TTE033-2103-04-01-A0 - Conveyor C-51
TTE033-2103-04-01-A0 - Conveyor C-51
TTE033-2103-04-01-A0 - Conveyor C-51
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
A. GENERAL
The purpose of this calculation sheet is for the detailed engineering design of support structure designed
for CONVEYOR C-51 at Miang Besar Coal Terminal. The structural design in this report consists of :
- Structural Design Standard of Elevated Stringer Structure for Conveyor BW 2200
- Structural Design of Dock Conveyor/Conveyor Gallery Structure for Shiploader Equipment with max.
Capacity 9000 TPH.
C. DOCUMENT REFERENCE
- Material handling calculation data TTE033-4100-04-09
D. MATERIAL PROPERTIES
Material properties for the structure shown as follows :
Especially for SHS Section would be used ASTM GR 50 or equivalent with EN 10210 S355J2H
fy = 355 MPa
fu = 630 MPa
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
- Original Strength Bolt (OSB) ASTM A 307 Grade A Hot Dip Galvanized
Ft = 310 MPa
F v = 165 MPa }
Based on AISC-LRFD
f. Rebars Specification
Fy = 240 MPa for Plained Bars
Fy = 400 MPa for Deformed Bars
E. LOADING DATA
1) Dead Load
2) Live Load
3) Conveyor Loads
4) Tripper Wheel (Component Part of Shiploader Equipment acting on the structure)
5) Wind Force
6) Earthquake Load (Seismic Analysis)
F. ANALYSIS METHOD
Analysis method to analyze the structure will be using finite element software STAAD PRO in which the
structure would be modeled as 3D frame element. All of actual loads would be modeled as static load
case.Structural detail calculation of steel conection and reinforcement design for concrete element will
be using manual calculation.
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
a) Stringer_BW 2200
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Structural Model of Conveyor Gallery/Dock Conveyor Structure for Conveyor C51 in STAAD PRO
Structural Model of Conveyor Gallery/Dock Conveyor Structure for Conveyor C51 in STAAD PRO
Structural Model of Conveyor Gallery/Dock Conveyor Structure for Conveyor C51 in STAAD PRO
Miang Besar Coal Terminal Project Page 4 of 106
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Critical Part of The Conveyor Gallery/Dock Conveyor Structure Which Would be Analyzed
Doc. No : TTE033-2103-04-01-A1
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Dead Loads (Selfweight + Steel Grating + Rail Gauge) on Conveyor Gallery/Dock Conveyor Structure
Doc. No : TTE033-2103-04-01-A1
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
H.3 Conveyor Loads
Refer to TTE033 4100 04 09, conveyor loads acting on stringer and conveyor gallery/dock conveyor
shown as follows :
*) Node Load at every points = 0.5*Total Loads
Source : TTE033 4100 04 09
*) Node Load at every points = 0.5*Total Loads
Source : TTE033 4100 04 09
Doc. No : TTE033-2103-04-01-A1
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Total working loads on dock conveyor/conveyor gallery caused by conveyor loads and stringer frames
shown as follows :
Doc. No : TTE033-2103-04-01-A1
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
*) Total loads taken from total maximum joint reactions on stringer structure (Selfweight + Conveyor Loads)
Conveyor Loads on Dock Conveyor/Conveyor Gallery Structure
Loading Data Caused by Tripper Wheel of Shiploader Equipment with Max. Capacity 9000 TPH
Source : Krupp loading example data for shiploader equipment with max. Capacity 9000 TPH
Doc. No : TTE033-2103-04-01-A1
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Loading summary caused by tripper wheel loads acting on structure shown as follows :
*) Operating Condition
- Dead Load = 3,719.46 kg
- Useful Load on Conveyor = 975.22 kg
- Superimposed Live Load = 771.11 kg
- Belt Running = 249.48 kg
- Total Loads = 5,715.26 kg
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
*) Additional Effects for Tripper Wheel's Maneuver (Amplification Factor for Crane Operating Load)
- ) Vertical Impact = 25%
- ) Perpendicular reaction = 15%
- ) Lateral reaction = 20%
*) Total reaction force at Point C per 1 Crane's Wheel for structural design :
- Non Operating Condition
- FY = 5,465.79 kg (Vertical)
- Operating Condition
- FY = 7,144.08 kg (Vertical + Impact)
- FX = 857.29 kg (Perpendicular to Structure)
- FZ = 1,143.05 kg (Parallel to Structure)
*) Operating Condition
- Dead Load = 8,799.69 kg
- Useful Load on Conveyor = 1,632.93 kg
- Superimposed Live Load = 498.95 kg
- Belt Running = 340.19 kg
- Total Loads = 11,271.77 kg
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
*) Additional Effects for Tripper Wheel's Maneuver (Amplification Factor for Crane Operating Load)
- ) Vertical Impact = 25%
- ) Perpendicular reaction = 15%
- ) Lateral reaction = 20%
*) Total reaction force at Point D per 1 Crane's Wheel for structural design :
- Non Operating Condition
- FY = 10,931.58 kg (Vertical)
- Operating Condition
- FY = 14,089.71 kg (Vertical + Impact)
- FX = 1,690.77 kg (Perpendicular to Structure)
- FZ = 2,254.35 kg (Parallel to Structure)
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
*) Operating Condition
- Dead Load = 3,946.25 kg
- Useful Load on Conveyor = 2,608.16 kg
- Superimposed Live Load = 884.51 kg
- Belt Running = 1,020.58 kg
- Total Loads = 8,459.50 kg
*) Additional Effects for Tripper Wheel's Maneuver (Amplification Factor for Crane Operating Load)
- ) Vertical Impact = 25%
- ) Perpendicular reaction = 15%
- ) Lateral reaction = 20%
*) Total reaction force at Point E per 1 Crane's Wheel for structural design :
- Operating Condition
- FY = 10,574.37 kg (Vertical + Impact)
- FX = 1,268.92 kg (Perpendicular to Structure)
- FZ = 1,691.90 kg (Parallel to Structure)
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Loading position of tripper wheel would be defined for critical position. Loading position of tripper wheel
shown in Attachment 3.
