Pulsar 150 Ug4 MAY 14

Notice
All information contained in this manual is based on the latest

product information at the time of publication. Bajaj Auto
Limited accepts no liability for any inaccuracies or omissions in
this publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without
prior notice and without incurring an obligation to make such
changes to product manufactured previously. Contact your
authorized Bajaj Dealer for the latest information on product
improvements incorporated after this manual was issued.
DOC. NO.: 71110778
REV. 06, MAY 14
Revision No. & Change Details
REV. NO.
PART
NUMBER
SHORT DESCRIPTION
QTY.
A: Add
PAGE SR.
D: Delete REFERENCE
NO. NO.
C: Change
REV. NO.
PART
NUMBER
SHORT DESCRIPTION
QTY.
A: Add
PAGE SR.
D: Delete REFERENCE
NO. NO.
C: Change
03 APR 13 36 DH40 50
Kit Asly Cyl Head & Cover 1
C-40 dated 22/03/2012
JF 4014 00
Control Switch LH
76 5
C-43 dated 17/08/2013
36 DH40 50
Kit Asly Cyl Head & Cover 1
C-40 dated 22/03/2012
JF 4014 01
Control Switch RH
76
C-43 dated 17/08/2013
DK 1017 48
Rocker Arm Shaft-Intake
C-40 dated 22/03/2012
DH 1910 65
Speedometer
90
C-43 dated 17/08/2013
DK 1017 51
Rocker Arm Shaft-Exhaust
C-40 dated 22/03/2012
DH 2010 86
Wiring Harness
102
C-43 dated 17/08/2013
DK 1017 55
Rocker Arm With Roller
C-40 dated 22/03/2012
DJ 2012 01
Wiring Harness
102
Old
DK 1013 26
Valve Repair Kit
C-40 dated 22/03/2012
DJ 2011 25
Battery 9 (Ah)
102
Old
Battery Band
102
10
Old
Horn
102
Old
DH 1012 95
Wave Washer
C-40 dated 22/03/2012
DJ 1612 47
39 2440 11
Plain Washer
C-40 dated 22/03/2012
DH 2010 73
DH 2010 85
Wiring Harness
102
C-41 dated 10/08/2012
DH 2010 74
Horn RH
102
Old
DJ 1610 06
Pad I
102
20
Old
52 DH07 67
Kit Leg Guard
106
C-44 dated 23/08/2013
60 1114 15
Cable Tie Lock
102
23
C-41 dated 10/08/2012
DH 1021 04
Assly. Balancer Idler Gear
14
F-29 dated 31/10/2012
59 2000 28
Bearing
14
12
F-29 dated 31/10/2012
36 DJ40 32
Kit Minor Cal & Grease
68
F-31 dated 03/12/2013
36 DK00 65
Kit Minor Caliper+Grease
68
F-31 dated 03/12/2013
36 DJ40 33
Kit Mijor Cal & Grease
68
10
F-31 dated 03/12/2013
36 DK00 66
Kit Minor Caliper+Grease
68
10
F-31 dated 03/12/2013
DK 1017 32
Drum Comp. Gear Shift
18
C-42 dated 17/12/2012
DK 1017 33
Lever Comp. Gear Shifter
20
C-42 dated 17/12/2012
DK 1017 22
Spring Gear Shifter Return 1
20
C-42 dated 17/12/2012
DH 1013 97
Lever Comp. Change
20
C-42 dated 17/12/2012
DK 1017 25
Stopper Gear Shifter Drum 1
20
C-42 dated 17/12/2012
30 1511 05
Shoe Brake Assly
70
Alternate for 30151068
4 SEPT 13 JC 2010 16
Body Control Unit
102
13
C-43 dated 17/08/2013
DJ 2011 81
Magnet assly
98
C-43 dated 17/08/2013
52 DH08 11
Flap LH S Blue Dcl
86
F-41 Dated 29-04-2014
36 DH40 47
Kill Hall Sensor
98
C-43 dated 17/08/2013
52 DH08 15
Flap LH W Red Dcl
86
F-41 Dated 29-04-2014
AL 2010 12
Kill Switch Relay
102
15
C-43 dated 17/08/2013
52 DH08 14
Flap RH Pl Silver Dcl
86
F-41 Dated 29-04-2014
DJ 2010 28
Kill Switch Relay
102
15
C-43 dated 17/08/2013
52 DH08 12
Flap RH S Blue Dcl
86
F-41 Dated 29-04-2014
DH 1614 16
Side cover lock bracket
36
F-37 dated 17/08/2013
DH 2010 81
Cable speedometer
92
F-36 dated 07/06/2013
DH 2010 81
Case meter assly.
91
F-36 dated 07/06/2013
DH 2010 79
Case meter assly with cable
92
F-36 dated 07/06/2013
05 JAN 14 DH 1021 04
Assly. Balancer Idler Gear
14
Wrong Illustration
DH 1021 04
Body Balancer Assly.
14
P Tank M Pl Silver Dcl
86
F-41 Dated 29-04-2014
52 DJ05 46
P Tank M S Blue Dcl
86
F-41 Dated 29-04-2014
52 DJ05 45
P Tank M W Red Dcl
86
F-41 Dated 29-04-2014
52 DH08 10
Fairing K1 +Dcl Pl Silver
86
F-41 Dated 29-04-2014
52 DJ05 17
Fairing Black+Saf Blue Dcl 1
86
F-41 Dated 29-04-2014
52 DJ05 19
Fairing Black+W Red Dcl
86
F-41 Dated 29-04-2014
52 DH08 13
Flap LH Pl Silver Dcl
86
F-41 Dated 29-04-2014
06 MAY 14 52 DH08 43
REV. NO.
PART
NUMBER
SHORT DESCRIPTION
QTY.
A: Add
PAGE SR.
D: Delete REFERENCE
NO. NO.
C: Change
REV. NO.
PART
NUMBER
SHORT DESCRIPTION
QTY.
A: Add
PAGE SR.
D: Delete REFERENCE
NO. NO.
C: Change
52 DH08 16
Flap RH W Red Dcl
86
F-41 Dated 29-04-2014
36 DJ40 37
Kit Fairing Dcl W Red
88
13
F-41 Dated 29-04-2014
52 DH08 21
K1 Front Fender Pl Silver
86
F-41 Dated 29-04-2014
36 DK01 05
Kit Pulsar Dcl Satin LH
88
14
F-41 Dated 29-04-2014
52 DJ05 20
Fr. Fender Assly S Blue
86
F-41 Dated 29-04-2014
36 DK01 06
Kit Pulsar Dcl Satin RH
88
14
F-41 Dated 29-04-2014
52 DJ05 22
Fr. Fender Assly W Red
86
F-41 Dated 29-04-2014
52 DH08 23
S Cover LH+Dcl Pl Silver
86
F-41 Dated 29-04-2014
52 DH08 20
Cover Side LH S Blue
86
F-41 Dated 29-04-2014
52 DH08 22
Cover Side LH Wine Red
86
F-41 Dated 29-04-2014
52 DH08 24
S Cover RH+Dcl Pl Silver
86
F-41 Dated 29-04-2014
52 DJ05 33
Cover Side RH S Blue
86
F-41 Dated 29-04-2014
52 DJ05 37
Cover Side RH W Red
86
F-41 Dated 29-04-2014
56 DH45 6E Seat Cowl Pl Silver
86
F-41 Dated 29-04-2014
56 DK45 5N Seat Cowl Saffire Blue
86
F-41 Dated 29-04-2014
56 DK45 27
Seat Cowl Wine Red
86
F-41 Dated 29-04-2014
36 DH40 69
Kit Tank Dcl Pl Silver
86
F-41 Dated 29-04-2014
36 DJ40 46
Kit Tank Dcl W Red
86
F-41 Dated 29-04-2014
36 DJ40 48
Kit Tank Dcl S Blue
86
F-41 Dated 29-04-2014
36 DH40 64
Kit Tank Spoiler Dcl Silver
88
10
F-41 Dated 29-04-2014
36 DH40 63
Kit Tank Spoiler Dcl Red
88
10
F-41 Dated 29-04-2014
36 DH40 62
Kit Tank Spoiler Dcl Blue
88
10
F-41 Dated 29-04-2014
36 DH40 70
Kit S Cover Dcl Pl Silver
88
11
F-41 Dated 29-04-2014
36 DJ40 45
Kit S Cover Dcl S Blue
88
11
F-41 Dated 29-04-2014
36 DJ40 43
Kit S Cover Dcl W Red
88
11
F-41 Dated 29-04-2014
36 DH40 67
Kit S Cowl Dcl Pl Silver
88
12
F-41 Dated 29-04-2014
36 DH40 65
Kit S Cowl Dcl S Blue
88
12
F-41 Dated 29-04-2014
36 DH40 66
Kit S Cowl Dcl W Red
88
12
F-41 Dated 29-04-2014
36 DH40 68
Kit Fairing Dcl Pl Silver
88
13
F-41 Dated 29-04-2014
36 DJ40 39
Kit Fairing Dcl S Blue
88
13
F-41 Dated 29-04-2014
Foreword
Instructions
We have pleasure in presenting the Spare Parts Catalogue for Pulsar 150
Motorcycle (UG IV). This catalogue has been specially designed to assist you
in selecting the correct parts for procurement to maintain 100% availability.
1. How to Read the Catalogue : Open the catalogue and from the pictorial
index locate the group in which the part you want to find is present.
Turn over to the concerned page number (as given by pictorial index).
Now find out the figure of the part you wish to order. Write down the
part number against that particular figure number from the text.
The Bajaj spares are subjected to the stringent quality control standards to
ensure longer life of the vehicle. It is therefore necessary that only the
Genuine Bajaj Spares are used.
In a continual effort to improve Performance and Efficiency of the vehicles,
Specifications, Diagrams, Illustrations and Part Numbers can change without
notice. Consequently, the description in this Spare Parts Catalogue cannot
therefore be final and binding on us.
The modifications / alterations which are carried out after the issue of
catalogue, will be conveyed to you through our Service Circulars. You
requested to make necessary corrections in the Parts Catalogue as per
circulars so as to keep your catalogue up-to-date. This will ensure
appropriate and speedy delivery of the Spare Parts as the order placed
bear the latest part numbers.
this
are
the
the
will
In case, if you need any technical assistance contact the concerned Regional
Office or write to us on the following address :
Bajaj Auto Limited

