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07 Rav-4 Engine Control

This document provides a diagram and description of the engine control system for a 2GR-FE engine. It outlines the various engine control components, including sensors, relays, and fuses. Lines and labels on the diagram show the connections and power sources for these components.

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100% found this document useful (1 vote)
576 views18 pages

07 Rav-4 Engine Control

This document provides a diagram and description of the engine control system for a 2GR-FE engine. It outlines the various engine control components, including sensors, relays, and fuses. Lines and labels on the diagram show the connections and power sources for these components.

Uploaded by

phat free
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 18

Engine Control <2GR-FE>

(BAT) (BAT) (BAT)

30A 15A 20A


AM2 IG2 A/F

2 2 2

1 1
W

B
8 AE2

L 7 AM2 IG2 6
W

ST2

E3 20 AE1
Ignition SW
W

B B

1
1 1 6 1B

1 3 1 1

IG2 A/F 10A 10A


Relay Relay EFI EFI
NO. 2 NO. 1
2 5
2 2

1 1 8 1B 7 1B
1 1

B
WB

WB
W
G
Y

B
7 BA1
R

R
WB

WB WB WB

A1

-1-
Engine Control <2GR-FE>

(BAT) (IG)

20A 7. 5A
EFI MAIN IGN

2
B B

11 IB

B
EFI MAIN C/OPN
Relay Relay

4 1A 3 1A 2 1A 1 1A
27 IB 9 IB 5 IE 8 IA
B

Y
B Y
WB

W
O

B
B

20 AE4
W

W
B

B 7 BA4
B
B

R R

W W

G G

WB B

B B

-2-
Engine Control <2GR-FE>

(BAT)

10A
ETCS

2
B
1

B
Y
Y

2 AK1
Y

Y
Y

2 SK1

LG
B

B
1 AK1
Y

1 1 1

4 2 A 1 A 3 A
Y

Y 2 3 +B +B2 +BM
Fuel Suction Pump
4
Pump

F/PMP M
Relay
A9(A), B30(B)
Fuel Pump Resistor

Engine Control Module


2
1 5
S1

5
WB

1 1 FPR BATT FC IGSW MREL


A20

59 B 20 A 7 A 28 A 44 A
1 6 SK1
W

4 BA3
WB

O
B
W

R R

B B

W W

G G

B B

B B

B B

K1

-3-
Engine Control <2GR-FE>

B59 B45 B54 B40


VVT Sensor VVT Sensor VVT Sensor VVT Sensor
(Bank 1 Intake Side) (Bank 2 Intake Side) (Bank 1 Exhaust Side) (Bank 2 Exhaust Side)

VVR+ VVR VC VVL VVL+ VC EX+ EX VC2 EX+ EX VC2


1 2 3 2 1 3 1 2 3 1 2 3
GR
LB

GR
W

G
P

Y
L
69 B 92 B 115 B 90 B 67 B 113 B 68 B 91 B 114 B 66 B 89 B 112 B
VV1+ VV1 VCV1 VV2 VV2+ VCV2 EV1+ EV1 VCE1 EV2+ EV2 VCE2

A9(A), B30(B)
Engine Control Module

# 10 # 20 # 30 # 40 # 50 # 60 THW ETHW
45 B 85 B 44 B 84 B 43 B 83 B 79 B 78 B
BR

BR
W

G
Y

L
Fuel Injector (No. 1)

Fuel Injector (No. 2)

Fuel Injector (No. 3)

Fuel Injector (No. 4)

Fuel Injector (No. 5)

Fuel Injector (No. 6)

2 A
1 1 1 1 1 1
Engine Coolant
Temp. Sensor
B4(A)
B53

B37

B52

B36

B51

B35

2 2 2 2 2 2 1 A
R

R R R R R

B B

W W

G G

B B

B B

B B

-4-
Engine Control <2GR-FE>

B3
Throttle Body Assembly

B20(A), B21(C)
Generator
E2 VC VTA VTA2 M+ M
3 5 6 4 2 1
(RH Exhaust Side)

2
Oil Control Valve
Camshaft Timing

RLO M
1 A 3 A (2)
1 C 3 C (3)
B57

(1)
GR
W

R
Y

Y
LG
R

BR
56 B 55 B 31 B 32 B 97 B 96 B 98 B 99 B 19 B 18 B 41 B
OE1+ OE1 RLO ALT ETA VCTA VTA1 VTA2 M+ M GE01

A9(A), B30(B)
Engine Control Module

STP ST1 AICV PRG ACIS


36 A 35 A 4 A 108 B 107 B

(BAT)
L

GR

LG

R
L

10A 8
Connector

STOP
Junction
A35

4 BA4
3
L
18 IB
G

1 4
(Air Intake Control)
Stop Lamp SW
W

2 2 1
VSV (Purge)

VSV (ACIS)

