Harger Grounding Products

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Solid Copper Conductors

Solid Single Soft-Drawn Bare Copper

Approx. Wt. Standard Approx. Wt.


Part No. Size Diameter CM Area lbs./M ft. Reels lbs./Reel
10 10 AWG .101 10,380 31-1/2 500' 18-1/4
8 8 AWG .128 16,510 50 500' 24-1/2
6 6 AWG .162 26,240 80 500' 42-1/2
4 4 AWG .204 41,470 126 500' 71-1/2
2 2 AWG .257 66,360 201 250' 58-1/2

Solid Tinned Copper Conductors


Solid Single Soft-Drawn Bare Tinned Copper

Approx. Wt. Standard Approx. Wt.


Part No. Size Diameter CM Area lbs./M ft. Reels lbs./Reel
8T 8 AWG .128 16,510 50 500' 24-1/2
6T 6 AWG .162 26,240 80 500' 42-1/2
4T 4 AWG .204 41,470 126 500' 71-1/2
2T* 2 AWG .257 66,360 201 250' 58-1/2
*2T can be ordered as stock items #2T-250 (250' standard reel) and #2T-500 (500' standard reel).

NOTES:
Other sizes are available. Please contact factory for special requests.
Solid soft-drawn conductors shall meet the requirements of ASTM B-3.
Tinned Copper conductors shall meet the requirements of ASTM B-33.

Phone 847-548-8700 Fax 847-548-8755 U.S. 800-842-7437 2008 3


Stranded Copper Conductors
Concentric Lay Soft-Drawn Bare Copper

Approx. Wt. Standard Approx. Wt.


Part No. Size Strands CM Area lbs./M ft. Reels lbs./Reel
8-7 8 AWG 7 16,510 51 500' 30
6-7 6 AWG 7 26,240 81 500' 43
4-7 4 AWG 7 41,740 127 500' 72
2-7 2 AWG 7 66,360 204 250' 60
1/0-19 1/0 AWG 19 105,600 325 250' 90
2/0-7 2/0 AWG 7 133,100 410 250' 111
2/0-19 2/0 AWG 19 133,100 410 250' 111
3/0-19 3/0 AWG 19 167,800 518 200' 112
4/0-7 4/0 AWG 7 211,600 653 200' 139
4/0-19 4/0 AWG 19 211,600 653 200' 139

7 Strand Concentric 19 Strand Concentric 19 Strand Insulated

Green Insulated Conductors


Approx. Wt. Standard Approx. Wt.
Part No. Size Strands CM Area lbs./M ft. Reels lbs./Reel
67G 6 AWG 7 26,240 105 500' 61
47G 4 AWG 7 41,740 160 500' 88-1/2
27G 2 AWG 7 66,360 245 250' 70
1/019G 1/0 AWG 19 105,600 372 250' 101-1/2
2/019G 2/0 AWG 19 133,100 462 250' 55
4/019G 4/0 AWG 19 211,600 716 200' 80

NOTES:
Green Insulated conductor carries a THW or THHN rating. Other colors available upon request.
Sizes up to 1000 MCM are available. Please contact the factory for special requests.
Harger offers standard reel sizes, however we will cut to specified lengths.
Bare Stranded conductor shall meet the requirements of ASTM B-8.
Stranded copper conductors available tinned. Please add suffix T when ordering.

4 Phone 847-548-8700 Fax 847-548-8755 U.S. 800-842-7437 2008


Copper Clad Steel Ground Rods
Approx. Wt. Standard Approx. Wt. UL With
Part No. Size Each (lbs.) Bundle lbs./Bundle Mark UPC Label
12N6X2 1/2" x 6' 4 5 20 No No

12N6X2UPC 1/2" x 6' 4 5 20 No Yes


12N8X2 1/2" x 8' 6 5 30 No No
12N8X2UPC 1/2" x 8' 6 5 30 No Yes
1208UPC 1/2" x 8' 6 5 30 Yes Yes
1210 1/2" x 10' 7 5 35 Yes No 467

12N10X2 1/2" x 10' 7 5 35 No No


12N10X2UPC 1/2" x 10' 7 5 35 No Yes
586XUPC 5/8" x 6' 6 5 30 No Yes
588 5/8" x 8' 7 5 35 Yes No
588RUS 5/8" x 8' 7 5 35 Yes No
588UPC 5/8" x 8' 7 5 35 Yes Yes
5810 5/8" x 10' 9 5 45 Yes No
5810UPC 5/8" x 10' 9 5 45 Yes Yes
348 3/4" x 8' 11 5 55 Yes No
3410 3/4" x 10' 13 5 65 Yes No
3412 3/4" x 12' 15 5 75 Yes No
110 1" x 10' 23 3 69 Yes No

TECHNICAL NOTES:
NEC 2005 Article 250-53(G) (Summarized)
The electrode shall be installed so that 8' of length is in contact with the soil. It shall be driven to a
depth of not less than 8' except where rock bottom is encountered. In the case of bedrock, the
electrode shall be driven at an angle not to exceed 45 degrees from the vertical or shall be buried in
a trench that is at least 2-1/2' deep.
UL467 9.2.1 (Summarized)
A solid rod electrode of copper or other suitable non-ferrous metal, or a solid rod electrode of iron
or steel with a copper or other suitable non-ferrous metal or stainless steel jacket, shall have a
diameter not less than 1/2" thick.
UL 467 9.2.3 (Summarized)
The copper jacket mentioned in 9.2.1 shall not be less than .010" thick at any point.
RUS (Rural Utilities Service) ground rods have a 13 mil copper plating thickness.

Phone 847-548-8700 Fax 847-548-8755 U.S. 800-842-7437 2008 5


Copper Ground Plates
Ground Plate Thickness Approx. Wt. Box Approx. Box
Part No. Size (Inches) Each (lbs.) Qty. Wt. (lbs.)
GP18182T 18" x 18" .032 4 5 20
GP24242T 24" x 24" .032 6-1/2 3 19-1/2
Copper Ground Plate features an 18" or 24" (depending on the size of the
plate) copper conductor exothermically welded to the plate.