Service Department
Akurdi, Pune 411 035 India
Phone : 020-27406557
Fax : 020-27407385
E-mail : [email protected]
In case, if you have the part number and you need the other details, the
part index can be used. The part index (at the end of the catalogue) will
give you the figure and page number of the part you wish to order.
2. How to Order Spare Parts : The part number and the description of the
part required should be invariably mentioned in the order as per the
catalogue text.
The latest part number as conveyed through our service circulars should
only appear on the order. In case of ordering painted components,
colour shade of the components should be mentioned.
The quantity shown against the part number is the quantity per vehicle
for that group so that particular quantity should be multiplied by the
number of sets required.
3. Part Number System : We have used 8 digit system for part numbers.
The model or hardware item is indicated by first two digits or
alphanumeric, the next two or four digits indicate main group and the last
four or two digits indicate serial number in main group or serial number
or subgroup of fastener respectively. Thus the part numbers will be
indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will
enable you to identify the spare parts easily.
4. Abbreviations : The following abbreviations are used in this catalogue.
Assly
Assembly
V
Volts
N.I.
Not illustrated
W
Watts
C'case
Crankcase
Accl.
Accelerator
Cyl
Cylinder
Comp. Complete
O/s
Over size
Fr.
Front
Rr.
Rear
Std.
Standard
L
Length
A/t.
Alternate
R.H.
Right hand
L.H.
Left hand
Hex.
Hexagonal
AR
As required
Index
Plate No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
150
Description
Cover Cylinder Head
Cylinder Head
Valve
Camshaft / Tensioner
Cylinder & Piston
Crankshaft
Balancer & Balancer Idler Gear
Transmissaion
Change Drum / Shaft Fork
Gear Change Mechanism
Engine Assly. & Crankcase RH
Crankcase LH
Cover RH
Cover Magneto
Clutch
Kick Starter Mechanism
Carburettor
Air Cleaner Complete
Silencer Assembly
Seat Assembly / Seat Lock
Oil Pump
Magneto, CDI & H.T. Coil
Starter Assembly (For Self Start)
Engine Mountings
Frame and Frame Fittings
Swing Arm / Rear Shock Absorber
Rider Foot Rest
Pillion Foot Rest / Holder
Mudguard - Front & Rear
Stand Assembly
Page No.
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
Index
Plate No.
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
150
Description
Tube / Tyre / Rim
Front Hub
FR. Master Cylinder (For Disc Brake)
Front Disc Brake
Rear Hub
Rear Brake Padal
Handle Bar ( Single Tube Type )
Handle Bar ( Split Type )
Front Fork
Painted Parts & Decals
Cap Tank & Gauge Fuel
Fittings P. Tank, Side Cover & Cover Seat
Meter Assembly
Control Cables
Chain Case
Head Lamp & Fairing
Indicator Light Assembly
Tail Lamp Assly / FR & RR No. Plate
Electrical Equipments
Tool Kit
Accessories / Grab Handle
Page No.
62
64
66
68
70
72
74
76, 78
80
82, 84
86
88
90
92
94
96
98
100
102
104
106
Pictorial Index
150
Pictorial Index
150
PLATE NO. : 1
COVER CYLINDER HEAD
PAGE NO.
1&2
PLATE NO. : 2
CYLINDER HEAD
PAGE NO.
3&4
PLATE NO. : 5
CYLINDER & PISTON
PAGE NO.
9 & 10
PLATE NO. : 6
CRANKSHAFT
PAGE NO.
11 & 12
PLATE NO. : 3
VALVE
PAGE NO.
5&6
PLATE NO. : 4
CAMSHAFT / TENSIONER
PAGE NO.
7&8
PLATE NO. : 7
PAGE NO.
13 & 14
PLATE NO. : 8
Transmission
PAGE NO.
15 & 16
Pictorial Index
PLATE NO. : 9
PLATE NO. : 11
150
PLATE NO. : 10
PAGE NO.
17 & 18
PAGE NO.
21 & 22
Crankcase LH
PLATE NO. : 12
Pictorial Index
PLATE NO. : 13
PAGE NO.
19 & 20
Cover RH
PAGE NO.
23 & 24
Clutch
PLATE NO. : 15
150
PLATE NO. : 14
PAGE NO.
25 & 26
Cover Magneto
PAGE NO.
29 & 30
PLATE NO. : 16
PAGE NO.
27 & 28
PAGE NO.
31 & 32
Pictorial Index
150
Pictorial Index
150
PLATE NO. : 17
Carburettor
PAGE NO.
33 & 34
PLATE NO. : 18
PAGE NO.
35 & 36
PLATE NO. : 21
Oil Pump
PAGE NO.
41 & 42
PLATE NO. : 22
PAGE NO.
43 & 44
PLATE NO. : 19
Silencer Assembly
PAGE NO.
37 & 38
PLATE NO. : 20
PAGE NO.
39 & 40
PLATE NO. : 23
PAGE NO.
45 & 46
PLATE NO. : 24
Engine Mountings
PAGE NO.
47 & 48
Pictorial Index
150
Pictorial Index
150
PLATE NO. : 25
PAGE NO.
49 & 50
PLATE NO. : 26
PAGE NO.
51 & 52
PLATE NO. : 29
MUDGUARD FRONT & REAR
PAGE NO.
57 & 58
PLATE NO. : 30
Stand Assembly
PAGE NO.
59 & 60
PLATE NO. : 27
Rider Foot Rest
PAGE NO.
53 & 54
PLATE NO. : 28
PAGE NO.
55 & 56
PLATE NO. : 31
Tube / Tyre / Rim
PAGE NO.
61 & 62
PLATE NO. : 32
FRONT HUB (FOR DRUM BRAKE)
PAGE NO.
63 & 64
Pictorial Index
PLATE NO. : 33
FR. Master Cylinder (For Disc Brake)
150
PAGE NO.
65 & 66
PLATE NO. : 34
Front Master Cylinder
PAGE NO.
67 & 68
PISTON SEAL
DUST SEAL
BLEEDER CAP
PROTECTION BOOT
INSULATOR
CALIPER PISTON
BLEEDER SCREW
PAD SPRING
PLATE NO. : 35
Rear Hub
PAGE NO.
69 & 70
PLATE NO. : 36
Rear Hub
PAGE NO.
71 & 72
Pictorial Index
PLATE NO. : 37
Handle Bar
150
PAGE NO.
73 & 74
PLATE NO. : 37
Handle Bar
PAGE NO.
75/76/77/78
Pictorial Index
150
Pictorial Index
150
Pictorial Index
PLATE NO. : 48
150
PAGE NO.
102 & 103
Brand ID: 001MC606
Plate No.: 1
150
Cover Cylinder Head

Part No.
Description
3
4
5
DH 1018 63
36 DH40 50
DJ 1012 17
52 JN01 35
36 DS10 01
DS 1011 66
DS 1010 96
Head Cylinder With Cover

Kit Asly Cyl Head With Cover
Cover Tappet
Cover Tappet with O ring
O Ring Kit For Cover Cyl. Head
Silent Bush (V)
Camshaft Cap
1
1
2
2
1
1
1
6
7
8
9
10
11
39 2647 15
DS 1010 84
39 2532 04
39 1075 04
DH 1012 72
31 1011 06
Domed Cap Nut

Copper Gasket
Hex. Bolt With Flange
Hex. Bolt / Flange
Plug
Gasket
4
4
2
4
2
2
No.
1
8
2
9
Qty/Veh.
Remarks
C-40 dated 22/03/2012
11
10
10
11
Front Wheel Direction
Brand ID: 001MC606
Plate No.: 2
150
Cylinder Head
Part No.
Description
DH 1018 63
36 DH40 50
39 1660 05
DH 1016 80
DH 1015 08
DH 1211 53
DH 1018 98
Head Cylinder With Cover

Kit Asly Cyl Head With Cover
Stud (exhaust)
Gasket Cylinder Head
Damper Cylinder Head
Intake Manifold
Intake Manifold
1
1
2
1
5
1
1
8
9
10
39 1283 21
DH 1211 06
DJ 1210 22
DH 1210 38
39 1674 04
DH 1110 12
O Ring (intake Pipe)

Carburettor Insulator
Carburettor Insulator
Clamp For Insulator
Hex. Bolt / Flange
Sleeve - Spark Plug
1
1
1
2
2
1
11
39 2608 01
Grub Screw
12
36 DS10 01
O Ring Kit For Cover Cyl. Head
No.
1
2
3
4
5
10
1
6
7
11
12
Qty/Veh.
Remarks
C-40 dated 22/03/2012
C-21 dated 29/01/2010
C-21 dated 29/01/2010
2
2
6
Tappet & Spark Plug

Sleeve O rings
8
7
8
Brand ID: 001MC606
Plate No.: 3
150
Valve
No.
1
9
4
2
9
4
5
1
6
7
8
9
Part No.
Description
DS 1013 35
DK 1017 48
DS 1013 36
DK 1017 51
DS 1013 33
DK 1017 55
DG 1010 29
39 2017 19
Rocker Arm Shaft - Intake

Rocker Arm Shaft - Intake
Rocker Arm Shaft - Exhaust
Rocker Arm Shaft - Exhaust
Cotter Valve
Seal Valve Stem
1
1
1
1
2
2
4
2
36 DK00 05
DK 1013 26
36 DS10 02
DS 1013 66
DH 1012 95
59 1100 02
39 2440 11
Valve Repair Kit

Valve Repair Kit
Valve Kit
Wave Washer
Wave Washer
Plain Washer
Plain Washer
1
1
1
2
2
4
4
Qty/Veh.
Remarks
C-40 dated 22/03/2012

C-40 dated 22/03/2012
C-40 dated 22/03/2012
Ref. Page No.107

C-21 dated 29/01/2010
Ref. Page No.107
C-40 dated 22/03/2012
C-40 dated 22/03/2012
Brand ID: 001MC606
Plate No.: 4
150
Camshaft / Tensioner
No.
1
2
3
4
5
4
11
6
7
8
9
10
15
1
5
Description
CS 1011 28
DH 1017 03
DH 1019 03
DK 1016 14
39 2542 20
39 2617 20
36 DK00 39
36 DH40 30
Gasket Tensioner Assly

Camshaft Assly
Camshaft Assly W/O De-Comp
Unit
Camshaft Assly W/O De-Comp
Bearing Cam RH Side
Bearing Cam LH Side
Guide Chain Kit
Guide Chain Kit
1
1
1
1
1
From Engine No.