4
Connector
Junction

A3

VSV
A38

B31

B34

B58

2 3
5 1 1 2
W

W W

G G

B B B B B

B B

B B

-5-
Engine Control <2GR-FE>

1 : Shielded
2 : w/ Trailer Towing
3 : w/o Trailer Towing

(LH Exhaust Side)


2 2 2
Oil Control Valve

Oil Control Valve

Oil Control Valve


(RH Intake Side)
Camshaft Timing

Camshaft Timing

Camshaft Timing
(LH Intake Side)
B60

B44

B43
1 1 1
BR
W

W
B

B
58 B 57 B 52 B 51 B 50 B 49 B
OC1+ OC1 OC2+ OC2 OE2+ OE2

A9(A), B30(B)
Engine Control Module

VG E2G THA ETHA HA2A A2A+ A2A A1A+ A1A HA1A


72 B 73 B 71 B 74 B 109 B 120 B 119 B 93 B 116 B 86 B

(1)
GR
LG
GR

(1)

(1)
Y
L
B

(1)

BR
W

G
Air Fuel Ratio Sensor

Air Fuel Ratio Sensor


(Bank 2 Sensor 1)

(Bank 1 Sensor 1)
5 4 1 3 4 3 4
Mass Air Flow Meter

VG E2G THA A2A+ A2A A1A+ A1A

HA2A +B +B HA1A
B33

B48

1 2 2 1
+B E2
B1

3 2
W

B
GR
B

8 BA3 3 BA3

B B B

B B

B B

-6-
Engine Control <2GR-FE>

B56 B42 B55 B41 B49 B39


Ignition Coil Ignition Coil Ignition Coil Ignition Coil Ignition Coil Ignition Coil
(No. 1) (No. 2) (No. 3) (No. 4) (No. 5) (No. 6)

IGT1 IGF IGT2 IGF IGT3 IGF IGT4 IGF IGT5 IGF IGT6 IGF
3 2 3 2 3 2 3 2 3 2 3 2
GR

LG
W

G
Y

Y
Y Y Y Y
GR

LG
W

Y
40 B 39 B 38 B 37 B 36 B 35 B 106 B
IGT1 IGT2 IGT3 IGT4 IGT5 IGT6 IGF1

A9(A), B30(B)
Engine Control Module

HT2B OX2B EX2B EX1B HT1B OX1B


47 B 87 B 64 B 65 B 48 B 88 B

(1) (1)

(1) (1)

(1)

(1)
BW
(1)

GR

LG
Y

(1)

(1)
Heated Oxygen Sensor

1 3 2 BA3 7 BA3 6 BA3 1 BA3


(Bank 2 Sensor 2)

HT2B OX2B
(1)

(1)
B
BR

+B E2
B19

2 4

2 AE4 5 AE4 13 AE4 3 AE4


(1)

(1)
BR

R
B

3 2 4
E2 HT1B OX1B

+B
1 E35
B Heated Oxygen Sensor B
(Bank 1 Sensor 2)
23
B B B
AE4
B

-7-
Engine Control <2GR-FE>

1 : Shielded

A4
B29 Accelerator Position Sensor
Battery Current Sensor

VCP2 VPA2 EPA2 VCPA VPA EPA


1 3 2 4 6 5

VC5 IB E2 THB
2 3 4 1

GR
LG

W
O
R

Y
L
80 B 100 B 101 B 103 B 58 A 56 A 60 A 57 A 55 A 59 A
VCIB IB EIB THB VCP2 VPA2 EPA2 VCPA VPA EPA

A9(A), B30(B)
Engine Control Module

NE NE+ KNK2 EKN2 KNK1 EKNK


111 B 110 B 118 B 117 B 95 B 94 B

(1)

(1)
(1)

(1)
W

G
R
B

(1)
(1)
G
R

(1)

4 BR1 3 BR1 2 BR1 1 BR1


BR

2
Position Sensor
Crankshaft

W
G
R

B
B46

Knock Control Sensor


Knock Control Sensor

2 2
1
G

(Bank 2)

(Bank 1)
R1

R2

1 1

B B
BR

B3

-8-
Engine Control <2GR-FE>

(IG)
2 : w/ Trailer Towing

Cooling Fan ECU (RH)

Cooling Fan ECU (LH)


3 : w/o Trailer Towing
4 : w/ Power Outlet (115V) 25A

Cooling Fan ECU


5 : w/o Power Outlet (115V) WIP

SI SI SI2

A30

A31

A32
2 IJ
Diode (Inverter) (4)

2 2 2
MIR HTR Fuse (5)

(3)

(2)

