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Lmi Operation

MANITOWOC CRANE 999 LMI

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Mohamed Rashed
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100% found this document useful (2 votes)
3K views24 pages

Lmi Operation

MANITOWOC CRANE 999 LMI

Uploaded by

Mohamed Rashed
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 24

LMI OPERATION TOC

999 Liftcrane Serial Number 9991231


Folio 1880v2
ST167

03312008

11/15/2007
15/15/2007

Load Moment Indicator Operation


Crane Software Installation

RATED CAPACITY INDICATOR/LIMITER OPERATION


Models: 111, 222, 777, 777T, 888, 999, M-250, 2250

Table of Contents
General ............................................................................. 1
Control Console Identification ........................................... 4
Display ....................................................................... 4
Select / Confirm Rocker ............................................. 4
Scroll Up / Down Rocker ............................................ 4
Limiter Key Switch...................................................... 4
Warning Light............................................................. 4
Caution Light.............................................................. 4
Display Contrast Switch ............................................. 4
Working Screen ................................................................ 4

GENERAL
The purpose of this publication is to provide qualified
operators with operation and calibration instructions for
Manitowoc Rated Capacity Indicator/Limiter (RCL).
These instructions only apply to Software Program Version
lmi 03_ or lmi 13_ and newer with front console 196285 or
A14717.
If first two digits of your Software Program Version are not
the same as listed above, contact your Dealer or the Factory
Crane CARE Customer Service for correct RCL publication.
The third digit or letter will vary from one crane to another.
The system is designed to aid the operator in identifying
overload conditions, which can cause structural failure of
boom and jib or loss of stability (tipping).

Language Screen....................................................... 5
Option Screen ................................................................... 6
Setup ................................................................................ 6
Configure LMI............................................................. 6
Select Multiple Sheaves............................................. 8
Calibrate RCL............................................................. 8
Calibrate Load Sensing Sheaves ........................ 9
Calibrate Boom Angle Potentiometers ................ 9
Calibrate Luffing Jib Angle Potentiometers ....... 10
Diagnostic Screen........................................................... 10
The RCL is an electronic and mechanical load sensing
system consisting of following components (see Figure 1):
CONTROL CONSOLE (with its own memory and processor)
mounted on front console in the operators cab.
P R O G R A M M A B L E C O N T R O L L E R ( c o n t r o l s c ra n e
functions) located behind operators seat.
LOAD SENSING SHEAVES located at boom and jib points.
See Figure 2 for identification of load sensing sheaves.
ANGLE SENSING POTENTIOMETERS located in junction
boxes on boom butt and, if equipped, on luffing jib butt.
RIN CONTROLLER (Models 111, 222, 222 Wagon, 888 and
999 only) remote controller that sends input signals from
load sensing sheaves and angle sensing potentiometers to
programmable controller.

WARNING
Overload Hazard!
RCL has been installed on crane to aid operator.
Presence of RCL on crane in no way substitutes for, or
lessens, requirement that operator knowledge,
experience, and judgment are required to ensure safe
operation of crane.
Some programming steps may have to be performed
before each lift. If RCL is not programmed correctly, it
will not properly sense load and alert operator to
overload conditions. Before using RCL, operator shall
read and understand instructions in this publication.

2007 Manitowoc
Published: 11-15-2007

Folio 1880v2-1

RATED CAPACITY INDICATOR/LIMITER OPERATION

For Models: 777, 777T, 999, M-250, and 2250


10
1

RAD:
12.5 M
NET LOAD: 100000 KGS

CHART: 1205B/70
PARTS [12]

MAX CAP: 110000 KGS

FRONT DRUM

11
9

OFF

CONFIRM

ON
A

11

R
LIMITER
SELECT

7
5

11

4
11

Item

Identification

Control Console

2
3
4

Item

Identification

Select/Confirm Rocker

Display

Display Contrast Switch

Caution Light

Programmable Controller

Warning Light

10

Angle Sensing Potentiometers

Scroll Up/Down Switch

11

Load Sensing Sheaves

Limiter Key Switch

For Models: 111, 222, 888, and 999

A1013

11

12

2
CHART: 1205B/70
PARTS [12]
FRONT DRUM

RAD: 12.5 M
NET LOAD: 100000 KGS
MAX CAP: 110000 KGS

9
CONFIRM

10

SELECT

14

15

16

17
4

18

13

NOTE: Retrofit models 111 and 222 are different.

Item
1

Identification
Display

Item
7

Identification
Scroll Up/Down Switch

Item

Identification

13

Luffing Jib Top RIN Controller


Luffing Jib Angle Potentiometer

Screen Contrast Switch

Select/Confirm Key Switch

14

Caution Light

Programmable Controller

15

Jib Point Load Sensing Sheaves

Warning Light

10

Boom Top RIN Controller

16

Intermediate Fall Load Sensing Sheave

Shutdown Switch

11

Boom Angle Potentiometer

17

Fixed Jib Point Load Sensing Sheaves

Screen Light Switch

12

Boom Point Load Sensing Sheaves

18

Fixed Jib Top RIN Controller

FIGURE 1
Folio 1880v2-2

RATED CAPACITY INDICATOR/LIMITER OPERATION

111, 222, 222 Wagon,


888, 999, 777, and 777T

OR
4

M-250 and 2250

Boom with Upper and Lower


Boom Points

Boom with Fixed Jib

4
3
2

2
1

Luffing Jib with Upper and


Lower Jib Points

Luffing Jib with Fixed Jib

Item

Sheave Identification

Lower Boom Point

Upper Boom Point

Intermediate Fall (for Luffing Jib)

Lower Luffing Jib Point

Upper Luffing Jib Point or Fixed Jib Point

FIGURE 2

Folio 1880v2-3

RATED CAPACITY INDICATOR/LIMITER OPERATION

The RCL monitors programmed inputs and signals from load


sensing sheaves and angle sensing potentiometers. It
compares input data with capacity charts stored in program
and displays the load information on control console screen.
When the system detects an overload condition, the operator
is alerted both visually and audibly. Additionally, if limiter is
on, the programmable controller disables the following crane
functions until overload condition is corrected:

Hoist UP.

Boom DOWN.

Luffing jib DOWN.

NOTE

When equipped with a luffing jib, you can operate


at any boom angle between minimum and
maximum boom chart angles. The boom hoist is
automatically disabled if you operate more than 5
above maximum boom chart angle or more than 5
below minimum boom chart angle. If you operate
between two boom chart angles, luffing jib capacity
is de-rated.