DHGBSD96696
C-21 dated 29/01/2010
6302 - Rs1/c3
6002 - C3
Ref. Page No.107
From 22.08.2010
DS 1012 76
DH 1014 12
DH 1010 48
DH 1013 87
DH 1010 50
JC 1010 35
Sprocket Cam Driver

Collar Cam Sprocket
Special Camshaft Washer
Hex. Soc. Head Cap Bolt
Cam Chain
Cam Chain
1
1
1
1
1
1
C-21 dated 29/01/2010
DJ 1011 37
DH 1013 92
JC 1010 34
39 1674 04
DD 1010 62
De-comp Assly.
Cam Chain Tensioner Pivot Bolt
Tensioner Assly
Hex Bolt / Flange
Bolt
1
1
1
2
1
Qty/Veh.
1
1
1
Remarks
13
10
12
11
12
13
14
15
Part No.
14
Brand ID: 001MC606
Plate No.: 5
150
Cylinder and Piston

Part No.
Description
1
2
3
4
5
DH 1010 16
39 2181 06
DH 1016 65
36 DJ40 08
DH 1016 71
Gasket Cylinder
Pin Dowel
Piston Assly. Std.
Ring Set Piston
Ring Snap
1
4
1
1
2
6
7
8
9
10
DH 1018 64
DH 1014 14
DK 1015 92
31 1210 06
DD 1210 07
Cylinder Block / Piston Assly

Damper Cylinder Block
Assembly Oil Pipe
Gasket
Bolt
1
4
1
4
2
No.
Qty/Veh.
Remarks
NS
7
1
4
10
8
10
Brand ID: 001MC606
Plate No.: 6
150
Crank shaft
No.
8
5
9
7
6
Part No.
Description
Qty/Veh.
1
2
3
4
5
DH 1016 72
39 2183 04
39 2165 11
31 1011 73
DS 1011 54
Crankshaft Assly. Comp.

Bolt
Plain Washer
Key Woodruff
Square Key
1
1
1
1
1
6
7
8
9
10
39 2561 20
DS 1012 75
39 2203 07
36 DH40 09
DH 1010 64
Bearing Ball
Sprocket Cam Drive
Parallel Pin
Set Primary Driver & Driven
Body Centrifugal Oil Filter
1
1
1
1
1
11
12
13
DH 1011 95
DH 1010 65
36 DH40 19
Nut
Cover Centrifugal Oil Filter
Kit Centrifugal Oil Filter
1
1
1
Remarks
Ref. Page No.107
7mm. (height)
Ref. Page No.107
12
2
3
11
13
10
11
12
Brand ID: 001MC606
Plate No.: 7
150

No.
1
3
10
2
8
Part No.
Description
Qty/Veh.
2
3
4
5
DH 1016 81
DH 1021 04
DH 1010 72
39 1672 04
DH 1014 32
39 2152 20
Body Balancer Assly.

Body Balancer Assly..
Bearing Stopper
Bolt
Assly. Balancer Idler Gear Comp.
Needle Roller Bearing
1
1
1
1
1
2
6
7
8
9
10
DH 1014 24
39 2557 17
39 1686 06
39 1620 11
52 DH01 77
Spring Torsion Balancer Idler

Circlip Ext.
Dowel Pin
Thrust Washer
Balancer Idler Holder
2
2
2
2
1
11
12
39 1674 04
59 2000 28
Bolt
Bearing
3
1
Remarks
F-29 dated 31/10/2012
F-29 dated 31/10/2012
11
5
9
7
6
6
7
5
13
14
Brand ID: 001MC606
Plate No.: 8
150
Transmission
Part No.
Description
1
2
3
4
5
DK 1014 71
39 2158 11
DH 1010 78
DH 1010 79
DH 1012 35
Shaft Input Transmission

Plain Washer
Gear 4th Drive
Washer Spline
External Circlip
1
1
1
3
4
6
7
8
9
10
DH 1010 80
DH 1010 82
DH 1010 84
39 2160 11
DH 1014 16
Gear 3rd Drive

Gear 5th Drive
Gear 2nd Drive
Plain Washer
Shaft Output Transmission
1
1
1
1
1
11
12
13
14
15
DH 1013 36
DH 1011 08
39 2159 11
DH 1011 10
DH 1011 11
Washer Thrust
Gear 3rd Driven
Plain Washer
Gear 4th Driven
Bush 1st Driven
2
1
1
1
1
16
17
18
19
20
DJ 1011 10
DH 1011 13
DH 1013 19
DH 1013 33
DH 1013 34
Gear 1st Driven

Gear 5th Driven
Bush 2nd Driven
Gear 2nd Driven
Collar Sprocket
1
1
1
1
1
21
22
23
24
30 1010 61
DH 1011 17
DJ 1010 63
39 1062 04
O Ring Sprocket Coller

Sprocket Drive
Plate Drive Sproket
Bolt Drive Sprocket
1
1
1
2
No.
1
16
13
2
5
15
14
3
12
11
10
Qty/Veh.
Remarks
17
19
18
11
20
5
23
21
22
24
15
16
Brand ID: 001MC606
Plate No.: 9
150

No.
1
2
3
4
5
4
6
6
7
8
9
10
Description
Part No.
DK
DK
DH
DH
DK
DK
1011
1011
1011
1014
1013
1017
59
60
46
93
82
32
39 2639 04
39 2606 07
DK 1013 61
DH 1014 96
DK 1011 35
Qty/Veh.
Fork Gear Shift Input

Fork Gear Shift Output
Shaft Gear Shift Fork
Shaft Gear Shift Fork
1
2
1
1
1
1
Bolt Socket
Parallel Pin
Guide Gear Shifter
Spacer
Bush Fork Gear Shift
1
1
1
1
3
Remarks
C-42 dated 17/12/2012
10
2
17
18
Brand ID: 001MC606
Plate No.: 10
150

No.
1
2
3
4
5
9
2
6
7
8
10
Description
Part No.
DH
DK
DH
DH
DK
DH
DH
1017
1017
1011
1011
1017
1013
1015
05
33
43
44
22
97
09
39 2453 04
DH 1013 93
DH 1015 03
DK 1017 25
DH 1015 02
10
DH 1013 94
Qty/Veh.

Spring Slider Arm Reset
Spring Gear Shifter Return
Spring Gear Shifter Return
Lever Comp. Change
Damper
1
1
1
1
1
1
1
Flanged Bolt
Bolt Gear Shift Drum Stopper
Stopper Gear Shifter Drum
Stopper Gear Shifter Drum
Spring Gear Shifter Drum
Stopper
Bolt Shift Change
1
1
1
1
1
Remarks
C-42 dated 17/12/2012
C-42 dated 17/12/2012
C-42 dated 17/12/2012
3
7
5
19
20
Brand ID: 001MC606
Plate No.: 11
150

No.
1
8
2
Part No.
Description
Qty/Veh.
2
3
4
5
DH 1018 69
DH 1019 19
DH 1220 56
DJ 1012 13
39 2531 05
39 1062 04
DH 1010 06
Engine Assly. With Starter Motor

Crankcase RH
Stud
Bolt Flanged
Gasket Crankcase
1
1
1
1
2
1
1
6
7
8
9
39
39
39
39
Bearing Ball (For Input Shaft)

Bearing Ball (For Output Shaft)
Dowel Pin
Ball Bearing
1
1
2
1
10
DH 1014 87
Plate Stopper
2583
2602
2180
2601
20
20
06
20
Remarks
C-21 dated 29/01/2010

From 03.09.2011
(For Dr. Comp.

Gear Shift)
8
6
9
7
5
4
21
10
22
Brand ID: 001MC606
Plate No.: 12
150
Crankcase LH
Part No.
Description
1
2
3
4
5
DJ 1013 44
39 2531 05
DH 1016 54
39 1715 19
DH 1014 23
Crankcase LH
Stud
Guide Starter Assly
Oil Seal
O Ring
1
2
1
1
1
6
7
8
9
10
39
39
39
39
39
C Sunk Head Screw

Bearing Ball (for Input Shaft)
Bearing Ball (for Output Shaft)
Balancer LH Bearing
Oil Seal (For Output Shaft)
3
1
1
1
1
11
12
13
14
15
39 2190 19
DH 1012 03
DH 1012 46
28 1011 74
DH1016 61
Oil Seal (For Shift Lever)

Breather Pipe
Rubber Tube
Spring Clip
Plug (Drain Bolt)
1
1
1
1
1
16
17
18
19
20
31 1011 06
DK 1013 80
DH 1017 84
DJ 2010 21
39 2448 11
Gasket (For Drain Bolt)

Switch Comp.(Neutral)
Gasket Neutral Switch
Cable Assly. (Battery To Earth)
Plain Washer
1
1
1
1
1
21
22
23
24
25
39 1845 04
39 1677 04
39 2305 04
DH 1014 22
DH 1011 69
Flanged Bolt
Bolt
Bolt
Damper
Bush Starter Gear Inner
1
8
1
1
1
No.
12
14
13
24
21
9
20
6
10
16
19
15
18
3
17
11
25
22
23
01
20
20
20
19
Remarks
23
24
0752
2603
2583
2185
2189
Qty/Veh.
24
Brand ID: 001MC606
Plate No.: 13
150
Cover RH
No.
1
12
17
18
9
8
Qty/Veh.
2
3
4
5
Cover Comp RH
Kit Cover Comp RH-Flower Type
Kit Asly Cl Cover Slv
Grommet Breather
Seal Kick Shaft
Seal Clutch Lever
Rack
1
1
1
1
1
1
1
6
7
8
9
10
DH 1011 42
39 2202 07
DG 1014 18
DS 1012 15
DS 1013 53
Shaft Clutch Release