(2)
TAIL Fuse

R
Windshield Wiper
2

SW Assembly
2 AE3
R +B

R
+2

E10
9 Connector 10
4
Junction
11
A38

11 9 A39
G

Junction
Connector
O

R
33 A 31 A 50 A 43 A
ELS2 ELS INH RFC

A9(A), B30(B)
Engine Control Module

E04 E05 E03 ME01 E1 E01 E02 EC IMO IMI EOM


23 B 46 B 104 B 20 B 81 B 22 B 21 B 32 A 10 A 11 A 9 A

LG

V
19 AE1 8 AE1 9 AE1
WB

WB
BR

BR

BR

BR

BR

BR

LG

12 13 11
EFII EFIO EGND

E46
Transponder Key ECU

4 7
B B B B
AK1 SK2

B4 B3 B4 A2

-9-
Engine Control <2GR-FE>

Connector
Junction
(BAT)

A35
7 4 5 2 1
7. 5A 2 AM1 IG1
AM1
10
ST1 1 W W

W
AE2

W
6 AE2
LG

1 IF E3 13 BA4

LG

LG
Ignition SW

GR

W
Park/Neutral Position SW
4 2 AE2
B L

W
N

B26
2 BA1
5

5 BA4

GR
48 A 62 B
STA STAR

A9(A), B30(B)
Engine Control Module

EPPM PPMP VCPP VPMP MPMP W SPD


76 B 77 B 75 B 42 A 34 A 24 A 8 A
BR

W
V

B
L

V
3 BA4 8 BA4 2 BA4
BR

5 AK1 6 AK1 15 AK1 7 AK1 16 AK1


WB 2 AE6 10 AE4
BR

W
V

4 SK2 1 SK2 2 SK2 8 SK2 5 SK2 10 SK2 14 AK1


R

V
WB
BR

W
V

WB

2 3 4 8 1 6
SGND VOUT VCC VGND MTRB MGND

9 BA4
Vent Valve

B M

Canister Leak Detection


V
BR

Pressure Sensor Pump


VLVB
9 S3
Canister Pump Module R
B
B3

- 10 -
Engine Control <2GR-FE>

GR

73 4A 12 ID
Speed Sensors

74 4A
23 IB

GR
G
GR

LG

G
R
V

B
18 AE4

18 4 3 17 20 6 5 19 13 9
GR

FL+ FL FR+ FR RL+ RL RR+ RR TC TAC

Skid Control ECU


15 A 27 A

with Actuator

Connector 3
TACH TC

Data Link
CANH CANL SP1 CANH CANL

A19

E13
A9(A), B30(B)
Engine Control Module 11 25 12 6 14

CANH CANL
41 A 49 A
W

W
R

B
2 13

Connector
4 AE6

Junction
W
Y

E68
14 3 1 12

2 13 1 12
Connector
Junction

V
A36

3 14
W

W
O
L
W
L

3 14
Connector

11 AE4 19 AE4
Junction
E70

2 13
W
L

W
V

V V

R R

- 11 -
Engine Control <2GR-FE>

(IG) (BAT)

7. 5A 10A
GAUGE2 ECUB

2
R
1 IM 2

46 3B 12 IH

R
B
22 3A 30 IB

R
21 22
IG+ B
Indicator Lamp
Malfunction

CPU

Combination Meter
CAN I/F
I/F I/F

EFI CANL CANH SI +S ET

E19
8 31 32 38 39 33
BR
W

G
R

17 3A

16 5
Connector
Junction
E69

15 4 77 3A

W
V

E1

- 12 -
Engine Control <2GR-FE>

A3 A4 A9
Black Black Black

1 2 3 4 5 6
1 2
1 2 3 4 5 6 7 8 9 10 11
3 4 12 13 14 15 16 17 18 19
20 21 22 23 24 25 26 27 28 29 30

31 32 33 34 35 36 37 38 39 40 41
42 43 44 45 46 47 48 49
50 51 52 53 54 55 56 57 58 59 60

A 19 A 20 A 30
Black Black Black

1 2
3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2
17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 2 3

31 32
33 34 35 36 37 38 39 40 41 42 43 44 45 46

A 31 A 32 A 35 A 36
Black Black White Gray

1 2 3 4 5
6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11
1 2 3 1 2 3
12 13 14 15 16 17 18 19 20 21 22

A 38 A 39 B1 B3
Black Black Black Black

1 2 3 4 5 1 2 3 4 5
6 7 8 9 10 11 12 6 7 8 9 10 11 12
1 2 3 4 5 1 2 3 4 5 6

B4 B 19 B 20 B 21 B 26
Black Dark Gray Black Gray

1
1 2 1 2
1 2
3 4 (2GR-FE) 1 2 3 4
(2GR-FE) 3 4
5 6 7 8 9

- 13 -
Engine Control <2GR-FE>

B 29 B 30
Gray Black

1 2
3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 41 42 43 44 45 46

64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86
87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103
110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 104 105 106 107 108 109

(2GR-FE)

