RT400

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8 7 6 5 4 3 2 1

WORK LT
TWO BLOCK DISCONNECT FRONT DASH OPTIONAL
SOL 4 SOL 3 SOL 2 SOL 1 53K 53F PANEL HARNESS
FRONT 53J FRONT 708 2491
OUTRIGGER OUTRIGGER CLEARANCE LIGHT
SW SW
JIB BASE CONNECTOR 67D 67C 67B TWO BLOCK DISCONNECT
SOL 4 SOL 3 SOL 2 SOL 1 HOUR
16D 16C 16B 57C GRN
1 67A BLUE TACH. METER
BLUE 2
RLI CABLE SCHEMATIC
H 3
CABLE REEL 67D 67C 67B
16A
SEE ASSEMBLY

53A RED
BRN 4

10B
BLK

5B

6B
9B
709 6840

53H
5 16D 16C 16B
6 1 BLUE 1 1 17A WHITE 63 YEL

16F
COMPUTER 67E
2 BRN 2 2

67
ASSEMBLY DASH LT

A
3 BRN 3 57A GREEN LIMIT SWITCH OR 53G DASH LT
DEF

8B
4 BLUE 4 SWING POT

4B
3B
5 5 TERMINAL BLOCK - + FAN
UPPERSTRUCTURE WIPER

16A BLACK
TWO BLOCK USE 17H WITH PIN A:12V+

67A WHITE
6 6 YEL

CABLE 1.

CABLE 3.
CABLE 2.

CABLE 8.

CABLE 7.
CABLE 4.
CABLE 5.

82A YEL
CABLE 6.
1 WARNING ANTI-TWO BLOCK ANGLE SENSOR
2

47C
LIGHT SYSTEM PIN B:12V- BOOM ANGLE 85A YEL

7B
3 BOOM BASE ALARM
JIB POINT SENSOR CABLE 9 53L 1
4 CONNECTOR
SWITCH PIN C:POWER
5 ON HORN SW
TO DISCONNECTS CCU

WHT

53C
REAR

BLK
16F BLK
6

53M
87A WHITE
UNIT

17H WHITE
BOOM POINT OUTRIGGER
ON OFF 16A BLK
SWITCH OFF DISPLAY SWITCHES
BOOM POINT CONNECTOR PLUG &
UNIT
RECEPTACLE
4 3 2 ON REAR OF

67A BLUE
WORK LT
85 87a 87 DIESEL

BLK

99C BLUE
BASE BOOM

87A WHT
5 1

47C
57A GRN

CABLE REEL DRUM IGNITION SWITCH STOP SW


EXTENSION SENSOR
6 7 HOIST CYLINDER BASE 0B YEL N.C.
G PLUG CONNECTOR 86 30
+
PRESSURE TRANSDUCER 0A YEL BAT
IN CAB -
ST ACC
87A 64B

53B RED
RATED LOAD

0M YEL
ANTI-TWO HARNESS C C IGN
INDICATOR A B B A
707 4607 6 7 41CC
HARNESS

43A BRN
17H WHT

3A RED
5 1 HOIST CYLINDER ROD

0N YEL

47A YEL
709 6729

20A
4 3 2 67A PRESSURE TRANSDUCER TURN SIGNAL

00K RED
7A BRN
16F BLACK HORN

8A WHT

15A WHT
19B

51F
00K RED
17A RED
17A RED

44A YEL
83A RED
9A BLK
ANTI-TWO BLOCK CONTROL PANEL-707 4601

4A YEL

63 YEL
47B YEL

51D
A 7A BRN
8A WHT
9A BLK
7A
9A
8A
AA A
8 1A WHT 1A 1 8
7 1 2 8 7 1
2A WIPER SW LIGHT SW

42B
9 2A BLK 9 9

17H WHT
15B WHT

14A BRN
6 2 3 7 6 2

22A WHT
10 3A RED 3A 10 10 N.O.

42C RED
5 3 4A 4 6 5 3
4A YEL

51C YEL
4 5 4 FUSE
10A RED 10A 20A
5A GRN 5A
6A BLUE 6A 5A GRN 51B

1A WHT
6A BLUE 45A RED 51A YEL

63 YEL

99B BLUE
HORN RELAY
50A RED
85A YEL

42A RED
HIGH SPEED
F TELESCOPE SW DEF SW O.R. MASTER WINDOW
WASHER
BB B

23A BLK
85C
SWITCH
0B YEL
B 0B YEL 0B 0A YEL
ON OFF
85B

86A BLUE
0A YEL 0A
22A WHT 22A 22A WHT RESISTOR
1 18A YEL 18A 8 1 18A YEL 18A YEL
2 8 7 1 2 8
9 17B RED 17A 9 9 17A RED 46A RED
3 7 6 2 3 7
10 16A BLK 47A 10 10 47A YEL
4 6 15A 5 3 4 6 63 YEL
5 15A WHT 4 5 15A WHT
23A BLK 23A 23A BLK 99C
00J RED 0M
00C RED ON 0M YEL

