Dynamic Testing of Generator Protection Using A Model Generator Platform
Dynamic Testing of Generator Protection Using A Model Generator Platform
GE Power Management
215 Anderson Avenue
Markham, Ontario
Canada L6E 1B3
1. Introduction
Modern, microprocessor-based generator protection relays integrate many functions into a
single package. Each protection element is designed to detect a specific abnormal condition in
the system and to initiate a particular tripping sequence. Static testing of individual functions in
many cases will not validate the ability of the entire package to respond correctly to different
system conditions. This is particularly true for generator protection.
EMTP-type simulators may not allow comprehensive dynamic testing due to limitations in
the models (simulation of true internal faults in machines and transformers, generation of natural
third harmonics by a generator, etc.). Therefore in some cases such as ungrounded distribution
networks, generator, motor and transformer protection, physical made-to-scale models of the
protected equipment, and actual field recordings are exceptionally useful.
This paper will demonstrate the advantages, methodology and sample results of dynamic re-
lay testing using a scaled model generator platform. Some of the of abnormal conditions applied
to the relay include:
Internal faults (true turn faults)
External faults with CT saturation
Loss of prime mover
Over/under excitation
Stable/unstable power swings
Inadvertent energization
Low frequency operation (static starting)
Loss of excitation
A new generator relay is tested on our unique physical model and state-of-the-art digital
simulator. Particular attention is paid to new algorithms, such as stator differential with extra
immunity to CT saturation conditions.
Sample test results are included.
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Dynamic Testing of Generator Protection Using a Model Generator Platform
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Dynamic Testing of Generator Protection Using a Model Generator Platform
Some attempts at modeling true internal faults in rotating machines, generators in particular,
have been made as well, but the industry is far from seeing the models validated and incorporated
in standard simulation packages.
Analog simulation using made-to-scale machines solves the problem to a great extent. Typi-
cally an appropriate machine is selected (or build) and hand-wound. A number of artificial termi-
nals are created along the windings and brought out so that short-circuits involving those termi-
nals can be created.
The major problem with this approach is that the magnetic structure of the machine is altered
when making extra external connections to the taps along the windings. Arcing faults or faults
that truly evolve cannot be accurately modeled. With all the limitations, however, analog models
are the most realistic and accurate way to simulate internal faults in machines and transformers.
Such simulators, though, are quite expensive and are rarely available.
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Dynamic Testing of Generator Protection Using a Model Generator Platform
In general every method that is based on harmonics should be tested at off-nominal and
ramping frequencies in order to validate performance of the frequency tracking system of the re-
lay. If the frequency tracking does not work correctly, a certain amount of the fundamental fre-
quency signals leaks into measurements of the other harmonics and may cause misoperation.
2.7. Overexcitation
Overexcitation protection can be tested using both analog and digital models. An analog
model is typically limited to one particular magnetizing characteristic but most detection meth-
ods are based on a volts-per-hertz measurement, which is independent from the magnetic core
that is being protected.
An interaction between generator controls must be taken into account when testing the over-
excitation protection.
Attention must also be paid to the operating principle of the V/Hz element. The core being
protected from overheating may be one piece of iron (machine alone) or more (machine plus
transformer). The relay, though, measures and responds to three phase-to-ground or phase-to-
phase voltages. Different vendors treat the three-phase voltages differently. Phase-A voltage, av-
erage, or maximum voltage can be used. A global thermal history, or three per-phase thermal
counters may be implemented. With three counters, the average may be derived, or the first one
to reach the operate threshold would operate. Significantly different results can be obtained when
testing V/Hz relays under unbalanced conditions.
Response time of the V/Hz element should be approached with care as well. While the volt-
age (numerator) can increase abruptly causing a step change of the V/Hz ratio, the frequency (de-
nominator) cannot. Some relays apply certain amount of post-filtering to measured frequency in
order to bring more security while still covering the fastest possible frequency ramp (say
10Hz/sec). With post-filtering the relay would smooth out any step changes in frequency if such
changes are applied in laboratory conditions. If this is the case, the start mark for the testing
timer becomes fuzzy. Generally, the frequency shall be assumed constant: for any given fre-
quency and required V/Hz ratio, a corresponding voltage shall be calculated. When applying the
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Dynamic Testing of Generator Protection Using a Model Generator Platform
calculated voltage, a well-defined start mark is created allowing for precise measurement of the
response time of the V/Hz element under test.
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Dynamic Testing of Generator Protection Using a Model Generator Platform
The system can test for virtually any generator abnormality, for example, Stator Differential,
Stator Ground, Loss of Excitation, Overexcitation, Over/Under Frequency, Reverse Power, etc.