To alert job site personnel to an overload or tipping condition,


an optional rotating amber light and continuous tone horn
can be mounted on the outside of the operators cab.

CONTROL CONSOLE IDENTIFICATION


Control console consists of following controls (see Figure 1):

Display
The display contains the following screens:

One working screen.

One option screen.

Several configuration screens.

One multiple sheave screen.

Calibration screens.

One diagnostic screen.

Select / Confirm Rocker


This rocker serves two purposes:

Switch the mode of the scroll up/down rocker from


SELECT to PROGRAM and vice versa.

CONFIRM programmed data.

NOTE

Select is not active when programming in


configuration screens.

Scroll Up / Down Rocker


Depress TOP end of rocker to:

In SELECT mode (*), SCROLL UP from item to item in a


screen or from screen to screen. The cursor stops only
at programmable items.
In PROGRAM mode (>), INCREASE data for a selected
item.

Folio 1880v2-4

Depress BOTTOM end of rocker to:

In SELECT mode (*), SCROLL DOWN from line to line


in a screen or from screen to screen. The cursor stops
only at programmable items.

In PROGRAM mode (>), DECREASE data for a


selected item.

Limiter Key Switch


The key must be inserted before this switch can be operated.
The key can be removed from either position to lock the
switch. Turn switch key CLOCKWISE to TURN ON limiter.
Turn key COUNTERCLOCKWISE to TURN OFF limiter.
When limiter is turned off, OFF flashes next to LOAD
LIMITER on crane configuration ALARM screen (Figure 14).

Warning Light
Glows RED and a buzzer (in control console) comes on to
alert the operator to an overload condition.

Caution Light
Glows YELLOW and a beeper (in control console) comes on
to alert the operator to an approaching overload condition.

Display Contrast Switch


Turn in either direction to adjust display screen to desired
contrast.

WORKING SCREEN
The WORKING screen (Figure 3) identifies current
configuration and displays load data for load drum being
operated. When operation is switched from one drum to
another, the WORKING screen automatically switches to
display load information for new drum, without having to
reprogram. Automatic switching can be turned off by
selecting DRUM Not Used when programming crane
configuration DRUM screen (Figure 9) See Operating
Controls manual for drum identification.
The WORKING screen appears when power is applied and
is turned ON. The program goes through a system test when
first turned ON. The message CONFIRM flashes until TOP
e n d o f C O N F I R M / S E L E C T r o c k e r is d e p r e s s e d t o
CONFIRM present configuration. If there are no changes,
the operator can start operating the crane without going to
any other screen.
A four-digit number and either one or two alpha characters
identify each capacity chart. A single alpha character (A, B,
etc.) identifies an ANSI (United States) approved capacity
chart. A single alpha character followed by an M (AM, BM,
etc.) identifies a metric or European approved capacity chart.
Units of measure displayed in WORKING screen
corresponds to type of chart selected:

Feet and pounds for an ANSI capacity chart.

Meters and Metric Tons for a metric or European


capacity chart.

RATED CAPACITY INDICATOR/LIMITER OPERATION


Fixed Jib
Special Chart
Boom
Length
Length
Configurations
Luffing
Capacity
Chart
Jib
Parts of
Chart
Angle 1
Length
Line
in Use
7941A 120 70

80

000 LBS
50000 LBS

TARE
LOAD

Safe Working
Area

Percent of
Capacity Bar

Deduct

29500

RAD
CAP

Use Caution

Line
Pull

8200

80
29500

FT
LB

Maximum Load
Condition

8200 - is the deducts to chart capacity. The RCL


program does not automatically compensate for any
deducts required by the various capacity charts (jib and
wire rope, load blocks, slings, below boom and jib
points). Operator is responsible for determining and
calculating deducts specified on applicable capacity
charts and for entering data into program. Always
round calculations UP to the nearest hundred (if
calculated deduct is 1,675 lbs, enter 1,700 lbs).
Crane can be overloaded tipping or structural
failure can occur if required deducts are not
entered into program.

8103A - is the MCC chart number.

TARE - is the load subtracted from the displayed LOAD.


The actual load being lifted equals line pull times parts of
line minus tare. This feature allows operator to view load
differences. For example: wire rope, load block or weight
ball, and lifting slings can be tared (deducted) so that
displayed load equals only the load that is being lifted.

Tare is subtracted only from displayed load. Tare does


not effect the percent of capacity display.

LOAD - is actual load being lifted that equals line pull


times parts of line minus tare.

RAD - is the horizontal distance (radius) from the cranes


centerline of rotation to the center of the freely
suspended load block or single-part load line. Radius is
calculated from boom and jib length, boom and jib angle,
and the link/sheave sensor.

CAP - is the capacity chart rating for the cranes


programmed configuration. Maximum capacity is always
the least of the following values:

NOTE: No items can be programmed on the working screen.

FIGURE 3

Language Screen
Access language screen on working screen (Figure 4) by
pressing SELECT. The program cursor (>) appears next to
the LANGUAGE on screen. Scroll up or down to select
desired language. CONFIRM when desired language
appears to program the selected language on all screens.

>LANGUAGE

ENGLISH
SCROLL or CONFIRM

FIGURE 4
The working screen displays the following information:
Configuration is a coded representation of the crane/chart
configuration:

120 - is the boom length.

70 - is the luffing jib length.

_ - is the fixed jib length.

80 - is the chart angle:

Jib offset (for fixed jib chart or boom chart with fixed
jib attached).

Boom to luffing jib (for boom chart with luffing jib


attached).

Boom (for luffing jib chart).

Manitowoc capacity chart.

Rope line pull.

Drum torque capacity.

PERCENT OF CAPACITY BAR - is the graphical indication


of how close the crane is to its maximum capacity. The bar
moves to the right above the color coded scale as load
increases.

_ - is the special chart configurations:


-

Barge list in degrees (0, 1, 2, 3).

4 - is the parts of line.

29500 - it the line pull in units (U.S. SYSTEM) in feet or


(METRIC) metric ton in kg.

