User Manual GE Mentor EM
User Manual GE Mentor EM
Mentor EM
Portable Equipment
Users Manual
103M0987 Rev. D
01/21/2015
Users Manual
File: MentorEMUser_012115.indd
Printed in 2015
In order to further develop our products, we reserve the right to change data and designs without prior notice. All
rights reserved, particularly rights relating to duplication,
Dissemination and translation excepted. No part of this publication may be reproduced, processed or disseminated
in any form (e.g. through photocopying, microfilming, electronic data processing and/or storage or other means)
without the prior written consent of GE Inspection Technologies.
In service situations, please contact:
Email: [email protected]
Website: http://www.geittechsupport.com
Phone: See listing of Global Tech Support at the end of this manual.
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Table of Contents
Chapter 1: Introduction..................................................................................................................................................................................................................................... 1-1
Important Notice.................................................................................................................................................................................................................................... 1-2
Limited Service Warranty..................................................................................................................................................................................................................... 1-6
Safety Information ................................................................................................................................................................................................................................. 1-7
Compliance Information ..................................................................................................................................................................................................................... 1-10
Maintenance ......................................................................................................................................................................................................................................... 1-16
Chapter 2: Features............................................................................................................................................................................................................................................ 2-1
Mentor EM Instrument Overview ........................................................................................................................................................................................................ 2-2
Using this Manual................................................................................................................................................................................................................................... 2-2
Powering On and Connecting to the Instrument ............................................................................................................................................................................. 2-3
Desktop Features ................................................................................................................................................................................................................................... 2-4
Chapter 3: Operation......................................................................................................................................................................................................................................... 3-1
Launching Workflows............................................................................................................................................................................................................................ 3-2
Installing New Workflows..................................................................................................................................................................................................................... 3-2
Navigating within a Workflow ............................................................................................................................................................................................................. 3-3
Workflow Features................................................................................................................................................................................................................................. 3-4
EM Setup Menu and Changing Parameter Values ........................................................................................................................................................................... 3-5
Data Display Screens............................................................................................................................................................................................................................. 3-6
Working with Gates................................................................................................................................................................................................................................ 3-7
Touchscreen Shortcuts.......................................................................................................................................................................................................................... 3-8
Interpreting the LED Indicator Light ................................................................................................................................................................................................ 3-10
Using the Data Review Tool .............................................................................................................................................................................................................. 3-11
Accessing the Menu View.................................................................................................................................................................................................................... 3-12
Changing the System Settings .......................................................................................................................................................................................................... 3-13
Working with Stored Files .................................................................................................................................................................................................................. 3-14
Wifi Connections................................................................................................................................................................................................................................... 3-16
Bluetooth Connections........................................................................................................................................................................................................................ 3-17
Updating the Mentor EM Software.................................................................................................................................................................................................... 3-18
Remote Access with a VNC Desktop ................................................................................................................................................................................................ 3-19
Performing a Mix Calibration............................................................................................................................................................................................................. 3-20
Dynamic Gain Compensation (DGC).................................................................................................................................................................................................. 3-22
Conductivity Evaluation...................................................................................................................................................................................................................... 3-24
Appendix A EM Parameter Listing with Definitions............................................................................................................................................................................. AP A-1
Appendix B Specifications........................................................................................................................................................................................................................ AP B-1
Copyright by GE Inspection Technologies 50 Industrial Park Road Lewistown, PA 17044
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Chapter 1:
Introduction
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Important Notice
The following information must be read and understood by any user of GE
Inspection Technologies equipment. Failure to follow these instructions can lead
to errors in measurements or other test results. Decisions based on erroneous
results can, in turn, lead to property damage, personal injury or death.
General Warnings
Proper use of test equipment requires three essential elements:
Selection of the correct test equipment.
Knowledge of the specific test application requirements.
Operator training.
The users manual provides instruction in the basic set up and operation of the
testing equipment.
Operator Training
Operators must receive adequate training before using test equipment.
Operators must be trained in general testing procedures and in the set up and
performance demands of a particular test.
More specific information about operator training, qualification, certification,
and test specifications is available from various technical societies, industry
groups, and government agencies.
Safety Information
ATTENTION! This instrument is intended for materials testing. Any use for
medical applications or other purposes is not allowed.
The instrument may only be used in industrial environments.
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Software
According to the current state of the art, software is never completely free from
errors.
Before using any software-controlled test equipment, make sure that the
required functions operate perfectly in the intended combination.
Defects/Errors and Exceptional Stresses
If you have reason to believe that it is no longer safe to operate your
instrument, you must disconnect the instrument from its AC Power Adapter/
Battery Charger, shut it down, and secure it against unintentional reconnection.