Loading position of wind loads on stringer structure and conveyor gallery/dock conveyor structure shown
as follows :
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Total wind load acting on Dock Conveyor/Conveyor Gallery Structure would be added with total reactions
load on tripper wheels caused by wind pressure for wind velocity up to 100 Mph (based on data spec.)
and stringer caused by wind pressure for wind velocity up to 80.53 Mph.
Total base reaction of stringer structure caused by wind pressure and will be transfer to dock conveyor or
conveyor gallery shown as follows :
Transfer Load From Stringer to Dock Conveyor C51 Caused by Wind Load (X Direct.)
X Y Z
kg kg kg
66.47 29.00 0.0025
*) Lateral loads (X and Z) have been multiplied by friction coefficient, = 0.5 for steel to steel
Transfer Load From Stringer to Dock Conveyor C51 Caused by Wind Load (Z Direct.)
X Y Z
kg kg kg
2.85 168.18 130.05
*) Lateral loads (X and Z) have been multiplied by friction coefficient, = 0.5 for steel to steel
Total base reaction of stringer structure caused by wind pressure and will be transfer to dock conveyor or
conveyor gallery shown as follows :
Transfer Load From Tripper Wheel to Dock Conveyor C51 Caused by Wind Load at Point C
X Y Z
kg kg kg
690.59 7,280.16 4,603.96
Transfer Load From Tripper Wheel to Dock Conveyor C51 Caused by Wind Load at Point D
X Y Z
kg kg kg
945.74 12,110.92 6,304.93
Transfer Load From Tripper Wheel to Dock Conveyor C51 Caused by Wind Load at Point E
X Y Z
kg kg kg
2,029.83 3,469.98 4,059.65
*) Critical loading direction caused by wind load acting on tripper wheel is perpendicular to structure's configuration
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Data Input
1. Risk Category of Structure = 3 see table 1, RSNI 1726-2010 sect. 4.1.2
2. Soil Acceleration Parameter
SS = 0.7 g see figure 9 (map) RSNI 1726-2010
S1 = 0.25 g see figure 10 (map) RSNI 1726-2010
3. Site Classification = 4 see table 3, RSNI 1726-2010 sect. 5.3
Data Output
1. Occupancy Importance (I) = 1.25 see table 2, RSNI 1726-2010 sect. 4.1.2
2. Site Coefficient
Fa = 1.24 see table 4, RSNI 1726-2010 sect. 6.2
Fv = 1.9 see table 5, RSNI 1726 sect. 6.2
So :
S MS = 0.868 g see eq. 5, RSNI 1726-2010 sect. 6.2
S M1 = 0.475 g see eq. 6, RSNI 1726-2010 sect. 6.2
3. Parameter Spectral Acceleration Design
S DS = 0.58 g see eq. 7, RSNI 1726-2010 sect. 6.3
S D1 = 0.32 g see eq. 8, RSNI 1726-2010 sect. 6.3
4. Response Spectrum Design
T0 = 0.11 s see eq. 11, RSNI 1726-2010 sect. 6.4
TS = 0.55 s see eq. 12, RSNI 1726-2010 sect. 6.4
T Sa
0.00 0.23
0.11 0.58
0.55 0.58
0.75 0.42
0.95 0.33
1.15 0.28
1.35 0.24
1.55 0.20
1.75 0.18
1.95 0.16
2.15 0.15
2.35 0.13
2.55 0.12
2.75 0.12
2.95 0.11
3.15 0.10
3.35 0.09
3.55 0.09
Response Spectrum Graph For Seismic Analysis
Miang Besar Coal Terminal Project Page 18 of 106
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Reference Specs. : Civil and Structural Specification Engineer : FS
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Doc. No : TTE033-2103-04-01-A1
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Doc. No : TTE033-2103-04-01-A1
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
x
Ta = Ct*(hn)
0.157 s
Where :
Ct = 0.03 for steel frame with truss/braced
hn = 9.10 m ; height of structure from wharf's floor
x = 0.75
Total weight of structure, loads and equipments for each height shown as follows :
Doc. No : TTE033-2103-04-01-A1
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
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Reference Specs. : Civil and Structural Specification Engineer : FS
Wi*(zi)k
Cv =
Wi.(zi)k
*) "k" is distribution factor
Detailed analysis of loading distribution of earthquake load on dock conveyor structure shown as follows :
Total loads for each elevation would be divided into each nodes of dock conveyor/conveyor gallery
structure.
Contact impact load from tripper wheel to dock conveyor in earthquake condition would be determined
such as follows :
Ta = Ct*(hn)x
0.177 s
Where :
Ct = 0.03 for steel frame with truss/braced
hn = 10.67 m ; height of tripper wheel based on data specification
x = 0.75
Doc. No : TTE033-2103-04-01-A1
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
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Reference Specs. : Civil and Structural Specification Engineer : FS
Calculation of Impact Loads Distribution on Structure for Each Nodes of Tripper Wheel
Tot. Fivertical Tot. Fistrong Tot. Fiweak
Location
(Kg) (Kg) (Kg)
Point C 605.30 3026.49 907.95
Point D 1061.55 5307.76 1592.33
Point E 498.84 2494.19 748.26
*) Loading combination for seismic condition would be analyzed only for abnormal condition/ only considering critical
total loads of tripper wheel, in which the critical loads of of tripper wheel is abnormal condition.