Folio 1880v2-5

RATED CAPACITY INDICATOR/LIMITER OPERATION

OPTION SCREEN

[>Sheave 1 Configuration]

The configuration, calibration, diagnostic, and multiple


sheave screens are accessed from the OPTION screen
(Figure 5).
To access the OPTION screen, scroll up or down as required
until screen appears. Continue to scroll up or down until the
select cursor (*) appears next to desired option. Depress
BOTTOM end of CONFIRM/SELECT rocker to SELECT.
The operator can toggle back to the WORKING screen by
scrolling up or down until the screen appears.
* CONFIGURE LMI
DIAGNOSTIC SCREEN

CALIBRATE ANGLE
CALIBRATE SHEAVE
CALIBRATE SHEAVES

SCROLL or SELECT Item

FIGURE 5

SETUP
Configure LMI
The SHEAVE configuration screen (Figure 6) appears when
Configure LMI is selected on OPTION screen. The program
requires the operator to confirm all ten configuration screens
before returning to the WORKING screen. The program
cursor (>) appears next to first item on each screen. Select is
not active when programming in configuration screens. The
program automatically moves to next configuration screen
when TOP end of CONFIRM/SELECT rocker is depressed to
CONFIRM.
NOTE

See Figure 2 for identification of load sensing


sheaves.

The last programmed chart and crane configuration for each


load sensing sheave is retained in memory. This allows the
operator to switch between sheaves without having to
reprogram the configurations, assuming no changes have
been made to parts of lines, boom length, etc.
NOTE

If multiple load sensing sheaves from one point are


used, both sheaves must be configured before
being selected.

>POINT

LOWER

SCROLL to Change

CONFIRM to Continue

FIGURE 7
On CAPACITY CHART configuration screen (Figure 8) the
program cursor (>) appears next to capacity chart number
(7941A in this example). Once this screen is selected, data
in bottom three lines changes automatically while scrolling
through possible chart configurations.

If you program data for any item without confirming it, data
will be lost when computer is turned off and previously stored
data will take effect when computer is turned back on.
The program will not allow any data to be changed if
corresponding load sensing sheave detects a line pull
greater than 3,300 lbs (1-1/2 Metric Tons).
A four-digit number and either one or two alpha characters
identify each capacity chart. A single alpha character (A, B,
etc.) identifies an ANSI (United States) approved capacity
chart. A single alpha character followed by an M (AM, BM,
etc.) identifies a metric or European approved capacity chart.
The chart configuration screen does not display units of
measure. Units of measure correspond to type of chart
selected:

Feet and pounds for an ANSI capacity chart.

Meters and Kilograms for a metric or European capacity


chart.
>7941A
BOOM
JIB1
JIB2

[Drum 1 Configuration]
160

BOOM ANG
JIB1 ANG
JIB2 ANG

LIST
CRAWLER
CTWT

FIGURE 8
The following items are programmed for the selected chart
configuration:
CHART - is the chart number.
BOOM - is the boom length.

[>Sheave 1 Configuration]

JIB1 - is the luffing jib length.


JIB2 - is the fixed jib length.
SCROLL to Change

CONFIRM to Continue

FIGURE 6
On POINT configuration screen (Figure 7) the program
cursor (>) appears next to the POINT selection. Only select
upper point when there is an upper point on the boom, fixed
jib or luffing jib. When configured with a fixed jib, the lower
point is generally selected.

BOOM ANG - is the boom angle if luffing jib chart.


JIB1 ANG - is the boom to luffing jib angle if Boom Chart with
luffing jib attached.
JIB2 ANG - is the fixed jib offset.
LIST - is the list angle if barge chart.
CRAWLER - is the crawler extended (out) or retracted (in)
on certain models only.
RATING - Truck Crane Rating Over Rear or 360 Swing.
STINGER - MAX-ER trailer arm length.

Folio 1880v2-6

RATED CAPACITY INDICATOR/LIMITER OPERATION

CTWT - is the total counterweight in pounds of kilograms


(MAX-ER only).
On DRUM configuration screen (Figure 9) the program
cursor (>) appears next to DRUM selection. Drum (1, 2, 3, 4,
etc. or Not Used) corresponds to selected load sensing
sheave. If a sheave is not used or provided, or if automatic
switching between load drums is not desired, select DRUM
Not Used in crane configuration screen.
[>Sheave 1 Configuration]

[>Sheave 1 Configuration]
>DEDUCT

0000 LBS

SCROLL to Change

Cap 0000000 LBS


CONFIRM to Continue

FIGURE 12
On TARE configuration screen (Figure 13) the program
cursor (>) appears next to TARE selection.

>DRUM 2

[>Sheave 1 Configuration]

SCROLL to Change

>TARE

CONFIRM to Continue

0000 LBS

SCROLL to Change

LOAD

000000 LBS

CONFIRM to Continue

FIGURE 9
On PARTS configuration screen (Figure 10) the program
cursor (>) appears next to PARTS selection. Scroll up or
down as required to select and program desired parts of line.
[>Sheave 1 Configuration]
>PARTS

SCROLL to Change

CONFIRM to Continue

FIGURE 13
For an unknown tare value:
1.

Lift all items that are to be tared out clear of ground


(example: load block and lifting slings).

2.

Note displayed LOAD value.

3.

Scroll up or down until tare value equals displayed load


value noted earlier. The load value goes to zero as this
step is performed.

4.

CONFIRM tare value. The displayed LOAD equals net


load (tare value is subtracted automatically).

FIGURE 10
On LINEPULL configuration screen (Figure 11) the program
cursor (>) appears next to LINEPULL selection. Scroll up or
down as required to select and program required single line
pull for the selected drum and sheave configuration.

To turn tare off:


1.

Scroll up or down until tare value equals zero.

Several line pull options are available. To determine


req ui r ed SING L E li ne pu ll fo r d r u m in us e, s ee
Capacities Chart and Wire Rope Specifications Chart for
boom or boom and jib in use.

2.

CONFIRM zero tare value.

3.

The displayed LOAD value will equal total load (weight


of all load lines, load block or weight ball, all rigging and
lifted load).

NOTE

On ALARM configuration screen (Figure 14) the program


cursor (>) appears next to ALARM selection. Scroll up or
down as required to select and program desired alarm/load
limiter condition.

Single line pull equals maximum load divided by


parts of line.

Copies of load charts are located in the operators cab.


[>Sheave 1 Configuration]
>LINEPULL 29500 LBS
SCROLL to Change

CONFIRM to Continue

FIGURE 11
On DEDUCT configuration screen (Figure 12) the program
cursor (>) appears next to DEDUCT selection. Scroll up or
down as required to select and program desired deduct
value. As DEDUCT value is increased, the capacity value is
subtracted the same amount.

