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Tutorial 2 Solution

The document discusses calculating tolerances for various fits between holes and shafts with different basic sizes measured in both millimeters and inches. Specific tolerances are calculated using equations and data from tables for hole maximum and minimum diameters and shaft maximum and minimum diameters. Total tolerances for assembled components are also calculated by summing the individual tolerances of the parts.

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Sivanesh Kumar
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44 views

Tutorial 2 Solution

The document discusses calculating tolerances for various fits between holes and shafts with different basic sizes measured in both millimeters and inches. Specific tolerances are calculated using equations and data from tables for hole maximum and minimum diameters and shaft maximum and minimum diameters. Total tolerances for assembled components are also calculated by summing the individual tolerances of the parts.

Uploaded by

Sivanesh Kumar
Copyright
© © All Rights Reserved
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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Tutorial 2 Solution

1.
Choose 15 mm as basic size, D, d. table 1; fit is designed as 15H7/h6. From Table 2, the
tolerance grades are D 0.018 mm and d 0.011mm.

Hole: Eq. 1
Dmax D D 15 0.018 15.018 mm
Dmin D 15.000 mm

Shaft: From Table 3, fundamental deviation F 0. From Eq. 2

d max d F 15.000 0 15.000 mm


d min d F d 15.000 0 0.011 14.989 mm

2.
Choose 45 mm as basic size, D, d. table 1; fit is designed as 45H7/s6. From Table 2, the
tolerance grades are D 0.025 mm and d 0.016 mm.

Hole: Eq. 1
Dmax D D 45 0.025 45.025 mm
Dmin D 45.000 mm

Shaft: From Table 3, fundamental deviation F 0.043mm. From Eq. 3

d max d F 45.000 0.043 45.043 mm


d min d F d 45.000 0.043 0.016 45.059 mm

3.
Choose 50 mm as basic size, D, d. table 1; fit is designed as 50H7/g6. From Table 2, the
tolerance grades are D 0.025 mm and d 0.016mm.

Hole: Eq. 1
Dmax D D 50 0.025 50.025 mm
Dmin D 50.000 mm

Shaft: From Table 3, fundamental deviation F 0.009 From Eq. 2

d max d F 50.000 (0.009) 49.991 mm


d min d F d 50.000 (0.009). 0.016 49.975 mm

4.
Choose 1 in as basic size, D, d. table 1; fit is designed as H8/f6. From Table 4, the
tolerance grades are D 0.0013 in and d 0.0008 in.

Hole: Eq. 1
Dmax D D 1 0.0013 1.0013 in
Dmin D 1 in

Shaft: From Table 3, fundamental deviation F 0.0008in From Eq. 2

d max d F 1.000 (0.0008) 0.9992 in


d min d F d 1.000 (0.0008). 0.0008 0.9984 in

Note: 1 in = 25.4 mm

5. Do W Di W

D o W Di W
0.139 3.734 0.139 4.012 in

t Do t 0.004 0.028 0.004


all

0.036 in
Do 4.012 0.036 in

6. Do Di 2W


Do D i 2 W 208.92 2(5.33) 219.58mm

t Do t t Di 2t w 1.30 2(0.13) 1.56mm


all

Do 219.58 1.56mm

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