I. LOADING COMBINATIONS
Loading combinations for design and analysis of this structure based on AISC-LRFD/ASD and ASCE 7-05
codes such as follows :
Doc. No : TTE033-2103-04-01-A1
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
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Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
*) Loading combination for Conveyor Gallery/Dock Conveyor Structure (for Conveyor C51)
For Factored Loading Combinations (Load Resistance Factor Design) :
1 . 1.4 D (Permanent Condition)
2 . 1.2 D + 1.6 L + 1.2 C (Permanent Condition)
3 . 1.2 D + 1 L + 1.2 C + 1.3 W (Without Tripper) (Permanent/Imposed Condition)
4 . 1.2 D + 1.6 L + 1.2 C + 1.2 TRNO (Permanent Condition)
5 . 1.2 D + 1.6 L + 1.2 C + 1.2 TRO (Permanent Condition)
6 . 1.2 D + 1.6 L + 1.2 C + 1.2 TRA (Permanent Condition)
7 . 1.2 D + 1.6 L + 1.2 C + 1.2 TRS (Permanent Condition)
8 . 1.2 D + 1 L + 1.2 C + 1.2 TRNO + 1.3 W (With Tripper) (Permanent/Imposed Condition)
9 . 1.2 D + 1 L + 1.2 C + 1.2 TRO + 1.3 W (With Tripper) (Permanent/Imposed Condition)
10 . 1.2 D + 1 L + 1.2 C + 1.2 TRA + 1.3 W (With Tripper) (Permanent/Imposed Condition)
11 . 1.2 D + 1 L + 1.2 C + 1.2 TRS + 1.3 W (With Tripper) (Permanent/Imposed Condition)
12 . 1.2 D + 1 L + 1.2 C + 1.2 TRA + 1 E (With Tripper Wheel) (Temporary Condition)
Where :
D = Dead Load
L = Live Load
C = Conveyor Load
TRNO = Tripper Wheel Load in Non-Operating Condition
TRO = Tripper Wheel Load in Operating Condition
TRA = Tripper Wheel Load in Abnormal Condition
TRS = Tripper Wheel Load in Start Up/Shut Down Condition
W = Wind Load
E = Earthquake Load
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
J. STRUCTURAL ANALYSIS
Structural analysis in this report consist of strength ratio analysis, deflection check and dynamic analysis
of the structure due to vibrating machine.
Max. Strength Ratio Analysis for Structural Element of Stringer BW 2200 Structure (LRFD)
Design Property Design Property Act. Ratio Allow. Ratio Remarks Loading Condition
C200X80X7.5 Moment Frame 0.48 1 PASSED Permanent Condition
C200X80X7.5 Moment Frame 0.46 1 PASSED Permanent Condition
C200X80X7.5 Moment Frame 0.46 1 PASSED Permanent Condition
C200X90X8 Moment Frame 1.00 1.25 PASSED Temporary Condition
C200X90X8 Moment Frame 1.01 1.25 PASSED Temporary Condition
C200X90X8 Moment Frame 0.99 1.25 PASSED Temporary Condition
Note :
*) The allowable stress for all structural steel elements and their connections may be increased 25% when a partial
wind or earthquake load is included.
*) Allowable strength ratio for temporary/imposed condition for this structure is 1.25 but based on AISC, the strength
ratio could be increased until 1.33
*) Allowable ratio for permanent condition for this structure is 1.0
Deflection analysis for stringer BW 2200 in unfactored loading combination shown as follows :
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
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Reference Specs. : Civil and Structural Specification Engineer : FS
Max. Strength Ratio Analysis for Structural Element of Dock Conveyor C51 Structure (LRFD)
Design
Design Property Act. Ratio Allow. Ratio Remarks Loading Condition
Spec.
H200X200X8 MF 0.919 1.25 PASSED Permanent/Imposed (include wind)
H300X300X10 MF 1.098 1.25 PASSED Permanent/Imposed (include wind)
H482X300X11 MF 1.082 1.25 PASSED Temporary (include seismic)
Double L100X100X10 MF 0.624 1.25 PASSED Permanent/Imposed (include wind)
L100X100X7 MF 0.953 1.25 PASSED Permanent/Imposed (include wind)
Double L130X130X9 MF 1.207 1.25 PASSED Temporary (include seismic)
L175X175X12 Truss 0.880 1.25 PASSED Temporary (include seismic)
L90X90X10 MF 0.749 1.25 PASSED Temporary (include seismic)
SHS10010012.0 MF 0.954 1.25 PASSED Permanent/Imposed (include wind)
SHS12012012.5 MF 1.161 1.25 PASSED Permanent/Imposed (include wind)
Double.SHS12012012.5 MF 1.209 1.25 PASSED Temporary (include seismic)
L130X130X9 Truss 1.179 1.25 PASSED Temporary (include seismic)
Note :
*) The allowable stress may be increased 25% when a partial wind or earthquake load is included.
*) Allowable strength ratio for temporary/imposed condition for this structure is 1.25 but based on AISC, the strength
ratio could be increased until 1.33
*) Allowable ratio for permanent condition = 1.0
*) MF is Moment frame
Deflection analysis for Dock Conveyor C51 in unfactored loading combination shown as follows :
Deflection and drift limit would be analyzed tightly due to serviceablity condition of dock conveyor C-51
during tripper wheel's maneuver (operating condition of shiploader equipment ) on rail gauge and to
make sure that there are not any problems in operating condition of tripper wheel.
