final test is scheduled and a certificate of
feedback attendance will be issued.
Theoretical content (videos, animations, texts) The content of each on-line course is available on the Comau
Practical content (exercises and simulations) Web Academy platform at the end of utilization.
In-depth analysis Materials for in-depth analysis are also
Test + feedback available.
In-person training - to share knowledge and practice on robotic systems
Hands-on activities and real exercises in Comau offices
Reflection and sharing with Comau experts
Solution 2: in-person training with multimedia

During the classroom training, teacher and participants can share content,
exercises and tests through multimedia tools (smart whiteboard, tablet and PC).
This solution increases the involvement of participants, who are active subjects
and share knowledge and experience.
Multimedia classroom - content shared with multimedia tools
Theoretical content (videos, animations, texts)
Practical content (exercises and simulations)
In-depth analysis
Test + feedback
In-person training - to share knowledge and practice on robotic systems
Hands-on activities and real exercises in Comau offices
Reflection and sharing with Comau experts
97
Mobile Training Cell
98
Comau Services
TRAINING
You cant come to us?
The Mobile Training Cell will come to you!
The perfect solution for teaching the basics of robotics
and industrial automation, wherever you want
Comau has developed a mobile cell for training, easily transportable

and compactible with retractable robot Features
This helps minimize its size from 1140x940x1700 to 1140x940x970 Transportable on euro pallet ISO2 size 1200x1000 mm
optimizing the transporting Height of the cell transport box 1110 mm
It can travel inside a small van so as to reach easily the location of the Compactible with retractable robot
courses Equipped with small size Racer3 robot
The Mobile Training Cell allows to carry out basic and advanced Height of the open Cell in working position 1700 mm
programming exercises, and processes management applications Height of the collapsed Cell 970 mm
Racer3, 6 axes robot, the smallest of the Comau family, is optimal and Forkliftable
comprehensive for learning the robotics basics from both a theoretical Easy movement due to the wheels
and practical point of view
The work surface can be fitted with accessories where to do
It is equipped with a camera mounted on the structure to permit the programming exercises
screening of the work area on the external monitor
Transportable on commercial vehicles small van
This enables the teacher to manage the training for groups of very
Cell and robot power supply 230 Vac 10% 50-60 Hz (2 Hz) 3 kW
numerous learners also, ensuring for all a homogeneous learning
main switch rated current 16 A @ 250 Vac
The perforated work surface allows to assemble various options
developed by Comau, thanks to an anchoring system with quick release
pins, available on the market
Therefore, the user will also be able to develop specific equipment (tools)
depending on his own needs, that can easily be installed in the Comau
Mobile Training Cell
An excellent tool for schools, universities, training and research

centers
99
100
Comau Services
Comau After Sales is committed to support customers during AFTER SALES

the entire product life cycle of a robot by providing:
Installation, commissioning and programming support Help Desk support, Remote Monitoring and Response Time services to
reduce downtime (MTTR)
Preventive maintenance, auditing and consultancy services to extend
the Mean Time Between Failure (MTBF) Innovative upgrades and refurbishment solutions to improve
performance during the product life cycle.
Training packages to develop customer competencies in the use,
maintenance and programming of robots through on-line courses A complete Service Agreement Portfolio to meet the specific requirements
or in-class tailored solutions of each single customer
A global team to serve local needs
101
Comau services
102
Comau Services
AFTER SALES
Spare parts and logistics Training

Professional consultancy and flexible solutions for your spare parts Education and training with learning paths ranging from basic to
logistics and stock advanced levels supplied at our Training Center, at the customer
premises and with our new web-base interactive platform
Support and management of parts, exchange units and repairs with a
reliable response time in order to assure continue production A complete training catalogue including basic use and programming,
advanced programming, diagnostics and maintenance, application
Regional Logistic Centers in Italy, Brazil, US and China
packages, and more
Field service and agreements Advanced services

Local teams to support customers, provide process reliability, improve Analysis of customer needs and process improvement packages that
product performances and maintain investment value combine experience and knowledge with new technologies to enhance
system performance or reconfigure existing applications
Help Desk support, remote diagnostics and fault analysis by highly skilled
engineers to support troubleshooting and address critical emergency Industrial engineering support, upgrades, new software versions, hardware
situations renewal and reconditioning
A range of service agreement solutions to cover any specific need
103
Maintenance
104
Comau Services
Preventive maintenance Typical maintenance AFTER SALES
The purpose of preventive maintenance is to maintain the efficiency of

