Renishaw Programming Manual H 2000 6222 0A B

Programming manual
H-2000-6222-0A-B
Inspection Plus software for Haas

machining centres
20022008 Renishaw plc. All rights reserved.
This document may not be copied or reproduced in whole or in

part, or transferred to any other media or language, by any means,
without the prior written permission of Renishaw.
The publication of material within this document does not imply

freedom from the patent rights of Renishaw plc.
Disclaimer
RENISHAW HAS MADE CONSIDERABLE EFFORTS TO ENSURE

THE CONTENT OF THIS DOCUMENT IS CORRECT AT THE
DATE OF PUBLICATION BUT MAKES NO WARRANTIES OR
REPRESENTATIONS REGARDING THE CONTENT. RENISHAW
EXCLUDES LIABILITY, HOWSOEVER ARISING, FOR ANY
INACCURACIES IN THIS DOCUMENT.
Trademarks
RENISHAW and the probe emblem used in the RENISHAW logo

are registered trademarks of Renishaw plc in the UK and other
countries.
apply innovation is a trademark of Renishaw plc.
All other brand names and product names used in this document
are trade names, service marks, trademarks, or registered
trademarks of their respective owners.
Renishaw part no: H-2000-6222-0A-B
Issued: 11.2008
IMPORTANT PLEASE READ CAREFULLY
RENISHAW PRODUCT LICENCE

Licensee: you, the person, firm or company accepting the terms of this Licence
Renishaw: Renishaw plc, New Mills, Wotton-under-Edge, Gloucestershire, GL12 8JR, United Kingdom
Product: the software, which is designed to operate on machine tool numeric controllers, supplied by
Renishaw for use with Renishaws machine tool probing systems
Licence to use: a non-exclusive licence to use the Product on a single machine tool only
By installing and/or using the Product you indicate your acceptance of the terms of this Licence.
Renishaw grants the Licensee a Licence to use the Product on condition the Licensee accepts the following
terms and conditions:
1. All rights in and title to the Product are and shall remain vested in Renishaw and its licensors.
2. Renishaw shall replace or repair the Product if it does not materially perform to specification under proper use
within 90 days of delivery. This warranty does not apply where the Product has been modified in any manner
that is not specifically described in the Product or in the installation or programming manuals supplied with the
Product, or where the Product is used with probing systems that have not been produced by Renishaw.
Except as stated in this paragraph, all warranties, conditions and terms implied by law are excluded. In
particular, no warranty is given that the Product is bug or error-free.
3. NOTE - LIMITATION OF LIABILITY IN CONNECTION WITH USE OF THE PRODUCT

Renishaw does not exclude liability for personal injury or death caused by Renishaws negligence.
Renishaws liability is limited to (a) the warranty contained in paragraph 2 and (b) direct losses up to a
maximum of 50,000.
Renishaw has no liability to the Licensee for any indirect, consequential or economic loss (including,
without limitation, loss of data, profits or goodwill).
The Product has been designed for use with Renishaws machine tool probing systems. Renishaw has
no liability for the results of using the Product with another manufacturers machine tool probing systems.
By accepting the terms of this Licence the Licensee agrees that this limitation of liability is reasonable.
4. The Licensee may not make any copies of the Product except as provided in this Licence or as permitted by
applicable law. The Licensee is authorised to make a backup copy of the Product for security purposes. The
Licensee must not remove any licence and copyright notices, labels or marks contained in the original and shall
ensure all copies contain such notices without modification.
5. If the Product contains electronic manuals the Licensee may print out the manuals in part or in full, provided
that the print outs or copies are not supplied to any third party that is not an employee or contractor for the
Licensee without Renishaws written permission
6. The Licensee shall not reverse engineer, decompile, or modify the Product or re-use any components
separately from the Product unless permitted by a specific instruction contained in the Product or the
programming or installation manuals supplied with the Product or by applicable law provided that in the latter
case, Licensee has first contacted Renishaw to request any information required to interface with Licensees
other software.
7. The Licensee shall not make the Product available to any third party in any manner whatsoever nor may this
Licence and the Product be transferred to a third party without Renishaws prior written agreement. Any
agreement by Renishaw is conditional on the permitted transferee agreeing to all terms of this Licence and the
Licensee not retaining any copies of the Product. Where the Licensee is a reseller of Renishaws machine
tool probing systems, Licensee may transfer the Product for ultimate use by an end user with Renishaws
machine tool probing systems.
8. Renishaw shall have the right to terminate this Licence immediately if the Licensee fails to comply with any of
these terms and conditions. The Licensee agrees upon receipt of notice of termination from Renishaw to
immediately return or destroy all copies of the Product in its possession or control.
9. This Licence is governed by English law and the parties submit to the exclusive jurisdiction of the English
courts.
Renishaw Product Licence (EN) Issue 1: February 2007

Form 1
EQUIPMENT REGISTRATION RECORD
Please complete this form (and Form 2 overleaf if applicable) after the Renishaw equipment has been installed on your
machine. Keep one copy yourself and return a copy to your local Renishaw Customer Support office (refer to
www.renishaw.com/contact for the address and telephone number). The Renishaw Installation Engineer should normally
complete these forms.
MACHINE DETAILS
Machine description...........................................................................................................................
Machine type.................................................................................................................................
Controller.............................................................................................................................
Special control options.................................................................................................................................
..................................................................................................................................
..................................................................................................................................
RENISHAW HARDWARE RENISHAW SOFTWARE
Inspection probe type .............................................. Inspection disk(s).....................................................
Interface type .......................................................... .....................................................................................
.....................................................................................
Tool setting probe type ........................................... Tool setting disk(s) .....................................................
Interface type .......................................................... .....................................................................................
.........................................................................................
SPECIAL SWITCHING M CODES (OR OTHER) WHERE APPLICABLE

Dual systems only
Switch (Spin) probe on .......................................... Switch on inspection probe ............................................
Switch (Spin) probe off .......................................... Switch on tool setting .....................................................
Start/Error signal .................................................... Other .............................................................................
.........................................................................................
ADDITIONAL INFORMATION Tick box if Form 2 overleaf

has been filled in.
Customers name..................................................................
Customers address...................................................................... Date installed .....................................
......................................................................................................
......................................................................................................... Installation engineer ............................
......................................................................................................
Customers tel. no..................................................................... Date of training........................................
Customers contact name.....................................................

Form 2
SOFTWARE DEVIATION RECORD
Standard Renishaw kit no. Software disk nos.
Reason for deviation
Software no. and Comments and corrections

Subroutine no.
The software product for which these changes are authorised is subject to copyright.
A copy of this deviation sheet will be retained by Renishaw plc.
A copy of the software amendments must be retained by the customer they cannot be retained by
Renishaw plc.
Cautions and disclaimers i
! Caution Software safety

The software you have purchased is used to control the movements of a machine tool. It
has been designed to cause the machine to operate in a specified manner under operator
control, and has been configured for a particular combination of machine tool hardware
and controller.
Renishaw has no control over the exact program configuration of the controller with which
the software is to be used, nor of the mechanical layout of the machine. Therefore, it is
the responsibility of the person putting the software into operation to:
z ensure that all machine safety guards are in position and are correctly working
before commencement of operation;
z ensure that any manual overrides are disabled before commencement of operation;
z verify that the program steps invoked by this software are compatible with the
controller for which they are intended;
z ensure that any moves which the machine will be instructed to make under program
control would not cause the machine to inflict damage upon itself or upon any
person in the vicinity;
z be thoroughly familiar with the machine tool and its controller and know the location
of all emergency stop switches.
Publication No. H-2000-6222

ii Cautions and disclaimers
Disclaimer
This software is prepared with a base number for adjusting the range of #500 series
variables used for data storage. The default settings as supplied have been prepared to
comply with current Haas recommendations for probe variable use and avoid conflicts
with other current Renishaw software packages unless otherwise stated. Checks for
possible variable conflicts must always be made during each installation.
Current Haas macro variable recommendations:
#0 to #33 Volatile (for general use)
#100 to #119 Reserved for Haas use
#120 to #139 Available for user
#140 to #155 Purchased devices (probe, bar feeder, pallet changer, etc.)
#156 to #199 Probe use
#500 to #519 Reserved for Haas use
#520 to #539 Available for user
#540 to #555 Purchased devices (probe, bar feeder, pallet changer, etc.)
#556 to #599 Probe use
Base number setting for macro variables:

This documentation shows default variable numbers and typically includes the base
number calculation in brackets.
Example: #590 (582+8)

Table of contents iii
Table of contents
Before you begin

Before you begin................................................................................................................. 1
Measurement values used in this manual .......................................................................... 1
List of associated publications ............................................................................................ 2
About the Inspection Plus software .................................................................................... 2
Software kit ......................................................................................................................... 2
File 40120882 basic cycles ...................................................................................... 2
File 40120883 Option 1 cycles ................................................................................ 2
File 40120884 Option 2 cycles ................................................................................ 3
File 40120885 One-touch cycles ............................................................................. 3
Macro memory requirements ............................................................................................. 3
File 40120882 .............................................................................................................. 3
File 40120883 .............................................................................................................. 4
File 40120884 ............................................................................................................. 4
File 40120885 .............................................................................................................. 4
Haas machines ................................................................................................................... 5
Look ahead G103P1.................................................................................................... 5
M codes for probe switching........................................................................................ 5
Special M codes for inspection and tool setting applications ............................................. 5
User selectable M codes ............................................................................................. 5
Example macros O9008/O9009 (M80/M81)............................................................. 6
Renishaw customer services .............................................................................................. 7
Calling a Renishaw subsidiary office ........................................................................... 7
Chapter 1 Getting started

Why calibrate your Renishaw probe? .............................................................................. 1-2
Calibrating in a bored hole............................................................................................... 1-2
Calibrating in a ring gauge............................................................................................... 1-3
Calibrating the probe length............................................................................................. 1-3
Calibration cycles............................................................................................................. 1-3
Chapter 2 Software installation

Installing the software ...................................................................................................... 2-2
#562 back-off distance..................................................................................................... 2-2
Settings macro O9724 ..................................................................................................... 2-3
Chapter 3 Optional inputs

Optional inputs ................................................................................................................. 3-2

iv Table of contents
Chapter 4 Variable inputs

Variable outputs - chart 1................................................................................................. 4-2
Variable outputs - chart 2................................................................................................. 4-3
Chapter 5 Protected positioning cycles

Protected positioning (probe trigger monitor) macro O9810 ........................................ 5-2
Chapter 6 Calibration cycles

Calibration cycles an overview ..................................................................................... 6-2
Calibrating the probe's length macro O9801 ................................................................ 6-3
Calibrating the stylus X and Y offsets macro O9802 .................................................... 6-5
Calibrating the stylus ball radius macro O9803 ............................................................ 6-8
Calibrating the vector stylus ball radius macro O9804 ............................................... 6-11
Example 1 Full calibration in an internal feature......................................................... 6-14
Example 2 Full calibration on an external feature ...................................................... 6-16
Chapter 7 Measuring cycles

X Y Z single surface measurement macro O9811........................................................ 7-2
Web / pocket measurement macro O9812................................................................... 7-5
Bore / boss measurement macro O9814...................................................................... 7-9
Finding an internal corner macro O9815 .................................................................... 7-13
Finding an external corner macro O9816 ................................................................... 7-17
Chapter 8 Vector measuing cycles

Angle single surface measurement macro O9821 ....................................................... 8-2
Angled web or pocket measurement macro O9822 ..................................................... 8-5
3-point bore or boss measurement macro O9823........................................................ 8-9
Chapter 9 Additional cycles

4th axis X measurement macro O9817 ........................................................................ 9-2
4th axis Y measurement macro O9818 ........................................................................ 9-5
Bore / boss on PCD measurement macro O9819 ........................................................ 9-8
Stock allowance macro O9820 ................................................................................... 9-11
Storing multi-stylus data macro O9830 ...................................................................... 9-16
Loading multi-stylus data macro O9831 ..................................................................... 9-19
Turning the probe on macro O9832............................................................................ 9-22
Turning the probe off macro O9833............................................................................ 9-23
Determining feature-to-feature data in the XY plane macro O9834 ........................... 9-24
Determining feature-to-feature data in the Z plane macro O9834.............................. 9-29

Table of contents v
Updating the SPC tool offset macro O9835 ............................................................... 9-33

Optimising a probing cycle macro O9836................................................................... 9-35
Angle measurement in the X or Y plane macro O9843 .............................................. 9-38
Chapter 10 Macro alarms

General alarms .............................................................................................................. 10-2
Optimisation macro only (O9836) alarms ...................................................................... 10-5
Appendix A Example job

Introduction ......................................................................................................................A-2
Probe operations..............................................................................................................A-3
Appendix B Features, cycles and limitations of the Inspection Plus

software
Features of the Inspection Plus software ........................................................................B-2
Cycles ..............................................................................................................................B-3
Limitations........................................................................................................................B-3
Limitations when using vector cycles O9821, O9822 and O9823............................B-3
Mathematical precision ....................................................................................................B-4
Effect of vector calibration data on results.......................................................................B-4
Appendix C Settings macro details

Macro G65P9724.............................................................................................................C-2
Appendix D Tolerances
Tolerances .......................................................................................................................D-2
True position tolerances ..................................................................................................D-3
Appendix E Experience values Ee

Experience values Ee ......................................................................................................E-2
Reason for using this option ............................................................................................E-2
Appendix F Additional spare tool offsets

Additional spare tool offsets............................................................................................. F-2
Appendix G Printing a macro output

Example of printing a macro output ................................................................................ G-2
Appendix H Output flow (bore/boss and web/pocket cycles)

Output flow (bore/boss and web/pocket cycles) ..............................................................H-2

vi Table of contents
Appendix I Use of macro variables

Local variables .................................................................................................................. I-2
Common variables ............................................................................................................ I-2
Common retained variables.............................................................................................. I-3
Appendix J General probing applications

Example 1 Part identification ........................................................................................ J-2
Example 2 Probe measure every nth component ........................................................ J-3
Appendix K One-touch measuring

Introduction ......................................................................................................................K-2
Why use a one-touch probe cycle? .................................................................................K-2
Machine distortion............................................................................................................K-2
Comparing cycle times ....................................................................................................K-2
Installing the one-touch cycles.........................................................................................K-3
Macro edits ......................................................................................................................K-3
Measuring the feedrate.............................................................................................K-3
Stand-off and overtravel distance.............................................................................K-3
System operation .............................................................................................................K-4
Using standard skip ..................................................................................................K-4
Additional variables used..........................................................................................K-4
Approach feedrates ..................................................................................................K-4
Back-off distance #562 (556 + 6) .............................................................................K-5
False trigger loop ......................................................................................................K-5
Acceleration and deceleration allowance .................................................................K-5
Q input .............................................................................................................................K-6
Measuring move detail.....................................................................................................K-6
One-touch measuring move logic ....................................................................................K-7

Before you begin 1
Before you begin

This programming manual contains detailed information about how to use the Inspection
Plus software for programming, operating and controlling a machine tool.
Split into ten self-contained chapters, the manual is structured to provide the information
that you require to use the Inspection Plus software effectively:
z Chapter 1, Getting started explains why your probe must be calibrated before you
start using it.
z Chapter 2, Software installation describes how to install and customise the

Inspection Plus software on your machine.
z Chapter 3, Optional inputs provides a complete list of the optional inputs that are
required by some of the macro cycles.
z Chapter 4, Variable outputs provides a complete list of the optional outputs that are
produced by some of the macro cycles.
z Chapter 5, Protected positioning cycles describes how to use the protected

positioning macro (O9810). When correctly used, this macro prevents damage to
the probe stylus in the event of the probe colliding with the workpiece.
z Chapter 6, Calibration cycles describes how to use the four macros that are
provided for calibrating a probe.
z Chapter 7, Measuring cycles describes how to use the non-vector measuring cycle
macros.
z Chapter 8, Vector measuring cycles describes how to use the three vector
measuring cycle macros.
z Chapter 9, Additional cycles describes how to use the macro cycles that have not
been described in previous chapters.
z Chapter 10, Macro alarms describes the macro alarm numbers or messages that
may be displayed on the screen of the machine tool controller when an error occurs.
An explanation of the meaning and possible cause of each alarm message is
provided, together with typical actions you must take to correct the fault causing the
message.
Measurement values used in this manual

Throughout this manual, metric units of measurement, i.e. millimetres, are used in the
examples. The equivalent imperial measurements, i.e. inches, are shown in brackets.