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
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Reference Specs. : Civil and Structural Specification Engineer : FS
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Especially for base joint reaction, maximum reaction force will be using unfactored loading combinations
based on AISC-ASD 1989 such as follows :
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Reference Specs. : Civil and Structural Specification Engineer : FS
Maximum Reaction Force of Base Joint (Hinge Joint ) in Unfactored Loading Combinations (ASD)
FX FY FZ Note :
kg kg kg *) Y is vertical direction
1122.75 160578.98 11843.62 *) X and Z are lateral direction
849.43 32804.92 37759.31 *) Vertical & Raiking Column
H482X300X11
Maximum Reaction Force of Base Joint (Hinge Joint ) in Unfactored Loading Combinations (ASD)
FX FY FZ Note :
kg kg kg *) Y is vertical direction
25510.55 61990.31 1406.46 *) X and Z are lateral direction
50690.71 30243.58 7468.36 *) Raking Column H300X300X10
Front View of Dock Conveyor Structure (Vertical Straight Column With Raking Column Behind)
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Doc. No : TTE033-2103-04-01-A1
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Reference Specs. : Civil and Structural Specification Engineer : FS
b) Stringer Structure
Structural model of stringer structure based on analysis result shown as follows :
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Reference Specs. : Civil and Structural Specification Engineer : FS
Design Properties :
- Bolt Diameter (db) = 22 mm
- Bolt Hole (dh) = 24 mm
- Total Numbers of Bolt (nb) = 4 bolts
- Ver. Dist. between Bolt (sv) = 70 mm
- Hor. Dist. between Bolt (sh) = 75 mm
- Ver. Edge Dist. between Bolt (Lv) = 40 mm
- Hor. Edge Dist. between Bolt (Lh) = 35 mm
- Governed Shear Load (Vu) Include Shear Caused =by Bending 5,408 kg
- Governed Moment (Mu) = 1,082 kg.m
*) Governed Shear Load (Vu) would be addedy by Shear Caused by Bending Moment
Allowable Shear
*) Allowable Shear of Bolts Group (V1)
= nb*Fv*Ab
V1
= 10,484 kg
Vu < V1 OK
Miang Besar Coal Terminal Project Page 38 of 106
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Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Allowable Moment
= Ab*yi2 + W eff*d3/3
Iyb
4
= 11,352,283 mm
= Iyb/ymax
Sb
= 78,835 mm3
Where :
W eff = 8*tw
tw = Thickness of web
d = {nbolt*Ftb} / {N*Fy}
N = Width of connecting element
Y = The distance of bolt tension from neutral axis
Iyb = Moment Inertia of bolt
*) Moment Connection on web must be using additional stiffener
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Where :
= (1827.982 - 1.8*fv2)1/2 in kg/cm2 (AISC 9th Ed. table J3-3)
Ft
= 141 MPa
fv = V / (nb*Abolt)
Interaction Control
Vallow = 8,902 kg
Mallow = 1,109 kg.m
{(Vu / Vallow) + (Mu / Mallow)2}0.5 1.25
2
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Design Properties :
- Bolt Diameter (db) = 22 mm
- Bolt Hole (dh) = 24 mm
- Total Numbers of Bolt (nb) = 2 bolts
- Thickness of fillet leg = 9 mm
- Ver. Dist. between Bolt (sv) = 100 mm
- Ver. Edge Dist. between Bolt (Lv) = 60 mm
- Thickness of Base Plate (tp) = 14 mm
- Hor. Edge Dist. between Bolt (Lh) = 55 mm
- Governed Shear Load (Flateral) = 1,072 kg
- Governed Axial Load (Faxial) = 2,810 kg
*) Designed as post connection to beam
Allowable Compression
*) Allowable Compression Force Due to Bending in Base Plate
= (tp/2*n)2*Fy*W*N
P1
= 82,119 kg
= (tp/2*m)2*Fy*W*N
P2
= 131,756 kg
0.5
= tp/(3*Fp/Fb)
L
= 4.99 mm
= 2*(d + bf - 2*L)*L*Fp
P3
= 137,490 kg
Pu > Pcritical OK
Allowable Shear
*) Allowable shear of bolt (V1)
= nb*Fv*Ab
V1
= 5,242 kg
Vu < V1 OK
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Allowable Tension
*) Tension Capacity of Bolt (T1)
= nb*Ft*Ab
T1
= 23,568 kg
Tu < T1 OK
Interaction Control
Vallow = 5,242 kg
Pallow = 82,119 kg
Tallow = 23,568 kg
{(Vmax / Vallow) + (Pmax / Pallow)2 + (Tmax / Tallow)2}0.5 1.25
2
Doc. No : TTE033-2103-04-01-A1
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Pu.tot = 110,086 kg
Pn > Pu.tot OK
*) Required Thickness of Cap Plate Due to Bending Moment and Axial Force
The critical part is the cantilever outside the SHS perimeter.
= [N - 0.95*(Outside Dimension)]/2
m=n=
= 53.75 mm
= Pu.tot/(B*L)
fpu
= 17.61 MPa
= [(2*fpu*2)/(b*Fy)]0.5
tp.req
= 21.27 mm
tp.req < tp OK
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Vy-y_max = 759 kg
2
Awelded = (2*Bw + 2*Lw)*te = 33.94 cm
Vmax
fV = = 22.37 kg/cm2
Awelded
Vz-z_max = 443 kg
2
Awelded = (2*Bw + 2*Lw)*te = 33.94 cm
Vmax
fV = = 13.05 kg/cm2
Awelded
Pu_max = 59,814 kg
2
Awelded = (2*Bw + 2*Lw)*te = 33.94 cm
Vmax
fV = = 1,762.54 kg/cm2
Awelded
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Ip
Sy = = 1,357.44 cm3
CoGwy
M
fhM = = 51.27 kg/cm2
S
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
2
Agt = Ant = 2,640 mm
Agv = Anv = 3,960 mm2
Rn = 125,730 kg
Rn > Pu OK
*) Critical for steel plate
Vy-y_max = 830 kg
2
Awelded = (4*Lw)*te = 63.63 cm
Vmax
fV = = 13.04 kg/cm2
Awelded
Vz-z_max = 912 kg
2
Awelded = (4*Lw)*te = 63.63 cm
Vmax
fV = = 14.34 kg/cm2
Awelded
Pu_max = 90,924 kg
2
Awelded = (4*Lw)*te = 63.63 cm
Vmax
fV = = 1,428.95 kg/cm2
Awelded
Doc. No : TTE033-2103-04-01-A1
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
T
fhM = = 17.98 kg/cm2
S
Ip
Sy = = 668.12 cm3
CoGwy
T
fvM = = 11.99 kg/cm2
S
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Ptot = 106,648 kg
2
Awelded = [(h) + (Lw)]*te = 121.00 cm
Ptot.