Safe operation is no longer possible if the instrument:
shows visible signs of damage.
no longer operates perfectly.
is subjected to heavy stresses during transportation
is subjected to prolonged storage under adverse conditions like exceptional
temperatures and/or especially high air humidity, or corrosive environmental
conditions.
Service
Every effort has been made to provide you with a reliable product. However,
should service become necessary, GE Inspection Technologies has established
a number of Factory Trained Service Centers. For the location of the nearest
facility, refer to the end of this users manual.
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Batteries
Only batteries (Lithium-ion) recommended and supplied by GE Inspection
Technologies may be used for instrument operation.
NOTE:
Internal batteries may only be replaced by a factory trained service center.
Opening the instrument case in an attempt to access the batteries will void the
instruments warranty. An externally connected battery pack is available from
suppliers as described in this manual.
NOTE:
When the instrument reaches the end of its life, the Lithium-ion battery must
be removed. Then properly dispose of the instrument and of the Lithium-ion
battery.
Display
The display on your Mentor EM is large and bright and of very high quality.
However, industry standards for display (shown below) allow a small number of
electronically defective pixels, five or fewer per display. Defects may fall under
the following categories:
1. A
dark pixel that is black against a white background and is essentially not
electrically connected.
2. A
bright pixel that may be red, green, blue, or white but brighter than
background.
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Under most conditions, these defects have no impact on use. However, there
may be cases when a display that is acceptable under the industry guidelines is
unacceptable for your use case. In these cases we will replace the device.
Reference standard: ISO 9241-302:2008 Class 1
Power plug
Class 1: For AC line powered equipment the power plug may only be inserted
into a grounding-type receptacle. Any disconnection or interruption of the
protective conductor may make the instrument unsafe. When connecting
equipment with other devices, the protective conductors shall be made
equipotential.
Class 2: Use only the power cord and AC Power Adapter/Battery Charger
supplied by GE Inspection Technologies for this instrument. Serious harm to the
instrument is highly likely if the incorrect power supply is used.
Charger Specifications
AC input to charger specification: 100240 VAC, 4763 Hz
DC charge input specification: 12 VDC 5%, 72 W
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Safety Information
Follow the safety instructions and exercise caution at all times to reduce the risk
of accidents, personal injury, and material damage.
NOTE:
This message indicates additional information.
DANGER!
Immediate danger: situation will cause death or serious injury if not averted.
WARNING!
This term indicates danger and the possibility of personal injury.
CAUTION
This term indicates that damage could occur to equipment.
WARNING!
Danger resulting from misuse!
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WARNING!
Equipment to be operated by authorized personnel only.
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CAUTION
There are no serviceable parts inside the instrument. Do not open the
instrument housing.
WARNING!
Surfaces on the rear of the instrument can become hot under normal operating
conditions.
WARNING!
Support stand can cause injury if allowed to close on fingers.
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Compliance Information
All instrument models conform to the following regulation and carry the
following mark:
EMC Directive 2004/108/EC
European Commission
Instrument models with Wi-Fi and Bluetooth wireless conform to the following
regulations and carry the following marks:
FCC Part 15, Subpart B, Class A
R&TTE Directive 1999/5/EC
Federal Communications Commission
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Maintenance
Inspecting and Cleaning the System
Inspect and clean the Mentor EM system before and after each use with the a
soft cloth and a 70% alcohol-to-water solution. If using the system in a dirty
environment, clean the components more frequently, as needed.
If damage is found, contact GE Inspection Technologies for return instructions and
an RMA (return material authorization) number.
Early detection of minor conditions can prevent costly repair.
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Chapter 2:
Features
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Mentor EM Instrument
Overview
The Mentor EM instrument and Mentor Create workflow builder allows you
to interpret test procedures while generating workflows adapted to your
needs and reflecting your best practices. This highly portable electromagnetic
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Powering On and
Connecting to the
Instrument
1 - Press and momentarily hold to power on the
instrument.
2 - Connect the AC power adapter here.
3 - EM probe connectors are inserted here (optional,
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6 Select
Desktop Features
Regional setting.
1 Use touch screen to select any workflow loaded into the instruments active
desktop.
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Chapter 3:
Operation
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Launching Workflows
1 Use touch screen to select any workflow
installed on the instrument.
Installing New
Workflows
3 Press to access workflow files stored on
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Navigating within a
Workflow
Workflows contain a variety of EM data display
capabilities, video and still-image visual guides, and
illustration/text references. A workflows architect
determines its specific contents, the inspection
parameters displayed, which parameters are
adjustable by the user, and to within what range
of values a particular parameter can be set.