2 Before you begin
List of associated publications

When you are working with the Inspection Plus software, you may find it useful to refer to
the following Renishaw publications:
z Data sheet Probe software for machine tools (Renishaw part no. H-2000-2289).
z Installation manual Probe systems for Haas VF series machines (Renishaw part no.
H-2000-6221).
About the Inspection Plus software

For a comprehensive description of the facilities provided by the software and also the
limitations of the software, you should refer to Appendix B Features, cycles and
limitations of the Inspection Plus software.
Software kit
Inspection Plus software Renishaw part no. A-4012-0880
This comprises the following item:
z CD part no. A-4012-0881
The CD contains the following data:
Basic cycles (File 40120882)

Option 1 cycles (File 40120883)
Option 2 cycles (File 40120884)
One-touch probe cycle (File 40120885)
File 40120882 basic cycles

O9721 O9722 O9723 O9724 O9726 O9727
O9731 O9732 O9801 O9802 O9803 O9810
O9811 O9812 O9814
The disk is formatted to multi-load all macros.
File 40120883 Option 1 cycles

O9730 O9804 O9815 O9816 O9817 O9818
O9821 O9822 O9823 O9834 O9843

Before you begin 3
File 40120884 Option 2 cycles

O9819 O9820 O9830 O9831 O9832 O9833
O9835 O9836
File 40120885 One-touch cycles

O9726
Macro memory requirements

This section lists the amount of memory (in Kbytes) that is required by each macro. Before
you load macros, you should first work out the total amount of memory required by the
macros you wish to load. Next, you should check that the machine's controller has
sufficient memory for these macros.
Useful memory size conversions:
1 Kb = 2.5 m (8.2 ft) of software tape

8 Kb = 20 m (65.6 ft) of software tape
File 40120882
The total amount of memory required for all macros in this file is 13.8 Kb. The memory
requirements for each macro are as follows:
Macro number and function Memory (Kbytes)
O9721 X diameter move 0.594

O9722 Y diameter move 0.578
O9723 Active tool offset macro 0.040
O9724 Setting macro 0.371
O9726 X,Y,Z, basic move 1.526
O9727 Vector diameter move 0.510
O9731 Vector calibration data find 0.658
(also used for ATAN calculation)
O9732 Offset update macro 1.220
O9801 Probe length calibration 0.387
O9802 Stylus X,Y offset calibration 0.463
O9803 Stylus ball radius calibration 0.677
O9810 Protected positioning 0.429
O9811 XYZ single surface measure 2.487
O9812 Web pocket measure 2.109
O9814 Bore boss measure 1.673

4 Before you begin
File 40120883
O9730 Print macro 3.771

O9804 Vector stylus ball radius calibration 0.991
O9815 Internal measure 2.813
O9816 External measure 2.941
O9817 4th axis X measure 1.536
O9818 4th axis Y measure 1.536
O9821 Angle single surface measure 1.983
O9822 Angle web pocket 2.452
O9823 3-point bore boss 2.839
O9834 Feature-to-feature measure 3.893
O9843 XY plane angle measure 1.401
File 40120884
O9819 Bore boss on PCD 1.715

O9820 Stock allowance 2.445
O9830 Multi-stylus store 0.453
O9831 Multi-stylus load 0.453
O9832 Turn-on macro 0.387
O9833 Turn-off macro 0.381
O9835 SPC tool offset update 0.515
O9836 Optimisation macro 1.159
File 40120885
The memory requirements for this file are as follows:
O9726 One-touch cycle 1.690

Before you begin 5
Haas machines
With this control the G103 command is used to limit read ahead.
Example
G103 P1 Read only one block ahead

G65P9810Z10. Protected positioning move
G65P9814D50.Z-10. Measure cycle
G65P9810Z100. Protected positioning move
G103 Cancel read ahead
Look ahead G103P1

The Renishaw cycles have G103P1 embedded in macro O9724 to turn the look ahead off
during the probe cycle. The G103 command is embedded at the bottom of the cycles to
turn look ahead back on at the end of the cycles.
M codes for probe switching

The software has been modified in macro O9724 to include an M19 orientation. If the
spindle re-orients during probing, the M19 may be deleted from O9724 and added to your
main program prior to running any probe cycles. If M-codes are being used to turn the
probe on or off, they should be edited into O9832/O9833.
Special M codes for inspection and tool setting applications
User selectable M codes

M code called macros for the following functions must be installed for use with the tool
setting arm control.
M80 Activate tool setting arm (macro O9008). This brings the tool setting arm into the
operating position and makes the probe active.
M81 Stow tool setting arm (macro O9009). This retracts the tool setting arm and
switches off the probe.

6 Before you begin
Example macros O9008/O9009 (M80/M81)

O9008(REN M80 ARM ACTIVE)
G103P1
G80G40
G91G28Z0(RETURN Z AXIS)
G90
M52(ARM DIR. ACT. AND TLSET ON)
M53(ARM MOVE COMMAND)
#3001=0
N10
IF[#1029EQ0]GOTO20(SKIP STATUS)
IF[#3001LT5000]GOTO10
M63
G103
#3000=91(TOOL SET ARM ACTIVE TIME OUT)
N20
M63(SWITCH MOVE COMMAND OFF)
G103
M99
O9009(REN M81 ARM STOW)

G103P1
M62(ARM DIR. STOW. AND INSP ON)
M53(ARM MOVE COMMAND)
#3001=0
N10
IF[#1021EQ0]GOTO20
IF[#3001LT5000]GOTO10
M63
G103
#3000=91(TOOL SET ARM STOW TIME OUT)
N20
M63(SWITCH MOVE COMMAND OFF)
G103
M99
%

Before you begin 7
Renishaw customer services
Calling a Renishaw subsidiary office

If you have a question about the software, first consult the documentation and other
information included with your product.
If you cannot find a solution, you can receive information on how to obtain customer
support by contacting the Renishaw subsidiary company that serves your country (see
www.renishaw.com/contact).
When you call, it will help the Renishaw support staff if you have the appropriate product
documentation at hand. Please give the following information (as applicable):
z The version of the product you are using (see the equipment registration record
form).
z The type of hardware that you are using (see the equipment registration record
form).
z The exact wording of any messages that appear on your screen.
z A description of what happened and what you were doing when the problem
occurred.
z A description of how you tried to solve the problem.

8 Before you begin
This page is intentionally left blank.

Getting started 1-1
Chapter 1
Getting started
Before you start to use the Inspection Plus software, take time to read this chapter. It will
provide you with a basic understanding of the importance of accurately calibrating the
probe you intend to use for measuring. Only when the probe is accurately calibrated can
you achieve total quality control over your manufacturing process.
Contained in this chapter

Why calibrate your Renishaw probe? .............................................................................. 1-2
Calibrating in a bored hole ............................................................................................... 1-2
Calibrating in a ring gauge ............................................................................................... 1-3
Calibrating the probe length ............................................................................................. 1-3
Calibration cycles ............................................................................................................. 1-3

1-2 Getting started
Why calibrate your Renishaw probe?

In Chapter 6 of this manual you will find details of the macros used to calibrate your
Renishaw probe. But why is it so important that your probe is calibrated?
When you fit your Renishaw probe into a machine shank/holder, it is not necessary for the
stylus to run true to the spindle centre-line. A small amount of run-out can be tolerated,
but it is good practice to get the stylus mechanically on-centre to reduce the effects of
spindle and tool orientation errors. Without calibration of the probe the run-out will lead to
inaccurate results. By calibrating your probe, the run-out is automatically accounted for.
The calibration in a bored hole cycle (macro O9802) provides the data to allow for this
run-out.
As each Renishaw probe system is unique, it is imperative that you calibrate it in the
following circumstances:
z If it is the first time your probe system is to be used.
z If a new stylus is fitted to your probe.
z If it is suspected that the stylus has become distorted or that the probe has crashed.
z At regular intervals to compensate for mechanical changes of your machine tool.
z If repeatability of relocation of the probes shank is poor. In this case, the probe may
need to be recalibrated each time it is selected.
Three different operations are used to calibrate a probe. They are:
z Calibrating in a bored hole;
z Calibrating in a ring gauge; and
z Calibrating the probe length.
Calibrating in a bored hole

Calibrating your probe in a bored hole automatically stores values for the offset of the
stylus ball to the spindle centre line. The stored values are then automatically used in the
measuring cycles. They compensate the measured values so that they are relative to the
true spindle centre line.

Getting started 1-3
Calibrating in a ring gauge

Calibrating your probe in a ring gauge of a known diameter automatically stores one or
more values for the radius of the stylus ball. The stored values are then automatically
used by the measuring cycles to give the true size of the feature. The values are also
used to give true positions of single surface features.
NOTE: The stored radii values are based on the true electronic trigger points. These
values are different from the physical sizes.
Calibrating the probe length

Probe length calibration on a known reference surface stores the length based on the
electronic trigger point. This is different from the physical length of the probe assembly.
Additionally, this operation can automatically compensate for machine and fixture height
errors by adjusting the probe length value that is stored.
Calibration cycles
Four calibration cycles are provided with the Inspection Plus software. These may be
used in conjunction with one another for complete calibration of the probe. The function of
each macro is summarised below. For further details, refer to Chapter 6, Calibration
cycles.
Macro O9801 This is used to establish the probe length in its tool shank.
Macro O9802 This is used to establish the stylus off-centre values.
Macro O9803 This is used to establish the stylus ball radius values. It is suitable for
all measuring cycles except O9821, O9822 and O9823.
Macro O9804 This is used to establish the vector stylus ball radius values. It is
suitable for all measuring cycles, including O9821, O9822 and O9823.
For complete calibration of a probe system, you must use macros O9801 and O9802, and
either O9803 or O9804.
The Renishaw calibration cycles are split into separate cycles for flexibility. If, however,
the calibration feature is accurately known for both size and position, e.g. a ring gauge
where the size is known, and the position is accurately found using a dial test indicator, it
is then possible for you to write a program which completes the full calibration procedure
in one operation by calling all of the above macros.

1-4 Getting started
This page intentionally left blank.

Software installation 2-1
Chapter 2
Software installation
This chapter describes how you should load and customise the Inspection Plus software.
It supplements the information described in the Software installation section of the
installation manual titled Probe systems for Haas VF series machines (Renishaw part no.
H-2000-6221).

Installing the software ...................................................................................................... 2-2
#562 back-off distance ..................................................................................................... 2-2
Settings macro O9724 ..................................................................................................... 2-3

2-2 Software installation
Installing the software

It is important that the software is installed to suit the type of controller and options
available. Do this as described below:
1. First, refer to Appendix B, Features, cycles and limitations of the Inspection Plus
software for the MP700 probe to determine whether the Inspection Plus software
for the MP700 probe is suitable for your needs.
2. Decide which cycles you require before proceeding (see the section titled Macro
memory requirements in the preliminary part of this manual titled Before you
begin).
3. Load the basic cycles on file 40120892.
Delete any unwanted O98-- series cycles.
If you intend to calibrate your probe using a bored hole or ring gauge and calibrate
the probe length on a known reference surface, then delete macro O9804.
Alternatively, if you intend to calibrate on a calibration sphere, then delete macros

O9801, O9802 and O9803.
4. Load the Option 1 file 40120893 if required. Delete all unwanted macros from the
control before loading further macros. If the print option is not to be used, delete
macro O9730.
5. Load the Option 2 file 40120894 if required. Delete all unwanted macros from the
control.
#562 back-off distance

Run the optimisation macro to establish the #562 back-off distance and #169 fast
feedrate.
Refer to:
z Appendix I, Use of macro variables for a description on the use of macro variables;
and
z Chapter 9, Additional cycles for a description on using the optimisation macro

O9836.
For small and medium size machines, i.e. machines having less than 1000 mm (40 in) of
axis travel, the standard feedrates as supplied are normally acceptable. This macro may
be deleted by the operator after optimisation is completed.

Software installation 2-3
Settings macro O9724

If the default values are not suitable, you will need to change the settings macro O9724.
Refer to Appendix C, Settings macro details for a description of macro O9724.
Set the following settings macro options:
z Work offset type
z Tolerance alarms or flag only (FMS type application)
The examples in this document are for general guidance only. Please note that the exact
programming format may not suit either your machine set or recommended method as
specified by your machine builder.

2-4 Software installation

Optional inputs 3-1
Chapter 3
Optional inputs
This chapter lists and explains the optional inputs that may be applied to some of the
macros. You will be referred to this chapter from other chapters when an optional input is
required.
Further information regarding optional inputs is to be found in the appendices to this

manual.

Optional inputs ................................................................................................................. 3-2

3-2 Optional inputs
Optional inputs
The examples described below assume that the controller has been configured for metric
values, i.e. millimetres. The equivalent imperial measurement values, i.e. inches, are
shown in brackets.
Bb b= Angle tolerance of the surface, e.g. 30 degrees 1 degree inputs A30.B1.

Example: B5. to set a tolerance of 5 degrees.
Ee e= Experience value. Specify the number of a spare tool offset where an

adjustment value to the measured size is stored (see Appendix E,
Experience value Ee).
Example: E21. causes the experience value stored in tool offset 21 to
be applied to the measured size.
Ff f= Percent feedback when updating a tool offset (see Appendix D,

Tolerances). Enter a value between 0 and 1 (0% and 100%). The default
value is 100%.
Also
Feedrate in the protected positioning macro O9810 (see Chapter 5,
Protected positioning cycles).
Example: F15 sets a feedrate of 15 mm/min.
(F.6 sets a feedrate of 0.6 in/min.)
Hh h= The tolerance value of a feature dimension being measured.

Example: For dimension 50.0 mm +0.4 mm 0 mm, the nominal
tolerance is 50.2 mm with H.2.
(For dimension 1.968 in +0.016 in 0 in, the nominal
tolerance is 1.976 in with H.008.)
Ii
Jj See the relevant measuring cycles and specific macro calls.
Kk
Mm m= This is the true position tolerance of a feature. A cylindrical zone about the
theoretical position.
Example: M.1 sets a true position tolerance of 0.1 mm.
(M.004 sets a true position tolerance of 0.004 in.)
Qq q= This is the probe's overtravel distance for use when the default values are
unsuitable. The probe will then travel beyond the expected position when
it searches for a surface. Default values are 4 mm (0.16 in) in the Z axis
and 10 mm (0.394 in) in the X,Y axis.
Also used in the optimisation macro O9836 (see Chapter 9, Additional
cycles for details).

Optional inputs 3-3
Example: Q8. sets an overtravel distance of 8 mm.

(Q.3 sets an overtravel distance of 0.3 in.)
Rr r= This is an incremental dimension that is used in external features, e.g.

bosses and webs, to give a radial clearance from the nominal target
surface prior to a Z axis move. Default value is 5 mm (0.200 in).
Example: R10. sets a radial clearance of 10 mm.
(R.4 sets a radial clearance of 0.4 in.)
R-r -r = This is similar to Rr, except that the clearance is applied in the opposite
direction to force an internal boss or web cycle. Default value is 5 mm
(0.200 in).
Example: R-10. sets a radial clearance of -10 mm.
(R-.4 sets a radial clearance of -0.4 in.)
Ss s= The work offset number which will be set.

The work offset number will be updated.
S1 to S6 (G54 to G59)
S0 (external work offset).
S110 to S129 (G110 to G129) additional offsets option.
S154.01 to S154.99 (G154 P1 to G154 P99) additional offsets option.
New work offset = active work offset + error.
New external offset = external offset + error.
Example: S3.
Tt t= This is the tool offset number to be updated

Example: T20 updates tool offset number 20.
Uu u= Upper tolerance limit. If this value is exceeded there is no tool offset or

work offset updated and the cycle is stopped with an alarm. This tolerance
is applied to both size and position where applicable.
Example: U2. to set the upper tolerance limit to 2 mm.
(U.08 to set the upper tolerance limit to 0.08 in.)
Vv v= Null Band. This is the tolerance zone where no tool offset adjustment
occurs. The default value is 0.
Example: V.5 for a tolerance zone of 0.5 mm.
(V.02 for a tolerance zone of 0.02 in.)
Ww w= Print data
1. = Increment the feature number only.
2. = Increment the component number, and reset the feature number.
Example: W1.

3-4 Optional inputs

Variable inputs 4-1
Chapter 4
Variable inputs
This chapter lists the variable outputs that may be produced by some of the macros. You
will be referred to this chapter from other chapters when a variable output is produced.

Variable outputs - chart 1 ................................................................................................. 4-2
Variable outputs - chart 2 ................................................................................................. 4-3

4-2 Variable inputs
Variable outputs - chart 1
Single Web/ Bore/boss Internal External 4th axis XY angle

surface pocket corner corner measure
G65P9811 G65P9812 G65P9814 G65P9815 G65P9816 G65P9817/18 G65P9843
#185 X position X position X position X position X position
#186 Y position Y position Y position Y position Y position
#187 Z position
#188 Size Size Size
#189 X surface X surface 4th angle Angle

angle angle
#190 X error X error X error X error X error
#191 Y error Y error Y error Y error Y error
#192 Z error Y surface Y surface

angle angle
#193 Size error Size error Size error Y angle Y angle Height error Height
error error error
#194 X angle X angle Angle error Angle

error error error
#195 True True True True True

position position position position position
error error error error error
#196 Metal Metal Metal

condition condition condition
#197 Direction
indicator
#198 Out of tolerance flag (1 to 7)
#199 Probe error flag (0 to 2)

Variable inputs 4-3
Variable outputs - chart 2
PCD Stock Angle single Angle 3-point Feature to

bore/boss allowance surface web/pocket bore/boss feature
G65P9819 G65P9820 G65P9821 G65P9822 G65P9823 G65P9834
#185 X position X position X position X position X incremental

from start distance
#186 Y position Y position Y position Y position Y incremental

from start distance
#187 PCD Z incremental

position
#188 Size Size from start Size Size Minimum

distance
#189 Angle Angle
#190 X error X error X error X error X error
#191 Y error Y error Y error Y error Y error
#192 PCD error Z error
#193 Size error Size error Size error Size error Minimum
distance error
#194 Angle error Maximum Angle error

value
#195 True position Minimum True position True position True position True position
error value error error error error
#196 Metal Variation Metal Metal Metal Metal

condition (stock) condition condition condition condition
#197 Hole number Direction

indicator
#198 Out of tolerance flag (1 to 7)
#199 Probe error flag (0 to 2)

4-4 Variable inputs

Protected positioning cycles 5-1
Chapter 5
Protected positioning cycles
When the probe moves around the workpiece, it is important that the stylus is protected
against a collision with the workpiece. This chapter describes how to use macro O9810 to
set up the protected positioning of the probe. After it is correctly set, the probe will stop
moving in the event of a collision.

