Intertuf 262: Surface Tolerant Epoxy

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Intertuf 262

Surface Tolerant Epoxy


PRODUCT A low VOC, two component corrosion inhibitive surface tolerant epoxy. Provides surface tolerant
DESCRIPTION application and high build formulation. Can be utilised with an alternate converter for low
temperature or fast recoat applications.

INTENDED USES A corrosion resistant primer for structural steel and processing vessel exteriors with excellent water
resistance. Exhibits excellent performance in industrial and marine environments subject to acids,
alkalis, solvents, salts and other aggresive exposure.

PRACTICAL Colour Black, Buff, Grey, Red, Off White


INFORMATION FOR
INTERTUF 262 Gloss Level Matt
Volume Solids 73%
Typical Thickness 100-175 microns (4-7 mils) dry equivalent to
137-240 microns (5.5-9.6 mils) wet
Theoretical Coverage 5.80 m/litre at 125 microns d.f.t and stated volume solids
234 sq.ft/US gallon at 5 mils d.f.t and stated volume solids
Practical Coverage Allow appropriate loss factors
Method of Application Airless Spray, Air Spray, Brush, Roller
Drying Time
Overcoating interval with self

Temperature Touch Dry Hard Dry Minimum Maximum

10C (50F) 7 hours 29 hours 18 hours 28 days


15C (59F) 5 hours 26 hours 15 hours 28 days
25C (77F) 4 hours 9 hours 6 hours 28 days
35C (95F) 3 hours 5 hours 4 hours 15 days
*For curing at low temperatures an alternative curing agent is available. See Product
Characteristics for details.

REGULATORY DATA Flash Point (Typical) Part A 28C (82F); Part B 34C (93F); Mixed 29C (84F)
Product Weight 1.42 kg/l (11.8 lb/gal)
VOC 1.91 lb/gal (229 g/lt) EPA Method 24
See Product Characteristics section for further details

Protective Coatings
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Issue Date:26/05/2016
Ref:2511
Intertuf 262
Surface Tolerant Epoxy
SURFACE The performance of this product will depend upon the degree of surface preparation. The surface to be coated
PREPARATION must be clean and free from contamination. Prior to paint application all surfaces should be assessed and
treated in accordance with ISO 8504:2000.
Accumulated dirt and soluble salts must be removed. Dry bristle brushing will normally be adequate for
accumulated dirt. Soluble salts should be removed by fresh water washing.
Abrasive Blast Cleaning
For immersion service, Intertuf 262 must be applied to surfaces blast cleaned to Sa2 (ISO 8501-1:2007) or
SSPC-SP10. However, for atmospheric exposure Intertuf 262 may be applied to surfaces prepared to a
minimum of Sa2 (ISO 8501-1:2007) or SSPC-SP6.
Surface defects revealed by the blast cleaning process should be ground, filled, or treated in the appropriate
manner.
A surface profile of 50-75 microns (2-3 mils) is recommended.
Hand or Power Tool Preparation
Hand or power tool clean to a minimum of St2 (ISO 8501-1:2007) or SSPC-SP2.
Note, all scale must be removed and areas which cannot be prepared adequately by chipping or needle gun
should be spot blasted to a minimum standard of Sa2 (ISO 8501-1:2007) or SSPC-SP6. Typically this would
apply to C or D grade rusting in this standard.
Ultra High Pressure Hydroblasting / Abrasive Wet Blasting
May be applied to surfaces prepared to Sa2 (ISO 8501-1:2007) or SSPC-SP6 which have flash rusted to no
worse than Grade HB2M (refer to International Hydroblasting Standards). It is also possible to apply to damp
surfaces in some circumstances. Further information is available from International Protective Coatings.
Aged Coatings
Intertuf 262 is suitable for overcoating a limited range of intact, tightly adherent aged coatings. Loose or flaking
coatings should be removed back to a firm edge. Glossy finishes may require light abrasion to provide a
physical 'key'. See Product Characteristics section for further information.
Intertuf 262 is suitable for application to steelwork freshly coated with zinc silicate shop primers. If the zinc shop
primer shows extensive or widely scattered breakdown, or excessive zinc corrosion products, overall sweep
blasting will be necessary. Other types of shop primer are not suitable for overcoating and will require complete
removal by abrasive blast cleaning.
Weld seams and damaged areas should be blast cleaned to Sa2 (ISO 8501-1:2007) or SSPC-SP6.
In the case of zinc primers, where necessary, remove weld spatter, smooth weld seams and sharp edges and
blast clean welds and damaged primer to Sa2 (ISO 8501-1:2007) or SSPC-SP6. The shop primer or other
primer surface should be dry and free of all contamination (oil, grease, salt etc) and overcoated with Intertuf 262
within the overcoating intervals specified for the primer (consult the relevant product data sheet).
Ensure that the zinc primer has fully cured and is clean, dry and free from zinc salts prior to overcoating.