Other sizes and thicknesses are available.


Please contact factory for details.

APPLICATION NOTES:
Copper Ground Plates are used in areas having little or no top soil.
Can also be used to enhance ground grid systems.
Can be used in conjunction with earth enhancement material such as Ultrafill.

6 Phone 847-548-8700 Fax 847-548-8755 U.S. 800-842-7437 2008


Copper Ground Mesh

4/0
Perimeter
Conductor Listed 2S01

Part No. Approx. Wt. (lbs.)


GM121266SPR12 79

12' x 12' prefabricated wire grounding mesh with 6"


squares made from #6 AWG solid copper, with a 4/0,
19 strand, tinned perimeter cable exothermically welded
to mesh.
Mesh is silver brazed at all crossovers using a 15% or
35% silver brazing alloy and a non-corrosive flux.

APPLICATION NOTES:
For enhancing external grounding systems at radio, paging, cellular, etc. transmitting/receiving facilities.
If strategically placed, mesh can be used as a safety adjunct to reduce dangerous step and touch potentials.
4/0 perimeter makes for easy attachment to ground conductors.

Phone 847-548-8700 Fax 847-548-8755 U.S. 800-842-7437 2008 7


Enhanced Ground Rods

What is an Enhanced Ground Rod?

Simply put, an Enhanced Ground Rod is a conductive


hollow tube ground rod, usually manufactured from
copper. They contain special hygroscopic, electrolytic
salts. These salts form a saline solution by absorbing
moisture out of the atmosphere. This saline solution
leaches out of the bottom of the rod, which gradually
lowers resistivity of the surrounding soil, forming
"electrolytic roots" over time.

The salt mixture is critical. Harger utilizes a special


combination of Sodium Chloride and Calcium
Chloride. Calcium Chloride is an active salt, which
continually draws moisture out of the air and forms
the solution. Many other providers of this type of
electrode utilize salts such as magnesium chloride,
some even use common water softener pellets.
These salts do not draw moisture out of the air, they
must be activated by adding water. This may lower
resistivity initially, however, unless water is continu-
ally added, the salts dry out over time and
resistivity of the electrode goes back up. Vertical

To increase the efficacy of the Enhanced


Ground Rod, a very low resistance ground
enhancement material is placed around the
rod. Harger proudly uses Ultrafill; an ultra-
low resistance carbon based material.

Harger exothermically attaches a conductor of


your choice to the enhanced ground rod. This
conductor is called the tail. The tail direction
is very important. Harger provides a design
which allows the current, either lightning or
electrical fault, to maintain a downward
sloping path to ground. Most manufacturers
utilize a design which forces lightning to go
uphill before reaching the ground rod.
Some manufactures claim a superior x
design. Although at first this sounds good, it
causes the contractor to make twice as many
Horizontal "L" connections, thus increasing the cost of
installation.

Harger offers two basic styles, vertical and horizontal (L-shaped). We also offer a variety of lengths, sectionals
and different kits to meet your specific requirements.

8 Phone 847-548-8700 Fax 847-548-8755 U.S. 800-842-7437 2008


Enhanced Ground Rod Numbering System

Vertical

Listed 2S01

Horizontal "L"

EGR SS 10 L W G 2T
Enhanced Conductor
Ground Length Ultrafill Type
Rod Style Ground To specify type
and wire code
Vertical - Leave Blank Material
Horizontal - Add L
Material Include in Kit - Add G
None Required - Leave Blank
Copper - Leave Blank
Stainless Steel - Add SS
Inspection Well
Include in Kit - Add W
None Required - Leave Blank

The Enhanced Ground Rod Numbering System allows you to customize the product to meet your specific needs.
In the above example, the product specified is a stainless steel, 10' long, L-shaped ground rod that includes an
inspection well and 2 - 50 pound bags of Ultrafill with a #2 solid tinned 5' tail exothermically welded to the rod.
The part number is EGRSS10LWG2T.

TECHNICAL NOTES:
UL 467 9.2.7 (Summarized)
A hollow-tube, chemically-charged-rod electrode shall:
a) Be constructed of copper or an equivalent material resistant to the corrosive effects of moist soil;
b) Have an internal diameter not less than 2 inches and a wall thickness not less than .080 inch; and
c) If the means of installation is not obvious, be accompanied by adequate installation instructions.
UL 467 9.2.8 (Summarized)
The chemical charge within the rod electrode described in 9.2.7 shall be a substance that does not cause
the electrode to corrode at a faster rate than an electrode constructed of 3/4 inch trade size rigid ferrous
metal conduit.
UL 467 9.2.9 (Summarized)
With reference to 9.2.8, a chemical charge of 60 percent sodium chloride and 40 percent calcium chloride
may be used if the total weight of the charge is less than 11 pounds.

Phone 847-548-8700 Fax 847-548-8755 U.S. 800-842-7437 2008 9


Vertical Enhanced Ground Rod Kits

2S01

Inspection Ultrafill Tail (Conductor) Approx. Shipping


Part No. Length Well 50# Bag Type Wt. (Lbs.)
EGR5WG4/0* 5' Yes 1 5' - 4/0 AWG Stranded 80
EGR8WG2T 8' Yes 2 5' - #2 AWG Solid Tinned 135
EGR8WG2/0 8' Yes 2 5' - 2/0 AWG Stranded 140
EGR8WG4/0 8' Yes 2 5' - 4/0 AWG Stranded 145
EGR10WG2T 10' Yes 2 5' - #2 AWG Solid Tinned 185
EGR10WG2/0 10' Yes 2 5' - 2/0 AWG Stranded 190
EGR10WG4/0 10' Yes 2 5' - 4/0 AWG Stranded 195
EGR20WG2T 20' Yes 4 5' - #2 AWG Solid Tinned 320
EGR20WG2/0 20' Yes 4 5' - 2/0 AWG Stranded 325
EGR20WG4/0 20' Yes 4 5' - 4/0 AWG Stranded 330
Other sizes and conductor types available. Contact the factory for details.
* 5' enhanced ground rods are not UL listed.