Workflows include one or more panels.
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Workflow Features
Workflows contain a variety of EM data display capabilities, video and stillimage visual guides, and illustration/text references. A workflows architect
determines its specific contents, the inspection parameters displayed, and
which parameters are adjustable by the user.
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1 The EM Setup Icon opens and closes the menu. These menu icons remain hidden
until the user touches somewhere on the Data View or unless a menu is currently open.
Copyright by GE Inspection Technologies 50 Industrial Park Road Lewistown, PA 17044
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(or Spot) display. These menu icons remain hidden until the user touches
somewhere on the Data View or unless a menu is currently open.
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The Gates menu provides access to those parameters that impact gate position,
shape, and functioning characteristics. A description of each parameter is found
in the Appendix. Each workflow's architect determines which gate-controlling
parameters are viewable and adjustable. Refer to the previous pages of this
manual to access the EM Setup and Display menus.
1 Select the Gate Icon to open the Gates menu. These menu icons remain
hidden until the user touches somewhere on the Data View or unless a menu is
currently open.
Copyright by GE Inspection Technologies 50 Industrial Park Road Lewistown, PA 17044
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Touchscreen Shortcuts
1 Single tap at the origin to center it on the
display.
2 Touch and drag the origin to reposition the axes
and current signal elsewhere on the screen.
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8 The following procedures can only be performed when the display is frozen.
9 Place two fingers on the strip chart, then move the fingers towards or away
from each other to change the time scale of the display (zooms in or out).
buffered data.
10 Place one finger on the strip chart, then slide left or right to access
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1 Freeze the data display to use the Data Review Tool. Touch again to return to
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4 Select
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to Upload
to Download the
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Wifi Connections
1 Press to access the Menu View. Then choose
the Settings button, followed by Wi-Fi.
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Bluetooth Connections
1 Press to access the Menu View. Then choose the
Settings button, followed by Bluetooth.
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choose Upgrade.
listed.
4 Select to install the desired Upgrade. Follow onscreen instructions to complete the process.
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Performing a Mix
Calibration
1 When included by a workflows architect, the Mix
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Dynamic Gain
Compensation (DGC)
1 The DGC (dynamic gain compensation)
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compensation applied
6 Monitored Liftoff value (thickness of paint of other nonconductive coatings). Display fills to represent coating
thickness (compared to preset limit) and turns red when
thickness exceeds architect or user-defined limit. Note:
Evaluating conductivity when coating thickness exceeds
0.020 inches (0.5 mm) will degrade accuracy.
Conductivity Evaluation
Conductivity evaluations rely on a calibration process using two samples
with known characteristics. Conductivity can be measured through nonmagnetic coatings (such as paint). The evaluation process compensates for
test temperatures that vary moderately from the calibration temperature.
The conductivity-averaging feature allows for the collection of multiple
samples from a known-good material, followed by the evaluation of test
parts against the known-good average.
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Conductivity Calibration
11 Tap here to access the Conductivity Menu.
12 Input values for the Reference Low and Reference High
parameters to match your calibration standard blocks.
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Alarm A ActionWhat to do when the alarm even occurs (display only - play tone
- etc.).
Alarm A LatchWhether to latch the alarm (and freeze) or alarm for a given time
Note: Alarm Delay and Hold settings apply only when Alarm Action is set to
Output. When Alarm Action is set to LED, Tone or All, the alarm condition latches
until the user clears the triggered gate by touching it on the display.
Alarm A DelayDelay time before starting the alarm output after an alarm event
occurs
Alarm A HoldHow long to hold the alarm on when alarm even occurs
Alarm B ActionWhat to do when the alarm even occurs (display only - play tone
- etc.).
Alarm B LatchWhether to latch the alarm (and freeze) or alarm for a given time
Alarm B DelayDelay time before starting the alarm output after an alarm even
occurs
Alarm A HoldHow long to hold the alarm on when alarm even occurs
Rotary OffsetAligns the rotary drives index point with the time base (strip chart)
view.
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AP A-1
Users Manual
AP A-2
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Appendix B Specifications
Battery Size62 watt-hours/airtransport compliant
10 Hz6 MHz
50 kHz
Receiver Gain
440 db
Gain
Drive Voltage
Gates
2 per channel
Alarm Outputs
2 total, TTL levels, one per input
One LED on instrument face, audio through Bluetooth (headset protocol), beeper (with appropriate connectivity module, or direct audio
output (using presentation module).
Operating Temperature
20 to 55 deg C
Storage
8 GB SSD
Connectivity
BMP, JPG
Video Formats
MPEG 4, Type 10
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