The alarm item indicates whether alarms (warning/caution


lights in cab, beeper/buzzer in cab, amber light/horn outside
cab) are ON or OFF. The alarms can be turned off only when
LIMITER is OFF.
Load Limiter indicates whether limiter feature is turned ON or
OFF. When limiter switch is off, the word OFF flashes on the
screen.
D e p r e ss TOP e n d o f C ON F I R M / SE L EC T r oc ke r t o
CONFIRM selected screen and return to WORKING screen.
[>Sheave 1 Configuration]
>ALARM

ON

SCROLL to Change

Load Limiter

OFF

CONFIRM to Continue

FIGURE 14

Folio 1880v2-7

RATED CAPACITY INDICATOR/LIMITER OPERATION

Select Multiple Sheaves


>CODE #

The MULTIPLE SHEAVE screen (Figure 15) appears when


selected on OPTION screen. The select cursor (*) appears
next the currently active sheave arrangement. Scroll to
desired shea ve arrang emen t. Dep re ss TOP e nd of
CONFIRM/SELECT rocker to CONFIRM desired sheave
arrangement.
NOTE

If multiple load sensing sheaves from one point are


used, both sheaves must be configured before
being selected.

*SINGLE SHEAVE
SUM SHEAVES
SUM SHEAVES

1 AND 2
3 AND 4

FIGURE 16
Check RCL calibration and calibrate if required, at the
following intervals:

Before the first time use of any load sensing sheave.

It is not necessary to recalibrate a sheave for each type


of attachment, once it is calibrated.

SCROLL to Change or CONFIRM to Continue

EXAMPLE: load-sensing sheave 1 is for lower boom


point of heavy lift top and long reach top on 2250. Once
sheave 1 is calibrated for each attachment, data is
retained memory. This allows the operator to switch
between attachments without having to recalibrate.

FIGURE 15
If boom point load sensing sheaves 1 and 2 or luffing point
load sensing sheaves 3 and 4 are selected, rated line pull for
each sheave is compared to maximum. The sum of both
sheaves load is calculated for total percent of chart capacity.
Line pull or chart capacity that is closest to 100 percent rated
capacity is displayed in MAX CAP line on WORKING screen.
The MAX CAP line changes if another sheave load or total
rated capacity is closest to maximum capacity. The displayed
LOAD corresponds with displayed MAX CAP. If the program
is limited by maximum line pull, the LOAD and MAX CAP
shows that line pull.

Calibrate RCL
The calibration screens are used to calibrate load sensing
sheaves and boom/luffing jib angle sensing potentiometers.
T h e p r op e r ch art a nd cra n e co n fi gu r a t io n m us t b e
programmed and confirmed before performing calibration
procedures.

SCROLL or CONFIRM

When a known lifted load and displayed load are in error


more than plus or minus 400 lbs (181kg) or 4%,
whichever is greater. Perform this check daily when first
known load is lifted on each hook.

When any part of the system is replaced.

Yearly

The following items must be programmed in the calibration


screens:
CODE # - is calibration access code. The number 128 must
be programmed to allow calibration.
LOAD - To known loads are required to properly calibrate the
load sensing sheaves:

LIGHT LOAD produces single line pull of less then


3,300 lbs (1-1/2 Metric Tons).

The last programmed crane and chart configuration for each


load sensing sheave and associated drum is retained in
memory (even if engine is stopped). This allows the operator
to switch between load drums without having to reprogram
the configurations, assuming no changes have been made
to parts of lines, boom length, etc.

HEAVY LOAD which is greater than 2/3 drums rated


single line pull.

When calibrating a load the operator can use two


different angles. A prompt appears to indicate if lifted
load is suitable for calibration:

Units of measure displayed on the calibration screen


corresponds to type of chart selected:

LESS REQD- Indicates that weight must be removed to


complete calibration.

Feet and pounds for an ANSI capacity chart.

MORE REQD-Indicates that more weight must be


added to complete calibration.

Metric Tons for a metric or European capacity chart.

Tare must be off (zero) during calibration so that LOAD


includes weight of load lines, lifting slings, load block or
weight ball, and lifted load.

The first calibration (CODE) screen (Figure 16) appears


when Calibrate Angle or Calibrate Sheave is selected and
confirmed on OPTION screen. The program cursor (>)
appears next to CODE #. The operator or technician must
scroll up or down as required to enter code number before
calibration screens can be accessed. Depress TOP end of
CONFIRM/SELECT rocker to CONFIRM to enter boom/
luffing jib angle or sheave calibration screens.

Folio 1880v2-8

BOOM - is the boom angle sensing potentiometer must be


calibrated at two angles, LOW ANGLE and HIGH ANGLE.
Measure angles with an accurate angle indicator on the
centerline of the boom butt as described in the calibration
procedure or by measured radius.

RATED CAPACITY INDICATOR/LIMITER OPERATION

JIB ANGLE - is the luffing jib angle sensing potentiometer


must be calibrated at two angles, LOW ANGLE and HIGH
ANGLE. Measure jib angle by measuring radius from
centerline of rotation to the centerline of the freely
suspended load block or weight ball.

Calibrate Boom Angle Potentiometers


1.

Depress BOTTOM end of CONFIRM/SELECT rocker to


pick CALIBRATE ANGLE.

Calibrate Load Sensing Sheaves

2.

Cursor appears next to CODE #.

3.

Scroll up or down until CODE # 128 is selected. RCL


cannot be calibrated until this step is performed.

4.

Depress TOP end of CONFIRM/SELECT rocker to


CONFIRM to enter CALIBRATE ANGLE (BOOM)
screen (Figure 18). The select cursor (*) appears before
BOOM or LUFF JIB.

5.

If LUFF JIB appears, depress BOTTOM end of


CONFIRM/SELECT rocker to SELECT and scroll until
BOOM appears. Depress TOP end of CONFIRM/
SELECT rocker to CONFIRM.

6.

Depress BOTTOM end of CONFIRM/SELECT rocker to


SELECT. Program cursor (>) appears before LOW
ANGLE.

To calibrate load sensing sheaves, proceed as follows:


1.

Turn off tare so that load lines, load block or weight ball,
and all rigging are included in calibration.

2.

On OPTION screen, depress BOTTOM end of


CONFIRM/SELECT rocker to SELECT to pick
CALIBRATE SHEAVE.

3.

Cursor appears next to CODE #.

4.

Scroll up or down until CODE # 128 is selected. RCL


cannot be calibrated until this step is performed.

5.

Depress TOP end of CONFIRM/SELECT rocker to


CONFIRM to enter CALIBRATE SHEAVE screen
(Figure 17). The select cursor (*) appears before
selected sheave.
Calibrate *Sheave 1
LIGHT LOAD
(HEAVY LOAD)
SCROLL or SELECT Item

0 LBS
(MORE/LESS REQD)

To calibrate boom potentiometers, proceed as follows:

Calibrate *BOOM
LOW ANGLE
HIGH ANGLE

000 V

82.0 DEGS

SCROLL or SELECT Item

RAD

50 FT
08.74 VOLTS

CONFIRM to Return

CONFIRM to Return

FIGURE 18
FIGURE 17

7.