57A
ON YEL

OPEN

99A BLUE
CLEARANCE
LIGHT
CC C 57B GRN 16A

16R
45A RED HI SPD 16F
C SWITCH
TO COLLECTOR RING

45A

57C
25A YEL 46A RED

11A
29A WHT 46A
E 17C 17C RED CLEARANCE LIGHT
32A YEL 51A 1 8 51A YEL
76 2 8 7 1 WORK LIGHT PARKING BRAKE
1 5 16B BLK 51C 9 9 51C YEL (CAB FRONT)
3 7 6 2 LIGHT
2 4 19A GRN 20A 20A BLUE
3 4 6 3
20A BLUE 53A 5 53A RED
5 4

15B
53B
24A RED 53B RED
15B WHT

DD D 27A
28A
F6
F5
67A BLUE
D 55A BLUE 50A
67A
50A RED
69AA
32DD
F4
F3
56A BRN 68AA F2
57A 57A GRN
1 8 91AA F1
61A GRN 99A 99A BLUE
6 7 2 8 7 1 30A N
5 13A BLUE 9 9 86A BLUE
1 3 7 6 2 31A R1
4 2 21A BRN 42A 10 10 42A RED 2 66A R2
3 4 6 3 1 3 15E
5
D 33A GRN 82A 5 4 82A YEL 9 10 4
R3
83A 83A RED 8
5 TRANSMISSION

14A
82A YEL 14A BRN 7
E

11A
RANGE SHIFT

86A
6
11A YEL 709 5565

15B
EE
E 27A BLUE
80A YEL
27A
7
6
5 HEATER
64B 8 9 10 (OPTION)
15E 4
64A BRN DIESEL
7 6 1

91A
1 62A BLUE 3

29B
5 2

66A
2 4 31A RED

31A
3

32D
30A BLK 19B 30A

PREHEAT
28A BRN 28A

CHOKE
80A YEL

68A
46A RED

47A YEL
17B RED

SWITCH
37A RED
C

69A
16F BLK

WASHER 51F 51G


42A

DEF WARN LT HORN


32A YEL

LT
45A RED
17C RED

- 16H 2 SPEED 30A


+ + - + - LT
86A ENG TRAN
LOW HIGH
10A 5A 10A

17L
FUEL OIL OIL
66A

126A 125C +
17H RED

LT PRESS LT
PRESS
LT 83A RED
S

126B
47B 47C YEL S S

51H
16B

56A BRN
17F RED HEATER MAIN

16J
37B RED
16A

MAIN

17M
GAGES WIPER RANGE SHIFT 13A
16Q
0M YEL

33D WINCH
37C LOW OIL S
16D BLK
51D YEL

QUICK WATER -

126C
S
LT WTR LT

17P
START ENG TRAN AUX
50A RED

10A 10A 10A


51E

WINDOW OPT. VOLT AUX


65A RED

N.O. TEMP TEMP


00J RED

OPEN
17E RED

ROOF WIPER 17N +


16N

29A WHT

LP WASHER LT 125C
SPARE

17J + - + WINCH
17A RED

39A RED

(OPT) -
51A YEL

16L
0N YEL

REVOLVING
47H
OPEN

CONTROL
24A RED

2 SPEED HARNESS
41C
16P

LIGHT 16K
51C YEL

17K
16M

41B HANDLES 714 0503


(OPT) HEAD LIGHTS STEERING PARK BRAKE 51K 51J
00C RED

RELAY
32D

LOW AIR
65BB

OPEN
B PRESS SW
AIR GAGE LT
WARNING LIGHTS
21A
97 GRN

57A GRN

10A 10A 5A N.O.


41A RED

OPEN
65B

LIMIT SW 17D RED


25A YEL

RELAY
47G YEL

39A RED
53A RED

(OPT)
40A RED

SWITCH
14A

16N A 1/24/92 SEE ECN V205


16P
99A

OPT ACC OUTRIGGERS WORK LT OUTRIGGERS -- PRODUCTION RELEASE W465


11A DASH LT AXLE CTR
41D LIGHT REV. L.E.N. ALL CHANGES MUST
LT Inch [ mm ] CHANGE E.C.N.
TERMINAL BLOCK LET. DATE BE MADE ON CAD.
30A
16C BLK