Parallel Pin
Gauge
Wire Circlip
Bolt
1
1
1
1
10
11
12
13
14
15
39 0999 06
DH 1010 18
DH 1011 54
DK 1014 80
DH 1210 11
Pin Dowel
Bracket Clutch Cable
Gasket Cover RH
Plunger Oil
Plate Plunger Oil
2
1
1
1
1
16
17
18
19
20
DH 1210 12
DH 1015 44
39 2443 11
DH 1015 10
39 2208 04
Spring Joint A
Spring Torsion Clutch Lever
Washer
Damper Clutch Cover
Flanged Bolt
1
1
1
1
8
21
DS 1012 52
BAJAJ Decal
22
23
DK 1017 38
DS 1012 01
DH 1014 82
Decal DTS-i
Bushing
Plate Damper
1
1
1
Remarks
From 01.12.2010
From 03.09.2011
7
22
20
2
3
11
13
5
1
10
21
16
15
14
25
Description
52 DJ 01 96
36 DH40 31
36 DH40 44
DH 1011 97
30 1011 42
39 1041 19
DH 1011 41
23
19
Part No.
Fitted On Cover
Comp. RH
From 01.12.2010
26
Brand ID: 001MC606
Plate No.: 14
150
Cover Magneto
Part No.
Description
DJ 1012 71
52 DH06 24
52 DH06 86
DH 1011 57
39 1283 21
DV 1010 42
DS 1013 53
Cover Magneto
Cover Magneto-Flower Type
Cover LH Asly Silver
Cap Timing Hole
O Ring
Gasket Magneto Cover
Bolt
1
1
1
1
1
1
5
10
39 0999 06
DH 1011 57
39 1283 21
DJ 1012 68
52 DH06 95
36 DH10 06
Pin Dowel
Cap Crank Center
O Ring
Cover LH RR
Cover LH RR
Set Damper
2
1
1
1
1
1
11
12
39 2208 04
DH 1013 23
Flanged Bolt
BAJAJ Decal
4
1
13
14
15
JE 5412 12
36 DH10 07
DJ 1610 12
DS 1013 53
Decal DTS-i
Set Of Plate
Gear Shift Label
Bolt
1
1
1
2
No.
1
2
3
4
5
11
6
7
8
9
2
13
5
6
12
8
7
10
Qty/Veh.
ES
KS
Remarks
From 01.12.2010
From 03.09.2011
Alt To 39 2452 21
From 03.09.2011
Ref. Page No.107
Fitted On Cover
Magneto
From 01.12.2010
Ref. Page No.107
9
14
15
27
28
Brand ID: 001MC606
Plate No.: 15
150
Clutch
No.
Description
Part No.
1
2
3
4
5
DH
DH
DH
DH
DK
6
7
8
9
10
11
1018
1018
1018
1018
1015
53
77
60
62
69
Qty/Veh.
Clutch Assly. Complete

Friction Clutch Plate Kit
Clutch Plate Assly.
Clutch Center
Plate Clutch Pressure
1
1
1
1
1
DH 1012 75
DK 1015 65
DH 1018 61
39 1674 04
Dk 1015 74
Special Nut
Plate Clutch
Spring Clutch Capacity
Bolt
Bolt
1
4
5
1
5
39 2617 20
DH 1017 95
DK 1015 73
DH 1014 85
DK 1011 26
DH 1016 48
Bearing Clutch Lifter Thrust

Bearing Clutch Lifter Thrust
Holder Clutch
Rod Clutch Lifter
Spacer Clutch
Nut Primary Drive Lock
1
1
1
1
1
1
DH 1011 80
DK 1016 36
Lever Assly. Clutch

Lever Assly. Clutch
1
1
39 2200 11
DK 1015 70
DK 1015 71
Washer Primary Drive Gear

Seat Judder Spring
Spring Judder
1
1
1
Remarks
19
7
2
4
18
7
12
10
5
6
16
3
16
17
LH Thread
14
13
17
18
19
11
15
29
12
13
14
15
From Engine No.

DHGBSA16533
30
Brand ID: 001MC606
Plate No.: 16
150
10
5
19
6
4
17
9
13
16
17
15
18
18
12
8
2
12
3
11
12
1
31
No.
Part No.
1
2
3
4
5
DH 1015
DD 1010
36 DH10
DH 1015
DH 1015
6
7
8
9
10
Description
Lever Kick Starter Complete
Damper
Boss Kick Set
Ratchet Kick Starter
Gear Kick Idler
1
1
1
1
1
DH 1015 40
DH 1013 53
DH 1011 21
39 0993 11
39 2344 11
Spindle Kick Starter Assly

Pinion Kick Starter
Spring For Kick Starter Ratchet
Washer Thrust
Plain Washer
1
1
1
1
1
11
12
13
14
15
DH
DH
DH
DH
DH
Guide Kick
Bolt Flanged
Spring Kick Starter Return
Bolt Flange
Stopper
1
3
1
1
1
16
17
18
19
DH 1013 85
39 2276 11
39 0738 17
DH 1015 39
Bolt Flanged
Washer
Circlip
Spindle Kick Shaft
1
2
2
1
1015
1016
1011
1013
1015
45
97
08
37
31
Qty/Veh.
36
47
25
21
38
Remarks
Ref. Page No.107
14
32
Brand ID: 001MC606
Plate No.: 17
150
Carburettor
Part No.
Description
DH 1211 38
DH 1211 54
DH 1211 48
DH 1211 71
DH 1211 49
DH 1211 68
DH 1211 41
DH 1211 73
DJ 1210 53
Carburettor Assly.
Carburettor Assly.
Vacuum Piston Kit
Vacuum Piston Kit
Idling Screw Kit
Idling Screw Kit
Jet Needle(jn)
Jet Needle(jn)
O Ring
1
1
1
1
1
1
1
1
1
9
10
DJ 1210 54
DH 1211 61
DJ 1210 55
DH 1211 62
36 DH12 03
DH 1211 66
DH 1211 01
DJ 1210 70
Screw
Screw
Float Assly.
Float Assly.
Jet Kit
Jet Kit
Magnet Assly.
Reed Switch Assly.
2
2
1
1
1
1
1
1
11
12
13
14
15
39 1780 01
DH 1210 93
DH 1211 50
DJ 1210 49
DH 1211 77
Pan Head Screw

Needle Assly.
Set Adjuster
Set Plunger Assly.
Drain Screw
2
1
1
1
1
No.
1
2
3
4
14
5
6
7
4
12
3
13
8
7
5
2
Remarks
C-21 dated 29/01/2010

C-21 dated 29/01/2010
C-21 dated 29/01/2010
C-21 dated 29/01/2010
C-21 dated 29/01/2010

C-21 dated 29/01/2010
C-21 dated 29/01/2010
TPS Assly.
Parts
1
9
6
6
11
15
10
33
Qty/Veh.
Alt. DJ121059
34
Brand ID: 001MC606
Plate No.: 18
150

Part No.
Description
4
5
DH 1211 35
DJ 1210 40
DH 1211 78
36 DH40 10
DH 1211 32
DJ 1210 39
AA 1210 45
36 DK00 15
Air Cleaner Comp

Air Cleaner Comp
Air Cleaner Comp
Kit Hardware Air Cleaner
Connecting Tube
Connecting Tube
Clamp
Kit Element Air Filter
1
1
1
1
1
1
1
1
6
7
8
9
DK
DK
DS
DH
O ring Air Filter Cover

Filter Air Element Cover
Drain Tube
Side Cover Lock Bracket
1
1
1
1
No.
1
2
3
1210
1210
1211
1614
15
08
17
16
Qty/Veh.
Remarks
C-21 dated 29/01/2010

From- 24.04.2011
Ref Page No.107
C-21 dated 29/01/2010
(Fine & Coarse)
Ref Page No.108
F-37 dated 17/08/2013
1
9
5
5
35
36
Brand ID: 001MC606
Plate No.: 19
150
Silencer Assembly
Part No.
Description
2
3
4
5
DJ 1013 36
DH 1019 26
DH 1014 68
36 DH40 11
DJ 1010 64
39 1970 15
Silencer W/O Shield With Cat

Silencer W/O Shield With Cat
Shield Muffler
Kit Hardware Shield
Gasket Exhaust
Flanged Nut
1
1
1
1
1
2
6
7
8
9
10
36 DK00
DG 1611
DH 1015
DH 1016
DH 1017
Kit Hardware Silencer

Damper (main Stand)
Wire Shield Assly.
Truss Screw
Shield Tube
1
1
1
4
1
No.
1
5
4
3
2
10
09
24
21
07
59
Qty/Veh.
Remarks
C-21 dated 29/01/2010

Ref Page No.108
Ref Page No.108
37
38
Brand ID: 001MC606
Plate No.: 20
150

No.
1
2
3
4
Part No.
Description
DJ 2110 03
DK 2110 07
DJ 2110 06
39 1902 04
Seat Assly Comp

Damper Kit
Lock Assly Seat
Flanged Bolt
Qty/Veh.
Remarks
1
1
1
2
1
2
39
40
Brand ID: 001MC606
Plate No.: 21
150
Oil Pump
No.
4
2
Part No.
Description
Qty/Veh.
1
2
3
4
5
DH 1210 01
39 1674 04
DH 1210 10
39 1686 06
DH 1210 35
Oil Pump Assly

Mesh Filter Oil Pump
Hollow Dowel Pin
Clip Mesh Oil Filter
1
3
1
1
1
39 2194 21
O Ring
Remarks
41
42
Brand ID: 001MC606
Plate No.: 22
150

No.
10
12
13
17
15
14
16
15
14
6
4
16
18
Part No.
Description
Remarks
Qty/Veh.
1
2
3
4
5
59 1000 02
DH 1110 81
DH 1110 83
DH 1013 86
DH 1013 81
Spring Dowel Sleeve

Stator Assly. Comp
Rotor Assly.
Pan Head Screw
1
1
1
2
2
6
7
8
9
10
DH 1011 99
DH 1013 80
DG 1110 08
DH 1110 72
39 1944 04
Stopper Plate (wiring Harness)

Screw Pan Head
Spark Plug
C.D.I. Assly.
Flange Bolt
1
1
2
1
4
11
12
13
14
15
DJ 2012 02
DH 1110 77
DH 1110 78
DH 1110 15
DD 1110 12
DC Regulator With Capacitor

H.T. Coil LH With Cable
H.T. Coil RH With Cable
Cap Spark Plug
Grommet H.T. Cable
1
1
1
2
2
16
17
18
DH 1110 13
DH 1110 16
DD 2010 24
Grommet Spark Plug Cape

Grommet Sleeve Spark Plug
Flange Bolt
2
1
2
N.I.
With Aluminum Bracket
5
8
11
43
44
Brand ID: 001MC606
Plate No.: 23
150

No.
12
11
14
3
13
9
1
7
2
10
4
Description
Part No.
1
2
3
4
5
DK 1015 95
DK 1016 05
JC 1011 14
DK 1016 05
DH 1013 85
Body
Plate
Gear
Plate
Bolt
6
7
8
9
10
DK 1011 76
DH 1011 72
JC 1011 15
59 2000 07
DH 1013 82
11
12
13
Comp. Starter Clutch

Roller Clutch
Starter Clutch
Starter Clutch Gear Return
Remarks
Qty/Veh.
1
1
1
1
1
For Stopper Plate
Shaft Starter Counter