Protected positioning (probe trigger monitor) macro O9810 ......................................... 5-2

5-2 Protected positioning cycles
Protected positioning (probe trigger monitor) macro O9810
Figure 5.1 Probe protected positioning
Description
It is important when moving around the workpiece to protect the probe stylus against
collision. When this cycle is used, the machine will stop in the event of a collision.
Application
Select the probe and move to a safe plane. The probe should be made active at this point
and then it can be moved to a measuring position using this macro call. In the event of a
collision, the machine will stop and a macro alarm PATH OBSTRUCTED will result, or an
error flag #198 will be set (see Mm input).
Format
G65 P9810 Xx Yy Zz [Ff Mm]
where [ ] denote optional inputs
Example: G65 P9810 Z10. F0.8 M0.2

Protected positioning cycles 5-3
Inputs
Xx,Yy,Zz x,y,z = These are the target positions for the probe positioning move.
Ff f= The modal feedrate for all protected positioning moves. The

feedrate will be modal to this macro and subsequent feedrate calls
are unnecessary unless a change of feedrate is required. The
maximum safe fast feedrate established during installation should
not be exceeded.
Mm m = 1.0 Will set a probe trigger flag (no PATH OBSTRUCTED alarm)
#198 = 0 (no probe trigger)
#198 = 7 (probe triggered)
Example
G1G54X20.Y50.
G43H20Z100. Move to a safe plane.
G65P9832 Spin the probe on (includes M19) or M19 for spindle orientation.
G65P9810Z10.F3000 Protected positioning move.
G65P9811Z0S1 Single surface measure.

5-4 Protected positioning cycles

Calibration cycles 6-1
Chapter 6
Calibration cycles
Before a probe is used, it is important that you calibrate it correctly. This chapter describes
the four macros that you should use for calibrating a probe. If you need to know more
about calibrating a probe, you will find helpful information contained in Chapter 1, Getting
started.

Calibration cycles an overview...................................................................................... 6-2
Calibrating the probe's length macro O9801................................................................. 6-3
Calibrating the stylus X and Y offsets macro O9802 .................................................... 6-5
Calibrating the stylus ball radius macro O9803 ............................................................ 6-8
Calibrating the vector stylus ball radius macro O9804................................................ 6-11
Example 1 Full calibration in an internal feature ......................................................... 6-14
Example 2 Full calibration on an external feature ....................................................... 6-16

6-2 Calibration cycles
Calibration cycles an overview

Four calibration cycles are provided with the Inspection Plus software. These may be
used in conjunction with one another for complete calibration of the probe. The purpose of
each macro is summarised below.
Macro O9801 This is used to establish the probe's length in its tool shank.
Macro O9802 This is used to establish the stylus off-centre values.
Macro O9803 This is used to establish the stylus ball radius values. It is suitable for all
measuring cycles except for O9821, O9822 and O9823.
Macro O9804 This is used to establish the vector stylus ball radius values. It is suitable
for all measuring cycles, including O9821, O9822 and O9823.
For complete calibration of a probe system, you must use macros O9801 and O9802, and
either O9803 or O9804. Examples of full calibration procedures are described in the
sections titled Example 1 Full calibration in an internal feature and Example 2 Full
calibration on an external feature at the end of this chapter.
The Renishaw calibration cycles are split into separate cycles for flexibility. If, however,
the calibration feature is accurately known for both size and position, e.g. a ring gauge
where the size is known, and the position is accurately found using a dial test indicator, it
is then possible for you to write a program which completes the full calibration procedure
in one operation by calling all of the above macros.

Calibrating the probe's length macro O9801
Tt Tool offset
Zz Ref. height
Z
Y
Figure 6.1 Calibrating the probe's length
Description
The probe is positioned adjacent to a Z axis reference surface for calibration. When the
cycle is completed, the active probe tool offset is adjusted to the reference surface.
Application
Load an approximate tool offset. The probe should be positioned adjacent to the reference
surface. When the cycle is run, the surface is measured and the tool offset is reset to a
new value. The probe is returned to the start position.
Format
G65 P9801 Zz Tt
Example: G65 P9801 Z50. T20

Compulsory inputs
Zz z= Reference surface position
Tt t= The active tool offset number.
Outputs
The active tool offset will be set.
Example
Set X, Y, Z values in work offset G54
O 0001
G90G80G40G0 Preparatory codes for the machine.
G54X0Y0 Start position.
G43H1Z100. Activate offset 1, go to 100 mm (3.94 in).
G65P9810Z10.F3000 Protected positioning move.
G65P9801Z0T1 Datum Z direction.
G65P9810Z100. Protected positioning move.
G65P9833 Spin the probe off (when applicable).
G28Z100. Reference return.
H00 Cancel offset.
M30 End of program
NOTE: The tool offset must be active. The active tool offset H word number must be the
same as the T input number (see above)

Calibrating the stylus X and Y offsets macro O9802
1 2
#558
Y
3 Zz
X
Dd
Figure 6.2 Calibrating the stylus X and Y offsets
Description
The probe is positioned inside a pre-machined hole at a suitable height for calibration.
When this cycle is completed, the stylus offset amounts in the X and Y axes are stored.
Application
Pre-machine a hole with a suitable boring bar, so that the exact centre of the hole is
known. Position the probe to be calibrated inside the hole, and the spindle on the known
centre position with the spindle orientation active. When the cycle is run, four measuring
moves are made in order to determine the X offset and Y offset of the stylus. The probe is
then returned to the start position.
Format
G65 P9802 Dd [Zz]
Example: G65 P9802 D50.005 Z50.
Compulsory inputs
Dd d= Nominal size of feature

Optional input
Zz z= The absolute Z axis measuring position when calibrating on an external
feature. If this is omitted, a bore cycle is assumed.
Outputs
The following data will be stored as shown:
#558 (556 + 2) = X axis stylus offset

#559 (556 + 3) = Y axis stylus offset
Example
Stylus X, Y offset calibration
A tool offset must be active before running this program
Position the stylus in the bored hole at the required depth. The spindle centre must be
positioned exactly on the bored hole centre line.
O0002
G65P9832 Spin the probe on (includes M19), or M19 for spindle orientation.
G65P9802D50. Calibrate in a 50 mm (1.97 in) diameter bored hole.
M30 End of program.
Alternatively
Run a complete positioning and calibration program as follows.
Set the exact X,Y, Z feature positions in a work offset (example using G54).
O0002
G54X0Y0 Move to centre of the feature.
G43H1Z100. Activate offset 1, go to 100 mm (3.94 in) above.
G65P9810Z-5.F3000 Protected positioning move into hole.

G65P9802D50. Calibrate in a 50 mm (1.97 in) diameter bored hole.
G65P9810Z100.F3000 Protected positioning move retract to 100 mm (3.94 in).
H00 Cancel offset (when applicable).
M30 End of program

Calibrating the stylus ball radius macro O9803
NOTE: Do not use this cycle to calibrate the radius of the stylus ball if, subsequently, you
intend using vector measuring macros O9821, O9822 or O9823. The stylus ball radius
must be calibrated using macro O9804 instead.
#556
1 2
#557
5 6
Zz
3
X
Dd
Figure 6.3 Calibrating the stylus ball radius
Description
The probe is positioned inside a calibrated ring gauge at a suitable height for calibration.
When this cycle is completed, the stylus ball radius values are stored.
Application
Clamp a calibrated ring gauge on the machine table at an approximately known position.
Position the probe to be calibrated inside the ring gauge on the approximate centre
position, with spindle orientation active. When the cycle is run, six moves are made in
order to determine the stylus ball radius values. The probe is then returned to the start
position.
Format
G65 P9803 Dd [Zz Ss]
Example: G65 P9803 D50.005 Z50. S1.

Compulsory inputs
Dd d= Reference gauge size
Optional inputs
feature. If this is omitted, a ring gauge cycle is assumed.

S1 to S6 (G54 to G59)
Outputs
The following data will be stored as shown:
#556 (556 + 0) = X+, X-, stylus ball radius (XRAD)

#557 (556 + 1) = Y+, Y-, stylus ball radius (YRAD)
Example
Stylus ball radius calibration
A tool offset must be active before running this program. If your machine does not retain
the offset then use the alternative example.
Position the probe's stylus approximately on-centre in the ring gauge and at the required
depth.
O0003
G65P9803D50.001 Calibrate in a 50.001 mm (1.9685 in) diameter ring gauge.
M30 End of program.

Alternatively
Set the approximate X, Y, Z feature positions in a work offset (example using G54).
O0003
G54X0Y0 Move to centre of feature.
G65P9810Z-5.F3000 Protected positioning move into hole.
G65P9803D50.001 Calibrate in a 50.001 mm (1.9685 in) ring gauge.
M30 End of program.

Calibrating the vector stylus ball radius macro O9804
NOTE: You must use this cycle to calibrate the radius of the stylus ball if you intend using
vector measuring macros O9821, O9822 or O9823 (described in Chapter 8, Vector
measuring cycles). Do not calibrate the stylus ball radius using macro O9803.
Additional vector moves (7 to 14)

at every 30
4
#557 #556
1 2
5 6
Zz
3
X
Dd
Figure 6.4 Calibrating the vector stylus ball radius
Description
The probe is positioned inside a calibrated ring gauge at a suitable height for calibration.
When the cycle is completed, the stylus ball radius values are stored. A total of twelve
calibration radii at 30 degree intervals are established.
Application
Clamp a calibrated ring gauge on the machine table at an approximately known position.
The probe to be calibrated is positioned inside the ring gauge on the approximate centre
position, with spindle orientation active. When the cycle is run, fourteen moves are made
in order to determine the stylus ball radius values. The probe is then returned to the start
position.
Format
G65 P9804 Dd [Zz Ss]
Example: G65 P9804 D50.005 Z50. S1.

Compulsory inputs
Dd d= Reference gauge size.
Optional inputs
feature. If this is omitted, a ring gauge cycle is assumed.

S1 to S6 (G54 to G59)
Outputs
The following data will be stored as shown (as O9803):
#556 (556 + 0) = X+, X-, stylus ball radius (XRAD)

#557 (556 + 1) = Y+, Y-, stylus ball radius (YRAD)
Additional vector calibration data:
#566 (556 + 10) = 30 degree stylus ball radius (VRAD)

Example
Vector stylus ball radius calibration
A tool offset must be active before running this program. If your machine does not retain
the offset, then use the alternative example.
Position the probe approximately on-centre in the ring gauge and at the required depth.
O0004

M30 End of program.
Alternatively
Set the approximate X, Y, Z feature positions in a work offset (example using G54).
O0004
G54X0Y0 Move to centre of feature.
G65P9810Z-5.F3000 Protected positioning move into the hole.
M30 End of program.

Example 1 Full calibration in an internal feature

This example describes how to carry out full calibration of the probe in an internal feature
using macros O9801, O9802 and O9804, using a 50.001 mm (1.9685 in) diameter ring
gauge, with a known centre position and top face height value.
The approximate probe length must be stored in the tool offset register before running this
program. Set the exact X, Y, and Z feature positions in a work offset (example using G54).
2
12
3
11
4
10 6
7 5
8 and 9
Figure 6.5 Full calibration in an internal feature
O0006
1. G54X35.Y0 Move off centre of feature for height setting.
2. G43H1Z100. Activate offset 1, go to 100 mm (3.94 in) above.
3. G65P9832 Spin the probe on (includes M19), or M19 for spindle

orientation.
4. G65P9810Z30.F3000 Protected positioning move above reference surface.
5. G65P9801Z20.006T1. Calibrate the probe length. Surface at 20.006 mm

(0.7876 in)
6. G65P9810X0Y0 Protected positioning move to centre.
7. G65P9810Z5. Protected positioning move into hole.
8. G65P9802D50. Calibrate in a 50 mm (1.97 in) diameter bored hole to

establish the X,Y stylus offset.

9. G65P9804D50.001 Calibrate in a 50.001 mm (1.9685 in) diameter ring

gauge to establish the ball radius values, including the
vector directions.
10. G65P9810Z100.F3000 Protected positioning move retract to 100 mm

(3.94 in).
11. G65P9833 Spin the probe off (when applicable).
12. G28Z100. Reference return.
H00 Cancel offset (when applicable)
M30 End of program

Example 2 Full calibration on an external feature

This example describes how to carry out full calibration of the probe on an external feature
using macros O9801, O9802 and O9804, using a 50.001 mm (1.9685 in) diameter pin
gauge, with a known centre position and a Z reference surface.
The approximate probe length must be stored in the tool offset register before running this
program. Set the exact X, Y pin feature positions and Z surface height in a work offset
(example using G54).
1
2
11 3
10
4
7 and 8 9
6
Figure 6.6 Full calibration on an external feature
O0006
1. G54X135.Y100. Move to centre of feature for height setting.
2. G43H1Z100. Activate offset 1, go to 100 mm (3.94 in) above.
3. G65P9832 Spin the probe on (includes M19), or M19 for spindle

orientation.
4. G65P9810Z30.F3000 Protected positioning move above reference surface.
5. G65P9801Z0.T1. Calibrate the probe length. Z surface at zero.
6. G65P9810X100.Y100. Protected positioning move to centre.
7. G65P9802D50.001Z10. Calibrate on a 50.001 mm (1.9685 in) diameter pin

gauge to establish the X,Y stylus offset.
8. G65P9804D50.001Z10. Calibrate on a 50.001 mm (1.9685 in) diameter pin

gauge to establish the ball radius values, including the
vector directions.

9. G65P9810Z100.F3000 Protected positioning move retract to 100 mm

(3.94 in).
H00 Cancel offset (when applicable)
M30 End of program


Measuring cycles 7-1
Chapter 7
Measuring cycles
This chapter describes how to use the non-vector measuring cycle macros. The probe
stylus ball radius must be calibrated using either macro O9803 or O9804 (see Chapter 6,
Calibration cycles) before using the macros described here.

X Y Z single surface measurement macro O9811 ........................................................ 7-2
Web / pocket measurement macro O9812 ................................................................... 7-5
Bore / boss measurement macro O9814 ...................................................................... 7-9
Finding an internal corner macro O9815..................................................................... 7-13
Finding an external corner macro O9816.................................................................... 7-17

7-2 Measuring cycles
X Y Z single surface measurement macro O9811
X,Y
Figure 7.1 Measurement of a single surface
Description
This cycle measures a surface to establish the size or position.
Application
The probe should be positioned with its tool offset active adjacent to the surface. The
cycle measures the surface and returns to the start position.
There are two possibilities as follows:
1. The surface can be treated as a size, where the tool offset is updated in conjunction
with the Tt and the Hh input.
2. The surface can be treated as a reference surface position, for the purpose of
adjusting a work offset using the Ss and Mm inputs.
Format
G65 P9811 Xx or Yy or Zz [Ee Ff Hh Mm Qq Ss Tt Uu Vv Ww]
Example: G65 P9811 X50. E0.005 F0.8 H0.2 M.2 Q10. S1. T20. U.5V.5W2.

Compulsory inputs
Xx or Yy or Zz x,y,z = The surface position or size.
Optional inputs
Mm m= The true position tolerance of a feature. A cylindrical zone about the

Qq q= The probe's overtravel distance for use when the default values are

S1 to S6 (G54 to G59)
Tt t= This is the tool offset number to be updated .
Ww w= Print data
For optional inputs Ee, Ff, Uu, and Vv see Chapter 3, Optional inputs.

Example
X and Z single surface measurement
1. T01M06 Select the probe.

1 2
2. G54X-40.Y20. Start position.
3
12 3. G43H1Z100. Activate offset 1, go to 100 mm (3.94 in).
11 4
4. G65P9832 Spin the probe on (includes M19), or M19
10 8 5
for spindle orientation.
9
7 5. G65P9810Z-8.F3000 Protected positioning move to start
position.
6
Z 6. G65P9811X-50.T10. Single surface measure.
Y
7. G65P9810Z10. Protected positioning move.
X
8. G65P9810X-60. Protected positioning move.
Figure 7.2
Probe movements 9. G65P9811Z0T11 Single surface measure.
11. G65P9833 Spin the probe off (where applicable).
continue
The tool radius offset (10) is updated by the error of surface position.

Web / pocket measurement macro O9812
Z0
Zz
Z0
Rr
Xx, Yy Xx, Yy
Z0
Zz
Z
Y
X
R-r
Xx, Yy
Figure 7.3 Measurement of a web or pocket feature
Description
This cycle measures a web or pocket feature. It uses two measuring moves along the X Y
axis.
Application
Position the probe to the expected centre line of the feature and a suitable position in the
Z axis with the probe and probe offset active. Run the cycle with suitable inputs as
described.