20A 10A 20A 10A LT


65A RED
40A RED

(OPT) + PARK WORK STEER


54A RED

LOW AIR RELAY


47 YEL 47E CAB LIGHT 83A RED
LIGHT BRAKE SW LIGHT SW RLI
TEREX
67F

1 2 RLI 53B RED SW


4 3
CRANES
91AA

67G
68AA

67A BLUE 16M


54A RED
10A 29B WHT WAVERLY OPERATIONS
69AA Waverly, Iowa 50677 DRAWN RDW DATE 11/9/90 SCALE NTS
67F Do Not Scale Print
67GG CHK'D KS DATE 11/9/90
All Dimensions Spec. 2500 Spec. 2117
CIRCUIT BREAKERS In Inches. Tolerancing Welding WT.
APP'D DATE
A MANUAL RESET Tolerance-Unless
Noted: Remove Objectionable Weld
.x = .12 MATERIAL LISTED
.xx = .06
Model
CONSOLE HARNESS .xxx = .020 LRT400/RT300/RT400 PRODUCT: TEREX MARKLIFT OTHER
709 5712
DRAWN ON: AUTOCAD PRO/ENGINEER EUCLID 3 OTHER
SIZE TITLE NUMBER REV. SHEET

Part No. Description Qty. Wt. Part No. Description Qty. Wt. Part No. Description Qty. Wt. Part No. Description Qty. Wt. Part No. Description Qty. Wt. E ELEC. SCHEMATIC, UPPER 703 1394 A
1
1
8 7 6 5 4 3 2 1
2 67AA BLUE WORK LT

57C
DISPLAY 17R RED
57A 57B GRN
4 UNIT 16A
16F
CONNECTORS SOL 4 SOL 3 SOL 2 SOL 1 FRONT
ON JIB
JIB BASE
CONNECTOR 57C GRN

1-67FF
2 2 57A GRN WORK LIGHT
67D 67C 67B 67D

4-16EE
BLUE 16A

3-17R
(CAB FRONT)
H MOUNTED ON BOOM

2-67EE
4 16B 16C 16D
BRN COMPUTER OUTRIGGERS
TWO BLOCK DISCONNECT

6B
9B
4
JIB POINT ASSEMBLY
RLI ASS`Y HARNESS
SWITCH DASH
712A0206 53G
1 2 3 4 5 6 7 8 PANEL HARNESS
2 SPLICE 710 0326

3B

4B
RLI HARNESS HOIST CYLINDER BASE

53A RED
4 717 0607 PRESSURE TRANSDUCER
2
HOIST CYLINDER ROD
4 BOOM HEAD PRESSURE TRANSDUCER
CONNECTOR TB REAR
2
1 EXTENSION 19B - +
SENSOR CABLE
AUX BOOM 4 2 64B
REEL DRUM
CONNECTOR BLUE 41CC

47C
2 6 BRN
BLUE ALARM
4 BOOM HEAD
BRN SWITCH
IGNITION SWITCH

GREEN 3
AUX BOOM

BLACK 2
WHITE 4
0B YEL
G SWITCH 0A YEL BAT

RED 1
ST ACC

0M YEL
64B

0N YEL
C C IGN DIESEL
SWING A B B A STOP SWITCH

47B YEL
41CC

83A RED
DEFINITION N.C.
O.R. MASTER

53B RED
47A YEL
POTS
SWITCH
POT 1 19B

15A WHT
A1-1A

15B WHT

17A RED
14A BRN
21A BRN
17A RED
HORN SW
A2-2A
CLEARANCE LIGHTS
7A-7 7A-7 A6-6A
A 8A-8 8A-8 AA A A10-10A 63B 63A

20B
21A
9A-9 9A-9 1 8 A9-9A
8 1A-1 1A-1 2 8 7 1
7 1 9 9 A5-5A
9 2
2A-2 2A-2 3 7 6 2 A3-3A
6
10 3A-3 3A-3 10 10 A7-7A
3 4 6 5 3

43A BRN
5 4A-4 4A-4 16A
4
10A-10 5 4 A8-8A
10A-10 WIPER HORN
5A-5 5A-5 A4-4A HIGH
WIPER 97A H RED
MOTOR
6A-6 6A-6 SWITCH LOW
97B GRN
PARK L
97C D
45A RED

44A
F

20 A FUSE
B2-OB
B1-OA
B4-OM DEFROST
15A-5 15A-5
B3-ON FAN
B
23A-10
0B-2
23A-10
0B-2 BB B FLASHER
YEL DEF SWITCH N.O.
HORN RELAY
0A-1 0A-1
22A-9 22A-9 8 1 BLUE 85B LOW
1 7 1 2 8 B9-22A 46A-H 42C RED
8 18A-8 18A-8 9 9 TURN 85A HIGH
2 2 7
9 16A-6 0M-4 6 3 B10-23A SIGNAL
3 7 10 10
10 ON-3 5 6 SWITCH
3 4