Collar Starter Counter
Gear Comp. Starter Counter Assly.
Needle Roller Bearing
Bolt Socket
1
1
1
1
3
N.I.
14
15
DH 1110
DS 1013
52 DH01
DK 1017
DH 1013
DK 1015
84
53
53
70
89
96
Motor Assly. Starter

Bolt
Cover Starter Motor
Cover Starter Motor
Slotted Csunk Screw
Spring
1
2
1
1
1
5
16
17
18
DH 1011 63
59 1000 02
39 0849 14
Roller
Spring dowl
Washer Lock-Toothed
5
1
3
From 03.09.2011
8
15
16
45
N.I.
N.I.
46
Brand ID: 001MC606
Plate No.: 24
150
Engine Mountings
No.
10
17
16
14
15
2
12
13
Part No.
Description
Qty/Veh.
1
2
3
4
5
DH 1611 70
DH 1612 68
DH 1612 69
36 DK00 11
DJ 1611 14
Bkt. Assly.eng.mtg.front
Bkt. Comp.LH Eng.mtg.front
Bkt. Comp.RH Eng.mtg.front
Kit Hardware Eng. Mounting
Bkt. Comp. LH Eng.mtg. Lower
1
1
1
1
1
6
7
8
9
10
DJ 1611 15
39 2157 04
39 2412 04
DH 1612 73
39 1967 04
Bkt. Comp. RH Eng.mtg. Lower

Bolt Flanged
Bolt Flanged
Bush In Frame
Bolt
1
3
1
1
1
11
12
13
14
15
39 2414 04
DH 1613 01
39 2310 04
39 2311 04
39 2457 11
Hex.soc.HD.cap Bolt
Bkt.comp.RH Eng.rear
Flanged Bolt
Bolt
Washer
1
1
2
1
1
16
17
DJ 1610 88
DJ 1610 89
Bracket LH Engine Hanger

Bracket RH Engine Hanger
1
1
Remarks
Alt. 39 2311 04
6
7
7
8
5
11
47
48
Brand ID: 001MC606
Plate No.: 25
150

No.
1
6
7
8/9
Qty/Veh.
Frame Assly. Comp.

Frame Assly. Comp.
Cup Rear
Nut
Cup - Steering
Bearing Cone Kit
Kit St Cone with RR3 Grease
1
1
2
1
1
1
1
6
7
8
9
10
DJ
39
DJ
DJ
DJ
Ball Steel With Cage

Flanged Bolt
Cable Hook LH
Cable Hook RH
Damper Front
2
2
1
1
2
11
12
DD 1910 15
36 0010 52
Rubber Clutch Cable Clamp

Grease Lithon RR3
1
1
4
6
Description
DH 1613 21
DH 1613 86
DH 1611 12
30 1810 11
DH 1810 14
36 DS18 02
36 DS40 27
2
3
4
5
Part No.
1811
1680
1611
1611
1410
15
04
32
33
08
Remarks
From 24.04.2011
Fuel Tank Mtg.
2
2
49
50
Brand ID: 001MC606
Plate No.: 26
150

No.
10
11
12
5
7 7 5
5
17
18
Part No.
Description
Qty/Veh.
1
2
3
4
5
DH 1710 23
DG 1710 38
36 DK00 12
DJ 1710 32
DH 1710 14
Rear Shock Absorber

Bolt Pre-coated
Kit Bush Rear Shock
Swing Arm Assly.
Bush Swing Arm
2
2
1
1
4
6
7
8
9
10
DH 1710 13
DH 1710 15
DH 1710 19
DH 1710 12
DJ 1710 08
Collar Swing Arm

Dust Seal Swing Arm
U Nut Swing Arm
Shaft Swing Arm
Chain Slider
2
4
1
1
1
11
12
13
14
15
39
39
DJ
DJ
DJ
02
11
36
37
47
Screw
Plain Washer
Adjuster Chain LH
Adjuster Chain RH
Plate Chain Adjuster
2
2
1
1
2
16
17
18
39 0292 15
35 1710 33
39 0740 11
Hexagon Nut
Grease Nipple
Plain Washer (nylon)
4
2
2
0553
0454
1510
1510
1510
Remarks
14
15
16
13
15
51
16
52
Brand ID: 001MC606
Plate No.: 27
150
Rider Foot Rest

No.
7
8
2
Part No.
Description
Qty/Veh.
1
2
3
4
5
DJ 1611 30
39 2310 04
DJ 1611 31
DH 1610 53
DH 1611 94
Main Step LH Assly. Comp.

Flange Bolt
Main Step RH Assly. Comp.
Rubber Main Step
Kick Stopper
1
4
1
2
1
6
7
8
9
39 1282 15
22 1504 51
DH 1610 56
36 DK00 13
Domed Cap Nut

Bolt Hexagon Head
Plate Coml. Low Main step
Kit Hardware Main Step
2
2
2
2
Remarks
3
2
1
4
9
8
53
54
Brand ID: 001MC606
Plate No.: 28
150

Part No.
Description
3
4
5
DJ 1612 56
DH 1614 04
DJ 1612 57
DH 1614 05
DJ 1611 28
DJ 1611 29
DJ 1611 22
Holder LH Step
Holder LH Step
Holder RH Step
Holder RH Step
Pillion Step Assly. Comp. LH
Pillion Step Assly. Comp. RH
Rubber Pillion Step
1
1
1
1
1
1
2
6
7
8
9
36 DK00 13
39 1069 01
39 0292 15
39 1714 04
Kit Hardware Pillion

Hexagonal Head Screw
Nut
Flanged Bolt
2
2
1
2
10
DH 1611 57
Tube Silencer Mtg.
11
12
13
14
15
DH 1611 55
39 1850 04
39 0201 11
DD 1610 71
36 DH40 22
Damper Silencer Mtg.

Flange Bolt M10
Wahser Plain
U Nut M10
Grease Nipple Kit
1
1
1
1
1
No.
1
2
4
10
1
Qty/Veh.
Remarks
From 03.09.2011
From 03.09.2011
Ref Page No.108
Bott.mtg.LH &
RH Holder
Step
11
8
Silencer Mtg.
From 03.03.2010
55
56
Brand ID: 001MC606
Plate No.: 29
150
Mudguard - Front & Rear

No.
5
2
13
12
Part No.
Description
Qty/Veh.
1
2
3
4
5
DJ 1610 69
DH 1612 58
DG 1810 08
DS 1611 25
DJ 1612 55
Nail For Cable Guide

Brace Fender
Socket Bolt
Clamp
Fender Rear Front
1
1
4
1
1
6
7
8
9
10
DJ
39
39
DJ
DJ
Grommet Front Fender

Plain Washer
Flange Bolt
Fender Rear
Cover Mud Rear
4
4
2
1
1
11
12
13
DJ 1612 72
39 0211 11
39 1672 04
Support Assly For Rear Fender

Plain Washer
Flange Bolt
1
2
2
1610
0711
1680
1612
1612
91
11
04
54
21
Remarks
Fender Front
For Cables
Alt. Dh161297
9
7
11
10
57
58
Brand ID: 001MC606
Plate No.: 30
150
Stand Assembly
No.
12
3
11
Part No.
Description
Remarks
Qty/Veh.
1
2
3
4
5
DJ 1612 14
30 1611 57
39 0787 08
DH 1611 21
DH 1611 45
Stand Main
Shaft Stand
Pin Cotter
Spring Main Stand
Cover Spring Main Stand
1
1
1
1
1
6
7
8
9
10
DJ 1612 18
DH 1610 66
DH 1611 46
DF 1611 02
39 0422 15
Stand Side
Spring Side Stand
Cover Spring Side Stand
Bolt
Nut
1
1
1
1
1
11
12
13
14
JC 2010 39
39 2060 04
DJ 2011 06
DH 1613 02
Side Stand Switch

Bolt
Magnet Assly.
Bracket Side Stand Switch
1
1
1
1
9
5
10
N.I.
7
6
8
13
59
60
Brand ID: 001MC606
Plate No.: 31
150
Tube / Tyre / Rim

No.
1
2
3
4
5
6
Part No.
Description
DJ 1510 77
DS 1510 48
DS 1510 49
DJ 1510 87
DS 1510 31
DS 1510 29
Wheel Rim Front (16 X 17 DC)

Tyre Front
Tube Front
Wheel Rim Rear
Tyre Rear
Tube Rear
Qty/Veh.
1
1
1
1
1
1
Remarks
Not Serviceable
Not Serviceable
61
62
Brand ID: 001MC606
Plate No.: 32
150
Front Hub
No.
4
2
3
2
6
11
Part No.
Description
Qty/Veh.
1
2
3
4
5
39 0787 08
39 2362 20
DE 1510 06
30 1510 33
DE 1510 12
Pin Cotter
Bearing Ball
Spacer Assly.
Seal Oil
Plate Drive
1
2
1
1
1
6
7
8
9
10
DE 1510 08
DJ 1510 14
JN 1318 07
59 1500 03
39 0781 11
39 2038 04
Seal Oil
Disc
Disc
Hex. Slotted Nut
Plain Washer
Hex. Soc. Hd. Bolt
1
1
1
1
1
6
11
12
13
14
15
JN 1316 03
DS 1510 58
DJ 1510 41
JC 2010 46
39 0900 12
Case Meter Assly.