B 31 B 33 B 34 B 35 B 36
Black Dark Gray Black Gray Black

1 2 1 2 1 2

1 2 3 4 1 2

B 37 B 39 B 40 B 41
Gray Black Black Brown

1 2
1 2 3 4 1 2 3 4
1 2 3

B 42 B 43 B 44 B 45 B 46
Black Black Black Black Black

1 2 3 4 1 2 1 2 1 2 3
1 2

B 48 B 49 B 51 B 52 B 53
Dark Gray Black Gray Black Gray

1 2 1 2 1 2 1 2
1 2 3 4
3 4

B 54 B 55 B 56 B 57 B 58
Black Brown Black Black Gray

1 2 3 4 1 2 3 4 1 2 1 2
1 2 3

- 14 -
Engine Control <2GR-FE>

B 59 B 60 E3 E 10
Black Black White White

1 2 3 1 2
1 2 3 4
1 2 3 4
5 10
5 6 7 8 6 7 8 9

E 13 E 19
White White

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
16 15 14 13 12 11 10 9
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

8 7 6 5 4 3 2 1

E 35 E 46 E 68
Gray White Gray

2 1 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11
4 3
6 7 8 9 10 11 12 13 14 15 16 12 13 14 15 16 17 18 19 20 21 22

E 69 E 70 R1 R2
Black Gray Gray Black

1 2 1 2
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 12 13 14 15 16 17 18 19 20 21 22

S1 S3 1A
White Black White

1 2 3
1 2 3 4 5
6 7 8 9 10 1 4 5 8
4 5 2 3 6 7

- 15 -
Engine Control <2GR-FE>

1B 3A
White White

1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 5 6 7 8 13 14 15 16 17 18 19 20 21 22 23 24

25 26 27 28 29 30 31 32 33 34 35 36

37 38 39 40 41 42 43 44 45 46 47 48

49 50 51 52 53 54 55 56 57 58 59 60

61 62 63 64 65 66 67 68 69 70 71 72

73 74 75 76 77 78 79 80 81 82 83 84

3B 4A
White White

1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20 21 22 23 24 13 14 15 16 17 18 19 20 21 22 23 24

25 26 27 28 29 30 31 32 33 34 35 36 25 26 27 28 29 30 31 32 33 34 35 36

37 38 39 40 41 42 43 44 45 46 47 48 37 38 39 40 41 42 43 44 45 46 47 48

49 50 51 52 53 54 55 56 57 58 59 60 49 50 51 52 53 54 55 56 57 58 59 60

61 62 63 64 65 66 67 68 69 70 71 72 61 62 63 64 65 66 67 68 69 70 71 72

73 74 75 76 77 78 79 80 81 82 83 84

IA IB
White White

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

ID IE IF
White White White

13 14 15 16 1 2 3
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3 4 5 6 7
4 5 6 7 8
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
8 9 10 11 12 13 14

IH IJ IM
White White White

1 2 3 4 5 6 7 8 9 1 2 3 4 1 2 3 4 5 6
10 11 12 13 14 15 16 17 18 7 8 9 10 11 12

- 16 -
Engine Control <2GR-FE>

AE1
White

1 10
10 1
11 2 3 4 5 6 7 8 9 20
12 13 14 15 16 17 18 19 20 9 8 7 6 5 4 3 2 11
19 18 17 16 15 14 13 12

AE2
White

1 2 3 4
5 6 7 8 9 10 4 3 2 1
10 9 8 7 6 5

AE3
Black

1 2 8 9
9 8 2 1
10 11 3 4 5 6 7 17 18
12 13 14 15 16 18 17 7 6 5 4 3 11 10
16 15 14 13 12

AE4 AE6
Gray White

9 8 7 6 5 4 3 2 1 1 2 3 4 5 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 9 8 7 6
25 16 15 14 13 12 11 10 17 6 7 8 9 10
17 10 11 12 13 14 15 16 25 24 23 22 21 20 19 18
18 19 20 21 22 23 24

AK1
White

1 2 8 9
9 8 2 1
10 11 3 4 5 6 7 17 18
12 13 14 15 16 18 17 7 6 5 4 3 11 10
16 15 14 13 12

- 17 -
Engine Control <2GR-FE>

BA1 BA3
White White

1 2 3 4
5 6 7 8 9 10 4 3 2 1 1 2 3 4 5 5 4 3 2 1
10 9 8 7 6 5 6 7 8 9 10 10 9 8 7 6

BA4 BR1
Gray Gray

1 2 3 4 5
1 2 2 1
6 7 8 9 10 11 12 13 4 3
5 4 3 2 1 3 4
13 12 11 10 9 8 7 6

SK1 SK2
White Black

1 2
2 1
3 4 1 2 3 4 5 5 4 3 2 1
4 3
5 6 6 7 8 9 10 10 9 8 7 6
6 5

- 18 -

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