One of the more uniquely modeled aspects of the systems is the excitation system and field
winding. On an actual generator, the L/R ratio of the field winding is quite large yielding a time
constant on the order of several seconds on Loss of Excitation. As the rotor of the models electri-
cally falls short of this number, equivalent time constants are achieved by electronically provid-
ing a negative resistance in the field supply. In the actual implementation, the time constant is
adjustable over a wide range of times. As such, Loss of Field protection performance can accu-
rately be tested for a range of machine time constants.
2.5:5 2.5:5
715 VA
221 V
240:120
G60
Figure 2. D.C. motor (left) acting as a prime mover for the generator (right). Hand-wound generator brings
out taps along the windings for short-circuit tests.
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Dynamic Testing of Generator Protection Using a Model Generator Platform
Figure 3 presents configuration of the simulator used for relay testing, while Figure 4 shows
photos of the physical equipment. Three sets of amplifiers are available for testing three-terminal
line applications. For generator testing, two sets are actually required in order to feed the relay
under test with neutral and terminal-side currents. The third set may sometimes be needed if an
overall generator-transformer differential protection is to be tested.
The main disadvantage of any off-the-shelf simulation package is lack of ability to simulate
true internal faults in electrical apparatus such as motors, generators or transformers as described
in section 2.
The RTDS is a general-purpose high-accuracy simulation system. As such it suits better cer-
tain generator testing needs. For example, the simulator is a better source of external fault cur-
rents as compared with analog simulator because it more easily allows different system configu-
rations, different parameters of CTs, and it is more repeatable (establishing residual magnetism in
the CT cores, for example), etc.
Some other tests, however, must be performed on a physical model. Stator ground fault pro-
tection is a good example. While the RTDS can be used as a very accurate and stable source of
the third harmonic for testing accuracy of the relay and quality of filtering, the physical model
needs to be used to test the overall performance of the protection system.
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Dynamic Testing of Generator Protection Using a Model Generator Platform
The relay supports multiple protocols over an Ethernet port and TCP/IP including TFTP,
MMS / UCA 2.0, etc. as well as an embedded web server. This allows cost-effective applica-
tions for distributed generation [6].
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Dynamic Testing of Generator Protection Using a Model Generator Platform
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Dynamic Testing of Generator Protection Using a Model Generator Platform
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Dynamic Testing of Generator Protection Using a Model Generator Platform
Figure 5 presents an internal fault example showing a sub-cycle operating time of the stator
differential protection element.
80
72
64
56
48
40
32
24
Secondary Current (amps)
16
16
24
32
40
48
56
64
72
80
0.8 0.805 0.81 0.815 0.82 0.825 0.83 0.835 0.84 0.845 0.85 0.855 0.86 0.865 0.87 0.875 0.88 0.885 0.89 0.895 0.9
Time (sec.)
IaN
IaS
G60 Trip
Figure 5. Sample stator phase fault.
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Dynamic Testing of Generator Protection Using a Model Generator Platform
The model generator is placed on-line. A fault is applied at the neutral point (100% stator
ground) at various levels of power. Pickup is set just below the available 3rd harmonic voltage.
The power-blocking window is set at 140-210 watts.
A 100 2 14.121
B 200 2 8.41
C 300 2 6.577
D 400 1 4.934
E 500 1 3.673
F 300 2 17.59
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Dynamic Testing of Generator Protection Using a Model Generator Platform
60
54
48
42
36
30
24
18
12
6
X
12
18
24
30
36
42
48
54
60
60 54 48 42 36 30 24 18 12 6 0 6 12 18 24 30 36 42 48 54 60
R
Impedance Locus
Zone 1
.
Zone 2
.
Figure 6. Sample impedance locus during loss of excitation conditions.
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Dynamic Testing of Generator Protection Using a Model Generator Platform
6.5. Over-excitation
In this test the model generator was placed off-line. Alternately increasing the system voltage
or decreasing the system frequency creates an over-excitation condition. The reset column speci-
fies the time elapsed from the previous fault. For reset times less than 30 seconds, the element
will maintain thermal memory and the tripping time will be reduced accordingly.
A 70 40 30 13.2
B 70 30 15 13.8
C 80 60 30 114
D 90 60 7.5 5.4
E 100 60 30 10.3
A 56 0.115
B 57 0.50
C 58 10.0
D 59 50.0
E 61 50.0
F 62 10.0
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Dynamic Testing of Generator Protection Using a Model Generator Platform
G 63 0.50
H 64 0.110
A 85 30.1
B 50 105
C 45 53.6
D 40 36.2
E 35 27.3
F 30 21.8
G 25 18.2
7. Conclusions
Generator protective relays are one of the most critical protection applications. A relay that
could inadvertently reject, say 800MW generation, can cause a lot of damage to the power sys-
tem. Criticality of generator protection could be only compared to protection of very critical
lines, EHV busbars, and large step-up transformers.