Spacer
Axle
Stopper plate
Washer
1
1
1
1
1
16
39 0840 01
Screw
Remarks
From 08.07.2010
10
7
14
15
16
8
9
12
13
63
64
Brand ID: 001MC606
Plate No.: 33
150
FR. Master Cylinder

No.
1
10
10
USE
G:
-4
NIN OT3 OM
D
WAR LY ID FR R
E
ON FLU
IN
TA
E
AK
ON AP
BR D C R C ING
E
V
LE
EA FILL MO
A S EAN E RE
L
R
C FO
BE
13
1
15
5
4
7
2
12
11
Description
2
3
4
5
Major Kit - Master Cylinder

Kit Major Mast Cyl & Grease-End
Kit Major Mast Cyl & Grease-Bra
Hose Brake Front
Lever Grip RH
Banjo Bolt
Washer Copper
1
1
1
1
1
2
4
6
7
8
9
10
DJ
DJ
DJ
DJ
DJ
Clamp Holder RH
Bolt
Bolt Front Brake Lever
Nut Flanged
Screw
1
1
1
1
2
11
DJ 1910 32
DE 1510 15
DJ 2011 00
DJ 1910 34
DJ 1910 35
36 DH19 02
Cylinder Master
Cylinder Master
Front Brake Switch
Reservoir Cover
Diaphragm
Oil Window Kit
1
1
1
1
1
1
12
13
14
15
1910
1910
1910
1910
1910
27
28
29
30
31
Remarks
Qty/Veh.
DJ 1910 23
36 DJ40 31
36 DH40 48
DJ 1510 76
DJ 1910 06
DE 1910 11
DE 1910 10
5
14
Part No.
F-31 dated 03/12/2013

F-31 dated 03/12/2013
KBX
5
5
4
65
66
Brand ID: 001MC606
Plate No.: 34
150
Front Disc Brake

No.
1
2
3
4
4
5
PISTON SEAL
DUST SEAL
BLEEDER CAP
7
x
PROTECTION BOOT
INSULATOR
7
8
9
CALIPER PISTON
10
4
BLEEDER SCREW
Part No.
Description
DG 1510 89
DK 1510 54
39 1769 04
DJ 1510 68
DJ 1510 69
DE 1510 46
DJ 1510 70
DE 1510 47
Caliper Assly. Front

Caliper Assly. Front
Bolt Flanged
Spring Pad
Bleeder Screw
Bleeder Screw
Bleeder Cap
Bleeder Cap
1
1
2
1
1
1
1
1
DJ 1510 71
DE 1510 37
JW 1318 07
DJ 1510 72
DE 1510 43
DJ 1510 73
DJ 1510 74
36 DJ40 32
36 DK00 65
DJ 1510 75
36 DJ40 33
36 DK00 66
Disc Pad Set

Disc Pad Set
Disc Pad Set
Insulator
Insulator
Protection Boot
Minor Kit - Caliper
Kit Minor Cal & Grease-End
Kit Minor Caliper with Grease-Bra
Major Kit - Caliper
Kit Mijor Cal & Grease-End
Kit Minor Caliper with Grease-Bra
1
1
1
1
1
1
1
1
1
1
1
1
Remarks
Qty/Veh.
KBX
KBX
KBX
KBX
From 08.07.2010
KBX
F-31 dated 03/12/2013

F-31 dated 03/12/2013
F-31 dated 03/12/2013
F-31 dated 03/12/2013
PAD SPRING
10
67
68
Brand ID: 001MC606
Plate No.: 35
150
Rear Hub
Part No.
Description
1
2
3
4
5
39 2686 20
30 1510 75
DK 1510 94
39 2241 20
30 1510 69
Bearing Ball
Collar Bearing
Damper
Bearing Ball
Spring
1
1
1
1
2
6
7
8
9
10
30 1511 05
30 1510 12
DJ 1510 92
36 DH 4012
DJ 1510 32
Shoe Brake Assly.

Cam Brake
Panel Rear Brake
Kit Lever Brake
Axle
1
1
1
1
1
11
12
13
14
15
DJ 1510 34
39 2567 11
DH 1710 19
39 0801 15
39 2566 11
Collar
Plain Washer
U Nut
Nut
Plain Washer
1
1
1
1
1
16
17
18
19
20
DJ 1510 35
36 DH40 13
DS 1510 74
30 1510 82
39 2240 20
Collar
Chain Sprocket Kit
Lock Washer
Seal Oil
Bearing Ball
1
1
3
1
1
21
22
23
24
25
DS 1510 68
DS 1510 73
DJ 1510 33
39 0794 15
DJ 1510 53
Coupling
D Bolt
Sleeve
Hex. Lock Nut
Drive Chain Lock
1
6
1
6
1
26
27
39 0722 11
30 1510 38
Plain Washer
O ring Cam Brake
1
1
No.
25
17
14
19
22
23
20
15 16
22
21
24
18
4
13
2
11
12
6
5
7
69
Remarks
From 16.12.2011
Ref Page No.108
10
Qty/Veh.
Ref Page No.108
For Cam Brake
70
Brand ID: 001MC606
Plate No.: 36
150
Rear Brake Pedal

Part No.
Description
1
2
3
4
5
DH 1910 01
DJ 1910 21
36 DK00 16
DH 1910 06
DJ 1910 10
Lever Brake Pedal

Shaft Assly. Brake Pedal
Kit Hardware Brake Pedal
Spring
Rod Assly. Brake
1
1
1
1
1
6
7
8
9
10
36 DH 4014
36 DH 4015
30 1510 95
DJ 1510 42
DH 1510 29
Kit Hardware Rod Brake

Kit Hardware Rod Torque
Hex. Bolt
Rod Torque
Hex. Bolt
1
1
1
1
1
No.
1
4
3
Qty/Veh.
Remarks
Refer Page No.108
Refer Page No.109

Refer Page No.109
10
5
7
7
9
8
71
72
Brand ID: 001MC606
Plate No.: 37
150
Handle Bar ( Single Tube Type )

No.
19
3
18
17
E
-R
I G N I T
FF O
L O
N
CK
LO
PUS
H
TU
21
KE
HO
C
SS
PA
N
R
20
14
9
8
15
13
15
16
7
22
12
16
10
11
23
24
73
Part No.
Description
Remarks
Qty/Veh.
1
2
3
4
5
DH 1810 55
DH 1810 53
39 2743 04
JC 2010 17
JC 2010 18
Handle Bar
Holder Handle
Flanged Bolt
Control Switch LH
Control Switch RH
1
1
4
1
1
6
7
8
9
10
DJ 1910 09
DJ 1910 54
DJ 1910 55
DD 1910 85
39 1184 15
Lever Assly. Grip LH

Holder Left Hand
Lever Grip Left
Bolt
Self Locking Nut
1
1
1
1
1
11
12
13
14
15
16
17
18
19
20
36 Dk00 37
DH 1910 07
DH 1910 08
DH 1910 19
DJ 1810 11
39 2427 04
DJ 1810 39
DJ 2210 03
DJ 2210 04
JB 4014 02
Kit Hardware Holder LH

Grip LH
Grip Assly. RH
Boot For Lever
Handle Bar Weight
Hex. Socket Head Cap Screw
Pad Holder Handle
Mirror Assly. LH
Mirror Assly. RH
Switch Assly. Ignition
1
1
1
1
2
2
1
1
1
1
21
22
23
24
25
39 1943 04
DJ 2011 95
DJ 2012 11
39 2208 04
DH 1810 69
Flange Bolt
Clutch Switch
Hall Sensor Assly.
Flange Bolt
4 In 1 Lock Set With Key
2
1
1
2
1
Ref Page No.109
Alt. 39 242704
N.I.
74
150
Brand ID: 001MC606
Plate No.: 37
24
No.
Part No.
DH 1810 91
DH 1811 05
DH 1810 96
DH 1811 09
DH 1811 03
DH 1810 94
DH 1811 07
DH 1811 04
DG 1810 08
JC 2010 17
JF 4014 00
1
1
1
1
1
1
1
1
4
1
1
JC 2010 18
JF 4014 01
7 DJ 1910 54
8 DJ 1910 55
DJ 1910 83
DJ 1910 82
9 DL 1910 14
10 30 1910 17
Control Switch RH
Control Switch RH
Holder LH
Lever LH
Lever LH
Lever & Holder Asly
Stud Lever Handle
Self Locking Nut
1
1
1
1
1
1
1
1
11
12
13
14
15
Adjusting Screw
Grip LH
Grip assly. RH
Boot for lever LH
Handle bar weight
1
1
1
1
2
30
16
19
N
E
-R
CK
LO
PUS
18
23
29
26 27
28
14
4
20
22
11
15
4
5
I G N I T
F
L OF ON
25
15
12
7
16
10
21
DD 1911 47
DH 1910 07
DH 1910 08
DH 1910 19
DJ 1810 11
16 39 2427 04 Hex. Soc. Hd. Cap Screw

17 DS 1910 52 Lever Boot for Clutch Switch
75
Qty.
Upper Bracket
Upper Bracket-Black
Holder Handle RH
Holder Handle RH
Holder Handle RH
Holder Handle LH
Holder Handle LH
Holder Handle LH-Black
Socket Bolt
Control Switch LH
Control Switch LH
13
Description
2
1
Remarks
From 03.09.2011
From 01.06.2011
From 03.09.2011
From 01.06.2011
From 03.09.2011
C-43 Dated 17/08/2013
C-43 Dated 17/08/2013
From 16.12.2011
From 16.12.2011
N.I.
76
150
Brand ID: 001MC606
Plate No.: 37
24
Description
Qty.
No.
Part No.
18
JB 4014 02
Switch Assly. Ignition
19
38 1943 04
Flange Bolt
20 DK 1810 31 Bush Silent Handle Bar Tube
21 DJ 2011 95
Clutch Switch
Clutch Switch-Vertical Base
Remarks
30
16
13
DK 1810 82 Handle bar tube assly. LH
23 DK 1810 47 Handle bar tube assly. RH
DK 1810 86 Handle bar tube assly. RH
From 01.06.2011
24 DH 1910 17 Pipe throttle
N.I.
25 DH 1810 69 Lock set 4 in 1
26 DK 1810 58 Bolt
E
-R
PUS
23
29
26 27
28
14
4
20
22
11
15
CK
LO
18
12
7
From 16.12.2011
22 DK 1810 46 Handle bar tube assly. LH
I G N I T
F
L OF ON
DJ 2012 46
19
25
15
27
LA C000 20 Bolt Socket
39 1180 11
Washer
28 DH 1810 99 Rubber Plug
29 DJ 2210 03
Mirror Assly. LH
30 DJ 2210 04
Mirror Assly. RH
From 01.06.2011
From 01.06.2011
16
10
77
21
78
Brand ID: 001MC606
Plate No.: 38
150
Front Fork
No.
1
16
20
17
18
19
18
3
21
2
22
19
23
24
25
26
4/5
9
13
24
23
6
7
1
10
12
27
11
1
1
1
1
2
1
1
1
10
30 1810 26
30 1810 25
DS 1810 77
DJ 1811 03
DH 1810 87
DS 1810 71
Gasket
Bolt
Cylinder Comp. Fork
Pipe Comp. Suspension Inner
Pipe Comp. Suspension Inner
Slide Bush
2
2
2
2
2
2
11
12
13
14
15
39 0789 12
39 1813 04
DJ 1811 04
DH 1810 09
DH 1810 15
Spring Washer
Bolt
Spring Front Fork
Grommet Top
Bolt Fork
2
2
2
2
2
16
17
18
30 1810 29
30 1810 28
DS 1810 85
DH 1810 83
DM 1810 10
30 1810 44
O Ring
Seat Fork Spring
Spacer Tube
Spacer Tube
Washer
Bolt
2
2
2
2
2
1
DH 1810 56
DH 1810 91
DG 1810 08
DJ 1810 85
DJ 1810 52
DH 1810 66
DH 1810 92
DH 1810 25
DJ 1810 41
Holder Fork Upper