42B
4 6 47A-6 4 B7-17A
5 5
17A-7 B6-15AA
17B-7 B6-47A

42A RED
00J-4 B8-18A
00C-3

CC C
20A-3 20A-3 C6-15B
46A-8 C5-53B
E C 51A-1
DASH LT
51F
C4-53A
53B-5 1 8 C3-20A 51B
76 17C-9 2 8 7 1 51E YEL TACH.
OPEN 9 9 C8-46A
1 45A-7

51D
5 7 2
2
3 6 C7-45A
4 53A-4
3
51C-2 4 6 5 3
19A-4 5 4 C2-51C
15B-6
32A-6 C1-51A 51A YEL
24A-2

42C RED
25A-1 LIGHT SWITCH
29A-7 CAB LIGHT PARKING BRAKE
86A
16M
16B-5
DD D WINDOW
D10-83A WASHER
D5-14A SWITCH
D7-67A
WINDOW

86A BLUE
50A-D8 1 8 D6-11A 11A YEL
WASHER 2 8 7 1
86A-D2 D8-50A 50A RED
9 9 D3-42A
3 7 6 2
82A-4 82A-D4 10 10
4
D D 67A-D7
5
6 5
4
3
42A-D3 D4-82A 82A YEL
56A-6 57A-D9
61A-7 D2-86A
6 7
5 1 21A-2 11A-D6 D9-57A
4 2 55A-5 14A-D5
3
33A-3 83A-D10
13A-1
15B-EE5
19B

64B
27A-1 27A-EE1
E 31A-4
30A-3
31A-EE4
30A-EE3 EE E E1-27A F6
28A-2 28A-EE2 2 E2-28A F5
6 3
80A-7 15E-EE9 7 5 1 E10-32DD F4
7 6 9 10
1 5 62A-5 8 9 10 4 E5-91AA F3
2 4 64A-6 WTR 29B-EE7 4 8
3 AXLE CTR LOW WATER 1 E3-30A F2
66A-EE8 3 5
LIGHT OIL 2 7 E4-31A F1
6
45A RED

14A-5 E10-32DD E8-66A N

80A YEL
56A BRN

19A
TRANSMISSION
46A RED

E9-15E
47A YEL

E5-91AA R1
64A
21A
17B RED

CIRCUIT BREAKERS
F

66A
RANGE SHIFT
C
17M
17L
MANUAL RESET 68AA R2
34A BLUE (SPARE) 69AA 709 5565
42A

AIR R3
GAGE 16F

32D-10
29B
1 2 35A BRN (SPARE) 47C LIGHT
WASHER
4 3 95A YEL (SPARE) DEF WARN LT HORN
17A RED

37A 16H HEATER 2 SPEED


96A GRN (SPARE) START + - + - + -
LOW HIGH
10A OPT
5A 10A 126A 125C
0M YEL

68A
13A S
LT LT LT
ROOF WIPER 47B S S

126B
51D

33D 33C ENG OIL TRAN OIL


QUICK

69A
17F

16J
WIPER FUEL PRESS PRESS MAIN
GAGES RANGE SHIFT LP
L GRN
MAIN
LOW AIR 51F 51G
00J RED

LOW AIR WINCH


51A YEL

85 87
LIGHT PRESS SW
65A RED

10A 10A 10A RANGE


15E WHT

126C
N.O.
17E RED

RELAY

51H
47D

51E
17H

LT
66A

AUX
62A

86 30
0N YEL

24A RED

37C AUX
25A YEL

51C YEL
32A

PARK 41A 125C WINCH


00C RED

REVOLVING HEAD LIGHTS STEERING BRAKE


ENG TRAN
37B VOLT TEMP TEMP
LIGHT CONTROL 2 SPEED HARNESS
16D

S HANDLES
57A GRN

33B GRN

714 0503
37D
41D

41B

16C S -
29A WHT

LT LT
17P

SWITCH 10A 10A 5A LT SWITCH


47G YEL

53A RED

17D
B (OPT) 17J + - +
+
LT
32D

-
16L
14A

53B RED
41C
47H

39A RED

16M

OPT ACC OUTRIGGERS WORK LT OUTRIGGERS


11A DASH LT RELAY
RLI 51J HEATER
20A 10A 20A 10A 17K 16K 30A PANEL
40A RED

65A RED

WORK STEER
54A RED

PARK
39A RED
40A RED

47 YEL 47F 47E 16N 16P LIGHT BRAKE SW 83A RED -- PRODUCTION RELEASE R160
RLI RELAY SW SW 51K REV. L.E.N. ALL CHANGES MUST
67A BLUE 16M Inch [ mm ] CHANGE E.C.N.
LET. DATE BE MADE ON CAD.
CONSOLE GROUNDS CB
10A 29B WHT