At the same time a generator relay includes a number of protection functions. These protec-
tion elements can be tested individually using a 50/60Hz injection from a test set.
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Dynamic Testing of Generator Protection Using a Model Generator Platform
It is important, however, to validate new relay designs by testing complete relaying applica-
tion dynamically either on an analog made-to-scale machine or a digital simulator. Only in this
way complex interactions within the machine and its control system, and within the protective
relay could be fully tested in a variety of operating conditions.
Comprehensive dynamic testing is also the best environment for comparative testing between
legacy devices and alternatives from various vendors.
This paper discusses major test requirements for generator relay testing and presents sample
test results for a new generator protective relay. The new solution has been tested using both a
unique analog simulator and state-of-the-art digital simulator.
T h e e le m e n t
does not
o p e ra te
T h e s ta to r d iffe re n tia l
p ro te c tio n e le m e n t p ic k s
u p d u e to C T s a tu ra tio n
Figure 7. Sample external fault case with CT saturation caused by extremely long d.c. time constant.
The relay under test is secure (STATOR DIFF OP flag). Typical protection tested in parallel misoperates
(RELAY B TRIP ON flag).
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Dynamic Testing of Generator Protection Using a Model Generator Platform
8. References
[1] KASZTENNY B., KEZUNOVIC M., GALIJASEVIC Z., WILLIAMS D., A New ATP Add-On
For Modeling Internal Faults In Power Transformers, Proceedings of the 62nd Annual American
Power Conference, Chicago, April 10-12, 2000.
[2] ADAMIAK M., DAS DHURBA, GARDELL J., PATEL S., VIERS D., Performance Assess-
ment of a New Digital Subsystem for Generator Protection, Proceedings of the 20th Annual
Western Protective Relay Conference, Spokane, WA, October 19-21, 1993.
[3] Real Time Digital Simulator. Instruction Manual, RTDS Inc. Publication, 1995.
[4] G60 Generator Management Relay. Instruction Manual, General Electric Publication No.
GEK-106228B, Markham, Canada, 2001.
[5] POZZUOLI M.: Meeting The Challenges Of The New Millennium: The Universal Relay, Pro-
ceedings of the 52nd Annual Conference for Protective Relay Engineers, College Station, Texas,
April 5-8, 1999.
[6] FINNEY D., KASZTENNY B., ADAMIAK M., Generator Protection Needs in a DG Environ-
ment, Proceedings of The Power Systems Conference 2002: Impact Of Distributed Generation,
March 13-15, 2002, Clemson University, Clemson, SC.
[7] KASZTENNY B., SEVOV L., BRUNELLO G., Digital Low-Impedance Busbar Protection
Review of Principles and Approaches, Proceedings of the 54th Annual Conference for
Protective Relay Engineers, College Station, TX, April 3-5, 2001. Also presented at the 55th
Annual Georgia Tech Protective Relaying, Atlanta, GA, May 2-5, 2001.
Dale Finney received his Bachelor of Engineering degree from Lakehead University in 1988. Dale began
his career with Ontario Hydro as a Protection & Control Engineer. Currently, Mr. Finney is employed as
an Applications Engineer with General Electric Power Management and is a member of the IEEE.
Mark Adamiak received his Bachelor of Science and Master of Engineering degrees from Cornell Uni-
versity in Electrical Engineering and an MS-EE degree from the Polytechnic Institute of New York. From
1976 through 1990, Mark worked for American Electric Power (AEP) in the System Protection and
Control section where his assignments included R&D in Digital Protection and Control, relay and fault
analysis, and system responsibility for Power Line Carrier and Fault Recorders. In 1990, Mark joined
General Electric where his activities have ranged from algorithm development, simulator design, substa-
tion automation, and advanced technology development. In addition, Mr. Adamiak has been actively in-
volved in developing the framework for the implementation of the MMS/Ethernet peer-to-peer communi-
cation solutions for next generation relay communications. In 1986, Mark was the winner of the Eta
Kappa Nu (HKN) society's "Outstanding Young Electrical Engineer" award. Mark is a member of HKN,
a Senior Member of IEEE, past Chairman of the IEEE Relay Communication Sub Committee, a US
member on IEC TC57 - Working Group 11 on Substation Communication, and a registered Professional
Engineer in the State of Ohio.
Bogdan Kasztenny received his M.Sc. and Ph.D. degrees from the Wroclaw University of Technology
(WUT), Poland. He joined the Department of Electrical Engineering of WUT after his graduation. Later
he was with the Southern Illinois and Texas A&M Universities. Currently, Dr. Kasztenny works for GE
Power Management as a Chief Application Engineer and a Project Leader for the Universal Relay family
of protective relays. Bogdan is a Senior Member of IEEE, has published more than 100 papers and holds
several patents on protection and control.
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