Position boom between 10 and 30. Measure boom


angle with an electronic angle indicator placed on
centerline of boom butt or by measuring radius of load
line.

6.

Depress BOTTOM end of CONFIRM/SELECT rocker to


SELECT. Program cursor (>) appears. Scroll to desired
sheave.

7.

Depress TOP end of CONFIRM/SELECT rocker to


CONFIRM desired sheave.

8.

Move select cursor (*) to LIGHT LOAD.

9.

Depress BOTTOM end of CONFIRM/SELECT rocker to


SELECT. Program cursor (>) appears.

8.

10. Lift light load until it is freely suspended. Then scroll up


or down until displayed load is equal to known value of
light load.

Scroll up or down until BOOM ANGLE on calibration


screen equals angle measured in step above or radius
on calibration screen equals measured radius.

9.

Depress TOP end of CONFIRM/SELECT rocker to


CONFIRM.

11. Depress TOP end of CONFIRM/SELECT rocker to


CONFIRM.

10. The select cursor (*) appears before HIGH ANGLE.

12. Move select cursor (*) to HEAVY LOAD.

11. Depress BOTTOM end of CONFIRM/SELECT rocker to


SELECT. Program cursor (>) appears.

13. Depress BOTTOM end of CONFIRM/SELECT rocker to


SELECT. Program cursor (>) appears.
14. Lift heavy load until it is freely suspended. Then scroll up
or down until displayed load is equal to known value of
heavy load.
15. Depress TOP end of CONFIRM/SELECT rocker to
CONFIRM to save all calibration changes to this screen
and return to WORKING screen.

a.

Measure and mark (on ground) largest valid radius


given in boom capacity chart.

b.

Position boom so centerline of load block or weight


ball is at radius marked on ground.

12. Position boom between 65 and 80. Measure boom


angle with an electronic angle indicator placed on
centerline of boom butt or by measuring radius of load
line.
13. Scroll up or down until BOOM ANGLE on screen equals
angle measured in step above or radius on screen
equals measured radius.
14. Depress TOP end of CONFIRM/SELECT rocker to
CONFIRM.

Folio 1880v2-9

RATED CAPACITY INDICATOR/LIMITER OPERATION

Calibrate Luffing Jib Angle Potentiometers


If e quippe d with a luffing jib , calibrate b oom a ngle
potentiometers first, and then proceed as follows:

12. Depress TOP end of CONFIRM/SELECT rocker to


CONFIRM.
13. The select cursor (*) appears before HIGH ANGLE.

1.

On OPTION screen, depress BOTTOM end of


CONFIRM/SELECT rocker to pick CALIBRATE ANGLE.

14. Depress BOTTOM end of CONFIRM/SELECT rocker to


SELECT. Program cursor (>) appears.

2.

Cursor appears next to CODE #.

3.

Scroll up or down until CODE # 128 is selected. RCL


cannot be calibrated until this step is performed.

15. Measure and mark (on ground) a valid radius from


luffing jib capacity chart that corresponds to a jib angle
between 65 and 80.

4.

Depress TOP end of CONFIRM/SELECT rocker to


CONFIRM to enter CALIBRATE ANGLE (LUFF JIB)
calibration screen (Figure 19). The select cursor (*)
appears before LUFF JIB or BOOM.

5.

6.

16. Position luffing jib so centerline of load block or weight


ball is at radius marked on ground in step above.
17. Scroll up or down until RAD on screen equals measured
radius in step above.

If BOOM appears, depress BOTTOM end of CONFIRM/


SELECT rocker to SELECT and scroll until LUFF JIB
appears. Depress TOP end of CONFIRM/SELECT
rocker to CONFIRM.

18. Depress TOP end of CONFIRM/SELECT rocker to


CONFIRM.

Scroll through CALIBRATE ANGLE (LUFF JIB) screen


until select cursor (*) appears before luffing jib LOW
ANGLE.

The diagnostic screen (Figure 20) contains the following


information for use by Factory Crane CARE Customer
Service when troubleshooting problems:

Calibrate *LUFF JIB


LOW ANGLE
HIGH ANGLE

82.0 DEGS

SCROLL or SELECT Item

RAD

FT
08.74 VOLTS

Program Software Data. The third digit or letter will vary


from one crane to another.

Boom angle and luffing jib angle sender voltages.

Load sensing sheave voltages.

CONFIRM to Return

FIGURE 19
7.

Depress BOTTOM end of CONFIRM/SELECT rocker to


SELECT. Program cursor (>) appears.

8.

Accurately position boom at lowest specified boom


angle given in appropriate luffing jib capacity chart.

9.

Measure and mark (on ground) largest valid radius given


in luffing jib capacity chart.

10. Position luffing jib so centerline of load block or weight


ball is at radius marked on ground in step above.
11. Scroll up or down until RAD on screen equals measured
radius in step above.

Folio 1880v2-10

DIAGNOSTIC SCREEN

Lmi 13
>BOOM
JIB

S999
VOLT
8.74
0.0

000000
DEG
+82.0
Mem 0
-86.0

Shv 1
Shv 2
Shv 3
Shv 4

0.00 V
0.00 V
0.00 V
0.00 V
FIGURE 20

The following program items are shown on diagnostic


screen:
Tables 1 and 2 contain voltages for various loads and angles.
The voltages are a starting point guide only and may have an
error of 10% to 15%, depending on type of load pin, boom
top, and wrap angle.

RATED CAPACITY INDICATOR/LIMITER OPERATION

Table 1 Load Sensing Sheaves Loads and Voltages


Models: 111, 222 and 222 Wagon1
lbs2
0
10,000
16,000
20,000
24,000
lbs2
0
10,000
16,000
20,000
24,000

Metric Ton

Voltage

0
0.50
4.5
2.25
7.2
3.30
9.0
4.00
10.8
4.70
Models: 888 and 999
Metric Ton

Models: 777, 777T, M-250, and 2250


lbs2
0
15,000
21,000
24,000
30,000

Metric Ton
0
6.8
9.5
10.9
13.6

Voltage
0.80
3.63
4.77
5.33
6.46

Voltage

0
4.5
7.2
9.0
10.8

0.50
2.25
2.95
3.30
4.00

Model 222HD with 1-1/4 inch (3,18 cm) rope use 777 columns.

Single part line pull at any sheave (S1, S2, S3, or S4).