TEREX
67G
16F
16Q
16B

67F

RLI
16D

54A RED
16A
16D

CRANES
16C

17 TO IGN
10A
H WAVERLY OPERATIONS
67H DRAWN DG DATE 3-27-00 SCALE NTS
1 2
4 3
Waverly, Iowa 50677
H4 67GG DG Do Not Scale Print
All Dimensions
CHK'D DATE 3-27-00
Spec. 2500 Spec. 2117
WT.
16N

In Inches. Tolerancing Welding


H1 91AA APP'D DATE
A H2 68A
Tolerance-Unless
Noted: Remove Objectionable Weld
16P

H3 69A .x = .12 MATERIAL LISTED


126A-2
.xx = .06
Model
.xxx = .020 RT400XL PRODUCT: TEREX MARKLIFT OTHER
CONSOLE HARNESS DRAWN ON: AUTOCAD PRO/ENGINEER EUCLID 3 OTHER
709 5712
SIZE TITLE NUMBER REV. SHEET

Part No. Description Qty. Wt. Part No. Description Qty. Wt. Part No. Description Qty. Wt. Part No. Description Qty. Wt. Part No. Description Qty. Wt. E ELEC. SCHEMATIC, UPPER 703 1454 --
1
1
8 7 6 5 4 3 2 1
TRANS SHIFT WIRING
C E D LISTED ARE WIRES THAT ARE HOT RELATIVE TO THE GEAR SELECTOR POSITION
A H B F

96 A
35 A
34 A

95 A
18 A
WIRE NO. (UPPER)

32 A

16 A
29 A

17 B

22 A
10 10 A

16 B

1 13 A
2 21 A

5 55 A

15 A
67 G

3 33 A
4 82 A

6 56 A
7 61 A

10 23 A
00 C
1 25 A
2 24 A
20 A
19 A
1 91 A
2 68 A
69 A

1 27 A
2 28 A

5 62 A
3 30 A
4 31 A

6 64 A
7 80 A

00 J
8A
6A
7A

9A
5A
1A
2A
3A
4A

1 0A
2 0B
69 A BLACK
PIN NO. 28 A BROWN 32 A YELLOW

1
1

2
3
4

3
4

8
9

3
4
2

7
3
4

8
9

3
4
COLLECTOR RING 27 A BLUE N 30 A BLACK
F1 F4 68 A RED R3 33 A GREEN
43 PASS 91 A YELLOW
33 A GREEN 31 A RED
SLIP RING
CLEARANCE LIGHT 709A6449 58 A BLUE

H PIN NO.

10

10
2

3
3
4

2
1

1
2

2
3
4

8
9

3
4

3
4

3
4

8
9

3
4
2
3
4

80 A 7
OPEN 4

18 A
13 A
21 A

55 A
33 A
82 A

56 A
61 A
32 A

16 A
29 A

17 B

22 A
16 B

15 A
WIRE NO. (LOWER)

10 A

23 A
00 C
25 A
24 A

27 A
28 A

62 A
67 G

20 A
19 A

30 A
31 A

64 A
91 A
68 A
69 A

(SPARE) 96 A
00 J

(SPARE) 35 A
(SPARE) 95 A
(SPARE) 34 A
8A
6A
7A

9A
5A
1A
2A

0A
0B
3A
4A
HEADLIGHT HEADLIGHT 27 A BLUE
69 A BLACK
A H C D F B 27 A BLUE 32 A YELLOW
E F F2 F5 91 A YELLOW R1
68 A RED 31 A RED
33 A GREEN
58 A BLUE
A MAIN HARNESS G
710 0284
55 A BLUE
R H C EE D B

22 A WHITE
4 8 28 A BROWN
5 3 6 7 7 1 69 A BLACK
3 28 A BROWN 32 A YELLOW
4 2 10 3 4 5 1 3 4 2 1 9 F3 F6 68 A RED R2
6 6 2 91 A YELLOW 31 A RED