APPLICATION NOTES:
Enhanced grounds are used in high resistivity soil conditions and when low resistance ground
electrode systems are critical.
Conductor is welded 18" down from the top.
Outside diameter of copper tube is 2-1/8".
UL 467 listed. UL2S01 is Harger's UL identification number.

10 Phone 847-548-8700 Fax 847-548-8755 U.S. 800-842-7437 2008


Horizontal L-shaped Enhanced Ground Rod Kits

2S01

28"

Inspection Ultrafill Tail (Conductor) Approx. Shipping


Part No. Length Well 50# Bag Type Wt. (Lbs.)
EGR8LWG2T 2' x 8' Yes 2 5' - #2 AWG Solid Tinned 150
EGR8LWG2/0 2' x 8' Yes 2 5' - 2/0 AWG Stranded 155
EGR8LWG4/0 2' x 8' Yes 2 5' - 4/0 AWG Stranded 160
EGR10LWG2T 2' x 10' Yes 2 5' - #2 AWG Solid Tinned 205
EGR10LWG2/0 2' x 10' Yes 2 5' - 2/0 AWG Stranded 210
EGR10LWG4/0 2' x 10' Yes 2 5' - 4/0 AWG Stranded 215
EGR20LWG2T 2' x 20' Yes 4 5' - #2 AWG Solid Tinned 340
EGR20LWG2/0 2' x 20' Yes 4 5' - 2/0 AWG Stranded 345
EGR20LWG4/0 2' x 20' Yes 4 5' - 4/0 AWG Stranded 350
Other sizes and conductor types available. Contact the factory for details.

APPLICATION NOTES:
Enhanced grounds are used in high resistivity soil conditions and when low resistance ground
electrode systems are critical.
L-shaped enhanced ground rods are used when proper depth cannot be achieved due to physical
conditions such as bedrock.
Conductor is welded 18" down from the top.
Outside diameter of copper tube is 2-1/8".
UL 467 listed. UL2S01 is Harger's UL identification number.

Phone 847-548-8700 Fax 847-548-8755 U.S. 800-842-7437 2008 11


Ultrafill - Earth (Ground) Enhancement Material
Ultrafill is a low resistance carbon based backfill material, which
dramatically lowers ground system resistance in difficult soil situations.
Ultrafill contains no bentonite or concrete components, which, in
very dry conditions, can cause shrinkage around the ground electrode,
thus rendering it ineffective.

Ultrafill is ideal for use in rocky soil, sand, gravel or any other high
resistance soil conditions. It is also the ideal backfill material for use Part No. Wt.
around enhanced ground rods and ground grid systems. ULTRAFILL 50 lbs.

Ultrafill is easy to use, safe and effective. Unlike other backfill products, Ultrafill is relatively dust free and does not
require mixing in water prior to installation. (However, Ultrafill does mix readily with water if required).

Ultrafill may be either used in a horizontal trench or grid, or in vertical applications.

Installation Instructions
Vertical Applications: Pounds of Ultrafill Required Per Foot
Auger hole to required depth.
Insert electrode in center of hole. Hole Size 5/8" Ground Rod 2" EGR
Pour Ultrafill to proper depth. The 4" 6.3 4.8
chart located to the right will help
determine how much Ultrafill will 6" 14.3 12.9
be required. 8" 25.7 24.2
10" 40.2 38.7
12" 57.9 56.5
For example, placing a 5/8" x 10' ground rod in
a 4" hole would require 63 pounds of Ultrafill.

Horizontal Applications: Pounds of Ultrafill Required Per Foot


Pour enough Ultrafill to cover
bottom of trench. Place the ground Trench Thickness of Ultrafill (Inches)
electrode into trench. Pour in Width 1 2 3 4
additional Ultrafill to cover electrode
to the desired depth. 4" 2 4.1 6.2 8.2
6" 3.1 6.2 9.2 12.1
8" 4.1 8.2 12.3 16.4
10" 5.2 10.4 15.6 20.8
Liquid Mixing Instructions: 12" 6.2 12.4 18.6 24.8
If mixing Ultrafill into a slurry form, use 3 to 3-1/2 gallons of water
For example, using 2" of material in a 6" wide
per bag of Ultrafill. To facilitate ease of mixing, we recommend the by 10' long trench would require 62 pounds of
use of a standard cement mixer. Ultrafill.

12 Phone 847-548-8700 Fax 847-548-8755 U.S. 800-842-7437 2008


50H2

#223T
HEAVY DUTY TINNED FLANGE BONDING PLATE

DESCRIPTION

Class II Electro-tin plated bronze bonding plate.

FEATURES

Clamp provides over 8 square inches of bonding surface to ensure sufficient electrical
contact for both ground fault and lightning current.

Double cable connectors offer 3" of contact between bonding plate and the cable.

Maximum 1" Flange.

Works with copper lightning conductors and grounding conductors from #6 AWG
Stranded to 4/0 stranded.

Electro-tin plated for material compatibility and corrosion resistance.

APPLICATION

For bonding of metallic bodies.

Bonding plate can be used for bonding ground conductor to a communications tower
at the porthole locations.

Phone 847-548-8700 Fax 847-548-8755 U.S. 800-842-7437 2008 13


2S01

#UPCXL
UNIVERSAL PIPE CLAMPS
DESCRIPTION

Electro-tin plated copper pipe clamps.

FEATURES

Clamps provide 1-1/2" of contact area to ensure sufficient electrical contact for both
ground fault and lightning current.

These clamps can be connected to ground conductors via exothermic connections


and/or standard compression lug.

Extra hole allows for the mounting of a 2-hole lug, 1" on center with 3/8" hardware,
independent of the u-bolt.

For round members from to 6"

Dual Listed for UL467 and UL96

APPLICATION

For bonding of round members when exothermic connections are not recommended.

