CR508 Common Rail Pressure Tester and Simulator User Manual

Automotive Electronic Diagnostic Solution
Statement
CR508 Series Product Operating Guide

Before using CR508 series product, please read the Guide
carefully.
The Guide is based on the current specifications and functions of
the product. If the new specifications and functions are added to
the product, there will be corresponding changes in the Guide.
Please carefully read the Note, Remark and
Introductions of the Guide to ensure that you can use our
products properly and safely.
CR508 Series Main Unit Maintenance and Use Attentions

Do not allow unauthorized demolition.
Avoid strong impact to this machine.
Prevent it from closing to the magnetic field.
Do not put this machine in a hot environment for a long time.
Do not put this machine at a low temperature environment for a long time.
Do not have the screen impacted and keep the keys clean.
Clean the machine with soft clean cloth and neutral detergent, instead of
water or chemical solvents.
1
Automobile Inspection Notes
Should operate the machine according to safety rules in auto

repair industry. Special attentions should be paid in order to
prevent the machine from being affected or damaged because of
the environmental factors such as the surrounding pH, poison
gas, high pressure, heavy objects, etc.;
Vehicle battery fluid contains sulfuric acid, while sulfuric acid is
corrosive to the skin. Therefore, in operation you should protect
your skin from directly contacting with battery fluid. Particularly,
make sure that they wont splash into your eyes. You should also
avoid closing to fire;
Engine exhaust emissions contains a variety of toxic compounds,
so you should protect yourself from inhaling them. During
operating, the vehicle should be parked in a well-ventilated
place;
The temperature of the working engine is high, so you should
protect yourself from contacting with high temperature
components such as water tank and exhaust pipes;
Before starting the engine, you should hold the handbrake and
have gear lever placed in neutral (Guide transmission) or P gear
position (automatic transmission), so as to avoid the vehicle
rushing out and result in accidents when you start the engine;
Before repairing the vehicles, you should hold parking brake
well, shift transmission gear into the neutral position or P gear,
and lower the glass doors and windows on the driver's side;
If the engine can be started, you should firstly warm up it to a
normal temperature (water temperature is at about 80 ), and
2
close the auxiliary electrical appliances (such as air conditioning,

lighting, loudspeaker, etc.);
Find the diagnostic socket of this car, and check, confirm that
whether the wires of the diagnostic socket are in good condition,
and then connect the main unit for diagnosis. Otherwise, do not
test, and avoid damage to the main unit. If necessary, you can
use a multimeter to measure the voltage of diagnostic socket.
Instrument Use Notes
When you use CR508 series products for testing, you must
handle it with care and keep them away from heat source and
electromagnetic field, so as to avoid interference with the main
unit.
When electrical components are energized, you cannot
disconnect the circuit to prevent the self-inductance, mutual
inductance from attacking sensors and automotive ECU.
When electrical equipment works normally, you should avoid
putting magnetic objects close to the vehicle control unit,
otherwise the vehicle control unit may be damaged.
Vehicle control unit or electrical components dismounting
should be done only 1 minute after the ignition switch is turned
off.
3
Catalogue
Statement.................................................................. .................................. 1
.......................................... 4
Catalogue..................................................................
I. Overview ................................................................................................4
II. Main Functions of Product:....................................................................7
III. Product Parameters:.............................................................................. 7
IV. Product Appearance and Display Interface Introduction ..................... 8
V. Operation Method................................................ .................................. 10
VI. Product Part and List............................................................................ 14
I. Overview
CR508 is a portable fuel-way pressure tester and simulator. User can

use it to quickly measure common rail pressure of car high pressure fuel
way. Tedious work of fuel way removal due to use of mechanical
pressure gauge is eliminated. Meanwhile, foreign matters can not be fed
into the fuel pipe due to assembly or disassembly of pressure pipe. Fuel
injectors and fuel injection pipe can not be damaged, thereby causing fuel
leakage and other effects. In addition, CR508 also can be used for
simulating fuel pressure of high pressure fuel way, and users can
conveniently stimulate for searching problems on fuel way.
CR508 supports all common rail pressure sensors, including Bosch,
Denso and Delphi; measurement range includes 0MPa to 200Mpa. The
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accuracy is up to 0.1MPa. Adaptive measurement mode is adopted for
CR508. User do not need to select, and the product can automatically
recognize type of connected sensors for rapid measurement.
CR508 can test the hyundai, KIA, Hino, Isuzu, Yanmar, Cummings,
Mann, Scania, Volvo, Renault, Yi Weike, Weichai, Yuchai, DEUTZ,
Detroit, Perkins, Deere John Deal, Mercedes benz BMW, Audi,
Volkswagen, Toyota, Peugeot, Citroen, Nissan, Renault, Opeldiesel,
engine with engineering machinery and vehicles.
As long as your joints are the following several, can test:
1. BOSCH
2. DENSO
5
3. DELPHI
6
II. Main Functions of Products:
1. Measuring Bosch Common Rail Pressure Sensor;