Table 2 Boom and Luffing Jib Angle Voltages


Models 777, 777T, M-250, and 2250
Boom Angle
Degrees
0
30
45
60
80

Voltage
1.86
4.38
5.60
6.86
8.54

Luffing Jib Angle


Degrees
-60
-45
0
45
70

Voltage
1.48
2.31
4.80
7.32
8.72

Models 111, 222, 222 Wagon, 888 and 999


Boom Angle
Boom Angle
111 Boom 222, 222 Wagon w/o Luff. Jib
222 #260 Boom with
Luffing Jib Angle
Luffing Jib, 888, 999
222 #222 Luffing Jib
Degrees
Voltage
Degrees
Voltage
0
0.93
-60
0.74
30
2.19
-45
1.16
45
2.80
0
2.40
60
3.43
45
3.66
80
4.27
60
4.08
70
4.36
80
4.67

Folio 1880v2-11

CRANE SOFTWARE INSTALLATION


All Models (Software rev00c or rev00f and newer)

TABLE OF CONTENTS
General .......................................................................... 1
Personnel....................................................................... 1
Software Installation Requirements ............................... 1
Installing Program on Laptop ......................................... 1
Installing Software and Charts On Laptop ..................... 3
Downloading Software and Charts To Crane PC........... 4
Non-CAN bus Software........................................... 4
Installing Software Program rev00c.................. 4
Installing Software Program rev00f .................. 5
CAN Bus Software .................................................. 6
Installing Software Program rev00c.................. 6
Installing Software Program rev00f .................. 7
Rules-Discarding Files ................................................... 8
Documentation............................................................... 8
Software Installation Training......................................... 9
Field Software Installation............................................ 10

GENERAL
This publication provides qualified service technicians with
instructions for installing crane software and capacity chart
files on Manitowoc cranes equipped with an EPIC control
system either non-CAN bus or CAN bus.

SOFTWARE INSTALLATION
REQUIREMENTS
To successfully install crane software and capacity chart
files, the following items are required:

A laptop PC with a user friendly operating system. The


laptop must have a RS 232 serial port.

Data downloading cable Manitowoc Crane Group


number A06301-0.

Current version of crane software installed on laptop PC.

INSTALLING PROGRAM ON LAPTOP


The MCC Controls Application is updated when necessary.
You should verify your program version with Manitowoc
Crane CARE Customer Service before installing software or
capacity charts.
The MCC Controls Application can be ordered on compact
disc (CD) from Manitowoc Crane CARE Customer Service at
the time you order crane software and chart software for a
particular crane.

Crane software terms:

Before the crane software program can be installed, a folder


must be created on the laptops hard drive (C drive), as
follows:

MCC Controls Application Personal computer


application used to download crane software and
capacity chart information.

1.

Click on My Computer Icon.

2.

Click on C drive icon.

3.

Click on File menu.

Crane Software EPIC controller program designated


by the .HEX suffix in 4X40 programs and the .H86 suffix
in CAN-bus programs.

4.

Click on New.

5.

Select Folder.

Chart Software Crane capacity chart information


designated by the .IHX suffix.

6.

A folder is created in C drive called New Folder.

7.

Click on New Folder icon to rename folder.

8.

Enter new name MCC Controls, for example.

NOTE:

Chart software is serial number specific and should


not be used on any other crane.

MCC Controls

PERSONNEL
Crane software and capacity chart files must be installed
only by a qualified, trained technician as instructed in this
document.

MCC Controls

To become qualified to install software, the technician must


be trained by a qualified instructor. Properly completed
Software Installation Training Form OOSVFM044 (at end of
this document) must be submitted to Manitowoc Crane
CARE Customer Service verifying technician training.

MCC Controls

MCC Controls

FIGURE 1
2007 Manitowoc

Rev. 05-15-2007

ST 167-1

CRANE SOFTWARE INSTALLATION

To install crane software and capacity chart files from CD:


1.

Insert CD disc into laptops CD drive.

2.

Click on My Computer Icon (see Figure 1).

3.

Click on CD disc drive icon to reveal folder similar to


rev00c or rev00f (see Figure 2).

9.

On the MCC Controls Setup screen (see Figure 6),


click Change Directory to set location to the precreated MCC Controls folder.

FIGURE 6

FIGURE 2
4.

Click on folder icon to install loading program.

5.

Click on package folder icon (see Figure 3).

FIGURE 3
6.

10. Locate the MCC Controls folder on the C drive and click
OK (see Figure 7).

MCC Controls

Click on setup.exe icon (see Figure 4).

FIGURE 7
11. Click on the Computer icon to proceed with the
installation of the download program into the MCC
Controls folder (see Figure 8).

FIGURE 4
7.

The program will begin to copy some files and proceed


to the setup screen.

8.

When the MCC Controls Setup program screen is


displayed, click OK (see Figure 5).

MCC Controls

FIGURE 8
12. When asked to verify Program group, click Continue.
13. While in setup, a pop up screen may be displayed
indicating a newer file exists on your laptop. Click Yes to
keep your newer existing file.
14. The screen will indicate when setup is complete. Click
on OK.
FIGURE 5

ST 167-2

15. A desktop shortcut to the download program may be


desired. To create a shortcut:

CRANE SOFTWARE INSTALLATION

a.

Select My Computer icon on the desktop screen


and click.

INSTALLING SOFTWARE AND CHARTS ON


LAPTOP

b.

Select C drive and click.

c.

Select MCC Controls folder and Left click.

The software provided will be for a specific crane unless


advised differently.

d.

In the folder Right click on MCC Control App.exe


and select Create Shortcut and click. A shortcut
icon will then be displayed.

e.

1.

Before installing new crane software, a folder must be


created on laptops desktop, as follows:
a.

Right click on desktop (main screen) for menu bar


and select New. A secondary menu screen is
displayed.

b.

Click on Folder on secondary menu. A folder called


New Folder becomes visible on desktop screen.

c.

Rename folder. For example, you could use the


crane serial number (2251025).

Move shortcut icon to desktop or other desired area.

16. When a new MCC Controls Application version


becomes available, the older version must first be
removed from the laptop before the new program can be
loaded. To remove an old program:
a.

Click on Start for menu column in bottom left corner


of screen.

b.

Click on Settings.

c.

Click on Control Panel.

d.

Click on Add/Remove Programs icon.

e.

Select MCC Controls App.exe from menu (see


Figure 9).

2.

Open crane software files. Right click MEC2.HEX (nonCAN bus) or Master.H86 (CAN bus) file icon.

3.

When menu bar becomes visible, click Save As

4.