Nominal Box Approx. Box


Part No. Pipe Sizes Qty. Wt. (lbs.)
UPC.75/1.25XL .75 - 1.25 10 10-1/2

UPC1.5/2XL 1.5 - 2 10 11
UPC2.5/3XL 2.5 - 3 5 6-1/2

UPC3.5/4XL 3.5 - 4 5 7-1/4

UPC5/6XL 5 - 6 5 9

14 Phone 847-548-8700 Fax 847-548-8755 U.S. 800-842-7437 2008


Tamper Resistant Ground Bar Solutions

TGB14212PTRKT
TGB14212P

Hole Approx.
Part No. Bar Size Pattern No. of Holes Wt. (lbs.)
TGB14212P 1/4 x 2 x 12 P 26 2
TGB14212PTRKT 1/4 x 2 x 12 P 26 2-1/4

(2) Ubolts

Approx.
(2) Plates
Part No. Width Height Wt. (lbs.)
UBOLT2.032TRKT 1.72 2.38 1/2

UBOLT2.75TRKT 2.44 3.38 1/2 (2) Break Off Nuts

UBOLT3.875TRKT 3.56 4.19 1/2


Stainless Steel UBOLT KIT
UBOLT4.875TRKT 4.56 4.94 3/4 with break off nuts

UBOLT Application

KIT & UBOLT


Application

Phone 847-548-8700 Fax 847-548-8755 U.S. 800-842-7437 2008 15


Bar None Solutions - Tower Kit (TKT)

(223T Not included.


See Page 13)

BNI17TKT Application
of Kit

BNI17TKT (Kit shown)

BNI17TKT Kit Includes: BNI11TKT Kit Includes:


(2) 3/8-16 x 12 stainless steel all thread (2) 3/8-16 x 12 stainless steel all thread
(2) GECLB22BCS: #2 solid slotted long barrel (1) GECLB22BCS: #2 solid slotted long barrel
compression lug compression lug
(1) GECLB22BC: #2 stranded slotted long barrel (1) GECLB22BC: #2 stranded slotted long barrel
compression lug compression lug
(15) GECLB62BC: #6 stranded slotted long barrel (9) GECLB62BC: #6 stranded slotted long barrel
compression lug compression lug
(8) W6S: 3/8 stainless steel flat washer (8) W6S: 3/8 stainless steel flat washer
(8) BW6S: 3/8 stainless steel belleville washer (8) BW6S: 3/8 stainless steel belleville washer
(8) N616S: 3/8-16 stainless steel hex nut (8) N616S: 3/8-16 stainless steel hex nut
(16) TGB14.751.75BN: spacer (10) TGB14.751.75BN: spacer

Extra Spacers (TGB14.751.75BN)


#BNSPR8PK (8 Pack of Spacers)

16 Phone 847-548-8700 Fax 847-548-8755 U.S. 800-842-7437 2008


Bar None Solutions - Universal Kit (UKT)

BNI17UKT (Kit)
BNI17UKT Application
of Kit

BNI17UKT Kit Includes:


(2) WBKT1: stainless steel wall bracket
(2) 3/8-16 x 12 stainless steel all thread
(2) R4150A4: insulator
(2) GECLB22BCS: #2 solid slotted long barrel compression lug
(1) GECLB22BC: #2 stranded slotted long barrel compression lug
(15) GECLB62BC: #6 stranded slotted long barrel compression lug
(10) W6S: 3/8 stainless steel flat washer
(4) LW6S: 3/8 stainless steel lock washer
(8) BW6S: 3/8 stainless steel belleville washer
(8) N616S: 3/8-16 stainless steel hex nut
(4) CS65S: 3/8-16 x 5/8 stainless steel hex cap screw
(16) TGB14.751.75BN: spacer
(2) BNBKT: stainless steel bracket

Extra Spacers (TGB14.751.75BN)


#BNSPR8PK (8 Pack of Spacers)

Phone 847-548-8700 Fax 847-548-8755 U.S. 800-842-7437 2008 17


Two Hole Long Barrel Compression Lugs

Listed ZMVV

Cable OC Dim. Screw Color Box Approx. Box


Part No. Size B/T Holes Size Code Qty. Wt. (lbs.)
GECLB62A 6 .625" 1/4" Blue 50 1-1/2
GECLB62B 6 .75" 3/8" Blue 50 2
GECLB62C 6 1" 3/8" Blue 50 2
GECLB42A 4 .625" 1/4" Gray 25 1-1/2
GECLB42B 4 .75" 1/4" Gray 25 1-1/2
GECLB42C 4 1" 3/8" Gray 25 2
GECLB22A 2 .625" 1/4" Brown 25 1-1/2
GECLB22B 2 .75" 3/8" Brown 25 1-1/2
GECLB22BS 2 SOL .75" 3/8" White 25 2
GECLB22C 2 1" 3/8" Brown 25 2
GECLB22CS 2 SOL 1" 3/8" White 25 2-1/2
GECLB1/02C 1/0 1" 3/8" Pink 10 2
GECLB1/02D 1/0 1.75" 1/2" Pink 10 2
GECLB2/02C 2/0 1" 3/8" Black 10 1-1/2
GECLB2/02D 2/0 1.75" 1/2" Black 10 1-1/2
GECLB4/02C 4/0 1" 3/8" Purple 10 2
GECLB4/02D 4/0 1.75" 1/2" Purple 10 2-1/2
GECLB2502C 250 1" 3/8" Yellow 10 3
GECLB2502D 250 1.75 1/2 Yellow 10 4
GECLB5002C 500 1" 3/8" Brown 10 5
GECLB5002D 500 1.75" 1/2" Brown 10 8
GECLB7502C 750 1" 3/8" Black 10 10
GECLB7502D 750 1.75" 1/2" Black 10 11
Manufactured from electroplated tinned copper.
For use on copper or tinned copper conductors.
Sizes other than listed might be available. Contact factory for special requests.