63 B YELLOW
63 D YELLOW 2 2 1 2 1 3 4 33 A GREEN
5 1 9 4 2 10

10 A RED
58 A BLUE

32 A YELLOW
6 7 7 3 3
1 5

29 A WHITE

21 A BROWN
8

4 A YELLOW
4

25 A YELLOW
5 A GREEN

30 A BLACK

13 A BLUE

18 A YELLOW
16 B BLACK
FUEL SENDER

67 G BLUE
69 A BLACK

91 A YELLOW
68 A RED

31 A RED
28 A BROWN

82 A YELLOW
6 A BLUE
61 A GREEN

16 A BLACK
3 A RED
9 A BLACK

19 A GREEN

33 A GREEN
TURN SIGNAL

27 A BLUE
80 A YELLOW

17 B RED
23 B WHITE

15 A WHITE
56 A BROWN
0 A YELLOW

64 A BROWN
0 A YELLOW

8 A WHITE

23 A BLACK
1 A WHITE

24 A RED
7 A BROWN

20 A BLUE
62 A BLUE

2 A BLACK
0 B YELLOW
G 00 C RED

0 B YELLOW
00 J RED

00 J RED
19 A GREEN
19 B GREEN TEMP SW
23 A BLACK CIRC. BR.
00L
22 B WHITE 22 A WHITE B 67G

25 A YELLOW
20A
STEERING MODE
56 A BROWN
80A YELLOW TRANS PRESS TEMP
SENDER SENDER
9 A BLACK
HOUR
PARKING BRAKE METER CIRC. BR.
00 C RED
5 A GREEN

B
FRONT OUTRIGGER 00 K RED
20A
F 15A 15 D WHITE
20A CIRC. BR.
30A 00P
B
6A BLUE
85 30 FUEL SOL 85 30 85 30 10A
TRANS FUEL SOL

15 C WHITE
START RELAY PULL-IN
RELAY HOLD RELAY

00D
86 87 RELAY 86 87 86 87
10 A RED

87A 87A 87A OOS

20B
130A
16TT CIRC. BR.

OOD
00G
00R
B

92B
60A 60A
OUTRIGGER EXTEND-RETRACT CIRC. BR.
1 A WHITE

SOLENOID
18A
VALVE B
2 A BLACK

85 30 20A
LIGHT RELAY

92 A RED
86 87 CIRC. BR.
87A
E 63 A YELLOW
B

00N
30A
63 B YELLOW

63 C YELLOW
2 B BLACK

00 A RED

59A G 59 A BLUE 19C


ENG. OIL PRESS.
FLOW 61A A 61A WATER TEMP

59A G
DIVIDER 16X SWITCH

16C B
19B
SENDER OIL PRESS.

20B D
16A M
SWITCH
19B H 19 B GREEN
124AA J
D
64A F
WATER TEMP
1 B WHITE 82A L 16X

64 A BROWN
W X K K
62A E
16B K V L L

90A
J J
U
H B
M
B SENDER OIL PRESS.
61A A A C C G
T
G
N N
SWITCH
F D D F
S E F F E S FUSE
O
64A F R P P R 17J C 17 J RED
Q Q 17K
REAR OUTRIGGER 62A E
1.5 AMP
3 A RED

17D 17J C
SOLDER ALTERNATOR LOW COOLANT
SPLICE R #1 DETECTOR
92 A RED

82A L 82 A BROWN

60A U
7 A BROWN 16C B B+
124AA
31A

16B K GND
16A M
T
REVERSE
8 A WHITE

S U S FUEL SOLENOID
RELAY 85
C 30
CIRC. BR. 00A S
Z
R
V
R
Z
20B D
86 87 G G 130AA T
87A Y W Y
00N V X
10A 130AA T 00N V OC YELLOW
17 B RED

4 A YELLOW 00A S
AIR DRYER
17 D RED

60A U
124B

35 WATT S +
STARTER

HARNESS, CUMMINS

13A BLUE
93 A RED 711 0235
6BT 5.9 -
93 C RED
STOP C 8-15-01 DESIGNATE WIRE COLOR FOR 82A & OC Q491
52D

17C

93 B RED LT. SW. ECN


16B
16A 16C
21A

THERMOSTAT
SW (NC) + SEARS + SEARS SEARS
13BB

BACKUP LIGHT 12V 12V 12V


BACKUP ALARM BACKUP LIGHT
B
63 C YELLOW

(925 CCA) (925 CCA) (925 CCA)


52 B BROWN

- -
B 6-28-01 CHG WIRING TO ALTERNATOR Q527
QUICK BATTERIES
START A 10-17-00 SEE NOTICE Q884
52 C BROWN SOL -- PRODUCTION RELEASE S561
22 B WHITE
(OPT)
REV. L.E.N. ALL CHANGES MUST
Inch [ mm ] CHANGE E.C.N.
LET. DATE BE MADE ON CAD.
16X