When Save Attachment screen appears, select


desktop location to locate renamed folder created in
step 1c.

5.

When Save Attachment screen for intended folder


becomes visible, click on Save button.

C/

MEC2.HEX or Master.H86 file is now saved to selected


folder. Do not change names of files.

FIGURE 9
17. Click Add/Remove button and existing program will be
removed from C drive of the laptop.

6.

Return to crane software files and right click on


lmidata.ihx (non-CAN bus) or candata.ihx (CAN bus)
file icon.

7.

When menu bar becomes visible, click Save As

8.

Save Attachment screen for intended folder should


become visible, (if not, select from desktop location).

9.

Click on Save button. lmidata.ihx or candata.ihx file is


now saved to selected folder.

ST 167-3

CRANE SOFTWARE INSTALLATION

DOWNLOADING SOFTWARE AND CHARTS


TO CRANE PC
The procedure for downloading non-CAN bus crane
software is different from the procedure for downloading
CAN bus crane software. Refer to proper procedure.

Non-CAN bus Software


Before installing non-CAN bus software and capacity charts,
perform following steps:

PARK all crane functions.

STOP engine. It must be off for entire procedure.

TURN ON cab power.

RECORD current configuration settings (handle,


chart numbers, etc.) before downloading new
software. When download is complete, use this
information to confirm crane is configured as it was
before download.

Laptop computer connector


for loading software and
programming functions on
non-CAN bus cranes.

6.

Wait until program switches from Bootstrap screen to


working screen.

7.

Connect download harness to install port and to RS 232


serial port on laptop (see Figure 10).

8.

Press Reset and Load Hex button in lower center (see


Figure 12). A screen will drop down called Open.

9.

Locate and open crane MCC Controls folder (example:


2251123 folder).

10. Locate and click on Mec2.hex icon to select file and then
click on Open button (see Figure 12). The hex file will
now download the program. A screen displays bootstrap
information during download process and controls
application shows data address.

Front
Console

FIGURE 12
11. When laptop interface screen displays Process
Complete/Timed Out the screen closes automatically.
A1261

FIGURE 10

Installing Software Program rev00c


1.

Click on shortcut icon MCC Controls App. The selected


folder appears (see Figure 11).

2.

Click on MCC Controls App.exe icon to launch


program (see Figure 11).

12. Select and press Load Charts button at bottom of


screen. A screen will drop down called Open.
13. To reduce chart loading time, scroll up or down one
screen from display working screen to menu screen.
Locate on Open screen and click on lmidata.ihx icon to
select file (see Figure 13).

MCC Controls App.

FIGURE 11
3.

Manitowoc Controls Interface - rev00c screen is


displayed (see Figure 12).

4.

Select desired laptop serial port to be used as well as


LMI (see Figure 12).

5.

Turn on cab power. Do not start engine.

ST 167-4

FIGURE 13
14. Click on Open button to open file. Capacity charts will
now begin to load. While charts are loading the screen

CRANE SOFTWARE INSTALLATION

will display status (Erasing page or Load data good) in


the lower left corner of display menu screen.

6.

Wait until program switches from Bootstrap screen to


working screen.

15. When screen changes to indicate in Status bar that


programming is finished (example: Load Data in
Address 49480 Close File), the capacity charts are fully
loaded into cranes rated capacity indicator/limiter (load
moment indicator) system. Click Exit button on control
interface screen (see Figure 13) and disconnect cable.
Scroll up or down on display and working screen will
return.

7.

Connect download harness to install port and to RS 232


serial port on laptop (see Figure 10).

8.

Select and press Reset and Load Hex button in lower


center (see Figure 15).

9.

A screen will drop down called Open as shown in Figure


16.

16. Check configuration screen to ensure the system is


configured as it was before chart loading. Lift a few
different loads to determine if system is weighing loads
correctly.
17. Right click on serial number folder (example: 2251123).
Select delete on bar and click to remove folder from
laptop.

10. Locate and open crane MCC Controls folder (example:


2251123 folder).

ihx

mec2.hex

18. Fill in Field Software Installation form OOSVFM045 and


return form to Manitowoc Crane CARE Customer
Service as instructed on form.

Installing Software Program rev00f

mec2.hex

1.

Click on shortcut icon MCC Controls App. The selected


folder appears (see Figure 14).

2.

Open folder and click on MCC Controls App.exe icon to


start program installation (see Figure 14).
MCC Controls App.

FIGURE 16
11. Locate and click mec2.HEX icon to select file (see
Figure 16). The hex file will now download the program.
The screen will display Process Complete/Timed Out
when files are fully loaded and file closes automatically.
12. Go back to the Manitowoc Controls Interface - rev00f
screen (see Figure 15).
13. Select and press Load Charts button at bottom of
screen.

FIGURE 14
3.

14. A screen will drop down called Open (see Figure 17).

Manitowoc Controls Interface - rev00f screen is


displayed (see Figure 15).

Imidata.ihx

FIGURE 17

FIGURE 15
4.

The 4 X 40 program is for all Non CAN-Bus Systems.

5.

TURN ON cab power (RUN) position. Do not start


engine.

15. Locate and click Imidata.ihx icon to select file (see


Figure 17). The hex file will now download the capacity
charts. The screen will display Process Complete/
Timed Out when files are fully loaded and file closes
automatically.

ST 167-5

CRANE SOFTWARE INSTALLATION

16. Click Exit button on control interface screen (see Figure


15) and disconnect cable. Scroll up or down on display
and working screen will return.

Installing Software Program rev00c


1.

17. Check configuration screen to ensure system is


configured as it was before chart loading. Lift a few
different loads to determine if system is weighing loads
correctly.

Click on shortcut icon MCC Controls App. The selected


folder appears (see Figure 14).
MCC Controls App.

18. Right click on serial number folder. Select delete on bar


and click to remove folder from laptop.
19. Fill in Field Software Installation form OOSVFM045 and
return form to Manitowoc Crane CARE Customer
Service as instructed on form.
FIGURE 19

CAN Bus Software

2.

The CAN bus software includes capacity charts. Before


installing CAN bus software, perform following steps:

Click on MCC Controls App.exe icon to launch


program (see Figure 19).

3.

Manitowoc Controls Interface screen is displayed (see


Figure 20). Press button under Control System, located
in upper left corner of screen.

4.

Select desired laptop serial port to be used as well as


CAN shown in Figure 20.

5.

TURN ON cab power (RUN) position. Do not start


engine.

1.

PARK all crane functions.

2.

STOP engine. It must be off for entire procedure.

3.