18 Phone 847-548-8700 Fax 847-548-8755 U.S. 800-842-7437 2008


Stainless Steel Screws

Hex Head Cap Screws


Box Approx. Box
Part No. Thread Size Length Qty. Wt. (lbs.)
CS44S-100 1/4-20 1/2" 100 1-1/4

CS46S-100 1/4-20 3/4" 100 1-1/2


CS48S-100 1/4-20 1" 100 2

CS54S-100 5/16-18 1/2" 100 2

CS57S-100 5/16-18 7/8" 100 3


CS58S-100 5/16-18 1" 100 3

CS510S-100 5/16-18 1-1/4" 100 4

CS64S-100 3/8-16 1/2" 100 3


CS66S-100 3/8-16 3/4" 100 4

CS68S-100 3/8-16 1" 100 5


CS610S-100 3/8-16 1-1/4" 100 5

CS612S-100 3/8-16 1-1/2" 100 6

CS616S-100 3/8-16 2" 100 6


CS88S-100 1/2-13 1" 100 9

CS108S-100 5/8-11 1" 100 15-1/2

Slotted Round Head Machine Screws


Box Approx. Box
Part No. Thread Size Length Qty. Wt. (lbs.)
MS103S-100 10-24 3/8" 100 1/2

MS106S-100 10-24 3/4" 100 1/2

MS108S-100 10-24 1" 100 1/2


MS44S-100 1/4-20 1/2" 100 1

MS46S-100 1/4-20 3/4" 100 1-1/4

MS48S-100 1/4-20 1" 100 1-1/2


MS412S-100 1/4-20 1-1/2" 100 2-1/4

Manufactured from 18-8 stainless steel.


Other sizes available. Contact factory for details.

Phone 847-548-8700 Fax 847-548-8755 U.S. 800-842-7437 2008 19


Stainless Steel Washers & Nuts

Flat Washers
Inside Outside Box Approx. Box
Part No. Diameter Diameter Qty. Wt. (lbs.)
W4S-100 1/4" 5/8" 100 1/2
W5S-100 5/16" 3/4" 100 1/2
W6S-100 3/8" 1" 100 1
W8S-100 1/2" 1-1/4" 100 2

Belleville Washers
Bolt Max. Min. Overall Load to Box Approx. Box
Part No. Size O.D. I.D. Thickness Height Flat (lbs.) Qty. Wt. (lbs.)
BW4S-100 1/4" 0.500" 0.255" 0.038" 0.047" 376 100 1/2

BW6S-100 3/8" 0.750" 0.380" 0.040" 0.059" 392 100 1/2


BW8S-100 9/16" 1.125" 0.567" 0.038" 0.073" 268 100 1
301 Stainless Steel
Maintains bolt pre-load over time.
Allows for differential thermal expansion without loss of load.
Provides even loading over contact area.

Dragon Tooth Washers


Box Approx. Box
Part No. Size Qty. Wt. (lbs.)
DTW4-100 1/4" 100 1/2
DTW6-100 3/8" 100 1/2
DTW8-100 1/2" 100 1/2

Manufactured from 18-8 stainless steel.


Other sizes available. Contact factory for details.

20 Phone 847-548-8700 Fax 847-548-8755 U.S. 800-842-7437 2008


Antioxidant Joint Compound
Box Approx. Box
Part No. Size Qty. Wt. (lbs.)
HAAJC1/2 1/2 oz. 12 1/2

HAAJC8 8 oz. 12 6
Oxide inhibiting joint compound used to improve
electrical conductivity and enhance the integrity of the
connection.
Synthetic base with suspended zinc particles.
Material is gray in color.
Recommended for aluminum to aluminum, aluminum
to copper and aluminum conduit threads.
ANTIOXIDANT
JOINT
COMPOUND
Box Approx. Box
Part No. Size Qty. Wt. (lbs.)
HCAJC1/2 1/2 oz. 12 1/2
HCAJC8 8 oz. 12 6
Oxide inhibiting joint compound used to improve
electrical conductivity and enhance the integrity of the
connection.
Synthetic base compound with suspended copper
particles.
Material is copper in color.
Recommended for copper to copper connections,
copper threads and all grounding applications.

Part No. Qty. Unit Wt. (oz.)


NOOXCLR EA 8

NOOXID Antioxidant Paste


Cold applied clear antioxidant for aluminum
to aluminum, aluminum to copper and
copper to copper connections.

Phone 847-548-8700 Fax 847-548-8755 U.S. 800-842-7437 2008 21


Flexible Gate Jumpers
Jumper Approx. Wt. Box Approx. Box
Part No. Size Mold Size Each (lbs.) Qty. Wt. (lbs.)
GJX2S24 2 AWG #2 AWG solid 1/2 10 5

GJX2/024 2/0 AWG 2/0 AWG concentric 1 10 10

GJX4/024 4/0 AWG 4/0 AWG concentric 1-1/2 10 15


Can be used with the universal pipe clamps or can be exothermically welded
to the fence/gate post themselves.
Three sizes designed to fit either a #2 solid, 2/0 stranded or 4/0 stranded
exothermic mold.
Flex jumpers made from welding cable.
Standard length is 24" long.
Other lengths available. Contact the factory for details.

LE Connection Type VD (Pipe) Connection Type (Range Taking)


Cable Lug Mold Weld Cable Nominal Mold Weld
Size Size Part No. Metal Size Pipe Size Part No. Metal

#2 Sol 1/4" x 1" LE-2S141B UWM65 #2 Sol 1-1/4" to 4" Pipe VD-2S1.254B UWM65
2/0 1/4" x 1" LE-2/0141B UWM65 2/0 1-1/4" to 3-1/2" Pipe VD-2/01.253.5B UWM90
4/0 1/4" x 1" LE-4/0141B UWM90 2" to 4" Pipe VD-2/024B UWM90
4/0 1-1/4" to 3-1/2" Pipe VD-4/01.253.5B UWM150
2" to 4" Pipe VD-4/024B UWM150

VD (Pipe) Connection Type


Cable Mold Weld
Size Part No. Metal
#2 Sol VD-2S**B UWM65
2/0 VD-2/0**B UWM115
4/0 VD-4/0**B UWM150
**Add Pipe Size to Mold Part No.