Format
G65 P9812 Xx [Ee Ff Hh Mm Qq Rr Ss Tt Uu Vv Ww]
or
G65 P9812 Yy [Ee Ff Hh Mm Qq Rr Ss Tt Uu Vv Ww]
or
G65 P9812 Xx Zz [Ee Ff Hh Mm Qq Rr Ss Tt Uu Vv Ww]
or
G65 P9812 Yy Zz [Ee Ff Hh Mm Qq Rr Ss Tt Uu Vv Ww]
Example: G65 P9812 X50. Z100. E0.005 F0.8 H0.2 M.2 Q10. R10. S1. T20. U.5 V.5 W2.
Compulsory inputs
Xx x= Nominal size of feature when measured in the X axis.
or
Yy y= Nominal size of feature when measured in the Y axis.
Zz z= The absolute Z axis position when measuring a web feature. If this is

omitted a pocket cycle is assumed.
Optional inputs


direction to force an internal web cycle. Default value is 5 mm (0.200 in).


S1 to S6 (G54 to G59)
Tt t= This is the tool offset number to be updated.
Ww w= Print data
For optional inputs Ee, Ff, Uu, and Vv, see Chapter 3, Optional inputs.
Outputs
The feature measurements will be stored in variables #185 to #199 (see Chapter 4,
Variable outputs).
Example 1
Web measurement
1 2
9 3 2. G54X0Y0 Start position.
4
8 3. G43H1Z100. Activate offset 1, go to 100 mm (3.94 in)
above.
5
7
4. G65P9832 Spin the probe on (includes M19), or M19
6
5. G65P9810Z10.F3000 Protected positioning move.
6. G65P9812X50.Z-10.S2 Measure a 50.0 mm (1.968 in) wide web.

Z
Y 7. G65P9810Z100. Protected positioning move.
X 8. G65P9833 Spin the probe off (where applicable).

Figure 7.4
Probe movements 9. G28Z100. Reference return.
continue
The feature centre line in the X axis is stored in the work offset 02 (G55).

Example 2
Pocket measurement (referred datum)
1 2
3
9
2. G54X100.Y50. Start position.
4
8
5 3. G43H1Z100. Activate offset 1, go to 100 mm (3.94 in).
7 4. G65P9832 Spin the probe on (includes M19), or M19
6
5. G65P9810Z-10.F3000. Protected positioning move.
6. G65P9812X30.S2 Measure a 30.0 mm (1.181 in) wide

G55
pocket.
Z
X 8. G65P9833 Spin the probe off (where applicable).

Figure 7.5
continue
The error of centre line is referred to the datum point X0 and the revised X0 position is set
in work offset 02 (G55).

Bore / boss measurement macro O9814
Z0
Zz
Z0.0
Rr
Dd dia Dd dia
Z0
Zz
Z
Y
R-r
Dd dia
Figure 7.6 Measurement of a bore or boss feature
Description
This cycle measures a bore or boss feature. It uses four measuring moves along the X Y
axis.
Application
described.

Format
G65 P9814 Dd [Ee Ff Hh Mm Qq Rr Ss Tt Uu Vv Ww]
or
G65 P9814 Dd Zz [Ee Ff Hh Mm Qq Rr Ss Tt Uu Vv Ww]
Example: G65 P9814 D50.005 Z100. E0.005 F0.8 H0.2 M.2 Q10. R10. S1. T20. U.5 V.5 W2.
Compulsory inputs
Dd d= Nominal size of the feature.
Zz z= The absolute Z axis position when measuring a boss feature. If this is

omitted, a bore cycle is assumed.
Optional inputs


direction to force an internal boss cycle. Default value is 5 mm (0.200 in).

S1 to S6 (G54 to G59)

Ww w= Print data
Outputs
Variable outputs).
Example 1
Boss measurement
1 2
3
9 2. G54X0Y0 Start position.
4
8
5 3. G43H1Z100. Activate offset 1, go to 100 mm
7 (3.94 in).
6
4. G65P9832 Spin the probe on (includes M19), or
M19 for spindle orientation.
6. G65P9814D50.Z-10.S2.R10. Measure a 50.0 mm (1.968 in)

diameter boss.
G55
Z
Y
X 9. G28Z100. Reference return.
Figure 7.7 continue

Probe movements
The feature centre line in the X and Y axis is stored in the work offset 02 (G55).

Example 2
1 2
Bore measurement (referred datum)
3 2. G54X100.0Y100. Start position.

9
8 (3.94 in).
5
7 4. G65P9832 Spin the probe on (includes M19), or
5. G65P9810Z-10.F3000 Protected positioning move.
6 6. G65P9814D30.S2 Measure a 30.0 mm (1.181 in)

diameter bore.
G55
Z 8. G65P9833 Spin the probe off (when applicable)
Y
X 9. G28Z100. Reference return
Figure 7.8 continue
Probe movements
The error of centre line is referred to the datum point X0, Y0 and the revised X0, Y0
position is set in work offset 02 (G55).

Finding an internal corner macro O9815

Xx
Yy
Yy
Ii
Jj
Figure 7.9 Finding an internal corner position
Description
This cycle is used to establish the corner position of a feature.
NOTE: A true corner intersection can be found, even if the corner is not 90 degrees.
Application
The probe must be positioned with its tool offset active at a start position as shown in the
figure above. The probe measures the Y axis surface first and then measures the X axis
surface. The probe then returns to the start position.
Errors occurring during the cycle return the probe to the start position.
NOTE: If the I and J inputs are missing, only two gauging moves occur. The corner
feature is assumed to be parallel to the axes.
If either I or J are missing then three gauging moves occur and the corner feature is
assumed to be 90 degrees.
Format
G65 P9815 Xx Yy [Bb Ii Jj Mm Qq Ss Uu Ww]
Example: G65 P9815 X100. Y100. B2. I10. J10. M.2 Q10. S1. U.5 W2.

NOTE: I and J must be stated in this order if used.
Compulsory inputs
Xx x= Nominal corner position X axis.
Yy y= Nominal corner position Y axis.
Optional inputs
Bb b= Angle tolerance.
This applies to both X and Y surfaces. It is equal to half the total
tolerance, e.g. 0.25 degrees = B.25 tolerance.
Ii I= Incremental distance to the second probe position along the X axis

(positive value is assumed) (default no move)
Jj j= Incremental distance to the second probe position along the Y axis

(positive value is assumed) (default no move).


S1 to S6 (G54 to G59)
Ww w= Print data
For optional inputs Uu, see Chapter 3, Optional inputs.

Outputs
Variable outputs).
W2. Component no. +1 feature no. 1

W1 Feature no. +1
The following will be output:
1. Corner positions
2. Tolerance if used
3. Error in the X axis
4. Error in the Y axis
5. Work offset no. if used
Ss The work offset stated will be set such that the nominal X Y positions will be
corrected.
Mm) See Appendix H, Output flow for the general output structure
Uu )
NOTE: #189 is the angle of the X surface and is measured from the X+ axis direction.
#192 is the angle of the Y surface and is also measured from the X+ axis direction.

Example
Finding an internal corner
NOTE: Co-ordinate rotation. It is possible to implement rotation using G68/G69 when the
control option is available.

2 1 2. G54X10.0Y10. Start position.
9 3 3. G43H1Z100. Activate offset 1, go to 100 mm

(3.94 in).
8 4
7 5
11
5. G65P9810Z-5.F3000 Protected positioning move.
6 6. G65P9815X20.Y20.I10.J10. Corner find.
8. G65P9833 Spin the probe off (where applicable)

Z
Y 9. G28Z100. Reference return.
10. G17 Select plane.

X
11. G68X#185Y#186R#189 Set rotational position and angle.
Figure 7.10
Probe movements
continue
machining
continue
12. G69 Cancel rotation mode.

Finding an external corner macro O9816
Ii c d NOTE:
The start point establishes
the distance to the first
measuring position.
a
Yy
b NOTE:
a and b are equal
c and d are equal
Jj
Xx
Figure 7.11 Finding an external corner
Description
This cycle is used to establish the corner position of a feature.
NOTE: A true corner intersection can be found, even if the corner is not 90 degrees.
Application
The probe must be positioned with its tool offset active at a start position as shown in the
diagram. The probe measures the Y axis surface first and then measures the X axis
surface. The probe then returns to the start position.
Errors occurring during the cycle return the probe to the start position.
NOTE: If the I and J inputs are missing, only two gauging moves occur. The corner
feature is assumed to be parallel to the axes.
If either I or J are missing then three gauging moves occur and the corner feature is
assumed to be 90 degrees.

Format
G65 P9816 Xx Yy [Bb Ii Jj Mm Qq Ss Uu Ww]
Example: G65 P9816 X100. Y100. B2. I10. J10. M.2 Q10. S1. U.5W2.
NOTE: I and J must be stated in this order if used.
Compulsory inputs
Xx x= Nominal corner position X axis.
Yy y= Nominal corner position Y axis.
Optional inputs
Bb b= Angle tolerance. This applies to both X and Y surfaces. It is equal to half
the total tolerance, e.g. 0.25 degrees = B.25 tolerance.
Ii I= Incremental distance to the second probe position along the X axis (a

positive value is assumed). The default is no move.
Jj j= Incremental distance to the second probe position along the Y axis (a

positive value is assumed). The default is no move.


S1 to S6 (G54 to G59)

Ww w= Print data
For optional inputs Uu, see Chapter 3, Optional inputs.
Outputs
Variable outputs).
W2. Component no. + 1, feature no. set to 1.

W1. Feature no. +1
The following will be output:
1. Corner positions
2. Tolerance if used
3. Error in the X axis
4. Error in the Y axis
5. Work offset no. if used
Ss The work offset stated will be set such that the nominal X Y positions will be
corrected.
Mm) See Appendix H, Output flow for the general output structure.
Uu )
NOTE: #189 is the angle of the X surface and is measured from the X+ axis direction.
#192 is the angle of the Y surface and is also measured from the X+ axis direction.

Example
Finding an external corner
NOTE: Co-ordinate rotation. It is possible to implement rotation using G68/G69 when the
control option is available.
2 1 2. G54X-10.Y-10. Start position.
3. G43H1Z100. Activate offset 1, go to 100 mm

9 3 (3.94 in).
8 4 4. G65P9832 Spin the probe on (includes M19), or

11 5. G65P9810Z-5.F3000 Protected positioning move.

7 5
6. G65P9816X0Y0I10.J10. Corner find.
6 7. G65P9810Z100. Protected positioning move.
8. G65P9833 Spin the probe off (where

Z applicable).
Y
X 10. G17 Select plane.
Figure 7.12 11. G68X#185Y#186R#189 Set corner position and angle.

Probe movements
Continue machining
12. G69 Cancel co-ordinate rotation mode.

Vector measuring cycles 8-1
Chapter 8
Vector measuring cycles
This chapter describes how to use the vector measuring cycle macros. The probe stylus
ball radius must be calibrated using macro O9804 (see Chapter 6, Calibration cycles)
before using the macros described here. Do not use macro O9803 to calibrate the probe's
stylus.

Angle single surface measurement macro O9821 ........................................................ 8-2
Angled web or pocket measurement macro O9822...................................................... 8-5
3-point bore or boss measurement macro O9823 ........................................................ 8-9

8-2 Vector measuring cycles
Angle single surface measurement macro O9821
NOTE: The probe must have recently been calibrated using the vector stylus ball radius
macro O9804 (described in Chapter 6, Calibration cycles) before using this cycle. Do not
use macro O9803 to calibrate the probe.
NOTE:
Angles in the range 180
+Aa angles (counter-clockwise)
Dd
Y
90
Aa
X 180 0
-90
Figure 8.1 Measuring an angled surface
Description
This cycle measures a surface feature using one vectored measuring move along the X Y
axis.
Application
Position the probe to the expected reference point of the feature and a suitable position in
the Z axis with the probe and probe offset active. Run the cycle with suitable inputs as
described.
Format
G65 P9821 Aa Dd [Ee Ff Hh Mm Qq Ss Tt Uu Vv Ww]
Example: G65 P9821 A45.005 D50.005 E0.005 F0.8 H0.2 M0.2 Q10. S1. T20. U.5 V.5 W2.

Compulsory inputs
Aa a= Direction of probe measurement measured from the X+ axis direction.
Dd d= Nominal distance to the surface (radial).
Optional inputs

unsuitable. The probe then travels beyond the expected position when it
searches for a surface.
Default values are 4 mm (0.16 in) in the Z axis and 10 mm (0.4 in) in the
X,Y axis.

S1 to S6 (G54 to G59)
Ww w= Print data
Outputs
Variable outputs).

Example
Angle single surface measurement
50.0
45
X
Figure 8.2 Measuring a single angled surface
2 1 1. T01M06 Select the probe.
3 2. G54X-40.Y20. Start position.

9
8 (3.94 in).
5 4. G65P9832 Spin the probe on (includes M19), or

7
5. G65P9810Z-8.F3000 Protected positioning move to start

6
position.
Z
Y 6. G65P9821A45.D50.T10 Single surface measure.

X
Figure 8.3
The tool radius offset (10) is updated by the error of surface position.

Angled web or pocket measurement macro O9822
Aa
Aa
180 0
A-a
Dd
Y+
Aa
X+
NOTE:
Aa
Figure 8.4 Measuring an angled web or pocket
Description
This cycle measures a web or pocket feature using two vectored measuring moves along
the X Y axis.
Application
described.

Format
G65 P9822 Aa Dd [Ee Ff Hh Mm Qq Rr Ss Tt Uu Vv Ww]
or
G65 P9822 Aa Dd Zz [Ee Ff Hh Mm Qq Rr Ss Tt Uu Vv Ww]
Example: G65 P9822 A45.005 D50.005 Z50. E0.005 F0.8 H0.2 M0.2 Q10. R10. S1. T20.
U.5 V.5 W2.
Compulsory inputs
Aa a= Angle of the surface to be measured from the X+ axis direction.
Dd d= Nominal size of the feature.
Zz z= The absolute Z axis position when measuring a web feature. If this is

omitted a pocket cycle is assumed.
Optional inputs

searches for a surface. Default values are 4 mm (0.16 in) in the Z axis

direction to force an internal web cycle. Default value is 5 mm (0.200 in).

S1 to S6 (G54 to G59)

Ww Print data
Outputs
Variable outputs).

Example
Angle web measurement
50.0
-10
30
Figure 8.5 Measuring an angled web
2 1 2. G54X0Y0 Start position.

9
3
3. G43H1Z100.0 Activate offset 1, go to
4
100 mm (3.94 in).
8 5 4. G65 P9832 Spin the probe on (includes

M19), or M19 for spindle
7 orientation.
6
6. G65P9822A30.D50.Z-10.S2 Measure a 50.0 mm

(1.9685 in) wide web at 30
degrees.
Z
X 8. G65P9833 Spin the probe off (when

applicable).
Figure 8.6
Probe movements 9. G28Z100. Reference return
Continue
The feature centre line in the X axis is stored in the work offset S02 (G55).

3-point bore or boss measurement macro O9823
90
Bb
Aa
180 0
Cc
Rr
-90
Dd
NOTE:
+Aa angles (counter-clockwise) R-r
Figure 8.7 3-point bore or boss measurement
Description
This cycle measures a bore or boss feature using three vectored measuring moves along
the X Y axis.
Application
described.

Format
G65 P9823 Aa Bb Cc Dd [Ee Ff Hh Mm Qq Rr Ss Tt Uu Vv Ww]
or
G65 P9823 Aa Bb Cc Dd Zz [Ee Ff Hh Mm Qq Rr Ss Tt Uu VvWw]
Example: G65 P9823 A45.005 B150.0 C35.005 D50.005 Z50. E.005 F0.8 H0.2 M0.2
Q10. R10. S1. T20.U.5 V.5W2.
Compulsory inputs
Aa a= The first angle for vector measurement, measured from the X+ axis
direction.
Bb b= The second angle for vector measurement, measured from the X+ axis
direction.
Cc c= The third angle for vector measurement, measured from the X+ axis
direction.
Dd d= Nominal size of feature.
Zz z= The absolute Z axis position, when measuring a boss feature. If this is

omitted, a bore cycle is assumed.
Optional inputs


direction to force an internal boss cycle. Default value is 5 mm (0.200 in).


S1 to S6 (G54 to G59)
Ww w= Print data
Outputs
Variable outputs).

Example
3-point bore measurement (referred datum)
2 1 2. G54X100.Y100. Start position.
3 3. G43H1Z100. Activate offset 1 go to 100 mm

9 (3.94 in).
4
4. G65 P9832 Spin the probe on (includes
8
7 5 orientation.
5. G65P9810Z-10.F3000 Protected positioning.
6 6. G65P9823D30.A30.B150.C-90. S2 Measure a 30.0 mm (1.181 in)

diameter bore.
Z
Y
8. G65P9833 Spin the probe off (when
X
applicable).
Figure 8.8 9. G28Z100. Reference return

Probe movements
Continue
The error of centre line is referred to the datum point X0,Y0 and the revised X0,Y0
position is set in work offset 02 (G55).