fV = = 881.39 kg/cm2
Awelded
Htot = 106,648 kg
2
Awelded = [(h) + (Lw)]*te = 121.00 cm
Htot.
fH = = 881.39 kg/cm2
Awelded
The strength of welded connection (fillet weld with bevel or partial joint penetration ) :
fn = x 0.6 x E70xx = 2,214.45 kg/cm2
Doc. No : TTE033-2103-04-01-A1
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Vy-y_max = 41 kg
2
Awelded = (2*Lw)*te = 10.61 cm
Vmax
fV = = 3.91 kg/cm2
Awelded
Vz-z_max = 109 kg
2
Awelded = (2*Lw)*te = 10.61 cm
Vmax
fV = = 10.27 kg/cm2
Awelded
Pu_max = 13,632 kg
2
Awelded = (2*Lw)*te = 10.61 cm
Vmax
fV = = 1,285.47 kg/cm2
Awelded
Tmax = 44 kg.cm
Ip
Sx = = 61.86 cm3
CoGwx
T
fhM = = 0.72 kg/cm2
S
Ip
Sy = = 92.79 cm3
CoGwy
T
fvM = = 0.48 kg/cm2
S
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Ip
Sy = = 92.79 cm3
CoGwy
M
fhM = = 194.63 kg/cm2
S
Ptot = 41,264 kg
2
Awelded = 2*(Lw)*te = 76.36 cm
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Ptot.
fV = = 540.42 kg/cm2
Awelded
Htot = 59,117 kg
2
Awelded = 2*(Lw)*te = 76.36 cm
Htot.
fH = = 774.23 kg/cm2
Awelded
Mu = 349,149 kg.cm
Mn > Mu OK
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Vy-y_max = 51 kg
2
Awelded = (2*Lw)*te = 9.90 cm
Vmax
fV = = 5.10 kg/cm2
Awelded
Vz-z_max = 145 kg
2
Awelded = (2*Lw)*te = 9.90 cm
Doc. No : TTE033-2103-04-01-A1
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Vmax
fV = = 14.63 kg/cm2
Awelded
Pu_max = 11,368 kg
2
Awelded = (2*Lw)*te = 9.90 cm
Vmax
fV = = 1,148.54 kg/cm2
Awelded
Tmax = 2 kg.cm
Ip
Sx = = 56.58 cm3
CoGwx
T
fhM = = 0.03 kg/cm2
S
Ip
Sy = = 62.87 cm3
CoGwy
T
fvM = = 0.03 kg/cm2
S
Mzmax = 57 kg.cm
Ip
Sx = = 56.58 cm3
CoGwx
M
fvM = = 1.00 kg/cm2
S
Ip
Sy = = 62.87 cm3
CoGwy
M
fhM = = 0.90 kg/cm2
S
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Ptot = 16,301 kg
2
Awelded = 2*(Lw)*te = 61.08 cm
Ptot
fV = = 266.86 kg/cm2
Awelded
Htot = 16,307 kg
2
Awelded = 2*(Lw)*te = 61.08 cm
Htot
fH = = 266.96 kg/cm2
Awelded
Doc. No : TTE033-2103-04-01-A1
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Pu = 16,301 kg
Pn > Pu OK
Mu = 492 kg.cm
Mn > Mu OK
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Vy-y_max = 3,525 kg
2
Awelded = {(n*Lw) + (n*Bw)}*te = 29.02 cm
Vmax
fV = = 121.49 kg/cm2
Awelded
Vz-z_max = 636 kg
2
Awelded = {(n*Lw) + (n*Bw)}*te = 29.02 cm
Vmax
fV = = 21.93 kg/cm2
Awelded
Pu_max = 10,600 kg
2
Awelded = {(n*Lw) + (n*Bw)}*te = 29.02 cm
Vmax
fV = = 365.33 kg/cm2
Awelded
Doc. No : TTE033-2103-04-01-A1
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
T
fhM = = 0.53 kg/cm2
S
Ip
Sy = = 2,118.26 cm3
CoGwy
T
fvM = = 0.06 kg/cm2
S
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Vy-y_max = 355 kg
2
Awelded = {(n*Lw) + (n*Bw)}*te = 30.88 cm
Vmax
fV = = 11.51 kg/cm2
Awelded
Vz-z_max = 471 kg
2
Awelded = {(n*Lw) + (n*Bw)}*te = 30.88 cm
Vmax
fV = = 15.25 kg/cm2
Awelded
Pu_max = 8,928 kg
2
Awelded = {(n*Lw) + (n*Bw)}*te = 30.88 cm
Doc. No : TTE033-2103-04-01-A1
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Vmax
fV = = 289.11 kg/cm2
Awelded
Tmax = 2 kg.cm
Ip
Sx = = 124.11 cm3
CoGwx
T
fhM = = 0.01 kg/cm2
S
Ip
Sy = = 1,335.14 cm3
CoGwy
T
fvM = = 0.00 kg/cm2
S
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Connection Model of Connection Type 6 (Designed as Simple Shear Connection with Knee Brace)
Doc. No : TTE033-2103-04-01-A1
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Doc. No : TTE033-2103-04-01-A1
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
V4used = 21,870 kg
= *{Fv*0.25**db2}/{(1/nb) + (ey/Zb)}
T1
= 15,551 kg
Doc. No : TTE033-2103-04-01-A1
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
T3used = 15,795 kg
Interaction Control
Vallow = 5,181 kg
Tallow = 13,284 kg
{(Vu / Vallow) + (Pu / Tallow)2}0.5 1.25
2