APPLICATION Mixing Material is supplied in two containers as a unit. Always mix a complete unit in the
proportions supplied. Once the unit has been mixed it must be used within the
working pot life specified.
(1) Agitate Base (Part A) with a power agitator.
(2) Combine entire contents of Curing Agent (Part B) with Base
(Part A) and mix thoroughly with power agitator.
Mix Ratio 4.0 part(s) : 1.0 part(s) by volume
Working Pot Life 10C (50F) 15C (59F) 25C (77F) 35C (95F)
7 hours 6 hours 4 hours 2 hours

Airless Spray Recommended Tip Range 0.48-0.58 mm (19-23 thou)


Total output fluid pressure at spray tip not less than 176
kg/cm (2503 p.s.i.)

Air Spray Recommended Gun DeVilbiss MBC or JGA


(Pressure Pot) Air Cap 704 or 765
Fluid Tip E

Brush Suitable Typically 3.0-4.0 mils (75-100 microns) can be achieved


Roller Suitable Typically 3.0-4.0 mils (75-100 microns) can be achieved
Thinner International GTA220 (or GTA415)
Cleaner International GTA822 (or GTA415)
Work Stoppages Do not allow material to remain in hoses, gun or spray equipment. Thoroughly flush
all equipment with International GTA220/GTA822 or GTA415. Once units of paint
have been mixed they should not be resealed and it is advised that after prolonged
stoppages work recommences with freshly mixed units.
Clean Up Clean all equipment immediately after use with International GTA822 or International
GTA415. It is good working practice to periodically flush out spray equipment during
the course of the working day. Frequency should depend upon amount sprayed,
temperature and elapsed time, including any delays.

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Intertuf 262
Surface Tolerant Epoxy
PRODUCT When applying Intertuf 262 by brush or roller, it may be necessary to apply multiple coats to achieve the
CHARACTERISTICS total specified system dry film thickness.
Maximum film build in one coat is best attained by airless spray. When applying by methods other than
airless spray, the required film build is unlikely to be achieved. Application by air spray may require a
multiple cross spray pattern to attain maximum film build. Low or high temperatures may require specific
application techniques to achieve maximum film build.
Surface temperature must always be a minimum of 3C (5F) above dew point.
If applying Intertuf 262 in enclosed maintenance conditions ensure adequate ventilation.
In common with all epoxies Intertuf 262 will chalk and discolour on exterior exposure. However, these
phenomena are not detrimental to anti-corrosive performance.
For water immersion service, surface preparation to a minimum of Sa2 (ISO 8501-1:2007) or SSPC-
SP10 followed by application of multi-coats of Intertuf 262 to a total minimum dry film thickness of 250
microns (10 mils) is required.
If salt water is used in the wet blast process the resulting surface must be thoroughly washed with fresh
water before application of Intertuf 262. With freshly blasted surfaces a slight degree of flash rusting is
allowable, and is preferable to the surface being too wet. Puddles, ponding and accumulations of water
must be removed.
Intertuf 262 is suitable for overcoating intact, aged epoxy and polyurethane systems. However, this
product is not recommended where thermoplastic coatings such as chlorinated rubbers and vinyls have
previously been used. Please consult International Protective Coatings for alternative recommendations.
Level of sheen and surface finish are dependent on application method. Avoid using a mixture of
application methods whenever possible.
Premature exposure to ponding water will cause a colour change, especially in dark colours.
When used as part of an approved scheme, this material has the following certification:
USDA approval for incidental food contact surface in federally inspected meat and poultry plants.
Subject to Inspector-In-Charge approval.