Additional cycles 9-1
Chapter 9
Additional cycles
The Inspection Plus software contains a number of macro cycles that cannot be
categorised under the headings used in previous chapters of this manual (chapters 5 to 8
inclusive). This chapter describes how to use these cycles.

4th axis X measurement macro O9817 ........................................................................ 9-2
4th axis Y measurement macro O9818 ........................................................................ 9-5
Bore / boss on PCD measurement macro O9819 ........................................................ 9-8
Stock allowance macro O9820 ................................................................................... 9-11
Storing multi-stylus data macro O9830 ....................................................................... 9-16
Loading multi-stylus data macro O9831...................................................................... 9-19
Turning the probe on macro O9832 ............................................................................ 9-22
Turning the probe off macro O9833 ............................................................................ 9-23
Determining feature-to-feature data in the XY plane macro O9834............................ 9-24
Determining feature-to-feature data in the Z plane macro O9834 .............................. 9-29
Updating the SPC tool offset macro O9835................................................................ 9-33
Optimising a probing cycle macro O9836 ................................................................... 9-35
Angle measurement in the X or Y plane macro O9843 .............................................. 9-38

9-2 Additional cycles
4th axis X measurement macro O9817

Xx
NOTE:
Angle correction to 4th axis
+ (positive) counter-clockwise
- (negative) clockwise
X0 (BO)
Z+
Zz
X+
Figure 9.1 4th axis X measurement
Description
The purpose of this macro is to find the slope of a surface between two points Z1 and Z2
and make the necessary correction by indexing a rotary axis to compensate. It also
updates a work zero point for that axis if required.
Application
The 4th axis must be positioned to the expected angular position of the feature (i.e.
surface normal to the Z axis). The cycle finds the error of surface position, and then
adjusts the axis work offset or checks a tolerance.
NOTE: It is normally necessary on most machines to re-state the work offset and move to
the angular position after the cycle to make the new work offset active.
Format
G65 P9817 Xx Zz [Qq Bb Ss Ww]
where [ ] denote optional inputs.
Example: G65 P9817 X100. Z50. Q10. B2. S1. W2.

Compulsory inputs
Xx x= The X axis distance between Z1 and Z2 measurement positions.
Zz z= The Z axis expected surface position.
Optional inputs
Bb b= Set a tolerance on the angular position of the feature. It is equal to half the
total tolerances, e.g. component dimension 45 degrees (0.25 degrees)
the 4th axis would be positioned to 45 degrees and B.25 tolerance.
searches for a surface. Default values are 10 mm (0.4 in).

S1 to S6 (G54 to G59)
Ww w= Print data
Outputs
#193 will show (Z1 - Z2) value
#194 will show angle correction value
#189 will show 4th axis measured position
NOTE: Different machines and application may require the 4th axis system variable
number to be changed. It will be achieved by editing macro O9817 when the macro is
installed to suit your machine.
Edit as follows:
#3 = 4 (4th axis number) change axis number as required.

Axis direction change
Edit as follows:
#4 = 1 (1 = clockwise, and -1 = counter-clockwise) change as required.
Example
Set the 4th axis to a milled flat
9 1 2. G43H1Z200. Activate offset 1, go to 100 mm

2 (3.94 in).
3. G65P9832 Spin the probe on (includes

8 3
7 5 orientation.
O
BO 45 4. G0B45. Position 4th axis to 45 degrees.

6
5. G65P9810X0Y0Z20.F3000 Position 10 mm (0.394 in) above
the surface.
6. G65P9817X50.Z10.B5. Measure at 50 mm (1.9685 in)

centres, update G54 and set a
4
tolerance of 5 degrees.
8. G65P99833 Spin the probe off (when

Z
applicable).
C B Y
A
X
continue
Figure 9.2
Probe movements

4th axis Y measurement macro O9818

Yy
NOTE:
Angle correction to 4th axis
+ (positive) counter-clockwise
- (negative) clockwise
Y0 (BO)
Z+
Zz
Y+
Figure 9.3 4th axis Y measurement
Description
The purpose of this macro is to find the slope of a surface between two points Z1 and Z2
and make the necessary correction by indexing a rotary axis to compensate. It also
updates a work zero point for that axis if required.
Application
The 4th axis must be positioned to the expected angular position of the feature, i.e.
surface normal to the Z axis. The cycle finds the error of surface position, and then adjusts
the axis work offset or checks a tolerance.
NOTE: It is normally necessary on most machines to re-state the work offset and move to
the angular position after the cycle to make the new work offset active.
Format
G65 P9818 Yy Zz [Qq Bb Ss Ww]
Example: G65 P9818 Y100. Z50. Q10. B2. S1. W2.

Compulsory inputs
Yy y= The Y axis distance between Z1 and Z2 measurement positions.
Zz z= The Z axis expected surface position.
Optional inputs
Bb b= Set a tolerance on the angular position of the feature. It is equal to half the
total tolerances, e.g. component dimension 45 degrees .25 degrees the
4th axis would be positioned to 45 degrees and B.25 tolerance.
searches for a surface. Default values are 10 mm (0.4 in).

S1 to S6 (G54 to G59)
New external offset = External offset + error.
Ww w= Print data
Outputs
#193 will show (Z1 - Z2) value
#194 will show angle correction value
#189 will show 4th axis measured position
NOTE: Different machines and application may require the 4th axis system variable
number to be changed. It is achieved by editing macro O9818 when the macro is installed
to suit your machine.
Edit as follows:
#3 = 4 (4th axis number) change axis number as required.

Axis direction change
Edit as follows:
#4 = 1 (1 = clockwise, and -1 = counter-clockwise) change as required.
Example
Set the 4th axis to a milled flat
2. G43H1Z200. Activate offset 1, go to 100 mm

(3.94 in).
9 1
2 M19 for spindle orientation.
8 3 4. G0A45. Position 4th axis to 45 degrees.
7 5. G65P9810X0Y0Z20.F3000 Position 10 mm (0.394 in) above the

5 O
45 surface.
6 AO
6. G65P9818Y50.Z10.S1.B5. Measure at 50 mm (1.9685 in) centres,
update G54 and set a tolerance of 5
degrees.

4
Continue
Z
Y
X
Figure 9.4
Probe movements

Bore / boss on PCD measurement macro O9819

NOTE:
90 o
Aa Kk Kk
180o 0o
Dd
-90o
Cc P.C.D. Zz Zz
Figure 9.5 Bore / boss on PCD measurement
Description
The macro measures a series of bores or bosses on a pitch circle diameter (PCD). All
probe moves occur automatically and return to the start position at the centre of the PCD.
Application
1. The probe is positioned at the centre of the PCD above the component. The probe
moves to all bore/boss features and measures each feature automatically. The
probe then returns to the PCD centre at the end of the cycle.
2. The macro makes use of the bore/boss macro which is nested within the moves.
This means that the macro nesting level is four deep, which means that this macro
cannot be nested inside a customer macro.
3. If a probe open condition occurs during any of the moves between bore/boss
features a path obstructed alarm occurs and the probe stays in position instead of
returning to the start position as is usual. This is done for safety reasons because
the return path to centre line of the PCD may be obstructed.

Format
Boss G65 P9819 Cc Dd Zz [Aa Bb Ee Hh Mm Qq Rr Uu Ww]
or
Bore G65 P9819 Cc Dd Kk [Aa Bb Ee Hh Mm Qq Rr Uu Ww]
where [ ] denote optional inputs.
Example: G65 P9819 C28.003 D50.005 K11. A45.005 B2. E0.005 H0.2 M0.2 Q10. R10.
U.5 W2.
Compulsory inputs
Cc c= PCD. The pitch circle diameter of the bore/boss feature.
Dd d= Diameter of the bore/boss.
Kk k= Absolute Z axis position where the bore is to be measured.
Zz z= Absolute Z axis position where the boss is to be measured.
Optional inputs
Aa a= Angle measured from the X axis to the first bore/boss feature. Default
value = 0.
Bb b= The number of bore/boss features on the PCD. Default value = 1.
Hh h= The tolerance value of the bore/ boss dimension being measured.
Mm m= The true position tolerance of the bore or boss. A cylindrical zone about
the theoretical position.
Rr r= This is an incremental dimension that is used in an external bore or boss

to give a radial clearance from the nominal target surface prior to a Z axis
move. Default value is 5 mm (0.200 in).
R-r -r = This is an incremental dimension that is used in an internal boss or web to

give a radial clearance from the nominal target surface prior to a Z axis
move. Default value is 5 mm (0.200 in).

Ww w= Print data
For optional inputs Ee and Uu, see Chapter 3, Optional inputs.
Outputs
Variable outputs).
W2.0 Component number (incremented by 1). Feature number (set to 1).
W1. Feature number (incremented by 1).
The following data is output to the on-line device (printer):
Diameter of each bore/boss
1. XY absolute position of each feature. Angle position of each feature. PCD pitch circle
diameter of each feature.
2 The feature number.
3. Error of size and position.
Refer to the print macro details for the output format.
Uu u= When the upper tolerance is exceeded. The macro continues to the end
of the macro and print data is output for each feature. The Upper
Tolerance Exceeded alarm occurs and #169 = 2 is set if #170 is set.
Otherwise the flag #169 = 2 is set only. The program continues.

Stock allowance macro O9820
P2
P(6 max)
P1
P(6 max)
P(6 max) X Y
P1 P1
P2
P2
Figure 9.6 Measuring the stock allowance
Description
The cycle measures either an X or Y or Z surface at defined positions to establish the
maximum and minimum stock condition of the surface.
Application
The probe should be positioned above the surface at the first measuring position. The
cycle measures the surface at this position (P1). Additional points P2 to P6 maximum are
measured as defined, depending on the number of sets of I, J, or K inputs.
NOTES:
1. If setting a work offset, the surface position will be at the minimum measured position
and the stock value is seen in #196.
2. If NOT setting a work offset the nominal position is assumed and the maximum and
minimum values are seen in #194 and #195.

Format
X surface measure NOTE: Successive pairs of Jj, Kk values
G65 P9820 Xx Jj Kk [Ss Uu] must be in order for P2 to P6.
or
Y surface measure NOTE: Successive pairs of Ii, Kk values

G65 P9820 Yy Ii Kk [Ss Uu] must be in order for P2 to P6.
or
Z surface measure NOTE: Successive pairs of Ii, Jj values

G65 P9820 Zz Ii Jj [Ss Uu] must be in order for P2 to P6.
Example: G65 P9820 X100. J10. K11. S1. U.5

(this shows one additional [JK] pair of values, i.e. P2)
Compulsory inputs
Xx
or
Yy x, y, z = The nominal surface position for stock allowance check.
or
Zz
I1 (P2) to I5 (P6) i= X surface positions for P2 to P6 (maximum five additional

positions).
or
J1 (P2) to J5 (P6) j= Y surface positions for P2 to P6 (maximum five additional

positions).
or
K1 (P2) to K5 (P6) k = Z surface positions for P2 to P6 (maximum five additional

positions).

Optional inputs
Uu u= The maximum stock allowance or upper tolerance (metal condition).
1. Uu input only. The upper tolerance metal condition, e.g., surface at
30.00 +2.0/-0.0
G65P9820Z30.0U2.0IiJj
2. Uu and Ss input. The maximum stock allowance.
Ss s= The work offset number which will be set. This will be set to the minimum
metal position #195.
S1 to S6 (G54 to G59)
Outputs
1. Uu input only Upper tolerance exceeded flag #198 will be set to 3
2. Uu and Ss input Excess stock flag #198 will be set to 6
#194 Maximum value (metal condition)

#195 Minimum value (metal condition)
#196 Variation (stock allowance)
Uu INPUT ONLY Uu AND Ss INPUT
Upper tolerance exceeded Excess stock
#195 Uu #195
Uu #194 #196
#194
Nominal Work Nominal
position offset set position
to this
position
Figure 9.7 Outputs for the stock allowance cycle

Example 1
Checking a Z surface for stock variation
P3 P2
P1
X50.0
Y50.0
Z0
P1 at X55 Y55
P2 at X155 Y55
P3 at X55 Y155
Figure 9.8 Checking a Z surface for stock variation
Select the probe.
G65P9810X55.Y55.Z20.F3000 Protected move to P1.
G65P9820Z0I155.J55.I55.J155.U2. Measure at P1, P2, P3 and set a 2 mm

(0.039 in) tolerance.
continue machining

Example 2
Checking an X surface and updating a work offset
X20.0
Y50.0
P2
Z50.0
P1
X
P1 at Y55. Z45.
P2 at Y105. Z45. P3
P3 at Y180. Z45.
Figure 9.9 Checking an X surface and updating a work offset
Select the probe.
G65P9810X40.Y55.Z45.F3000 Protected move to P1.
G65P9820 X20.J105.K45.J180. K45.S2 Measure at P1, P2, P3 and set the X axis
work offset G55 to the minimum stock position
at program position X20. Retract, select tool
and offset G55 for machining X surface at the
new X20. surface position.

Storing multi-stylus data macro O9830

This cycle stores the data following calibration.
Probe 1 Probe 2
K2 K1
Calibration data Calibration data
Figure 9.10 Storing multi-stylus data
Description
The macro is used to store probe stylus calibration data that has been established during
the calibration cycles. It is stored in a spare set of macro variables. This macro must be
used in conjunction with macro O9831 to recall relevant calibration data for each probe.
Application
Calibrate the stylus using macro O9802 and O9803. Run macro O9830 to store the
calibration data #556 (556+0) to #559 (556+3). The values are recalled when macro
O9831 is run.
It is also possible to store calibration data for vector cycles, by the use of the optional
input.
Format
G65 P9830 Kk
Example: G65 P9830 K11.

Compulsory input
Kk k= The multi-stylus probe number for data storage.
Active calibration data Store location
XRAD YRAD XOFF YOFF XRAD YRAD XOFF YOFF
K1 #556 #557 #558 #559 #574 #575 #576 #577
K2 #556 #557 #558 #559 #578 #579 #580 #581
For vector calibration data storage
#556 to #559 are stored as shown above, plus all the vector radii as shown below.
Buffer calibration data Store location
RAD RAD RAD RAD
K11 #566 #567 #568 #569 #582 #583 #584 #585

#570 #571 #572 #573 #586 #587 #588 #589
K12 #566 #567 #568 #569 #590 #591 #592 #593

#570 #571 #572 #573 #594 #595 #596 #597

Example
Multi-stylus store K1
O0003
G54X0Y0 Start position (X, Y, Z values must be set in the work offset)
G65P9810Z-5.F3000 Protected positioning move for Z.
G65P9803D50.001 Calibrate in a reference feature (ring gauge).
G65P9830K1 Store calibration values for multi-stylus K1.
G65P9833 Spin the probe off (when applicable)
H00 Cancel offset.
M30 End of program

Loading multi-stylus data macro O9831

This cycle recalls the calibration data.
Probe 1 Probe 2
K2 K1
Calibration data Calibration data
Figure 9.11 Recalling multi-stylus data
Description
This macro is used in conjunction with O9830. It is used to recall stored calibration data
to the active calibration variable range prior to using a particular probe stylus
configuration.
Application
The program must be run immediately before any measuring cycle to select the correct
probe calibration data. The Kk input determines the data to be recalled.
Format
G65 P9831 Kk
Example: G65 P9831 K11.

Compulsory input
Kk k= The multi-stylus probe number for data recall. The Kk input number
should always be the same as that used to store the data using O9830 for
a given stylus.
Active calibration data Store location
XRAD YRAD XOFF YOFF XRAD YRAD XOFF YOFF
K1 #556 #557 #558 #559 #574 #575 #576 #577
K2 #556 #557 #558 #559 #578 #579 #580 #581
For vector calibration data storage
#556 to #559 are stored as shown above, plus all the vector radii as shown below.
Buffer calibration data Store location
RAD RAD RAD RAD
K11 #566 #567 #568 #569 #582 #583 #584 #585

#570 #571 #572 #573 #586 #587 #588 #589
K12 #566 #567 #568 #569 #590 #591 #592 #593

#570 #571 #572 #573 #594 #595 #596 #597

Example
Multi-stylus load K1 and K2
T01M06 Select the probe.
G54X100.Y100. Start position.
G65P9832 Turn the probe on (includes M19), or M19 for spindle

orientation.
G65P9810Z-10.F3000 Protected positioning move.
G65P9831K1 Load calibration values for multi-stylus K1.
G65P9814D30.S2 Measure a 30.0 mm (1.181 in) diameter bore.
G65P9810X350. Protected positioning move.
G43H2Z-10. Activate offset 2.
G65P9831K2 Load calibration values for multi-stylus K2.
G65P9814D130.S2 Measure a 130.0 mm (5.12 in) diameter bore.
G65P9833 Turn the probe off (when applicable).
continue

Turning the probe on macro O9832
Description
This macro is used to turn the probe on prior to it being used. The probe is loaded into the
spindle and moved to a safe start plane, where the above format is used to activate the
probe.
In the event of a start-up failure, there is a loop in the software which tries to activate the
probe up to four times. An alarm results if the probe does not activate.
It should be noted that a small automatic Z axis movement takes place within the macro to
test if the probe is active.
NOTE: The probe tool offset must be active.
Format
G65P9832
Example
G43H20Z100. Apply a tool offset and move to a safe plane.
G65P9832 Turn the probe on (includes M19), or M19 for spindle

orientation.
G65P9810X----Y----F---- Move to a gauging position.