Holder Fork Upper
Socket Bolt
Cushion Rubber
Cover Trail B
Lamp Shade Assly.
Lamp Shade Assly
Bearing Cone
Holder Fork Under
1
1
2
2
4
1
1
1
1
6
7
8
9
19
20
22
23
24
25
26
27
Qty/Veh.
Fork Front
Fork Front
Fork Front
Kit Outer Tube
Oil Seal
Outer Tube Lh
Outer Tube Rh
Outer Tube Rh
21
79
Description
DH 1810 60
DH 1810 86
DH 1811 00
36 DK00 20
DJ 1810 87
DH 1810 63
DH 1810 64
DH 1811 01
2
3
4
5
15
14
Part No.
Remarks
C-21 dated 29/01/2010

From- 08.07.2010
Ref Page No.104
From- 08.07.2010
C-21 dated 29/01/2010
C-21 dated 29/01/2010
C-21 dated 29/01/2010
C-21 dated 29/01/2010
80
Brand ID: 001MC606
Plate No.: 39
150

No.
1
DH 7103 4M
DH 7103 2V
DH 7103 4K
DH 7103 4L
DJ 7201 4M
DJ 7201 2V
DJ 7201 4K
DJ 7201 4L
DJ 7107 5G
DJ 7107 5F
Fuel
Fuel
Fuel
Fuel
Fuel
Fuel
Fuel
Fuel
Fuel
Fuel
Tank
Tank
Tank
Tank
Tank
Tank
Tank
Tank
Tank
Tank
52
52
52
52
DH05
DH05
DH05
DH05
34
30
28
32
Side
Side
Side
Side
Cover
Cover
Cover
Cover
52
52
52
52
DH05
DH05
DH05
DH05
35
31
29
33
Side
Side
Side
Side
DH 7303 4M
DH 7303 2V
DH 7303 4K
DH 7303 4L
7
8
10
11
2
4
150 DTS-i
9
81
Description
Part No.
Qty/Veh.
With
With
With
With
With
With
With
With
With
With
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Decal
Remarks
1
1
1
1
1
1
1
1
1
1
Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
From 17.11.2009
From 17.11.2009
From 17.11.2009
From 17.11.2009
From 03.09.2011
From 03.09.2011
LH
LH
LH
LH
1
1
1
1
Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
Cover
Cover
Cover
Cover
RH
RH
RH
RH
1
1
1
1
Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
Seat
Seat
Seat
Seat
Cowl
Cowl
Cowl
Cowl
Assly.
Assly.
Assly.
Assly.
1
1
1
1
Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
DJ 7302 4M
DJ 7302 2V
DJ 7302 4K
DJ 7302 4L
Front
Front
Front
Front
Fender
Fender
Fender
Fender
1
1
1
1
Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
DH 7401 4M
DH 7401 2V
DH 7401 4K
DH 7401 4L
Fairing
Fairing
Fairing
Fairing
1
1
1
1
Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
Black
Red
Blue
Silver
Pl Blue
CW Red
82
Brand ID: 001MC606
Plate No.: 39
150

Part No.
Description
52 DH06 83
52 DH06 82
Fairing Pl Blue-Blue Dcl

Fairing CW Red-Red Dcl
1
1
From 03.09.2011
From 03.09.2011
52
52
52
52
DH05
DH05
DH05
DH05
47
41
43
45
Tank
Tank
Tank
Tank
Flap
Flap
Flap
Flap
LH
LH
LH
LH
1
1
1
1
Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
52
52
52
52
DH05
DH05
DH05
DH05
48
42
44
46
Tank
Tank
Tank
Tank
Flap
Flap
Flap
Flap
RH
RH
RH
RH
1
1
1
1
Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
DH 1613 71
36 DH40 42
36 DH40 43
Pulsar 150 Decal

Kit S Cowl Dcl-Blue
Kit S Cowl Dcl-Red
2
1
1
Common For All Colour

From 03.09.2011
From 03.09.2011
10
JC 1410 51
JC 1410 50
B Monogram Tank black Chrome

B Monogram Tank gray Chrome
1
1
For Silver Colour

For Black, Blue & Red
11
36 JC00
36 JC00
36 JC00
36 JC00
DJ 1410
Pulsar Decal Kit LH Black Crome

Pulsar Decal Kit RH Black Crome
Pulsar Decal Kit LH Gray Crome
Pulsar Decal Kit RH Gray Crome
Beading (On Tank Flap)
1
1
1
1
2
For
For
For
For
N.I.
No.
Remarks
Qty/Veh.
7
8
10
11
2
4
12
83
Silver Colour
Silver Colour
Black, Blue & Red
Black, Blue & Red
` 13
36 DH40 35
36 DH40 38
Kit Fairing Dcl-Blue

Kit Fairing Dcl-Red
1
1
From 03.09.2011
From 03.09.2011
14
36 DK00 84
36 DK00 88
Kit Side Cover Dcl-Blue

Kit Side Cover Dcl-Red
1
1
From 03.09.2011
From 03.09.2011
15
36 DH40 34
36 DH40 37
Kit Tank Dcl-Blue

Kit Tank Dcl-Red
1
1
From 03.09.2011
From 03.09.2011
150 DTS-i
9
08
09
10
11
61
84
Brand ID: 001MC606
Plate No.: 39A
150
Painted Parts - 2 Tone Decals & Graphics

Part No.
Description
52 DH08 43
52 DJ05 46
52 DJ05 45
P Tank K1 M Black+Pl Silver Dcl

P Tank K1/K2 M Black+S Blue Dcl
P Tank K1/K2 M Black+W Red Dcl
1
1
1
52 DH08 10
52 DJ05 17
52 DJ05 19
Fairing K1 +Dcl Pl Silver

Fairing Black+Saf Blue Dcl
Fairing Black+W Red Dcl
1
1
1
52 DH08 13
52 DH08 11
52 DH08 15
K1 Flap LH Black+Pl Silver Dcl

K1 Flap LH Black+S Blue Dcl
K1 Flap LH Black+W Red Dcl
1
1
1
52 DH08 14
52 DH08 12
52 DH08 16
K1 Flap RH Black+Pl Silver Dcl

K1 Flap RH Black+S Blue Dcl
K1 Flap RH Black+W Red Dcl
1
1
1
52 DH08 21
52 DJ05 20
52 DJ05 22
K1 Front Fender Pl Silver

Front Fender Assly Saffire Blue
Front Fender Assly Wine Red
1
1
1
52 DH08 23
52 DH08 20
52 DH08 22
S Cover LH+Dcl Pl Silver-K1

Cover Side LH Saffire Blue
Cover Side LH Wine Red
1
1
1
52 DH08 24
52 DJ05 33
52 DJ05 37
S Cover RH+Dcl Pl Silver-K1

Cover Side RH Saffire Blue
Cover Side RH Wine Red
1
1
1
56 DH45 6E
56 DK45 5N
56 DK45 27
Seat Cowl Pl Silver

Seat Cowl Saffire Blue
Seat Cowl Wine Red
1
1
1
36 DH40 69
36 DJ40 46
36 DJ40 48
Kit Tank Dcl Pl Silver-K1

Kit Tank Dcl W Red-K1/K2
Kit Tank Dcl S Blue-K1/K2
1
1
1
No.
2
4
Remarks
3
14
6
8
150 DTS-i
12
85
Qty/Veh.
86
Brand ID: 001MC606
Plate No.: 39A
150
Painted Parts - 2 Tone Decals & Graphics

Part No.
Description
10
36 DH40 64
36 DH40 63
36 DH40 62
Kit Tank Spoiler Dcl Pl Silver-K1

Kit Tank Spoiler Dcl W Red-K1
Kit Tank Spoiler Dcl S Blue-K1
1
1
1
11
36 DH40 70
36 DJ40 45
36 DJ40 43
Kit S Cover Dcl Pl Silver-K1

Kit S Cover Dcl S Blue-K1/K2/K3
Kit S Cover Dcl W Red-K1/K2/K3
1
1
1
12
36 DH40 67
36 DH40 65
36 DH40 66
Kit S Cowl Dcl Pl Silver-K1

Kit S Cowl Dcl S Blue-K1
Kit S Cowl Dcl W Red-K1
1
1
1
13
36 DH40 68
36 DJ40 39
36 DJ40 37
Kit Fairing Dcl Pl Silver-K1

Kit Fairing Dcl S Blue K1/K2
Kit Fairing Dcl W Red-K1/K2
1
1
1
14
36 DK01 05
36 DK01 06
Kit Pulsar Dcl Satin LH

Kit Pulsar Dcl Satin RH
1
1
No.
2
4
Qty/Veh.
Remarks
3
14
6
8
150 DTS-i
12
87
88
Brand ID: 001MC606
Plate No.: 40
150
Cap Tank & Gauge Fuel

Part No.
Description
1
2
3
4
5
DH 1410 50
30 1410 70
39 2381 04
DK 1410 01
DH 1410 48
Cap Assly. Tank

Pan Head Screw
Hex. Soc Hd. Cap Screw
Tap Assly
Rotor
1
2
7
1
1
6
7
8
9
30 1410 39
DD 1412 27
39 0740 11
DH 2010 62
DK 2010 65
30 1410 28
39 2758 21
Packing
Bolt Flanged
Plain Washer
Gauge Fuel TFR
Gauge Fuel TFR
Gasket Fuel Gauge
Gasket Fuel Gauge
1
2
2
1
1
1
1
12
13
14
15
30 1410 32
39 2884 15
DJ 1410 06
BA 1220 03
DH 1410 24
DG 1410 28
Bolt
Nut
Tube Fuel
Pipe Clip
Drain Tube
Clamp
4
4
1
1
1
1
16
17
30 1410 52
DH 1410 20
Packing Cap Tank

Seat Tape
1
1
No.
3
1
10
6
11
17
15
8
7
Alt. 39 178001
Remarks
Qty/Veh.
14
10
13
From 17.11.2009
From 17.11.2009
From 17.11.2009
N.I
12
11
89
90
Brand ID: 001MC606
Plate No.: 41
150
Fittings P. Tank, Side Cover & Cover Seat

Part No.
Description
1
2
3
4
5
36 DH16 01
DH 1410 31
39 1606 01
39 2424 11
39 1556 04
6
7
8
9
10
No.
15
11
5
4
16
17
13
7
Qty/Veh.
Remarks
Grommet Kit For Side Cover