RECORD current capacity chart configuration settings


(handle, chart numbers, etc.) before downloading new
CAN bus software. When download is complete, use
this information to confirm crane is configured as it was
before download.

4.

Cab power must be OFF to start download.

5.

Connect download harness to console CAN bus install


port and to RS 232 serial port on laptop (see Figure 18).

6.

Determine if you have software program rev00c (go to


installing rev00c topic) or rev00f (go to installing rev00f
topic).
A05717

Laptop computer connector


for loading software and
programming functions on
CAN bus cranes.

FIGURE 20

FIGURE 18

ST 167-6

6.

Select and press Load Hex button in lower left corner


(see Figure 20). A screen will drop down called Open.

7.

Click side of box displaying MCC Controls icon. Scroll


up or down to desktop icon and click on desktop icon.

8.

Locate and open the crane folder (crane serial number


file).

9.

Locate and click Master.H86 icon to select file and then


click on Open button (see Figure 21). The hex file will
now download into the bus system. While loading the
file, the screen will display rows of squares and the
status bar will indicate address of download. When the
controls interface MCC Controls App. displays
Process Complete/Timed Out the files are fully loaded
and the screen closes automatically.

CRANE SOFTWARE INSTALLATION

Installing Software Program rev00f


1.

Click on shortcut icon MCC Controls App. The selected


folder appears (see Figure 23).
MCC Controls App.

FIGURE 23

FIGURE 21

2.

Open folder and click on MCC Controls App.exe icon to


start program installation.

3.

Manitowoc Controls Interface screen is displayed


Manitowoc Controls Interface - rev00f (see Figure
24).

10. Select and press Load Charts button in lower left part of
screen. A screen will drop down called Open.
11. Locate and open the crane model folder.
12. Select and click on candata.ihx icon to select file (see
Figure 22). Click on Open button to open file. Rated
capacity charts will now begin to load.

candata.ihx

candata.ihx

FIGURE 24
4.

FIGURE 22
13. When screen changes to indicate a Status bar that
programming is finished (Load Data in Address and
Close File), the charts will be fully loaded into the cranes
CAN bus system. Click Exit button on control interface
screen (see Figure 22) and disconnect download cable.
14. Scroll up or down on rated capacity screen and working
screen will return.
15. Check configuration screen to ensure system is
configured as it was before chart loading. Lift a few
different loads to determine if system is weighing load
correctly.
16. Right click on serial number folder, select delete on bar,
and click to remove folder from laptop.

Press button under Control Type, in upper left corner of


screen to select controller type to be loaded. The
controller options are:
a.

Master: Master Node

b.

Bin: Bin Node

c.

Boom: Boom or Jib Node

d.

Display: Graphic Interface

e.

Remote: Remote Controller

f.

Universal: Universal Node (2 through 9)

g.

Engine: Engine Node

h.

4 X 40: Non CAN-Bus System

5.

Select the communication port (Port 1 or 2) that your


computer is connected to.

6.

TURN ON cab power (RUN) position. Do not start


engine.

7.

Select and press Load Hex button in lower left corner


(see Figure 24). A screen will drop down called Open as
shown in Figure 25.

17. Fill in Field Software Installation form OOSVFM045 and


return form to Manitowoc Crane CARE Customer
Service as instructed on form.

ST 167-7

CRANE SOFTWARE INSTALLATION

FIGURE 27

FIGURE 25
8.

Locate and click Master.H86 icon to select file (see


Figure 25). The hex file will now download the selected
controller. The controls interface main screen will display
Process Complete/ Timed Out when files are fully
loaded and file closes automatically.

12. When screen changes to indicate a Status bar that


programming is finished (Load Data in Address and
Close File), the charts will be fully loaded into the cranes
CAN bus system. Click Exit button on control interface
screen (see Figure 22) and disconnect download cable.

9.

Go back to the Manitowoc Controls Interface - rev00f


screen (see Figure 26).

13. Click Exit button on control interface screen (see Figure


22) and disconnect cable. Scroll up or down on display
and working screen will return.
14. Check configuration screen to ensure system is
configured as it was before chart loading. Lift a few
different loads to determine if system is weighing loads
correctly.
15. Right click on serial number folder. Select delete on bar
and click to remove folder from laptop.
16. Fill in Field Software Installation form OOSVFM045 and
return form to Manitowoc Crane CARE Customer
Service as instructed on form.

RULES-DISCARDING FILES
FIGURE 26

1.

Only install files to crane systems that you are instructed


to or that are agreed upon. Authorization by Manitowoc
Crane CARE Customer Service to download a particular
system is the key to this program.

2.

Manitowoc Crane CARE Customer Service is to be


informed in writing when files have been installed. Serial
number of crane and version of files must be included.

3.

Files must be deleted from the laptop when installation is


completed.

4.

Failing to abide by these rules will result in forfeiture of


this privilege.

10. Select and press Load Charts button in lower left. A


screen will drop down called Open.
11. Locate on Open screen and click on candata.ihx icon to
select file (see Figure 27). Click on Open button to open
file. Rated capacity charts will now begin to load.

DOCUMENTATION
Field Software Installation Form OOSVFM045 (at end of this
document) must be completed and returned to Manitowoc
Cran e CARE Customer Service a t time of softwa re
installation. If the software is installed on more than one
crane, a form must be completed for each crane.

ST 167-8

CRANE SOFTWARE INSTALLATION

Manitowoc Cranes
SOFTWARE INSTALLATION TRAINING

Date ________________
Dealer ________________________________
Branch ________________________________
Model Crane ___________________________
Serial Number __________________________
Software Version ________________________

Trainees
1. Name ______________________________________________________________
Telephone # _________________________________
E-mail address you wish to receive updates _________________________________

2. Name ______________________________________________________________
Telephone # ________________________________
E-mail address you wish to receive updates _________________________________

3. Name ______________________________________________________________
Telephone #_________________________________
E-mail address you wish to receive updates _________________________________

Instructed by:
_____________________________________________________________________

00SVFM044

10/24/02

ST 167-9

Manitowoc Cranes
FIELD SOFTWARE INSTALLATION
Date _______________
Dealer _____________________________________
Branch _____________________________________
Model Crane ________________________________
Serial Number _______________________________
Software Version _____________________________

Reason for installation:


_________________________________________________________________________

_________________________________________________________________________

_________________________________________________________________________

Software Installed by:


Name _____________________________________________
Telephone # ________________________________________
E-mail address ______________________________________

Upon installation of new software, please return completed form to


Crane CARE Customer Service at Manitowoc.

00SVFM045

10/24/02

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