Turning the probe off macro O9833
Description
This macro is used to turn the probe off prior to it being used. The probe is retracted to a
safe start plane, where the above format is used to switch the probe off prior to a tool
change.
There is a loop in the software, which will tries to de-activate the probe up to four times.
An alarm results if the probe does not switch off.
It should be noted that a small automatic Z axis movement takes place within the macro to
test if the probe is active. This means that the G28 reference return must be done
following this macro, otherwise the G28 position is not effective.
NOTE: The probe tool offset must be active.
Format
G65P9833
Example
G65P9810Z100. Retract to a safe plane with the tool offset still active.
G65P9833 Turn the probe off.
G91
G28Z0 Retract
continue

Determining feature-to-feature data in the XY plane macro

O9834
NOTE:
Dd
P2
Yy
Aa
P1
Xx
Figure 9.12 Determining feature-to-feature data in the XY plane
Description
This is a no-movement macro that is used after two measuring cycles to determine
feature-to-feature data.
Application
Data for P1 and P2 must already be stored in variables #180 to #184, and #185 to #197
for P2, by running suitable measuring cycles.
NOTE: The order P1 and P2 is important, because the data calculated is that of P2 with
respect to P1.
Values for P1 are obtained by programming G65 P9834 without any inputs after the first
measuring cycle.
Values for P2 are obtained by running a second measuring cycle the feature-to-feature
data is established by programming G65 P9834 with suitable inputs after the second
measuring cycle.

Format
G65 P9834 Xx [Ee Ff Hh Mm Ss Tt Uu Vv Ww]
or
G65 P9834 Yy [Ee Ff Hh Mm Ss Tt Uu Vv Ww]
or
G65 P9834 Xx Yy [Bb Ee Hh Mm Ss Uu Ww]
or
G65 P9834 Aa Dd [Bb Ee Hh Mm Ss Uu Ww]
or
G65 P9834 (with no inputs).
Examples
G65 P9834 X100. E0.005 F0.8 H0.2 M0.2 S1.T20. U.5 V.5 W2.
or
G65 P9834 Y100. E0.005 F0.8 H0.2 M0.2 S1. T20. U.5 V.5 W2.
or
G65 P9834 X100. Y100. B2. E0.005 H0.2 M0.2 S1. U.5 W2.
or
G65 P9834 A45.005 D50.005 B2. E0.005 H0.2 M0.2 S1. U.5 W2.
NOTES:
1. Updating a tool offset with T input is only possible if either O9811 or O9821 is used
for P2 data. Otherwise an alarm (T INPUT NOT ALLOWED) results.
2. This cycle cannot be used in conjunction with the web/pocket cycle macro O9812.
3. Angles. The XY plane is with respect to the X+ axis direction. Use angles in the
range 180 degrees.
4. When G65P9834 (without any inputs) is used, then the following data is stored:
from #185 to #180

#186 #181
#187 #182
#188 #183
#189 #184

Compulsory inputs
Xx x= The nominal incremental distance in the X axis.
Yy y= The nominal incremental distance in the Y axis.
Aa a= The angle of P2 with respect to P1 measured from the X+ axis (angles

between 180 degrees).
Dd d= The minimum distance between P1 and P2.
(No inputs) This is used to store output data of the last cycle for P1 data.
Optional inputs
Bb b= The angle tolerance of the surface, e.g. 30 degrees 1 degree.
Hh h= The tolerance value of the feature dimension being measured.


S1 to S6 (G54 to G59)
Tt t= The tool offset number to be updated.
Ww w= Print data
For optional inputs Ee, Ff, Uu and Vv, see Chapter 3, Optional inputs.

Example 1
Measuring the incremental distance between two holes

1 2
1. G65P9810X30.Y50.F3000 Protected positioning move.
3
7
8 2. G65P9810Z-10. Protected positioning move.
6
3. G65P9814D20. P1 20 mm (0.787 in) bore.
9 and 10 4. G65P9834 Store data.
4 and 5
Z 5. G65P9810Z10. Protected positioning move.
Y
6. G65P9810X80.Y78.867 Move to new position.
X
Figure 9.13 7. G65P9810Z-10. Protected positioning move.
Probe movements
8. G65P9814D30. P2 30 mm (1.181 in) bore.
And either this 9. G65P9834X50.Y28.867M.1 Incremental distance measure with

0.1 mm (0.0039 in) true position
tolerance.
Or this 9. G65P9834A30.D57.735M.1

Example 2
Surface to bore measurement
1 1. G65P9810X10.Y50.F3000 Protected positioning move.
2. G65P9810Z-10. Protected positioning move.

2
3. G65P9811X0. P1 at X 0 mm (0 in) position.
4. G65P9834 Store data.

8 and 9
7
5 6. G65P9810X-50. Move to new position.
7. G65P9810Z-10. Protected positioning move.

3 and 4
Z 8. G65P9814D20.5 P2 20.5 mm (0.807 in) bore.
Y
9. G65P9834X-50.H.2 Measure distance 50 mm (-1.97 in).
X
Figure 9.14
Probe movements

Determining feature-to-feature data in the Z plane macro O9834

NOTE:
P2
+Aa
+Zz
P1 Zz
+Dd
Zz
Z+
Y+
P1
+Aa
-Zz X+
P2
Dd
Figure 9.15 Determining feature-to-feature data in the Z plane
Description
This is a no-movement macro that is used after two measuring cycles to determine
feature-to-feature data.
Application
Data for P1 and P2 must already be stored in variables #180 to #184, and #185 to #197
for P2, by running suitable measuring cycles.
NOTE: The order P1 and P2 is important, because the data calculated is that of P2 with
respect to P1.
Values for P1 are obtained by programming G65 P9834 without any inputs after the first
measuring cycle.
Values for P2 are obtained by running a second measuring cycle, and the feature-to-
feature data is established by programming G65 P9834 with suitable inputs after the
second measuring cycle.

Format
G65 P9834 Zz [Ee Ff Hh Mm Ss Tt Uu Vv Ww]
or
G65 P9834 Aa Zz [Bb Ww]
or
G65 P9834 Dd Zz [Bb Ww]
or
G65 P9834 (with no inputs)
Examples
G65 P9834 Z50. E0.005 F0.8 H0.2 M0.2 S1.T20. U.5 V.5 W2.
or
G65 P9834 A45.005 Z50. B2. W2.
or
G65 P9834 D50.005 Z50. B2. W2.
or
65 P9834 (with no inputs)
NOTES:
1. Updating a tool offset with T input is only possible if O9811 is used for P2 data.
Otherwise an alarm (T INPUT NOT ALLOWED) results.
2. Angles. These are with respect to the XY. Use angles in the range 180 degrees.
4. When G65P9834 (without any inputs) is used, then the following data is stored:
from #185 to #180

#186 #181
#187 #182
#188 #183
#189 #184
Inputs
Aa Zz or Dd Zz inputs
1. +Dd/-Dd values should be used to indicate the direction of P2 with respect to P1.
2. +Aa angles (counter-clockwise).
3. Angles between 180 degrees.

Zz only input
1. +Zz/-Zz values should be used to indicate the direction of P2 with respect to P1.
Compulsory inputs
Aa a= The angle of P2 with respect to P1 measured from the XY plane (angles
between 180 degrees).
Zz z= The nominal incremental distance in the Z axis.
or
Dd d= The exact distance between P1 and P2 measured in the XY plane.
Zz z= The nominal incremental distance in the Z axis.
or
(No inputs) This is used to store output data of the last cycle for P1 data.
Optional inputs
Bb b= The angle tolerance of the surface, e.g. 30 degrees 1 degree.
Hh h= The tolerance value of the feature dimension being measured.


S1 to S6 (G54 to G59)
Tt t= The tool offset number to be updated.
Ww w= Print data
For optional inputs Ee, Ff, Uu and Vv, see Chapter 3, Optional inputs.

Example 1
1 Measuring the incremental distance between two surfaces

2 1. G65P9810X30.Y50.F3000 Protected positioning move.
5
3 and 4 2. G65P9810Z30. Protected positioning move.
3. G65P9811Z20. P1 20 mm (0.787 in) surface.

6 and 7
5. G65P9810X50. Move to new position.

Z
6. G65P9811Z15. P2 15 mm (0.591 in) surface.
Y
X 7. G65P9834Z-5.H.1 Feature to feature at -5.0 mm
Figure 9.16 (-0.197 in).
Probe movements
Example 2
Measuring an angled surface
1. G65P9810X30.Y50.F3000 Protected positioning move.

1
2
3 and 4 3. G65P9811Z20. P1 at 20 mm (0.787 in) position.

6 and 7
5. G65P9810X77.474 Move to new position.

Z
Y 6. G65P9811Z10. P2 at 10 mm (0.394 in) position.
X
And either this 7. G65P9834D27.474Z-10.B.5 Measure slope -20 degrees
(clockwise) angle tolerance 5
Figure 9.17
Probe movements degrees.
Or this 7. G65P9834A-20.Z-10.B.5

Updating the SPC tool offset macro O9835
Cc Cc Run of measurements out of

limit prior to correction.
x
x x x
+ x
x x
Vv
xx
x Nominal size
Vv
Figure 9.18 Updating the SPC tool offset
Description
This macro can be used in conjunction with measuring cycles to control tool offset
updates. It offers the possibility of providing an update based on the average value of a
sample of measurements.
Application
A measuring cycle should be run, but with no tool offset update (Tt input). A component
tolerance (Hh input) can be used if required. The SPC macro should follow. An average
value is accumulated until a specified continuous run of values are outside the control
limit. At this point the tool offset is updated, based on the average value.
IMPORTANT: Set the Mm store tool offsets to 0 on the offset page prior to use.
Format
G65P9835 Tt Mm [Vv Cc Ff Zz]
Example: G65 P9835 T20. M0.2 V0.25 C4 F0.8 Z1.

Compulsory inputs
Tt t= Tool offset number for updating.
Mm m= Spare tool offset pair for storing average value and counter.
m = Accumulated average value store location.
m+1 = Counter store location.
Optional inputs
Cc c= Number of measurements out of tolerance before corrective action is
taken (default = 3).
Ff f= See Chapter 3, Optional inputs.
Vv v= See Chapter 3, Optional inputs.
Zz z= Flag for Z length offset update. A Z value needs to be input to force the
length offset register to be updated, otherwise the radius register will be
updated.
NOTE: This input is only necessary when using type 'C' tool offset option.
Example
SPC tool offset updating
From previous
G65P9814D50.H.5 Measure bore to 0.5 mm (0.0197 in) tolerance.
G65P9835T30.M31.V.1C4. T30 = Tool offset number for updating.

M31. = Spare tool offsets pair (31 and 32).
V.1 = Control limit.
C4. = Run of measurements out of limit.
Continues

Optimising a probing cycle macro O9836

(b)
(a) (c)
Z
#562
x
Qq
a = Start at 30 mm/min (1.181 in/min)

b = #169*.6 feedrate
c = Maximum feedrate
Figure 9.19 Optimising a probing cycle
NOTE: For small and medium machines the default values for feedrate and back-off
distance are adequate. Therefore it is not essential to run this macro in every case.
Description
This macro is used to establish the optimum maximum feedrate and back-off distance
values for the probing cycles.
Application
1. The probe should be made active. At this stage the turn-on macro for the optical
probe may not be functioning. Therefore, use the MDI mode and turn the probe by
using the appropriate M-code.
2. Position the probe stylus within 2 mm (0.08 in) of the surface. Call this macro within
a small program, and run the cycle.
The probe moves towards the Z surface at 30 mm/min. (1.2 in). The cycle continues to
retract and find the surface several times to establish the optimum values.
At the end, the cycle returns to the start position.

NOTE: The repeat surface finding moves get progressively faster until the maximum
overtravel is reached. Also, the retract position off the surface increases. It is important,
therefore, that you allow for adequate Z axis movement, e.g. 60 mm (2.4 in).
The macro ends with a macro alarm message:
MESSAGE 75 (#168=BMCF DIST AND #169=FAST FEED)
These values are recommended values. They are not automatically installed into the
active variables.
Install values
1. The fast feed value in #169 must be loaded into the setting macro O9724. See
Appendix C, Settings macro details for details.
2. The back-off distance in #168 must be transferred into variable #562. This is
possible in manual data input mode. The variable is to be found on the common
retained variable page.
Format
G65 P9836 Qq
Example: G65 P9836 Q10.
Optional input
Qq q= The maximum overtravel for the probe. Default value is 4 mm (0.16 in).
Diagnostic alarms
See Chapter 10, Macro alarms for details.
NOTE: Feedrates. All the feedrates within the software are related, and are dependent
on the fast feedrate #169 value, with the exception of the gauging move. This is always at
100 mm/min (3.94 in/min). It should also be noted that the back-off distance #562 can be
affected by changing the feedrate #169. Running this macro will establish compatible
setting data.

Feedrates
Feedrates are internally calculated as shown:
Basic move macro O9726
Z axis fast approach #169*.6 (3000 mm/min [120 in/min.] standard).
XY axis fast approach #169*.6 (3000 mm/min [120 in/min.] standard).
Gauge move 100 mm/min. (3.94 in/min) all axes.
All other feedrates
Z axis positioning #169*.6 (3000 mm/min. [120 in/min.] standard).
XY axis positioning #169 (5000 mm/min. [200 in/min.] standard).
Example
Write a small program to run this macro.
Position the probe approximately 2 mm (0.08 in) above a surface, with the probe active.
O5036
G40G80G90 Preparatory codes for the machine.
H00 Make tool offset zero
G65P9836Q6.0 Optimise for 6 mm (0.24 in) overtravel
M30

Angle measurement in the X or Y plane macro O9843

Dd
NOTE:
Aa +ve angles
(counter-clockwise)
Aa
Dd X+ (AO)
Y+ Yy
X+
Xx
Figure 9.20 Measuring an angled surface in the X or Y plane
Description
This cycle measures an X axis or Y axis surface at two positions to establish the angular
position of the surface.
Application
The probe stylus must be positioned adjacent to the surface and at the required Z axis
position to provide a suitable start position. The cycle makes two measurements,
symmetrically about the start position, to establish the surface angle.
Format
G65 P9843 Xx Dd [Aa Bb Qq Ww]
or
G65 P9843 Yy Dd [Aa Bb Qq Ww]
Example: G65 P9843 X50. D30. A45. H.2 Q15. W1.

Compulsory inputs
Dd d= The distance moved parallel to the X axis or Y axis between the two
measuring positions.
Xx x= The mid-point surface position of the surface. An Xx input results in a

cycle measuring in the X axis direction.
Yy y= The mid-point surface position of the surface. A Yy input results in a cycle

measuring in the Y axis direction.
NOTE: Do not mix the Xx and Yy inputs.
Optional inputs
Aa a= The nominal angle of the surface measured from the X+ axis direction
positive angles (counter-clockwise). Specify angles between 90 degrees
of the default value.
Defaults:
X axis measuring 90 degrees.
Y axis measuring 0 degrees.
Bb b= The angle tolerance of the surface, e.g., 30 degrees 1 degrees. Inputs

A30.B1.
Qq q= The probe move overtravel distance. Default value is 10 mm (0.394 in).
Ww w= Print data
Outputs
#189 The surface angle measured from the X+ direction.
#193 The measured height difference.
#194 The surface angle error.
Alarms
Refer to Chapter 10, Macro alarm list for details of the macro alarms.

Example
30.0
Y+
O
45
X+
Y30.0
X30.0
Figure 9.21 Example of an angled surface measurement
G65P9810 X30.Y50.Z100.F3000 Protected positioning move.
G65P9810 Z-15. Protected move to start position.
G65P9843Y30.D30.A45. Angle measure.
G65P9810 Z100. Retract to a safe position.
continue
G17
G68G90X0Y0 R[#189] Rotate co-ordinate system by the angle.
Continue machining program
NOTE: The Renishaw probe cycles cannot be used while co-ordinate rotation is in force,
i.e. cancel code G69.

Macro alarms 10-1
Chapter 10
Macro alarms
When an error occurs during use of the Inspection Plus software, an alarm number or
message is generated. This will be displayed on the screen of the controller.

General alarms............................................................................................................... 10-2
Optimisation macro only (O9836) alarms....................................................................... 10-5

10-2 Macro alarms
General alarms
Format
#198 flag
3006 = 1(OUT OF TOL) Updates the offset if 1

1(OUT OF POS) the cycle start button is 2
1(ANGLE OUT OF TOL) pressed to continue. 4
1(DIA OFFSET TOO LARGE) 5
1(UPPER TOL EXCEEDED) No offset update if the 3

1(EXCESS STOCK) cycle start button is 6
pressed to continue.
1(PROBE SWITCH OFF FAILURE) Turn-off macro O9833
Action
Check the following:
The turn-off cycle may fail if the spindle speed of S500 is not achieved. Check
that the spindle speed override is not active.
Possible faulty probe.
Cycle start to continue.
Format
#3000 = 101(PROBE START UP FAILURE) Turn-on macro O9832
Action
Check the following:
The turn-on cycle may fail if the spindle speed of S500 is not achieved. Check
that the spindle speed override is not active.
Possible faulty probe.
This is a reset condition. Edit the program and start again from a safe start position.