22 Phone 847-548-8700 Fax 847-548-8755 U.S. 800-842-7437 2008


LINE CARD Exothermic Connections
Cable to Cable Connections

PT Connection Type XO Connection Type RT Connection Type


Cable Size Mold Weld Cable Size Mold Weld Cable Size Mold Weld
Run Tap Part No. Metal Run Tap Part No. Metal Run Tap Part No. Metal
#2 Sol #2 Sol PT-2S2SB UWM65 #2 #4 XO-24B UWM65 #2 #2 RT-22B UWM45
#6 PT-26B UWM45 #2 XO-22B UWM90
#2 Sol #2 Sol RT-2S2SB UWM45
#2 #4 PT-24B UWM65 #4 XO-1/04Q UWM115
1/0 #2 RT-1/02B UWM45
#2 PT-22B UWM65 1/0 #2 XO-1/02Q UWM115
1/0 RT-1/01/0B UWM90
1/0 #2 PT-1/02B UWM65 1/0 XO-1/01/0Q UWM150
#2 RT-2/02B UWM45
1/0 PT-1/01/0B UWM90 #2 XO-2/02Q UWM150
2/0 1/0 RT-2/01/0B UWM90
#2 PT-2/02B UWM90 2/0 1/0 XO-2/01/0Q UWM200
2/0 RT-2/02/0B UWM90
2/0 1/0 PT-2/01/0B UWM115 2/0 XO-2/02/0Q UWM200
#2 RT-3/02B UWM45
2/0 PT-2/02/0B UWM115 #2 XO-3/02Q UWM150
3/0 1/0 RT-3/01/0B UWM90
#4 PT-4/04B UWM150 3/0 1/0 XO-3/01/0Q UWM200
2/0 RT-3/02/0B UWM90
4/0 #2 PT-4/02B UWM150 2/0 XO-3/02/0Q UWM200
3/0 RT-3/03/0B UWM115
1/0 PT-4/01/0B UWM150 3/0 XO-3/03/0Q UWM250
#2 RT-4/02B UWM90
2/0 PT-4/02/0B UWM150 #2 XO-4/02Q UWM150
1/0 RT-4/01/0B UWM90
3/0 PT-4/03/0B UWM200 1/0 XO-4/01/0Q UWM200
4/0 2/0 RT-4/02/0B UWM90
4/0 PT-4/04/0B UWM200 4/0 2/0 XO-4/02/0Q UWM200
3/0 RT-4/03/0B UWM115
3/0 XO-4/03/0Q UWM250
4/0 RT-4/04/0B UWM150
4/0 XO-4/04/0Q UWM250
250 MCM 250 MCM XO-25CM25CMQ 2-UWM150

BS Connection Type PB Connection Type PS Connection Type


Cable Mold Weld Cable Size Mold Weld Cable Size Mold Weld
Size Part No. Metal Run Tap Part No. Metal Run Tap Part No. Metal

#4 BS-4L UWM25 #2Sol #2 Sol PB-2S2SB UWM65 #8 Sol #8 Sol PS-8S8SL UWM15
#2 BS-2L UWM32 #6 PB-26B UWM32 #8 #8 PS-88L UWM15
1/0 BS-1/0B UWM45 #2 #4 PB-24B UWM45 #6 Sol #6 Sol PS-6S6SL UWM25
2/0 BS-2/0B UWM65 #2 PB-22B UWM65 #6 #6 PS-66L UWM25
3/0 BS-3/0B UWM90 #4 Sol #4 Sol PS-4S4SM UWM32
#6 PB-1/06B UWM45
4/0 BS-4/0B UWM90 #4 #4 PS-44M UWM32
1/0 #4 PB-1/04B UWM65
250 MCM BS-25CMB UWN115 #2 PB-1/02B UWM65
300 MCM BS-3CMB UWM115 1/0 PB-1/01/0B UWM90
350 MCM BS-35CMB UWM150
#6 PB-2/06B UWM65
500 MCM BS-5CMB UWM200
#4 PB-2/04B UWM65
750 MCM BS-75CMC 2-UWM150 Handle Clamps Required:
2/0 #2 PB-2/02B UWM90
1000 MCM BS-1MMC 2-UWM200 MH1 for B, P & Q Price Key Molds
1/0 PB-2/01/0B UWM115
MH2 for C Price Key Molds
2/0 PB-2/02/0B UWM115
MH4 for GS Style R Price Key Molds
#6 PB-4/06B UWM90
#4 PB-4/04B UWM90 L & M Price Key Molds INCLUDE MH3 Handle
4/0 #2 PB-4/02B UWM115 A Price Key Molds SOLD WITH FRAME
1/0 PB-4/01/0B UWM115
2/0 PB-4/02/0B UWM115
4/0 PB-4/04/0B UWM150

Harger Lightning & Grounding 301 Ziegler Drive Grayslake, IL 60030 Phone: 800-842-7437 Fax: 847-548-8755 www.harger.com
Cable to Ground Rod Connections

GD Connection Type GO Connection Type GS Connection Type


Ground Ground Ground
Rod Cable Mold Weld Rod Cable Mold Weld Rod Cable Mold Weld
Size Size Part No. Metal Size Size Part No. Metal Size Size Part No. Metal
#2 Sol GD-582SB UWM32 #2 Sol GO-582SB UWM90 #2 Sol GS-582SR UWM65
#2 GD-582B UWM65 #2 GO-582B UWM90 #2 GS-582R UWM65
5/8" 1/0 GD-581/0B UWM90 5/8" 1/0 GO-581/0B UWM90 5/8" 1/0 GS-581/0P UWM115
2/0 GD-582/0B UWM90 2/0 GO-582/0B UWM115 2/0 GS-582/0P UWM115
3/0 GD-583/0B UWM90 3/0 GO-583/0B UWM115 3/0 GS-583/0P UWM150
4/0 GD-584/0B UWM90 4/0 GO-584/0B UWM115 4/0 GS-584/0P UWM150
#2 Sol GD-342SB UWM90 #2 Sol GO-342SB UWM90 #2 Sol GS-342SR UWM65
#2 GD-342B UWM90 #2 GO-342B UWM90 #2 GS-342R UWM65
3/4" 1/0 GD-341/0B UWM90 3/4" 1/0 GO-341/0B UWM115 3/4" 1/0 GS-341/0P UWM115
2/0 GD-342/0B UWM90 2/0 GO-342/0B UWM115 2/0 GS-342/0P UWM115
3/0 GD-343/0B UWM90 3/0 GO-343/0B UWM115 3/0 GS-343/0P UWM150
4/0 GD-344/0B UWM90 4/0 GO-344/0B UWM115 4/0 GS-344/0P UWM150