TEREX
23 B WHITE

116D

116C
116B

SIMILAR TO 709 6710


33A
16Y
28A

16X
68A
69A

32A
16Z

116A
91A

27A

AXLE CENTERING
LIGHT SWITCH
(OPTIONAL)
CRANES
B A B A B A B A B A B A B A WAVERLY OPERATIONS
STOP, TURN, & TAILLIGHT STOP, TURN, & TAILLIGHT
LEFT RIGHT Waverly, Iowa 50677 DRAWN DG DATE 5-5-97 SCALE NTS
63 E YELLOW TL 5-15-97 Do Not Scale Print
All Dimensions
CHK'D DATE
Spec. 2500 Spec. 2117
In Inches. Tolerancing Welding WT.
APP'D DATE
A Tolerance-Unless
Noted: Remove Objectionable Weld
.x = .12 MATERIAL
CLEARANCE LIGHT .xx = .06
SOL 3 SOL 5 SOL 6 SOL 4 SOL 2 SOL 1 SOL 7 Model
.xxx = .020 RT 400 PRODUCT: X LORAIN MARKLIFT OTHER
CLEARANCE LIGHT CLEARANCE LIGHT AXLE
TRANS SHIFT SOLENOIDS DRAWN ON: X AUTOCAD PRO/ENGINEER EUCLID 3 OTHER
H

DISCONNECT
PART OF FUNK TRANS
SIZE TITLE LOWER CUMMINS 97 NUMBER REV. SHEET

Part No. Description Qty. Wt. Part No. Description Qty. Wt. Part No. Description Qty. Wt. Part No. Description Qty. Wt. Part No. Description Qty. Wt. E ELECTRICAL SCHEMATIC 703 1442 C
1
1
8 7 6 5 4 3 2 1
OPTIONAL INDEPENDANT BOOM HOIST OPTIONAL AUX. WINCH
REAR STEERING
10" BORE EXPECTED
SWIVEL ASSY CYCLE TIME: -10
5 8 5.5" ROD
6 3 88.4" STROKE EXTEND 455 SEC BOOM TELESCOPE
7 4 RETRACT 355 SEC
2 1
9

H MAIN WINCH MAIN WINCH AUX WINCH


-8 9" BORE
7" ROD
T 288" STROKE
R.F. R.R. EXPEDTED
9.6 CIR CYCLE TIME: 350
CURRENT PRODUCTION EXTEND 12510 SEC 350 PSI PSI
RETRACT 9020 SEC
8.0 CIR (COMBINE FLOW)
EARLY PRODUCTION

-4
STEERING

-4
40.6 CIR

-4
40.6 CIR
OR
-6 -4 BRAKE BRAKE
V 29.22

-8
4000 PSI RELEASE RELEASE CIR
THERMAL VALVE VALVE

-8

V
.030
-8 RELIEF NOT USED 25 PSI 4000 PSI 80 PSI 80 PSI
(BOTTOMED OUT) CURRENT PROD. THERMAL V V V
V V
7 PSI 10:1 PILOT
EARLY PROD. RATIO .010 .010
G .025 .015

375 PSI 375 PSI

-4
-4 -4

-12

-12
TO MID-INLET

-12

-12
AIR SELECTOR -4 -4

-16

-16
4" BORE (4) VALVE

-16

-16
1.5" ROD
8.0" STROKE
L.F. L.R.
-10

B A B A B A B A B A
STEERING
CONTROL TK TK
UNIT 2000 3750
3500 3500 RETRACT
PSI PSI
17.8 CIR PSI PSI 3700

V
PSI
B 3
V
OC 3500
PSI PB PB OC PB
F V V
V

V V V
V

B
3 EXTEND
3700 PSI
FLOW PP PP
-12 DIVIDER

TELESCOPE HI-SPEED MAIN WINCH MAIN WINCH -16


SWING -12 HOIST AUX WINCH
WINCH
-12
v

-4 v
-20
-16
2600
PSI

OPTIONAL BI-DIRECTIONAL
E GROUND DRIVEN
STEERING
-12
-16

-20
-16
-20
-10
-8
-8

-8

AXLE LOCKOUT
-6 1.97
CIR

-6
5 8
6 3 5" BORE (2)
SWIVEL ASSY
7 4 2.5" ROD -6
2 1 7.38" STROKE
9

-12

-12
C D

-12

-12
D A
5" BORE (4) E

-20
-8
-8
-12
-16

-16
-16

-20
-10

3.5" ROD B
22" STROKE
LOCK VALVE W/THERMAL RELIEF
INTEGRAL W/JACK CYLINDER
5300 TO 5300 TO
6800 PSI 6800 PSI LONG STROKE OPTION (4):
5" BORE
-8
3.7:1 3.7:1 4" ROD
RATIO RATIO 31.5" STROKE

OPTIONAL FRONT MOUNTED WINCH


OUTRIGGER
-8 EXT-RET

OUTRIGGER
EXT-RET
2.5" BORE (4)
1.75" ROD
C T
77.32" STROKE

-4
-4
-8 -8
-8 -8

12 CIR
RELIEF NOT USED HI SPD
V
(BOTTOMED OUT) 24 CIR
LO SPD
G P
-12

-8
-8
-8

2500 PSI -8
-8
NOTE:
B -8 -8
R.F. R.R. 1. 230 GAL (EST) SYSTEM VOLUMN

2. ENGINE SPEC: 177 HP GROSS @2500 RPM B 1/5/96 ADDED NOTE 3 T128
38.5 59.5 FULL LOAD GOV.
21 GPM GPM A 8/31/92 SEE NOTICE U717
GPM 35 B 3. USE 3,000 PSI WHEN 4:1 SF IS REQUIRED
-- PRODUCTION RELEASE V136
-8

STEERING 2175 2500 PSI FOR HOSES.