2. Measuring Denso Common Rail Pressure Sensor;
3. Measuring Delphi Common Rail Pressure Sensor;
4. Stimulating Bosch Common Rail Pressure Sensor;
5. Stimulating Denso Common Rail Pressure Sensor;
6. Stimulating Delphi Common Rail Pressure Sensor;
III. Product Parameters:
Screen: 84x48 LCD display

Input voltage: 8~32V
Operating current: Typical value <50mA
Operating temperature: 0-50
Storage temperature: -20 ~70
Relative humidity: 60%
Product dimension: 127*72*36
Host machine weight: <250g
Common rail pressure measurement scope: 0-200MPa
Stimulation scope of common rail pressure simulator: 0-200MPa
7
IV. Product Appearance and Display Interface
Introduction
A. Product Appearance
8
1. LCD screen;
2. Measurement and simulation selection switch;
3. LED indicator light;
4. Common rail pressure lead;
5. Rail pressure simulation regulator;
6. Power cord;
7. Denso Common Rail Pressure Joint;
8. Bosch Common Rail Pressure Joint;
9. Delphi Common Rail Pressure Joint;
10. Host machine;
9
B. Display Interface
1. Measured sensor types include: BOSCH, DENSO and Delphi

2. Measurement result
3. Measurement unit
C. Description of Common Rail Pressure Joint
Each group of CR508 common rail pressure Joints are composed of two
Joints, including one male joint and one female joint, which are
connected in parallel for use.
V. Operation Methods
1. Common Rail Pressure Measurement

When the vehicle fuel way is abnormal, please be sure to stop the car and
pull the hand brake. The key should be turn off . CR508 stimulation
measurement switch is moved to automatic measuring gear. Car common
10
rail pressure sensor is searched. Bosch rail pressure sensor location is
shown in the red box of the following figure.
Rail pressure sensor Joint on common rail sensor is removed.

Corresponding male joints of CR508 (Bosch joint for Bosch sensor,
Denso joint for Denso sensor, and Delphi joint for Delphi sensor) are
inserted in the sensors as shown below:
11
Corresponding female joints are inserted on joins connected with ECU,

which are removed from sensor. Generally speaking, measurement joints
of CR508 are connected in series between original car rail pressure
sensor and connector. When the joint is assembled or disassembled, pin
direction should be positioned, otherwise the sensor or plug can be
damaged. The dashed line represents connection mode as shown in the
12
following figure:
The CR508 power cord is connected to the car battery, key switch
is moved to the ON position for starting the car. Then CR508 will
automatically boot for measuring common rail pressure.
Measurement results can be displayed. Users can check problems in
the fuel way according to measurement results.
The following failures can be produced due to abnormal rail
pressure usually:
1. It is difficult to start engine or the engine can not be started.
2. Engine power is insufficient.
3. Engine suffers from climbing weakness.
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4. The engine power is unstable and fluctuates.
2. Stimulation of Common Rail Pressure

Firstly, CR508 measurement and simulation switch is moved to
sensor gear that should be stimulated. There are three gears for selection,
namely simulation of Bosch rail pressure sensor, stimulation of Denso
rail pressure sensor and simulation of Delphi rail pressure sensor. After
corresponding gear is selected, joint of CR508 corresponding sensor is
connected o the car or test platform that should be stimulated. CR508 is
electrified. Then currently stimulated sensor is displayed on sensor type
of the display screen. Currently stimulated rail pressure is displayed on
the measurement results. The rail pressure stimulation regulator is rotated
for adjusting simulated rail pressure and realizing change of rail pressure.
VI. Product Parts and List
CR508 host machine 1
Product use manual 1
Warranty card 1
Main Cable
Denso Common Rail Pressure Joint
1
BOSCH Common Rail Pressure Joint
Delphi Common Rail Pressure Joint
14

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What safety precautions should be taken when working with vehicles?

What safety precautions should be taken when working with vehicles?

What are the main functions of the CR508 diagnostic tool?

What are the main functions of the CR508 diagnostic tool?

Automotive Electronic Diagnostic Solution

CR508 Series Product Operating Guide

CR508 Series Main Unit Maintenance and Use Attentions

Automobile Inspection Notes

Should operate the machine according to safety rules in auto

close the auxiliary electrical appliances (such as air conditioning,

Instrument Use Notes

CR508 is a portable fuel-way pressure tester and simulator. User can

II. Main Functions of Products:

1. Measuring Bosch Common Rail Pressure Sensor;

III. Product Parameters:

Screen: 84x48 LCD display

IV. Product Appearance and Display Interface

1. Measured sensor types include: BOSCH, DENSO and Delphi

C. Description of Common Rail Pressure Joint

1. Common Rail Pressure Measurement

shown in the red box of the following figure.

Rail pressure sensor Joint on common rail sensor is removed.

Corresponding female joints are inserted on joins connected with ECU,

2. Stimulation of Common Rail Pressure

VI. Product Parts and List

CR508 host machine 1

Product use manual 1

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