Cable to Steel Surface/Pipe Connections

VA Connection Type VA (Pipe) Connection Type HD Connection Type


Cable Mold Weld (Range Taking) Cable Mold Weld
Size Part No. Metal Size Part No. Metal
Cable Nominal Mold Weld
#2 Sol VA-2SB UWM45 Size Pipe Size Part No. Metal #2 Sol HD-2SA UWM45
#2 VA-2B UWM45 #2 HD-2A UWM45
1/2" to 1" Pipe VA-2SV.5x1B UWM45 1/0 HD-1/0B UWM90
1/0 VA-1/0B UWM90
#2 Sol 1-1/2" to 4" Pipe VA-2SV1.5x4B UWM45 2/0 HD-2/0B UWM90
2/0 VA-2/0B UWM90
4" to 6" Pipe VA-2SV4x6B UWM45 3/0 HD-3/0B UWM115
3/0 VA-3/0B UWM115
6" to 10" Pipe VA-2SV6x10B UWM45 4/0 HD-4/0B UWM115
4/0 VA-4/0B UWM115
250 MCM VA-25CMB UWM115 1-1/2" to 4" Pipe VA-2V1.5x4B UWM45 250 MCM HD-25CMB UWM115
300 MCM VA-3CMB UWM150 #2 4" to 6" Pipe VA-2V4x6B UWM45 300 MCM HD-3CMB UWM150
350 MCM VA-35CMB UWM200 6" to 10" Pipe VA-2V6x10B UWM45 350 MCM HD-35CMB UWM200
500 MCM VA-5CMB UWM200 2" to 4" Pipe VA-1/0V2x4B UWM90 500 MCM HD-5CMB UWM200
750 MCM VA-75CMC 2-UWM150 1/0 4" to 6" Pipe VA-1/0V4x6B UWM90 750 MCM HD-75CMC 2-UWM150
1000 MCM VA-1MMC 2-UWM200 6" to 10" Pipe VA-1/0V6x10B UWM90 1000 MCM HD-1MMC 2-UWM200
2" to 4" Pipe VA-2/0V2x4B UWM90
2/0 4" to 6" Pipe VA-2/0V4x6B UWM90
6" to 10" Pipe VA-2/0V6x10B UWM90
2" to 4" Pipe VA-4/0V2x4B UWM115
4/0 4" to 6" Pipe VA-4/0V4x6B UWM115
6" to 10" Pipe VA-4/0V6x10B UWM115

Harger Lightning & Grounding 301 Ziegler Drive Grayslake, IL 60030 Phone: 800-842-7437 Fax: 847-548-8755 www.harger.com
Cable to Bus Bar & Lugs Connections

BE Connection Type LBJ Connection Type Bent J Connection Type


Bus/Lug Cable Mold Weld Cable Lug Mold Weld Bent # of Hole
Size Size Part No. Metal Size Size Part No. Metal Lug Size Part No. Holes Size

#6 BE-141.56B UWM65 #6 1/8 X 1 LBJ-6181B UWM32 JXL-1813/8 1 3/8


1/4 X #2 Sol BE-141.52SB UWM65 #4 1/8 X 1 LBJ-4181B UWM32 JXL-181 1 1/2
1-1/2 #2 BE-141.52B UWM65 1/8 X 1 JXL-1812C1/4 2 1/4
#2 Sol 1/8 X 1 LBJ-2S181B UWM32
& 1/0 BE-141.51/0B UWM90 JXL-1812C3/8 2 3/8
WIDER 2/0 BE-141.52/0B UWM90 #2 1/8 X 1 LBJ-2181B UWM45 JXL-1812D 2 1/2
3/0 BE-141.53/0B UWM90 1/0 1/8 X 1 LBJ-1/0181B UWM45 3/16 X 1 JXL-3161 1 1/2
4/0 BE-141.54/0B UWM90 2/0 1/8 X 1 LBJ-2/0181B UWM45 JXL-31612D 2 1/2
3/8 X 1/0 BE-381.51/0B UWM90 3/16 X 1 LBJ-2/03161B UWM65
1-1/2 2/0 BE-381.52/0B UWM90 3/0 1/8 X 1 LBJ-3/0181B UWM65
& 3/0 BE-381.53/0B UWM115 3/16 X 1 LBJ-3/03161B UWM65
WIDER 4/0 BE-381.54/0B UWM115
4/0 1/8 X 1 LBJ-4/0181B UWM65
1/2 X 1/0 BE-121.51/0B UWM115 3/16 X 1 LBJ-4/03161B UWM65
1-1/2 2/0 BE-121.52/0B UWM115
& 3/0 BE-121.53/0B UWM150
Wider 4/0 BE-121.54/0B UWM150

Cable to Rebar Connections (Range Taking)