RPM RPM REV. L.E.N. ALL CHANGES MUST
Inch [ mm ] CHANGE E.C.N.
-20

LET. DATE BE MADE ON CAD.


-32

TEREX
-8

4" 14

CRANES
H 2O PSI
VAC

OUTRIGGER 100 5 MICRON OUTRIGGER WAVERLY OPERATIONS


MESH NOMINAL DRAWN RDW DATE 2/27/92 SCALE NTS
117.3 GAL
Waverly, Iowa 50677
3.7:1 3.7:1 DLW Do Not Scale Print
TO FULL LEVEL All Dimensions
CHK'D DATE 2/27/92
RATIO RATIO Spec. 2500 Spec. 2117
In Inches. Tolerancing Welding WT.
APP'D DATE
A 4" BORE (4)
5300 TO
Tolerance-Unless
Noted: Remove Objectionable Weld
5300 TO
6800 PSI
1.5" ROD
6800 PSI .x = .12 MATERIAL LISTED
8.0" STROKE 2.5-3.0 7 PSI CRACK .xx = .06
Model
PSI 27 PSI OPEN .xxx = .020 LRT400D/RT400 PRODUCT: TEREX MARKLIFT OTHER

L.F. L.R. DRAWN ON: AUTOCAD PRO/ENGINEER EUCLID 3 OTHER


SIZE TITLE NUMBER REV. SHEET

Part No. Description Qty. Wt. Part No. Description Qty. Wt. Part No. Description Qty. Wt. Part No. Description Qty. Wt. Part No. Description Qty. Wt. E HYDRAULIC SCHEMATIC 703 1408 B
1
1
8 7 6 5 4 3 2 1

60 PSI
LP

H S2
S2
LOW D2
AIR S1
S1
LIGHT
D1

LP

60 PSI
EM

A
B
G C
D
SER SER
AIR SWIVEL PORT I.D. DOES NOT
CORRESPOND TO PORT LEGEND.
DRAIN
EM EM

F D C B BL
C
B A C SER 4 PSI
C CRACK (REAR)
D D
S
B
D D
S

BOTTOM TANK
4 5
1

TOP TANK
2 3
SER

FRONT
REAR
BL D
D
NC
TO AIR CLEANER S
C 4 PSI S B
CRACK (FRT)
B D D

1488 CI

1488 CI
C

D
125 PSI
150 PSI
GOV

D SUPPLY TANK
S
ALCOHOL COMP
1488 CI
EVAPORATOR

C
EM EM

SER SER

B
PORT/SWITCH LEGEND
B -BALANCE
-- PRODUCTION RELEASE V316
C -CONTROL REV. L.E.N. ALL CHANGES MUST
Inch [ mm ] CHANGE E.C.N.
LET. DATE BE MADE ON CAD.
D -DELIVERY
SERVICE BRAKE VOLUME = 128 CI EACH EM -EMERGENCY TEREX
-EXHAUST CRANES
SPRING BRAKE VOLUME = 139 CI EACH WAVERLY OPERATIONS
SER -SERVICE Waverly, Iowa 50677 DRAWN MJD DATE 11/4/91 SCALE NTS
MJD Do Not Scale Print
All Dimensions
CHK'D DATE 11/4/91
Spec. 2500 Spec. 2117
S -SUPPLY In Inches. Tolerancing Welding WT.
A FLOW DIRECTION WITH PARK BRAKE SWITCH "ON" Tolerance-Unless
Noted: Remove Objectionable Weld
APP'D DATE

AND OR MACHINE IGNITION "OFF". BL -BRAKE LIGHT .x = .12


.xx = .06
MATERIAL N/A
Model
.xxx = .020 LRT/RT400 PRODUCT: TEREX MARKLIFT OTHER
LP -LOW PRESSURE DRAWN ON: AUTOCAD PRO/ENGINEER EUCLID 3 OTHER
SIZE TITLE NUMBER REV. SHEET

Part No. Description Qty. Wt. Part No. Description Qty. Wt. Part No. Description Qty. Wt. Part No. Description Qty. Wt. Part No. Description Qty. Wt. E AIR BRAKE DIAGRAM 703 1407 --
1
1

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