Macro alarms 10-3
Format
#3000 = 91 (MESSAGE)
91 (FORMAT ERROR)
91 (A INPUT MISSING)
91 (B INPUT MISSING)
91 (C INPUT MISSING)
91 (D INPUT MISSING)
91 (I INPUT MISSING)
91 (J INPUT MISSING)
91 (K INPUT MISSING)
91 (X INPUT MISSING)
91 (Y INPUT MISSING)
91 (Z INPUT MISSING)
91 (XYZ INPUT MISSING)
91 (DATA #180 TO #189 MISSING)
91 (X0 INPUT NOT ALLOWED)

91 (Y0 INPUT NOT ALLOWED)
91 (H INPUT NOT ALLOWED)
91 (T INPUT NOT ALLOWED)
91 (IJK INPUTS 5 MAX)
91 (XY INPUT MIXED)

91 (XY INPUT MIXED)
91 (ZK INPUT MIXED)
91 (SH INPUT MIXED)
91 (ST INPUT MIXED)
91 (TM INPUT MIXED)
91 (XYZ INPUT MIXED)
91 (K INPUT OUT OF RANGE)
Action
Edit the program.
This is a reset condition. Edit the program and start again from a safe start position.

10-4 Macro alarms
Format
#3000 = 86(PATH OBSTRUCTED) protected positioning cycle only.
Action
Edit the program.
This is a reset condition. Clear the obstruction and start again from a safe position.
Format
#3000 = 88(NO FEED RATE) protected positioning cycle only
Action
Edit the program.
This is a reset condition. Insert the F___ code input, and start again from a safe position.
Format
#3000 = 89(NO TOOL LENGTH ACTIVE)
Action
Edit the program.
This is a reset condition. G43 or G44 must be active before the cycle is called. Edit and
start again from a safe position.
Format
#3000 = 92(PROBE OPEN) This alarm occurs if the probe is already triggered before a
move.
Action
Clear the fault.
This is a reset condition. Clear the fault and start again from a safe start position. The
stylus may be in contact with a surface, or the probe has failed to reseat. This could be
due to swarf trapped around the probe eyelid.

Macro alarms 10-5
Format
#3000 = 93(PROBE FAIL) This alarm occurs if the probe did not trigger during the move.
Action
Edit the program.
This is a reset condition. Edit the program and start again from a safe start position. The
surface was not found or the probe has failed.
Optimisation macro only (O9836) alarms
Format
#3000 = 72(SKIP SIGNAL ALREADY ACTIVE) optimisation macro only.
This indicates that the machine skip signal is high prior to the probe move.
Action
Check that the probe is active and that the interface is not in error. Check wiring. Check
that the interface output relay is configured correctly, i.e. N/C or N/O. Is the stylus in
contact with a surface? Is there a possible reseat problem?
Clear the fault.
Format
#3000 = 73(NO SKIP SIGNAL DURING MOVE) optimisation macro only.
The skip signal was not activated during the move.
Action
Check the wiring. Check the probe's operation and interface LED outputs to confirm when
the stylus is manually deflected; also relay output voltage to skip when the probe is
triggered.
Edit the program.

10-6 Macro alarms
Format
#3000 = 74(H00 CODE TOOL LENGTH NOT ACTIVE) optimisation macro only.
The tool length offset must be set to zero by programming H00 prior to calling the macro.
This permits the safe operation of jogging the stylus into a start position before running the
macro.
Action
Edit the program.
Format
#3000 = 75(#168=BMCF DIST AND #169=FAST FEED) optimisation macro only.
This is the end of the optimisation cycle. The values in #168 and #169 can be installed
(see Optimising a probing cycle - macro O9836 in Chapter 9, Additional cycles for
details).
Action
Install setting values.

Example job A-1
Appendix A
Example job
Contained in this appendix

Introduction ......................................................................................................................A-2
Probe operations..............................................................................................................A-3

A-2 Example job
Introduction
The component shown in Figure A.1 is to be machined on two faces by rotating the
component about the machine A axis on the 4th axis unit.
Machined
0o lower left
face pad
X+ Y+
'A' axis
270 o
face
Motorised
arm base
Z Fixture
Figure A.1 Motorised arm base general view
The following probe operations are carried out:
z The probe is used initially on the 0 degree face to level up the component using an
A axis work offset shift.
z The component datum is then set in the X, Y, and Z axis for machining.
During machining of this face, the side face of the lower left pad is machined as a
datum for the 270 degree face machining (Ref. Y axis datum).
z The probe is also used on the 270 degree face to set the Y, Z axis component
datum.
Nominal work offset data is entered in G54 and G55 before the machining operation.

Example job A-3
Probe operations
%
O5866
(M-2116-0031-01-D)
(MOTORISED ARM-BASE)
(TAPE NO - T5866)
(*)
(PROBE TO FIND CENTRE)
G17G94
G90G40G80
N10M00
(COMPONENT SET UP PROBING)

(LOAD NOMINAL WORK OFFSETS)
/T30 Select the probe
/G91G28Z0A0 Retract
/G28A0 Position A axis
/G90 Absolute co-ordinates
Refer to Figure A.2 for probe movements 1 to 18

18
17 1 NOTE
6 2 The machine Z axis is initially
'A' 16 aligned with the 0 face.
3
4
11 Z
10 Y
58
9
14 X
15
X+
Figure A.2 Probing operations on the 0-degree face

A-4 Example job
1. /G00G54X90.Y0. Rapid positioning
2. /G43G1H30Z100.F3000 Go to Z 100 mm (3.94 in), apply tool offset.
3. /G65P9832 Switch the probe on.
4. /G65P9810Z10.F3000 Protected move to start position.
5. /G65P9818Y79.Z0S1. Set G54 A axis on the top face.
6. /G0A0 Level to new A axis position.
7. /#5244=#5224 Transfer G54 A axis to G55 A axis work offset.
8. /G65P9810Z-28.F3000. Protected move to position.
9. /G65P9812Y69.S1. Set G54 Y centre.
10. /G65P9810X-35.Y0 Protected move to position.
11. /G65P9811X-44.S1. Set G54 X position.
12. /#5241=#5221 Transfer G54 X axis to G55 X axis work offset.
13. /G65P9810X0 Protected move to position.
14. /G65P9810Z-84. Protected move to position.
15. /G65P9811Z-94.S1. Set G54 Z position.
16. /G65P9810Z100. Protected move retract.
17. /G65P9833 Switch the probe off.
18. /G91G28Z0
/G90
/M01
Continue machining 0-degree face
G0A-90. Index to 270 degree face.
N210
(PROBE TO SET G55 Y Z)
/M01
/T30 Select probe.
/M09
/G91G28Z0
/G90

Example job A-5
Refer to Figure A.3 for probe movements 20 to 30
21 NOTE
22 20 The machine Z axis is now
23 aligned with the 270 face.
25 30
24
'A'
26
29 270 o
28 face
27
X
Y
X+
Figure A.3 Probing operations on the 270-degree face
20. /G0G55X-38.0Y-74.0 Rapid positioning move
21. /G43G1H30Z100.F3000 Go to Z 100 mm (3.94 in), apply tool offset.
22. /G65P9832 Switch the probe on.
23. /G65P9810Z-5.F3000. Protected move to position.
24. /G65P9811Y-66.S2. Set G55 Y axis work offset.
25. /G65P9810X0Z10. Protected move to position.
26. /G65P9810Y-60. Protected moves to position.
27. /G65P9811Z0S2. Set G55 Z axis work offset.
28. /G65P9810Z100. Protected move retract.
29. /G65P9833 Switch the probe off.
30. /G91G28Z0 Retract
/G90
/M01

A-6 Example job
Continue machining 270-degree face
G91G28Z0 Z return
G28X0Y0A0 X, Y, A return to start position.
G90
N420
M01
M30

Features, cycles and limitation B-1
Appendix B
Features, cycles and limitations of the

Inspection Plus software

Features of the Inspection Plus software .........................................................................B-2
Cycles ..............................................................................................................................B-3
Limitations ........................................................................................................................B-3
Limitations when using vector cycles O9821, O9822 and O9823 ............................B-3
Use of 3-point bore/boss macro O9823 ......................................................... B-4
Mathematical precision ....................................................................................................B-4
Effect of vector calibration data on results .......................................................................B-4

B-2 Features, cycles and limitations of the Inspection Plus software
Features of the Inspection Plus software

z Protected positioning.
z Measurement of internal and external features to determine both size and position.
This includes:
z Obtaining a hardcopy printout of feature data.
z Applying tolerances to both size and position.
z Additional features for feedback of errors include:
z Experience values can be applied to the measured size.
z Percentage feedback of the error can be applied.
z Null band zone for no-tool offset update.
z SPC (statistical process control) feedback based on average value.
z Calculation of feature-to-feature data.
z Measurement of external and internal corners for corner surfaces which may not be
parallel to an axis.
z Calibration of multiple stylii.
z 4th axis datum setting and tolerancing.
z Angular measurement of features.
z Software option to turn off the tolerance alarms and provide a flag-only alarm.
Suitable for FMS and unmanned applications.
z Built in protection for stylus collision and false trigger protection for all cycles.
z Diagnostic and format error checking routines for all cycles.

Features, cycles and limitation B-3
Cycles
z Protected positioning.
z Measurement:
z XYZ single surface.
z Web / pocket.
z Bore / boss (four measuring points).
z Internal and external corner find.
z Vectored measurement:
z 3-point bore boss.
z Web / pocket.
z Single surface.
z Additional macros:
z 4th axis measurement.
z Bore / boss on a PCD.
z Stock allowance.
z Multi-stylus calibration.
z XY plane angle measurement.
Limitations
z The probe cycles will not run if mirror image is active.
z The probe cycles will not run if co-ordinate rotation is active.
z Consider macro variable availability.
Limitations when using vector cycles O9821, O9822 and O9823

Vectored cycles involve the mathematical operation of squared values. This can lead to
precision errors if large values are used. The following factors must be considered:

B-4 Features, cycles and limitations of the Inspection Plus software
Use of 3-point bore/boss macro O9823
The macro may be used to establish the centre and diameter of a bore or external feature.
There is however a practical limitation to the use of the macro. It is advisable to use the
largest distance between contacts, that is practical. The minimum conditions to give
reliable data are as follows:
z 1. 168 degrees total span.

2. 48 degrees between any two points.
z The software does not check the minimum condition inputs.
z The accuracy of the result deteriorates if the minimum conditions are not followed.
Mathematical precision
The mathematical precision of the controller is a limiting factor if large values are used.
The controller works within an accuracy of eight significant figures. Because of the
mathematical operations concerned, an error may accumulate if large values for probing
positions about the centre are used for calculation. It is suggested that, at this moment, X
Y coordinate values of 300.00 mm (30.000 in) from the feature centre are not exceeded
for any position around a bore, to retain a resultant resolution of better than 0.01 mm
(0.001 in).
Effect of vector calibration data on results

The vector calibration cycle establishes true calibration data at each 30 degree increment.
A small error due to the probe's trigger characteristics may occur at intermediate angles
between the 30 degree calibration points. However this error is small for standard
machine tool probes with standard styli.
NOTE: For better accuracy, always use the standard bore boss cycle (O9814) where
possible.

Settings macro details C-1
Appendix C
Settings macro details

Macro G65P9724 .............................................................................................................C-2

C-2 Settings macro details
Macro G65P9724
This macro is called at the beginning of all top level macros to establish the necessary
modal information.
The following data may be adjusted to suit during the installation by editing this macro.
The following values are supplied as standard:
#170 = 1 (SELECT OPTIONS) (see the table below)
#173 = .05 (POSITION ZONE MM) This is the zone at either the start or end of the block
in which the cycle is aborted with either Probe Open
or Probe Fail.
#169 = 5000 (FAST FEED MM) The fast feed rate of the cycles can be
#169 = 200 (FAST FEED INCH) adjusted by this variable to suit the machine
characteristics and should be optimised.
NOTES:
1. The X, Y and Z axis P9726 basic move macro fast feedrate is #169*.6, i.e.
3 metres/min as standard.
2. All Z axis positioning moves are also #169*.6, i.e. 3 metres/min as standard.
3. All XY axis positioning moves are #169 value i.e. 5 metres/min as standard.
Setting conditions for variable #170
Radius/diameter tool offset type Tolerance alarm method Setting value
Radius type Flag and alarms #170=3

Diameter type Flag and alarms #170=19
Radius type Flag only #170=7

Diameter type Flag only #170=23
It is expected that the settings to enable Flag only alarms will suit FMS machining cells
where the requirement is to run unmanned. The process error flag #198 will be set and it
should be monitored after relevant probe cycles for corrective action.

Settings macro details C-3
Example
G65 P9812 X30.H.2 Set tolerance on measured size
IF[#198EQ1] GOTO999 Test for out of tolerance
continue part program
GOTO1000
N999 G65P5001 Pallet change. This changes the pallet to select the
next component for machining (details are machine
dependent).
GOTO1 Go to start of program
N1000
M30

C-4 Settings macro details

Tolerances D-1
Appendix D
Tolerances

Tolerances .......................................................................................................................D-2
True position tolerances...................................................................................................D-3

D-2 Tolerances
Tolerances
Uu, Hh and Vv apply to size and tool offset updates only.
e
+
d
c
Uu Hh tol
Vv input b
a = Nominal size
b = Null band. This is the tolerance zone where no tool offset adjustment occurs.
c = Area where the Ff input is effective in percentage feedback. F (0 to 1) gives 0% to

100% feedback to the tool offset.
d = Hh Out of Tolerance alarm occurs. The tolerance value is that which is applied
to the size of a feature.
e = Uu upper tolerance limit. If this value is exceeded there is no tool offset or work
offset updated and the cycle is stopped with an alarm. This tolerance applies to
both size and position where applicable.
Figure D.1 Size and tool offset update tolerances
Also see SPC macro O9835 (see Chapter 9, Additional cycles) which can be used as a
modified method for the feedback of tool offset corrections. Use this instead of Ff.

Tolerances D-3
True position tolerances

For a true position tolerance (Mm input), see Figure D.2 below.
Axis of datum Possible axes
True position
Tol. 0.1
(Mm input)
Figure D.2 Cylinders centred on true positions

D-4 Tolerances

Experience values Ee E-1
Appendix E
Experience values Ee

Experience values Ee ......................................................................................................E-2
Reason for using this option ............................................................................................E-2

E-2 Experience values Ee
Experience values Ee
The measured size can be adjusted by an amount stored in a spare tool offset.
Example
Measure a 40 mm diameter and update tool offset 20
G65P9814 D40. T20 E21 An experience value stored in tool offset 21 will
be applied to the measured size.
NOTE: The experience value is always added

to the measured size.
Also refer to Appendix F, Additional spare tool

offsets.
Reason for using this option

Component clamping forces in some applications can influence the measured size.
Therefore, an adjustment value to relate measurement to a traceable standard, such as a
co-ordinate measuring machine, is desirable. Thermal effects can also be compensated
by this means.

Additional spare tool offsets F-1
Appendix F
Additional spare tool offsets

Additional spare tool offsets ............................................................................................. F-2

F-2 Additional spare tool offsets
Additional spare tool offsets

The range of tool offsets available is extended with the Type C tool offset installed on the
machine.
Each tool offset is actually four registers. These are tool length geometry and wear, plus
tool diameter / radius geometry and wear. There may be limitations on the maximum
values allowable in the wear offsets set by the OEM. In practice, it may only be possible to
use the geometry registers.
These can be addressed in the macro call line as follows:
Tool length geometry offsets E1 to E100

Tool diameter / radius geometry offsets E401 to E500
From the figures you can see that 400 can be added to the tool offset number to address
the additional range of registers.
These additional tool offset registers can safely be used for both 'Ee' experience values
and also with the SPC macro (O9835) 'Mm' input provided. The tool offset number is not
used as a normal tool offset location.