7 & Larger

RP Connection Type RE Connection Type RO Connection Type


Rebar Cable Mold Packing Weld Rebar Cable Mold Packing Weld Rebar Cable Mold Packing Weld
Size Size Part No. Mat'l No. Metal Size Size Part No. Mat'l No. Metal
Size Size Part No. Mat'l No. Metal
#6 RP-36B RPM UWM25 #6 RO-36B RPM UWM65
#2 RE-32B RPM UWM65
3 #2 RP-32B RPM UWM45 3 #2 RO-32B RPM UWM90
3 1/0 RE-31/0B RPM UWM115
2/0 RP-32/0B RPM UWM90 2/0 RO-32/0Q RPM UWM115
2/0 RE-32/0B RPM UWM115
4/0 RP-34/0B RPM UWM115 4/0 RO-34/0Q RPM UWM150
4/0 RE-34/0B RPM UWM150
4& #6 RP-4L6A CERPM1 UWM25 #6 RO-46B RPM UWM65
#2 RE-42B RPM UWM65
Larger #2 RP-4L2A CERPM1 UWM45 4 #2 RO-42B RPM UWM90
4 1/0 RE-41/0B RPM UWM115
4 2/0 RP-42/0B RPM UWM90 2/0 RE-42/0B RPM UWM115 2/0 RO-42/0Q RPM UWM115
4/0 RP-44/0B RPM UWM115 4/0 RE-44/0B RPM UWM150 4/0 RO-44/0Q RPM UWM150
5 2/0 RP-52/0B RPM UWM90 #2 RE-52B RPM UWM65 #6 RO-56B RPM UWM65
4/0 RP-54/0B RPM UWM115 5 1/0 RE-51/0B RPM UWM115 5 #2 RO-52B RPM UWM90
6& 2/0 RP-6L2/0B CERPM2 UWM90 2/0 RE-52/0B RPM UWM115 2/0 RO-52/0Q RPM UWM115
Larger 4/0 RP-6L4/0B CERPM2 UWM115 4/0 RE-54/0B RPM UWM150 4/0 RO-54/0Q RPM UWM150
#2 RE-62B RPM UWM65 #6 RO-6L6B CERPM1 UWM65
6 1/0 RE-61/0B RPM UWM115 6& #2 RO-6L2B CERPM1 UWM90
2/0 RE-62/0B RPM UWM115 Larger 2/0 RO-6L2/0B CERPM2 UWM115
4/0 RE-64/0B RPM UWM150 4/0 RO-6L4/0B CERPM2 UWM150
#2 RE-7L2B CERPM3 UWM65
7* & 1/0 RE-7L1/0B CERPM3 UWM115
Larger 2/0 RE-7L2/0B CERPM3 UWM115
4/0 RE-7L4/0B CERPM3 UWM150

Harger Lightning & Grounding 301 Ziegler Drive Grayslake, IL 60030 Phone: 800-842-7437 Fax: 847-548-8755 www.harger.com
Uni-Shots

G11 G21 G31 G41


Type Mold Part # Ground Rod Size Cable Size
Solid Stranded
G11 .......................... G11-588 ............................. 5/8" ....................... #6, #8 ............................ #8
G11 .......................... G11-584 ............................. 5/8" ....................... #3, #4 ........................ #4, #6
G11 .......................... G11-582 ............................. 5/8" ....................... #1, #2 ........................ #2, #3
G21 .......................... G21-588 ............................. 5/8" ....................... #6, #8 ............................ #8
G21 .......................... G21-584 ............................. 5/8" ....................... #3, #4 ........................ #4, #6
G21 .......................... G21-582 ............................. 5/8" ....................... #1, #2 ........................ #2, #3
G31 .......................... G31-588 ............................. 5/8" ....................... #6, #8 ............................ #8
G31 .......................... G31-584 ............................. 5/8" ....................... #3, #4 ........................ #4, #6
G31 .......................... G31-582 ............................. 5/8" ....................... #1, #2 ........................ #2, #3
G41 .......................... G41-582 ............................. 5/8" ....................... #1, #2 ........................ #2, #3
G41 .......................... G41-584 ............................. 5/8" ....................... #3, #4 ........................ #4, #6
G41 .......................... G41-588 ............................. 5/8" ....................... #6, #8 ............................ #8
G11 .......................... G11-348 ............................. 3/4" ....................... #6, #8 ............................ #8
G11 .......................... G11-344 ............................. 3/4" ....................... #3, #4 ........................ #4, #6
G11 .......................... G11-342 ............................. 3/4" ....................... #1, #2 ........................ #2, #3
G21 .......................... G21-348 ............................. 3/4" ....................... #6, #8 ............................ #8
G21 .......................... G21-344 ............................. 3/4" ....................... #3, #4 ........................ #4, #6
G21 .......................... G21-342 ............................. 3/4" ....................... #1, #2 ........................ #2, #3
G31 .......................... G31-348 ............................. 3/4" ....................... #6, #8 ............................ #8
G31 .......................... G31-344 ............................. 3/4" ....................... #3, #4 ........................ #4, #6
G31 .......................... G31-342 ............................. 3/4" ....................... #1, #2 ........................ #2, #3
G41 .......................... G41-344 ............................. 3/4" ....................... #3, #4 ........................ #4, #6
G41 .......................... G41-348 ............................. 3/4" ....................... #6, #8 ............................ #8

Tools & Accessories

Ultraweld Weld Metal #CSKIT


Chain Support Kit #MCBRSH2 #MCBRSH1
#MH1
Qty. Per Mold Handle Mold Cleaning Brush Mold Cleaning Brush
Size Carton (small) (large)
UWM15 20
UWM25 20
UWM32 10
#MSKIT
UWM45 20 Magnetic Support Kit
#FLTIG
UWM65 20 Flint Igniter
UWM90 10
#UMHDKIT
UWM115 10
Hold Down Kit
UWM150 10
UWM200 10 Jumper
Part No. Size Mold Size
UWM250 10 #CCBRSH2
Cable Cleaning Brush GJX2S24 2 AWG #2 AWG solid
UWM500 10 GJX2/024 2/0 AWG 2/0 AWG concentric
#CCBRSH1 GJX4/024 4/0 AWG 4/0 AWG concentric
Card Cloth Brush

Harger Lightning & Grounding


301 Ziegler Drive Grayslake, IL 60030
Phone: 800-842-7437 Fax: 847-548-8755
Website: www.harger.com Email: [email protected]
ULC-03/04

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