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WPS 6G CS Pipe Correct

This document provides a welding procedure specification for a single V groove weld on 6-inch pipe with a schedule 40 wall thickness. The base metal is A53 Grade B or API 5L Grade B steel with a thickness range of 1.5 to 14.22 mm. The welding processes used are gas tungsten arc welding and shielded metal arc welding with ER70S2 and E7018 filler metals. The specification defines parameters such as joint design, filler metals, positions, preheat and interpass temperatures, gas composition and flow rates, electrical characteristics, and technique details.

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5K views4 pages

WPS 6G CS Pipe Correct

This document provides a welding procedure specification for a single V groove weld on 6-inch pipe with a schedule 40 wall thickness. The base metal is A53 Grade B or API 5L Grade B steel with a thickness range of 1.5 to 14.22 mm. The welding processes used are gas tungsten arc welding and shielded metal arc welding with ER70S2 and E7018 filler metals. The specification defines parameters such as joint design, filler metals, positions, preheat and interpass temperatures, gas composition and flow rates, electrical characteristics, and technique details.

Uploaded by

Ala Reguii
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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M/S PETROCHEM ENGINEERING CONSTRUCTION

Barsundra, Iswardahajalpai,Purba-Medinipur,Haldia.

QW - 482 WELDING PROCEDURE SPECIFICATION (WPS)


(SECTION - IX , ASME BOILER & PRESSURE VESSEL CODE)

:PEC/MCPI/11
Welding Procedure Specification No (Proposed) DATE - 12.03.2012
Procedure Qualification Record No. To be established
Welding Process : GTAW + SMAW REV : 0
Type : MANUAL
JOINTS ( QW - 402 )
JOINT DESIGN : SINGLE V GROOVE 6"NBx sh.40
BACKING(YES/NO) :NO 7.11 mm 75 1o
BACKING MATERIAL : N.A
(Refer to both backing and retainer )
2.4 0.8
METAL : N.A NON-METALLIC : N.A
NONFUSING METAL : N.A OTHER : N.A

BASE METAL ( QW - 403 )


P.no. :1 Group. No :1 To P.no. : 1 Group. No : 1
Material Spec. A 53, GR B/API 5L,GR B
To Specification Type & Grade A 53, GR B /API 5L, GR B
Thickness Range 1.5 to 14.22 mm
Base Metal ( FILLET/GROOVE ) ALL
Pipe Dia. Range ( FILLET/GROOVE ) 73mm ( OD ) To Unlimited ./Fillet All
Others ( Deposited Weld Metal ) N.A
FILLER METALS ( QW-404 )
SFA No. 5.18( For GTAW ) & 5.1 ( For SMAW )
AWES Class ER 70 S2
F No 6 ( For GTAW ) & 4 ( For SMAW )
A No. 1
Size of Filler Metal 2.40 ( For GTAW ) & 3.15 ( SMAW )
3 mm ( For GTAW ) & 10.97mm + Reinforcement
Deposited Weld Metal : (SMAW)
Thickness Range : ( FILLET/GROOVE ) N.A
Electrode Flux ( CLASS ) N.A.
Brand Name : N.A
Flux Trade Name : N.A
Consumables Insert : N.A
Other : N.A
POSITION ( QW - 405 ) PREHEAT ( 406 )
Position of Groove All Preheat Temp(min) 10 C (Min)
Welding Progression Up Hill Interpass Temp(max) 250 C(MAX)
Preheat maintenance N.A
POST WELD HEAT TREATMENT GAS ( QW - 408 )
( QW- 407 ) Present Composition
Gas Mixer Flow Rate
Type NIL Shielding ARGON 99.995% 12- 20 CFH
Temp Range N.A Backing ARGON 99.995% 5- 8 Ltr./Min
Time Range N.A
ELECTRICAL CHARACTERISTICS ( QW - 409 )
Electrode Negative For
Current DC Polarity Root & Hot. Electrode
Positive for Other
Amp Range ( amp.) 85 - 140 Voltage Range : 20-24
Tungsten Electrode Size & Type 2.4 dia & 2 % Thoriated

Mode of Metal Transfer for GMAW N.A.


Electrode Wire feed Speed range N.A
TECHNIQUE ( QW - 410 )
String or Weave Bead Root : String OTHERS : WEAVE
Orifice or Gas Cup size N.A
Initial & Interpass Cleaning Chipping,Grinding & Wire Brushing
Method of Back Gouging N.A
Oscillation N.A
Contact Tube distance N.A
Multiple or Single pass Multiple Pass
Multiple or Single Electrode Single
Travel Speed ( Range ) 55-80 ( For GTAW ) & 100-150 ( For SMAW )
Peening N.A
Others -----

des shall be baked at 350 C for 1 Hr. in Mother oven & during welding 80 - 100 C shall be maintained in portable oven / Manufa
Welding Filler Amp Volts Travel Speed
Process Class Polarity Other
Layer Metal Dia Range Range mm/min

ROOT GTAW ER 70S2 2.4 mm DCEN 85 -90 13-16 55- 60 -

Hot Pass GTAW ER 70S2 2.4 mm DCEN 85 -90 13-16 50-80

Fill up SMAW E-7018 3.15 mm DCEP 95 - 130 22-30 100-150 -

Final SMAW E-7018 3.15 mm DCEP 95 -130 22 - 30 100-150

PREPARED BY. APPROVED BY.

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