Doc. No : TTE033-2103-04-01-A1
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
c^2
= (0.658 )*Fy (1.5 c)
Fcr = 2
(0.877/c )*Fy (1.5 < c)
= 107 MPa
Pn = 6,298 kg
Pn > Pu OK
*) Allowable Axial Forces Based on Bolt Bearing of Brace and Gusset Plate (C2, T2)
= *Fp*(n*m)*db*t
C2 = T2
= 8,856 kg
*) Allowable Forces of Brace and Gusset Plate Due to Block Shear (C3, T3)
a) When fu*A nt 0.6*fu*A nv
Rn = *(0.6*Agv*fy + fu*Ant) *(0.6*Anv*fu + fu*Ant) ; = 0.75 for AISC-LRFD 1999
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
r
= (Iy/A)0.5
= 10.27 mm
= 1/12*tp*Ls3 + tp*Ls*(Y- 0.5*Ls)2 + 1/12*br*tp3 + br*tp*(Ls + 0.5*tp - Y)2
Ix
= 1,583,691 mm4
= Ix/Y
Zx
= 20,414 mm3
L = 127.00 mm
c = 0.28 (for gusset plate)
c^2
= (0.658 )*Fy (1.5 c)
Fcr = 2
(0.877/c )*Fy (1.5 < c)
= 242 MPa
= 0.9*fy (Limit state of yielding under normal stress for factored loads)
Fun
= 225 MPa
= *Qs/(1/(A*Fcr)) + (e1/(Zx*Fun))
C4
= 18,929 kg
Interaction Control
C/Tallow = 7,560 kg
{C/Tmax}/{C/Tallow} 1.25
Checked = 0.24 OK < 1.25
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
*) Allowable Axial Forces Based on Bolt Bearing of Brace and Gusset Plate (C2, T2)
= *Fp*(n*m)*db*t
C2 = T2
= 48,708 kg
*) Allowable Forces of Brace and Gusset Plate Due to Block Shear (C3, T3)
a) When fu*A nt 0.6*fu*A nv
Rn = *(0.6*Agv*fy + fu*Ant) *(0.6*Anv*fu + fu*Ant) ; = 0.75 for AISC-LRFD 1999
r
= (Iy/A)0.5
= 9.11 mm
= 1/12*tp*Ls + tp*Ls*(Y- 0.5*Ls)2 + 1/12*br*tp3 + br*tp*(Ls + 0.5*tp - Y)2
3
Ix
= 22,262,298 mm4
= Ix/Y
Zx
= 170,207 mm3
Miang Besar Coal Terminal Project Page 71 of 106
TTE033-2103-04-01-A1 Rev : A1
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
L = 520.00 mm
c = 1.29 (for gusset plate)
= (0.658c^2)*Fy (1.5 c)
Fcr = 2
(0.877/c )*Fy (1.5 < c)
= 125 MPa
= 0.9*Fy (Limit state of yielding under normal stress for factored loads)
Fun
= 225 MPa
= *Qs/(1/(A*Fcr)) + (e1/(Zx*Fun))
C4
= 40,780 kg
Doc. No : TTE033-2103-04-01-A1
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Interaction Control
C/Tallow = 38,215 kg
{C/Tmax}/{C/Tallow} 1.25
Checked = 1.05 OK < 1.25
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
*) Allowable Axial Forces Based on Bolt Bearing of Brace and Gusset Plate (C2, T2)
= *Fp*(n*m)*db*t
C2 = T2
= 29,225 kg
*) Allowable Forces of Brace and Gusset Plate Due to Block Shear (C3, T3)
a) When fu*A nt 0.6*fu*A nv
Rn = *(0.6*Agv*fy + fu*Ant) *(0.6*Anv*fu + fu*Ant) ; = 0.75 for AISC-LRFD 1999
r
= (Iy/A)0.5
= 9.32 mm
= 1/12*tp*Ls + tp*Ls*(Y- 0.5*Ls)2 + 1/12*br*tp3 + br*tp*(Ls + 0.5*tp - Y)2
3
Ix
= 9,475,468 mm4
= Ix/Y
Zx
= 86,706 mm3
Miang Besar Coal Terminal Project Page 74 of 106
TTE033-2103-04-01-A1 Rev : A1
MIANG BESAR COAL TERMINAL PROJECT
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
L = 406.00 mm
c = 0.98 (for gusset plate)
= (0.658c^2)*Fy (1.5 c)
Fcr = 2
(0.877/c )*Fy (1.5 < c)
= 167 MPa
= 0.9*Fy (Limit state of yielding under normal stress for factored loads)
Fun
= 225 MPa
= *Qs/(1/(A*Fcr)) + (e1/(Zx*Fun))
C4
= 34,751 kg
Interaction Control
C/Tallow = 27,270 kg
{C/Tmax}/{C/Tallow} 1.25
Checked = 0.49 OK < 1.25
Doc. No : TTE033-2103-04-01-A1
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
- Original Strength Bolt (OSB) ASTM A 307 Grade A Hot Dip Galvanized :
Ft = 137.90 MPa
F v = 68.95 MPa }
Based on AISC-ASD
= nb*Ab*Ft
Tb
= 84,216 kg
Doc. No : TTE033-2103-04-01-A1
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CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
= P/(N*B)
fp
= 5.95 MPa
= (N-0.95*d)/2
m
= 71.05 mm
= (B-0.8*bf)/2
n
= 105.00 mm
n'
= ((d*bf)/4)0.5
= 190.13 mm
= 0.35*f'c
Fp
= 12.25 MPa
= 4*fp*d*bf/((d+bf)^2*Fp) < 1.0
q
= 0.46
= 2*(1-((1-q)))0.5/(q)0.5 <= 1.0
= 0.78
*n' = 148.49 mm
c = 71.05 mm
tp_req.