ROBOT ARM
the robot over time, by retaining its original integrity
Annual controls and activities
This helps to eliminate production stops caused by the failure to execute Check calibration position
controls and calibrations that together form the basis for efficient Check backlash
operation Visual check of lubricant leaks
Check wiring harness
To achieve this objective, Comau offers a range of services designed for
Clean calibration references
all the robots in its range
Clean robot
These services include the careful control of mechanics and electronics Reset recovery position
Fill out the maintenance card with relevant observations
The object of preventive maintenance is to highlight malfunctions and
identify parts to replace which could compromise the reliability of the Controls and activities (every 3 years)
machine if not treated with a planned, scheduled maintenance Replace gearbox lubricants
Replace fifth wheel lubricant
Grease bearings
ROBOT CONTROLLER
Annual controls and activities
Save user programs on USB
Check fans and clean cooling system
Control emergency button on the ITP
UPS battery check
APC battery check
Check grounding strips
Control connections, clamping connectors and screws
Control mains voltage (380/500 V +/- 15%)
Control SDM voltage
Control filters
Check dial functionality of the ITP
Check selector functionality on TP
Check general integrity of the C5G system
Fill out the maintenance card with relevant observations
105
Used robots and

refurbishment Services
106
Comau Services
Used robots and refurbishment services AFTER SALES
A refurbished robot is a used robot that has undergone an overhaul to

return it to its original condition.
This procedure prolongs its operational lifespan.
After careful inspection, each robot is load tested for twenty-four hours.
Comau guarantees its refurbished robots for a period of 12 months
from the date of shipment.
ANOMALY
YEARS
0.1 stable period 8
Premature failure MTBF = xx .104 h End of life
(electronic
components)
ANOMALY
YEARS
0.1 stable period 16
Premature failure MTBF = xx .104 h End of life
(electronic
components)
107
Robot retrofit
108
Comau Services
AFTER SALES
Components subject to retrofit Always
Lubrication & backlash check Visual inspection of all parts As necessary
Replace the
application
loom and Revise
the wiring the wrist
harness
Replace
Replace the the spring
gearboxes bearings
for axes
4-5-6
Revise
the axis 2
Replace the
motor
axis 3
gearbox Replace
the axis 2
Revise the gearbox
axis 3
motor
Revise
the axis 1
Replace gearbox
the axis 1
fifth wheel
109
Ready for
110
the future
111
The information contained in this brochure is

supplied for information only.
Comau S.p.A. reserves the right to alter
specifications at any time without notice for
technical or commercial reasons.
The illustration does not necessarily show the
products in their standard version.
Edition - 06/16 - Turin
112
Made in Comau

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EN

OUR ROBOT FAMILY .4

NJ4 ADVANTAGES .54

AUXILIARY EQUIPMENT .66

TP5 TEACH PENDANT .78

CONTROL UNIT .80

PRESS AUTOMATION .88

Comau Robotics is a leading supplier of industrial robots, robotized processes and

Technologically advanced, reliable, flexible, and specifically tailored to our customers

Meet the Comau robot team

We provide scara and articulated industrial

All our robots are characterized by high performance in

Product range extends from small payload robots to the

Each robot model isdesigned with a reduced footprint,

REBEL-S SCARA FAMILY

MODEL Rebel-S6-0.45 Rebel-S6-0.60 Rebel-S6-0.75

REPEATABILITY (mm) 0.02 0.02 0.03

REACH (mm) 450 600 750

MOUNTING POSITION Base / Wall Base / Wall Base / Wall

Ceiling / Wall Ceiling / Wall

IP10 (IP54 Option) IP10 (IP54 Option)

RACER ROBOT FAMILY

REPEATABILITY (mm) 0.02 0.03 0.03

REACH (mm) 630 630 809

MOUNTING POSITION FloorFloor

PROTECTION DEGREE IP54 IP54 (IP65 Option) IP54 (IP65 Option)

*For Pick&Place 6 kg with a limited stroke of the 5th axis

Floor / Ceiling / Sloping / Wall Floor / Ceiling / Sloping / Wall

MODEL SIX NS 12 - 1.85 NS 16 - 1.65

REPEATABILITY (mm) 0.05 0.05 0.05

REACH (mm) 1400 1850 1650

WEIGHT (kg) 160 335 335

NJ 16 - 3.1 NJ 40 - 2.5 NJ 60 - 2.2

0.10 0.06 0.06

3108 2503 2258

680 655 645

MODEL NJ 110 - 3.0 NJ 130 - 2.0 NJ 130 - 2.6

LOAD (kg) 110 130 130

REPEATABILITY (mm) 0.07 0.07 0.07

REACH (mm) 2980 2050 2616

WEIGHT (kg) 1070 740 1050

MOUNTING POSITION Floor / Ceiling Floor / Ceiling Floor / Ceiling

NJ 165 - 3.0 NJ 220 - 2.7 NJ 290 - 3.0

165 220 290

0.09 0.08 0.15

3000 2701 2997

1240 1220 2150

Floor / Ceiling Floor / Ceiling Floor

MODEL NJ 370 - 2.7 NJ 370 - 3.0 NJ 420 - 3.0

LOAD (kg) 370 370 420

REPEATABILITY (mm) 0.15 0.15 0.15

REACH (mm) 2703 2997 2997

WEIGHT (kg) 2100 2450 2450

MOUNTING POSITION Floor Floor Floor

NJ 450 - 2.7 NJ 500 - 2.7 NJ 650 - 2.7

450 500 650

0.15 0.15 0.15

2703 2703 2703

2400 2400 2450