Intertuf 262 meets Petrobras Standard N-2851.


Low molecular weight reactive additives, which will form part of the film during normal ambient cure
conditions, will also affect VOC values determined using EPA Method 24.
Low Temperature Properties
When low temperature cure is required, use KHA414 Low Temperature Converter.
Pot Life -7C (20F) 5C (41F) 25C (77F)
12 hours 8 hours 4 hours
Follow dry time and recoat parameters shown below.
Overcoating interval with self

Temperature Touch Dry Hard Dry Minimum Maximum

-7C (20F) 24 hours 96 hours 58 hours 3 months


5C (41F) 10 hours 16 hours 20 hours 7 days
25C (77F) 2 hours 8 hours 20 hours 5 days
Intervals given are for overcoating with self; for overcoating with epoxy / urethane finishes, consult
International Protective Coatings for further details.

SYSTEMS Intertuf 262 will normally be applied to correctly prepared steel substrates.
COMPATIBILITY Suitable primers are:
Intergard 251 Intergard 269
Interplus 256 Interplus 356
Where a cosmetically acceptable topcoat is required the following products are recommended:
Intergard 740 Interfine 629HS
Interthane 990
Other suitable primers/topcoats are available. Consult International Protective Coatings.

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Intertuf 262
Surface Tolerant Epoxy
D ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet
INFORMATION can be found in the following documents available at www.international-pc.com:
et
ail
T Definitions & Abbreviations
o
p Surface Preparation

Paint Application

Theoretical & Practical Coverage

Individual copies of these information sections are available upon request.

SAFETY This product is intended for use only by professional applicators in industrial situations in
PRECAUTIONS accordance with the advice given on this sheet, the Material Safety Data Sheet and the
container(s), and should not be used without reference to the Material Safety Data Sheet (MSDS)
which International Protective Coatings has provided to its customers.

All work involving the application and use of this product should be performed in compliance with all
relevant national, Health, Safety & Environmental standards and regulations.

In the event welding or flame cutting is performed on metal coated with this product, dust and
fumes will be emitted which will require the use of appropriate personal protective equipment and
adequate local exhaust ventilation.

If in doubt regarding the suitability of use of this product, consult International Protective Coatings
for further advice.
Rect Top
PACK SIZE Unit Size Part A Part B
Vol Pack Vol Pack
1 US gal 0.8 US gal 1 US gal 0.2 US gal1 US quart
5 US gal 4 US gal 5 US gal 1 US gal 1 US gal

For availability of other pack sizes, contact International Protective Coatings.


SHIPPING WEIGHT Unit Size
(TYPICAL)
1 US gal 12.5 lb
5 US gal 61 lb

STORAGE Shelf Life 24 months minimum at 25C (77F). Subject to re-inspection


thereafter. Store in dry, shaded conditions away from sources of
heat and ignition.
Rect
Bottom
Important Note
The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically recommended in this data sheet without first
obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product
(whether in this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the
use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to the
maximum extent permitted by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations, express or implied, by operation of
law or otherwise, including, without limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied and technical advice given are subject to
our Conditions of Sale. You should request a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the
light of experience and our policy of continuous development. It is the user's responsibility to check with their local representative that this data sheet is current prior to using the product.

This Technical Data Sheet is available on our website at www.international-marine.com or www.international-pc.com, and should be the same as this document. Should there be any
discrepancies between this document and the version of the Technical Data Sheet that appears on the website, then the version on the website will take precedence.

Copyright AkzoNobel, 26/05/2016.

All trademarks mentioned in this publication are owned by, or licensed to, the AkzoNobel group of companies.
www.international-pc.com

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