= 2*c*(fp/Fy)0.5
= 22 mm
tp_req. < tp OK
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Ptot = 32,805 kg
Ptot
fV = = 368.26 kg/cm2
Awelded
Htot = 37,776 kg
Htot.
fH = = 424.06 kg/cm2
Awelded
emin = 120 mm
Ap_T
= (*emin*Ld) - (*0.25*C'2) ; Effective Bearing Area of Concrete for Anchor in Tension
= 93,541 mm2
Cone pullout design capacity of concrete (UBC Design Procedure for Concrete Anchorage ) :
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
0.5
Pc
= *4*(f'c )*Ap_T
= 143,883 kg
Pc > SF*Tu OK
*) if cone pullout design capacity doesn't meet the requirement, vertical hairpin would be provided due to residual
tension force
*) The Strength of Concrete Due to Anchor in Shear (Shear Spalling Design Strength)
e1' = 57 mm
e1'' = 72 mm
e2' = 93 mm
e2'' = 108 mm
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
= (e1')*(e2")
Ap1_V
= 6,156 mm2
= (e1")*(e2')
Ap2_V
= 6,696 mm2
Shear spalling design capacity of concrete (UBC Design Procedure for Concrete Anchorage ) :
= *4*(f'c0.5)*Ap1_V
Vc_1
= 9,469 kg
= *4*(f'c0.5)*Ap2_V
Vc_2
= 10,300 kg
Vc_1 > SF*FX OK
Vc_2 < SF*FZ Asv Req.! Asv_min = 105.87 mm2/bolt
*) if shear spalling strength capacity doesn't meet the requirement or edge distance less than 10*D, horizontal hairpin
reinforcements or closed tied reinforcements would be provided due to residual shear force.
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Where :
k = 2 , for fixed free condition
L or H = 450 mm
r = 150 mm
So,
- Asinstalled = 1,768 mm2
- ninstalled = 12 D-16 for flexural rebars
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Shear reinforcements of pedestal column would be determined according to SNI 2847-2002 sect.13 such
as follows :
- Shear Stength of Concrete : Vc = (1/6)*(f'c)0.5*(bw)*(d) = 303,061 N
- Shear Stength of Rebars : Vs = (Av)*(fy)*(d)/(s) = 336,444 N
0.5
- Max. Shear Stength of Rebars : Vs_max = (2/3)*(f'c) *(bw)*(d) = 1,346,342 N
- Total Shear Strength of Pile Cap : Vn = Vc + Vs = 639,505 N
- Actual Maximum Shear Force : Vu/ = 629,600 N
Vn > Vu/ OK
Vc + Vs_max > Vu/ OK, not required to change the dimension
Rebars intalled : 4-10
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
- Original Strength Bolt (OSB) ASTM A 307 Grade A Hot Dip Galvanized :
Ft = 137.90 MPa
F v = 68.95 MPa }
Based on AISC-ASD
= nb*Ab*Ft
Tb
= 24,953 kg
Miang Besar Coal Terminal Project Page 84 of 106
TTE033-2103-04-01-A1 Rev : A1
MIANG BESAR COAL TERMINAL PROJECT
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
= ((M(lg)/s)^2+(V(lg)/(2*W))^2)
Ru
= 586,749 N
= (nw*te*Lw*0.3*E70xx)
Rw
= 751,496 N
Ru > Rw OK
= P/(N*B)
fp
= 4.30 MPa
= (N-0.95*d)/2
m
= 57.5 mm
= (B-0.8*bf)/2
n
= 60.00 mm
0.5
= ((d*bf)/4)
n'
= 150.00 mm
= 0.35*f'c
Fp
= 12.25 MPa
= 4*fp*d*bf/((d+bf)^2*Fp) < 1.0
q
= 0.35
= 2*(1-((1-q)))0.5/(q)0.5 <= 1.0
= 0.66
*n' = 98.51 mm
c = 57.50 mm
tp_req.
= 2*c*(fp/Fy)0.5
= 15 mm
tp_req. < tp OK Failure Area of Base Plate Closed to Column Web
For column base plates subjected to concentric axial tension load without moment on bearing concrete :
= 2*G + dh
W1
= 217 mm
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
= (sh - tw)/2
G
= 95 mm
= sv/2 - tr/2 + G + dh/2
W2
= 179 mm
w = 179 mm
= 0.75*Fy
Fb
= 187.5 mm
= w*tp2/6
Zbp
= 18,646 mm3
= nb*Zbp*Fb/G
Tn_plate
= 147,204 N
Ptot = 61,990 kg
Ptot
fV = = 974.23 kg/cm2
Awelded
Htot = 30,538 kg
Htot.