Printing a macro output G-1
Appendix G
Printing a macro output

Example of printing a macro output ................................................................................ G-2

G-2 Printing a macro output
Example of printing a macro output

---------------------------------------------------------------------
COMPONENT NO 31 FEATURE NO 1
---------------------------------------------------------------------
POSN R79.0569 ACTUAL 79.0012 TOL TP 0.2000 DEV -0.0557

POSN X-45.0000 ACTUAL -45.1525 TOL TP 0.2000 DEV -0.1525
POSN Y-65.0000 ACTUAL -64.8263 TOL TP 0.2000 DEV 0.1737
+++++OUT OF POS+++++ ERROR TP 0.1311 RADIAL
ANG -124.6952 ACTUAL -124.8578 DEV -0.1626
---------------------------------------------------------------------
COMPONENT NO 31 FEATURE NO 2
---------------------------------------------------------------------
SIZE D71.0000 ACTUAL 71.9072 TOL 0.1000 DEV 0.9072
+++++OUT OF TOL+++++ ERROR 0.8072
POSN X-135.0000 ACTUAL -135.3279 DEV -0.3279

POSN Y-65.0000 ACTUAL -63.8201 DEV 1.1799

Output flow (bore/boss and web/pocket cycles) H-1
Appendix H
Output flow (bore/boss and web/pocket

cycles)

Output flow (bore/boss and web/pocket cycles) ..............................................................H-2

H-2 Output flow (bore/boss and web/pocket cycles)
Output flow (bore/boss and web/pocket cycles)
Measure N10
Y If error flag N
#199 NEO If U input
If #199 Y If E input N If size

NE 2 error
Probe fail Size adjust If pos Y

#3000 experience error
N11
If H input N Flag #198=3

Output variables
#185 to #199
Probe Y
open N If size N If flag only
If W input
#3000 error #170.4=1
Upper
Print data to Flag #198=1 tolerance
RS232 port exceeded
#3006
N10 If flag only Y END

#170.4=1
If size N
error
Out of
tolerance
#3006
#3000 alarms must reset machine

#3006 cycle start to continue N13

Output flow (bore/boss and web/pocket cycles) H-3
N13 N15 N19
N N N
If M input If T input If S input
N If pos If V band N Work offset

error exceeded update
Flag #198=2 Y
If F input END
Y Set F=1
If flag only
#198=1
If pos N Update tool offset

error error x F
Out of N
If radius
position
too large
#3006
N15 Flag #198=5
If flag only Y
#170.4=1
Out of
tolerance
#3006
N19

H-4 Output flow (bore/boss and web/pocket cycles)

Use of macro variables I-1
Appendix I
Use of macro variables

Local variables .................................................................................................................. I-2
Common variables ............................................................................................................ I-2
Common retained variables .............................................................................................. I-3

I-2 Use of macro variables
Local variables
#1 to #32 These are used within each macro as required for calculation etc.
Common variables
#161 Base number for calibration.
#166 Active tool length - calculated in macro O9723.
#167 Modal feedrate value is used in the protected positioning macro (O9810).
#168 Radius too large flag macro O9812, O9814, O9822, O9823 (also used for
temporary ATAN store in macro O9731).
#169 Fast feedrate value. This is set in macro O9724 at 5000 mm/min
(200 in/min) default value.
#170 Setting variable used in macro O9724.
#171 Print, component number (6-digit) increment by 1, with each heading

program #171 = 0 to reset.
#172 Feature number (4-digit) increment by 1, with each print macro call
program #172 = 0 to reset.
#173 Start and end of block position zone normal setting 0.05 mm (0.002 in). If
the skip position is within this zone, the cycle aborts, with a Probe Open
or Probe Fail alarm.
#174 Stored X skip position at the end of the basic move macro O9726
#175 Stored Y skip position at the end of the basic move macro O9726.
#176 Stored Z skip position at the end of the basic move macro O9726.
#177 X average skip position at the end of the X diameter move macro O9721.
#178 Y average skip position at the end of the Y diameter move macro O9722.
#179 Inch/metric multiplier (0.04/1.0)
#180 to #184 Output data #180 to #184 is stored when the feature-to-feature macro
O9834 is used.
#185 to #199 See Chapter 4, Variable outputs for an output reference chart.

Use of macro variables I-3
Common retained variables

The actual variables available are the limiting factor and depend on the base number used
for adjusting the range of #500 variables used for data storage.
The variable allocation described below assumes that the default base number of 556 (set
in macro O9724) is being used.
#556 (556 + 0) (XRAD) X calibration radius
#557 (556 + 1) (YRAD) Y calibration radius
#558 (556 + 2) (XOFF) X axis stylus offset
#559 (556 + 3) (YOFF) Y axis stylus offset
#560 (556 + 4) (Reserved for other software packages)
#561 (556 + 5) (Reserved for other software packages)
#562 (556 + 6) Basic move control factor. This is used to control the back-off distance in
the basic move before the final gauge move. It should be fine tuned on
installation to suit the machine. Refer to Figure I.1 for a diagrammatic
representation.
A default value of 0.2 is installed by the software. The actual factor

should normally be between 0 and 1.0. Reduce the value to reduce the
back-off distance.
NOTE: This value can be found by using the optimisation macro O9836.
The value must be set in the Settings macro O9724.
(a) (c)
(b)
X
#562 (556 + 6)
(BMCF)
X
1 2 3
Move 1 fast feed to find the surface a = Fast feed

Move 2 recover off the surface b = Gauge feed (100 mm/min)
Move 3 gauge feed 100 mm/min (3.94 in/min) c = Return
Figure I.1 Basic move control factor

I-4 Use of macro variables
#563 (556 +7) (Reserved for other software packages)
#564 (556 +8) (Reserved for other software packages)
#565 (556 +9) Active vector radius used in macros O9821, O9822, O9823
#566 to #597 These are reserved for vector calibration data and multi-
stylus storage as described below:
#566 (30 degree)

#567 (60 degree)
#568 (120 degree)
#569 (150 degree) Vector calibration data
#570 (210 degree)
#571 (240 degree)
#572 (300 degree)
#573 (330 degree)
#574 to #577 Multi-stylus data K1
#578 to #581 Multi-stylus data K2
#582 to # 589 Vector multi-stylus data K11
#590 to #597 Vector multi-stylus data K12

General probing applications J-1
Appendix J
General probing applications

Example 1 Part identification ........................................................................................ J-2
Example 2 Probe measure every nth component ......................................................... J-3

J-2 General probing applications
Example 1 Part identification

If a group of components can be identified by a single feature, a probe can be used to
inspect that feature and decide which component is present. This is done by using data
from the output chart following a measuring program.
74 A
72 70 B
C
Each part surface is known to be within 0.5
Figure J.1 Part Identification
G65 P9810Z84.F3000 Protected move to start position
G65P9811Z70. Single surface measure (target C surface)
IF[#187GT73.]GOTO100 If error greater than 73.0 go to N100
GOTO400
N100(PROGRAM TO MACHINE A)
continue 'A component
GOTO400
N200(PROGRAM TO MACHINE B)
continue 'B' component
GOTO400
N300(PROGRAM TO MACHINE C)
continue 'C' component

General probing applications J-3
N400
M30
Example 2 Probe measure every nth component

Often it is a requirement to probe every Nth component in the interests of reducing overall
cycle time.
The following programming method can be employed -
O5000(PART PROGRAM)
#120=0 Reset counter
#121=5 Count limit
N1
(START OF MACHINING)
conventional part programming
N32
(START OF PROBE ROUTINES)
IF[#120LT#121]GOTO33 If counter less than 5 jump to N33
T01M06 (PART INSPECTION) Select inspection probe
probing routines
#120=0 Reset counter to zero
N33
(CONTINUE MACHINING OR END)
#120=#120+1 Increment counter
rest of machining program
M99P1 Return to N1
M30

J-4 General probing applications

One-touch measuring K-1
Appendix K
One-touch measuring

Introduction ......................................................................................................................K-2
Why use a one-touch probe cycle?..................................................................................K-2
Machine distortion ............................................................................................................K-2
Comparing cycle times.....................................................................................................K-2
Installing the one-touch cycles .........................................................................................K-3
Macro edits.......................................................................................................................K-3
Measuring the feedrate .............................................................................................K-3
Stand-off and overtravel distance .............................................................................K-3
System operation .............................................................................................................K-4

Using standard skip ..................................................................................................K-4
Additional variables used ..........................................................................................K-4
Approach feedrates...................................................................................................K-4
Back-off distance #562 (556 + 6)..............................................................................K-5
False trigger loop ......................................................................................................K-5
Acceleration and deceleration allowance .................................................................K-5
Q input..............................................................................................................................K-6
Measuring move detail .....................................................................................................K-6
One-touch measuring move logic ....................................................................................K-7

K-2 One-touch measuring
Introduction
The Inspection Plus software package provides an optional one-touch measuring
capability to supplement the standard two-touch cycles. The one-touch cycles are
intended for use on machines with a fast probe trigger detection ability so that high
measuring feedrates can be used.
Why use a one-touch probe cycle?

A one-touch cycle offers the benefit of reduced cycle times and fewer probe triggers per
cycle. It can be used when the nominal surface position is known to within a small window
of uncertainty.
Machine distortion
The machine is under stress during acceleration and deceleration and therefore the
recorded trigger values may have errors depending on machine tool condition.
Comparing cycle times

A program was prepared to perform five surface measurements as follows:
z Start 50 mm above the ring gauge
z Measure a 50 mm bore at 5 mm deep (four cardinal points)
z Retract to 5 mm above, move over and make a Z measure on top of the ring gauge
z Retract to 50 mm and return to the centre
Table K.1 shows cycle time comparisons only. Check for suitable measuring feed rates on
your machine.
Table K.1 Cycle time comparison
Time in Time in Time in Time in

seconds @ seconds @ seconds @ seconds @
500 mm/min 120 mm/min 60 mm/min 30 mm/min
Two-touch cycle - - - 27.6
One-touch cycle 0.5 18.0 18.5 20.0 22.4

Stand-off 1.0 18.2 19.8 22.2 27.2
distance 2.0 18.7 22.4 27.4 37.1
3.0 19.1 24.4 32.2 47.0

Installing the one-touch cycles
NOTE: The new one-touch basic move macro O9726 is only compatible with the
software supplied with this package. Previous versions are not compatible.
Before installing the one-touch cycles, the standard two-touch cycles must already have
been installed.
The one-touch cycles file (401200885) contains a new one-touch macro O9726. This
should be loaded once the existing two-touch macro O9726 has been deleted from
memory.
Macro edits
Macro O9726, shown below, may be edited for measuring feed rate and stand-
off/overtravel distance values:
:9726(REN BASIC MEASURE -1T)

#9=500*#179(EDIT MEAS FEED) ....* Feed - edit 500 value
#28=#9/1000(EDIT ZONE) .... accel / deceleration zone
#31=0
IF[#17NE#0]GOTO2
#17=3*#179(EDIT)....... * stand off - edit 3 value
N2
NOTE: * denotes this value must be in millimetres
Measuring the feedrate

The default value is 500 mm/min (20 in/min). This may be changed by editing the macro;
for example, if the servo delays are included in the results.
Stand-off and overtravel distance

The default value is 3 mm (0.12 in) in the X, Y and Z axes. Edit the macro to set a new
default or, alternatively, use the Q input to override the default value (see page K-6).

System operation
Refer to the chapters of this manual for a full description of the cycles and their use.
Using standard skip

Based on a typical 4 millisecond scan time of the PLC, the standard two-touch method
uses a feedrate of 30 mm/min (1.18 in/min). This gives a measuring uncertainty of
0.002 mm (0.0001 in).
Generally, the two-touch method is well suited to this situation because the back-off
distance can be optimised to provide a short measuring move; for example, less than
0.5 mm (0.020 in). If the one-touch cycles are chosen, the stand-off distance should be
kept small and higher feedrates used if accuracy of measuring is not critical.
NOTE: Measuring uncertainty is related to the feedrate.
Table K.2 Example using the 4 millisecond scan time allowance
Feedrate Measuring uncertainty
30 mm/min 0.002 mm
60 mm/min 0.004 mm
120 mm/min 0.008 mm
500 mm/min 0.033 mm
Additional variables used

The following additional variables are used by this software:
#174 This is used to store the X axis measured skip position. The value is set in
macro O9726.
#175 This is used to store the Y axis measured skip position. The value is set in
macro O9726.
#176 This is used to store the Z axis measured skip position. The value is set in
macro O9726.
Approach feedrates
The feedrate for the approach to the stand-off position in macro O9726 is set at
3000 mm/min (120 in/min) in the X, Y and Z axes.

Back-off distance #562 (556 + 6)

This variable is not used in the one-touch cycles.
False trigger loop

At the end of the measuring move a false trigger test is made to see if the probe is
triggered against a surface. If the probe has reseated, the measuring move continues.
Four attempts are made before a Probe open alarm occurs.
Acceleration and deceleration allowance

To avoid the possibility of capturing bad data (see Machine distortion on page K-2), the
one-touch basic move sets a checking zone dimension at the start and end of the
measuring move. If the data captured is within these zones, a Probe open or Probe fail
alarm is generated.
The zone dimension is related to the feedrate and is currently set as follows:
Zone dimension = measuring feedrate / 1000

(i.e. zone factor = 1000)
NOTE: See Macro edits on page K-3 for details of setting the measuring feedrate.
Table K.3 Example of zone allowance using default zone factor 1000
Feedrate Acceleration and deceleration allowance
30 mm/min 0.03 mm
60 mm/min 0.06 mm
120 mm/min 0.12 mm
500 mm/min 0.50 mm
NOTE: The allowable measuring range is the Q stand-off distance + twice this zone
value.
These values will be suitable in most cases, but optimisation or adjustment may be
required on some machines. A test program can be prepared to test the measuring
accuracy as follows:
1. Set the measuring feed rate in macro O9726.
2. Set a large Q value (for example, 3 mm (0.12 in) or greater).

3. Prepare a test program to measure a surface.
4. Measure the surface, ensuring the trigger is in the constant velocity zone (i.e. middle
of measuring move) and record the first measured value.
5. Make a small STEP adjustment to the programmed surface position (for example,
0.5 mm) and repeat the test, recording the total STEP dimension and the measured
value.
6. Repeat step 5, making several STEP changes (in the same direction). You will see
when the measured result deviates from the first recorded value. This is the point
where measurement becomes affected by acceleration/deceleration.
Calculate the acceleration/deceleration value:
A = absolute (Q value - total STEP value)
Calculate the zone factor (see the descriptions above):
Zone factor = measuring feed rate / A
Q input
Qq q= Overtravel and stand-off position
The programming input and format is the same whether using one or two-touch cycles.
The exception is that the Q input, which with two-touch cycles controls the overtravel
distance, also controls the stand-off position for the one-touch cycles (see also
Acceleration and deceleration allowance on page K-5).
NOTE: The Q value represents the allowable measuring range. The actual overtravel and
stand-off distance is automatically increased by the acceleration and deceleration
distance (see Acceleration and deceleration allowance on page K-5).
Measuring move detail

One-touch
Stand-off position
Q
Q Q
Stand-off and overtravel positions
Figure K.1 Measuring move detail

One-touch measuring move logic
Start
IF probe Y
fail
Y IF
short move
Y
IF probe
open
Move to
stand-off False
position trigger
move
check
Measure
move IF false Y
trigger
loop > 4
Store position
Return to start
IF false
trigger
END Alarms


Renishaw plc T +44 (0)1453 524524
New Mills, Wotton-under-Edge, F +44 (0)1453 524901
Gloucestershire, GL12 8JR E [email protected]
United Kingdom www.renishaw.com
For worldwide contact details,

please visit our main website at
www.renishaw.com/contact
*H-2000-6222-0A*

Renishaw Programming Manual H 2000 6222 0A B

Uploaded by

Copyright:

Available Formats

Renishaw Programming Manual H 2000 6222 0A B

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Renishaw Programming Manual H 2000 6222 0A B

Uploaded by

Copyright:

Available Formats

Programming manual

Inspection Plus software for Haas

This document may not be copied or reproduced in whole or in

The publication of material within this document does not imply

RENISHAW HAS MADE CONSIDERABLE EFFORTS TO ENSURE

RENISHAW and the probe emblem used in the RENISHAW logo

Renishaw part no: H-2000-6222-0A-B

RENISHAW PRODUCT LICENCE

3. NOTE - LIMITATION OF LIABILITY IN CONNECTION WITH USE OF THE PRODUCT

Renishaw Product Licence (EN) Issue 1: February 2007

Special control options.................................................................................................................................

RENISHAW HARDWARE RENISHAW SOFTWARE

Inspection probe type .............................................. Inspection disk(s).....................................................

Interface type .......................................................... .....................................................................................

Tool setting probe type ........................................... Tool setting disk(s) .....................................................

Interface type .......................................................... .....................................................................................

SPECIAL SWITCHING M CODES (OR OTHER) WHERE APPLICABLE

Switch (Spin) probe on .......................................... Switch on inspection probe ............................................

Switch (Spin) probe off .......................................... Switch on tool setting .....................................................

Start/Error signal .................................................... Other .............................................................................

ADDITIONAL INFORMATION Tick box if Form 2 overleaf

Customers contact name.....................................................

Standard Renishaw kit no. Software disk nos.

Reason for deviation

Software no. and Comments and corrections

! Caution Software safety

Publication No. H-2000-6222

Current Haas macro variable recommendations:

#0 to #33 Volatile (for general use)

#100 to #119 Reserved for Haas use

#120 to #139 Available for user

#156 to #199 Probe use

#500 to #519 Reserved for Haas use

#520 to #539 Available for user

#556 to #599 Probe use

Base number setting for macro variables:

Example: #590 (582+8)

Publication No. H-2000-6222

Before you begin

Chapter 1 Getting started

Chapter 2 Software installation

Chapter 3 Optional inputs

Publication No. H-2000-6222

Chapter 4 Variable inputs

Chapter 5 Protected positioning cycles

Chapter 6 Calibration cycles

Chapter 7 Measuring cycles

Chapter 8 Vector measuing cycles

Chapter 9 Additional cycles

Publication No. H-2000-6222

Updating the SPC tool offset macro O9835 ............................................................... 9-33

Chapter 10 Macro alarms

Appendix A Example job

Appendix B Features, cycles and limitations of the Inspection Plus

Appendix C Settings macro details

Appendix E Experience values Ee

Appendix F Additional spare tool offsets

Appendix G Printing a macro output

Appendix H Output flow (bore/boss and web/pocket cycles)

Publication No. H-2000-6222