G64C Maintenance Card

Maintenance card
01019
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01 - 019
G64 C transfer gearbox
This maintenance card describes changing the oil and checking the
oil level in the transfer gearbox.
No further maintenance cards required.
No special tools required.
Caution
The transfer gearbox must never be shifted when under load. Only
shift the transfer gearbox when the Cardan shaft is stationary.
Check that the expirator screws are clean and operating correctly
each time that the oil in the transfer gearbox is changed. If necessary,
clean or replace the expirator screws.
The transfer gearbox must never be operated if an expirator screw is
missing or defective. Otherwise, leaks may occur due to an increase
in pressure.
This may then cause damage to the transfer gearbox.
Note
The transfer gearbox lubrication circuit is divided into the following
areas:
Oil circuit A" lubricates the gearbox.
Oil circuit B" lubricates the connection of the hydraulic pumps.
Check the oil level in oil circuit B" each time the oil is changed in the
transfer gearbox and top up with gearbox oil, if necessary. It is not
necessary to change the oil in oil circuit B".
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Oil change in oil circuit A
This section describes how to change the transfer gearbox oil in oil
circuit A".
Note
The oil change intervals can be found in the maintenance summary
at the start of this chapter.
Information concerning oil specification and filling capacity is con
tained in the spare parts sheet. It is not permissible to use oils other
than those specified without first consulting with Putzmeister after
sales service (APS department).
Information concerning parts required and tightening torques can be
found in the spare parts sheet.
Environmental protection
All functional fluids and operating materials, e.g. oils (including bio
logically degradable oils), filters and auxiliary materials must be
carefully collected and disposed of separately, both from each other
and from other waste. Different categories of oil must also be kept
separately from each other. Nationally and regionally applicable
disposal regulations must be observed for these materials.
Note
Before changing the oil, carry out the following procedures:
Engage the power takeoff and allow the transfer gearbox to
warm up.
Disengage the power takeoff.
Allow the oil to settle for a while, then start the oil change.
2
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The gearbox oil can be added via the bore hole of expirator
screw A" (1). The oil level in the gearbox must reach as far as
oil level check screw A" (2).
OIL
3
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No. 0
1
2
3
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Designation
Expirator screw A"
Oil level check screw A"
Oil drain plug
"
Unscrew expirator screw A" (1) and oil level check screw A" (2).
In the process, make sure that no foreign matter enters the
gearbox through the open bore holes.
"
Drain the gearbox oil via the bore hole of the oil drain plug (3).
"
Clean all screws/plugs that were removed.
"
After the oil has drained, replace the sealing ring of the oil
drain plug (3) and screw the plug back into place using the
specified tightening torque.
3
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Checking the oil level

in oil circuit B
"
Add the gearbox oil via the bore hole of expirator screw A" (1).
The oil level must reach as far as the bore hole of oil level
check screw A" (2).
"
After approx. 10 minutes, check the oil level and correct,

if necessary.
"
Replace the sealing rings of expirator screw A" (1) and oil
level check screw A" (2) and refit these screws using the
specified tightening torques.
This section describes how to check the transfer gearbox oil level in
oil circuit B". The oil level in the oil chamber must reach as far as oil
level check screw B" (5). The gearbox oil can be added via the bore
hole of expirator screw B" (4).
OIL
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No. 0
4
5
4
Designation
Expirator screw B"
Oil level check screw B"
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"
Unscrew expirator screw B" (4) and oil level check screw B" (5).
In the process, make sure that no foreign matter enters the
gearbox through the open bore holes.
"
Clean all screws/plugs that were removed.
"
Check the oil level in the oil chamber. The oil level must reach
as far as the bore hole of oil level check screw B (5).
"
If required, add the gearbox oil via the bore hole of expirator
screw B" (4).
"
Replace the sealing rings of expirator screw B" (4) and oil
level check screw B" (5) and refit these screws using the
specified tightening torques.
5
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01019
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wk01_019_0807en

G64C Maintenance Card

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G64C Maintenance Card

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Maintenance card

G64 C transfer gearbox

No further maintenance cards required.

No special tools required.

Oil change in oil circuit A

Clean all screws/plugs that were removed.

Checking the oil level

After approx. 10 minutes, check the oil level and correct,

Clean all screws/plugs that were removed.

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