fH = = 479.93 kg/cm2
Awelded
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
emin = 112.5 mm
= (*emin*Ld) - (*0.25*C'2) ; Effective Bearing Area of Concrete for Anchor in Tension
Ap_T
= 135,010 mm2
Cone pullout design capacity of concrete (UBC Design Procedure for Concrete Anchorage ) :
0.5
= *4*(f'c )*Ap_T
Pc
= 207,670 kg
Pc > SF*Tu OK
*) if cone pullout design capacity doesn't meet the requirement, vertical hairpin would be provided due to residual
tension force
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
*) The Strength of Concrete Due to Anchor in Shear (Shear Spalling Design Strength)
e1' = 32.75 mm
e1'' = 63 mm
e2' = 112 mm
e2'' = 75 mm
= (e1')*(e2')
Ap1_V
= 3,668 mm2
= (e1")*(e2")
Ap2_V
= 4,725 mm2
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Shear spalling design capacity of concrete (UBC Design Procedure for Concrete Anchorage ) :
0.5
= *4*(f'c )*Ap1_V
Vc_1
= 5,642 kg
= *4*(f'c0.5)*Ap2_V
Vc_2
= 7,268 kg
Vc_1 < SF*FX Asv Req.! Asv = 760.16 mm2/bolt
Vc_2 > SF*FZ OK
*) if shear spalling strength capacity doesn't meet the requirement or edge distance less than 10*D, horizontal hairpin
reinforcements or closed tied reinforcements would be provided due to residual shear force.
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Where :
k = 2 , for fixed free condition
L = 450 mm
r = 170 mm
So,
- Asinstalled = 1,741 mm2
- ninstalled = 12 D-16 for flexural rebars
Shear reinforcements of pedestal column would be determined according to SNI 2847-2002 sect.13 such
as follows :
0.5
- Shear Stength of Concrete : Vc = (1/6)*(f'c) *(bw)*(d) = 302,509 N
- Shear Stength of Rebars : Vs = (Av)*(fy)*(d)/(s) = 275,053 N
- Max. Shear Stength of Rebars : Vs_max = (2/3)*(f'c)0.5*(bw)*(d) = 1,326,385 N
- Total Shear Strength of Pile Cap : Vn = Vc + Vs = 577,562 N
- Actual Maximum Shear Force : Vu/ = 508,965 N
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Vn > Vu/ OK
Vc + Vs_max > Vu/ OK, not required to change the dimension
Rebars intalled : 4-12
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Allowable Shear
*) Allowable shear of bolt (V1)
= *nb*Fv*Ab
V1
= 89,573 kg
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Allowable Tension
*) Tension Capacity of Bolt (T1)
= *nb*Ft*Ab
T1
= 168,289 kg
*) Allowable Compression
0.9*6.25*tf2*fyf
C1 =
20,250 kg (Flange Local Bending )
Where :
Rn = Nominal Strength
tf = Flange Thickness
fytf = Yield Stress of Flange
= tf + tplate + rbeam
k
= 41 mm
= (5*k + N)*fyw*tw
C2
= 86,021 kg (Web Local Bending )
2 1.5 0.5
*0.4*tw *[1 + ((4*N/d) - 0.2)*(tw/tf) ]*[(E*fyw*tf)/tw]
C3 =
208,476 kg (Web Crippling )
Interaction Control
Vallow = 85,018 kg
Callow = 20,250 kg
Tallow = 168,289 kg
{(Vmax / Vallow) + (Pmax / Pallow)2 + (Tmax / Tallow)2}0.5 1.25
2
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
*) Detailed welded connection based on AWS Standard for CJP Welded (square groove weld)
Connection Model of Connection Type 12 (Moment Connection for Raking Column H 300.300)
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
*) The Strength of Bolt Bearing on The End Plate and Column Flange
= *1.2*Lc*tp*Fu 2.4*db*tp*Fu
Vnb.2
= 40,590 kg
Vnb.2 > Vu OK
Note :
*) This method is assumed that deformation at the bolt hole at service load is a design consideration
*) The calculation using thicker part joint
Ptot = 76,623 kg
Ptot
fV = = 1,233.81 kg/cm2
Awelded
Htot = 71,136 kg
Htot.
fH = = 1,145 kg/cm2
Awelded
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Pu.tot = 175,358 kg
Pn > Pu.tot OK
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
*) Required Thickness of Cap Plate Due to Bending Moment and Axial Force
The critical part is the cantilever outside the SHS perimeter.
= [N - 0.95*(Outside Dimension)]/2
m=n=
= 63.25 mm
= P u.tot/(B*L)
fpu
= 28.06 MPa
= [(2*fpu*2)/(b*Fy)]0.5
tp.req
= 31.59 mm
tp.req < tp OK
Vy-y_max = 830 kg
2
Awelded = (2*Bw + 2*Lw)*te = 42.42 cm
Vmax
fV = = 19.56 kg/cm2
Awelded
Vz-z_max = 912 kg
2
Awelded = (2*Bw + 2*Lw)*te = 42.42 cm
Vmax
fV = = 21.51 kg/cm2
Awelded
Pu_max = 90,924 kg
2
Awelded = (2*Bw + 2*Lw)*te = 42.42 cm
Vmax
fV = = 2,143.43 kg/cm2
Awelded
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
*) Detailed welded connection based on AWS Standard for CJP Welded with backing plate
Connection Model of Connection Type 14 (Splice Connection H 300.300)
Actual Working Force on Beam Web Caused By Shear and Axial Force
The connection would be determined by using Allowable Stress Design Method and designed similiar to
nominal strength of beam section. Calculation of the connection shown as follows :
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS
*) Moment Capacity Based on Bolt Bearing of Column Flange and Flange Plates :
= (h - tf)*Fp*(n*m)*db*tf
M3a
= 14,651 kg.m
= (h - tf)*Fp*(n*m)*db*(2*tpf)
M3b
= 21,977 kg.m
Doc. No : TTE033-2103-04-01-A1
Job. No : TTE033
CALCULATION FOR CONVEYOR GALLERY/DOCK CONVEYOR C-51
Rev. No : A1
Date : 13/05/2013
Reference Specs. : Civil and Structural Specification Engineer : FS