Tape Tank Inner
Screw
Plain Washer
Flange Bolt
1
2
2
1
1
Ref. Page No. 109
DH 1410 23
DJ 1410 08
39 1902 04
DK 1611 23
DK 1611 24
Damper
Damper Front
Flanged Bolt
Cover Side Mesh LH
Cover Side Mesh RH
1
2
1
1
1
11
12
13
14
15
59 0200 01
31 1610 18
JW 1710 07
JD 1710 18
JC 1410 15
Self Tap Screw

Damper
Dual Tape
Special Tape
Grommet
6
2
2
2
2
16
17
JC 1410 17
JC 1410 16
Grommet II
Collar
2
2
Alt.DG161121
11
9/10
12
91
92
Brand ID: 001MC606
Plate No.: 42
150
Meter Assembly
Part No.
Description
2
3
4
5
DH 1910 56
DH 1910 65
39 1778 02
DJ 2011 37
DJ 1811 19
DJ 2011 59
Meter Assly / Instrument Cluster

Meter Assly / Instrument Cluster
Self Tapping Screw
Dust Cover Electronic Cluster
Speedo Meter Cover
Speedo Meter Top Cover
1
1
4
1
1
1
6
7
DJ 2011 74
DK 1612 09
Trip Meter Knob

Tape I
1
4
No.
1
Qty/Veh.
Remarks
C-43 Dated 17/08/2013

For Harness Coupler
N.I.
N.I.
7
6
10
12
F
6
E
km/h
x 1 0 0 rpm
2
1
E
SIDE
SID
STAND
93
94
Brand ID: 001MC606
Plate No.: 43
150
Control Cables
Part No.
Description
Cable Accelerator
3
4
5
DJ 1910 61
DJ 2012 18
DH 2010 80
DJ 1910 15
59 2100 19
DH 2010 81
DH 2010 79
No.
1
2
Qty/Veh.
Remarks
Cable Speedometer
Cable Clutch
O Ring
Case Meter Assembly (N.I.)
1
1
1
1
1
1
F-36 Dated 07/06/2013
Case Meter Assly with sensor

cable (N.I.)
F-36 Dated 07/06/2013
Speedo Sensor With Cable O Ring
F-36 Dated 07/06/2013
95
96
Brand ID: 001MC606
Plate No.: 44
150
Chain Case
Part No.
Description
1
2
3
4
5
52 DJ01 66
DH 1612 84
15 1610 69
DJ 1612 27
DH 1612 83
Case Chain Kit

Rubber Beading
Rubber Cap
Instruction Label
Bolt
1
2
1
1
4
6
7
DX 1610 47
DH 1612 80
Washer
Plain Washer
2
2
No.
Qty/Veh.
Remarks
Rear Side Mtg.

Front Side Mtg.
7
5
6
1
5
6
5
2
97
98
Brand ID: 001MC606
Plate No.: 45
150
Head Lamp & Fairing

Part No.
Description
1
2
3
4
5
DJ 2011 76
DJ 1811 20
DJ 1810 33
DF 1810 98
39 2141 24
Head Lamp Assly. Without Bulb

Back Cover
Wind Shield
Bolt M-5
Non Metallic Washer
1
1
1
4
4
6
7
8
9
10
DL 1810 10
DJ 1810 37
39 1907 01
DJ 1810 69
DH 1810 52
Well Nut
Decal Wind Shield
M5 X 15 Mushroom HD
Packing Fairing
Fairing Mounting Upper Bracket
4
1
2
1
1
11
12
13
14
15
36 DH40 20
DJ 1612 29
39 0716 01
39 1524 01
DD 2011 60
Kit Hardware Mtg. Bracket

Clip Nut
Screw Pan Cross
Screw Pan Cross
Lamp 12V 35/35W-HS1
1
4
2
2
1
16
17
DJ 2010 72
DJ 2012 30
Amber Bulb
Head Lamp Bulb Wiring Harness
2
1
No.
3
5
6
8
7
9
1
13
11
14
10
12
16
Qty/Veh.
Remarks
16
15
17
99
100
Brand ID: 001MC606
Plate No.: 46
150
Indicator Light Assembly

Part No.
Description
1
2
3
4
5
DJ 2012 08
DJ 2012 09
DJ 2012 06
DJ 2012 07
GH 2010 12
Blinker Front LH Flexible

Blinker Front RH Flexible
Blinker RR LH Flexible
Blinker RR RH Flexible
Lamp 12V / 10W
1
1
1
1
4
6
7
39
DJ
DJ
DJ
Hex Nut Flange

Lens For Blinker RH
Lens For Blinker LH
Magnet Assly. SCB
4
1
1
1
Kit Hall Sensor & Magnet SCB
No.
1/2
1225
2010
2010
2011
15
50
49
81
36 DH40 47
Qty/Veh.
Remarks
Not applicable for

vehicles without BCU
From 13.02.2012
7
5
3/4
101
102
Brand ID: 001MC606
Plate No.: 47
150
Tail Lamp Assly / FR & RR No. Plate

Part No.
Description
1
2
3
4
5
DK 2010 03
DH 1612 93
DK 1611 53
39 2592 01
39 1907 01
Tail Light With Lamp

Damper
Clip Nut
Screw Pan Cross
Truss Screw
1
2
4
4
2
6
7
8
9
10
39 1972 15
30 2010 29
JW 4010 11
DJ 1610 72
DP 1611 45
Nut Flange
Lamp 12V-4W
No. Plate Illumination
Rear No. Plate Bkt.
Number Plate Rear
2
1
1
1
1
11
12
13
14
15
16
39 1680 04
39 1783 01
DP 1611 44
DH 1612 92
39 1074 04
39 1972 15
Hex Flanged Bolt

Truss Screw
Number Plate Front
No. Plate Mounting Bracket
Bolt Flange
Nut Flange
2
2
1
1
2
2
No.
3 2
6
13
12
8
Qty/Veh.
Remarks
For Front No. Plate
14
9
15
103
10
11
104
Brand ID: 001MC606
Plate No.: 48
150
Part No.
Description
6
7
8
9
10
DH 2010 76
DH 2010 77
39 1507 11
39 1956 04
DH 2010 85
DH 2010 86
31 2010 79
DH 1910 12
DH 2010 19
JF 4018 01
DH 1613 68
Horn With LH Stay

Horn With LH Stay
Plain Washer
Flange Bolt
Wiring Harness
Wiring Harness
Rear Brake Switch
Spring Brake Switch
Grommet Rear Brake Switch
Battery (12V-7Ah)
Band Battery Bkt.
1
1
1
1
1
1
1
1
1
1
1
11
12
13
39 1944 04
DK 2010 78
JC 2010 16
Flange Bolt
Starter Relay
Switch Electronic Control Unit
1
1
1
14
15
DJ 2011 40
AL 2010 12
Cable Assly. (Battery To Earth)

Kill Switch Relay
1
1
DJ 2010 28
Kill Switch Relay
16
17
18
19
20
DH 1611 26
30 2011 04
30 2010 85
DJ 2010 20
DH 1613 66
Bracket Battery
Fuse Box Assly.
Fuse
Cable Assly. (Battery To St. Relay)
Pad I
1
1
1
1
1
From 24.04.2011
21
22
23
24
25
26
27
DH 1613 67
JD 4018 06
60111415
JZ 4010 13
DS 2010 25
DH 1614 21
LA D000 40
Pad II
Battery Over Flow Pipe
Cable Tie Lock
HL Control Switch
DC Flasher
Bracket for Slasher FLC unit
Bolt
3
1
4
1
1
1
1
From 24.04.2011
From 24.04.2011
C-41 dated 10/08/2012
C-43 Dated 17/08/2013
C-43 Dated 17/08/2013
C-43 Dated 17/08/2013
C-43 Dated 17/08/2013
No.
1
2
3
4
5
6
1/2
7
12
19
14
15
11
17
Qty/Veh.
16
18
6
10
13
105
Remarks
From 08.07.2010
From 08.07.2010
C-41 dated 10/08/2012

C-43 dated 17/08/2013
Alt. DS 2010 29
From 24.04.2011
From 24.04.2011
Not applicable for

vehicle without BCU
Not applicable for
vehicle without BCU
Not applicable for
vehicle without BCU
106
Brand ID: 001MC606
Plate No.: 49
150
Tool Kit
Part No.
Description
DJ 2210 06
Tool Kit
DH 2110 05
Band Tool Kit
No.
107
Qty/Veh.
Remarks
108
Brand ID: 001MC606
Plate No.: 50
150
Accessories / Grab Handle

No.
1
2
3
4
Part No.
Description
DJ 1612 26
DJ 2210 16
36 DH40 17
DJ 1612 63
DH 1614 10
36 DH40 18
Leg Guard assly

Sari Guard Assly.
Kit Hardware Sari Guard
Grab Handle
Grab Handle-Black
Kit Hardware Leg Gaurd
1
1
1
1
1
1
From 03.09.2011
Ref. Page No.109
DJ 1610 79
DJ 1610 80
39 2310 04
52 DH07 67
Foam LH For Grab

Foam RH For Grab
Flange Bolt
Kit Leg Guard
1
1
4
1
C-44 dated 23/08/2013
Qty/Veh.
Remarks
Ref. Page No.109
6
7
8
4
6
109
110
150
Kit List
Sr.
Kit Part No. Kit Description
No.
1
2
3
4
5
6
36DS1001 Cyl.Head O Ring Kit

36DS1002 Valve Kit
36DK0005 Valve Repair Kit
36DK0039 Guide Chain Kit

36DH4009 Set primary drive & driven
36DH4019 Kit centrifugal oil filter
36DH1004 Set Damper
36DH1005 Set of Plate
36DH1006 Set Damper
150
Kit List
Consisting of Following Parts

Part No.
Description

Qty./Kit
39239121
O Ring (Cover tappet)
39128321
O ring
DS101023
Valve Intake
Ds101024
Valve Exhaust
DS101083
Retainer valve spring
DH101731
Spring valve inner
DH101730
Spring valve outer
DH101026
Seat valve spring
DH101017
Guide chain (Tight)
DK101059
Guide Chain (slack)
DH101628
Gear primary drive
DH101859
Clutch Housing com.
39220011
Washer
DH101234
Gasket centrifugal oil filter
Dh101640
Screw
DH101066
Join oil dealivery
DH101067
Spring oil delivery
39219908
Pin oil delivery joint
DH101284
Damper A
DH101285
Damper B
DH101286
Damper C
13 36DK0015 Kit element air filter

14 36DH4011 Kit hardware shield
15 36DK0009 Kit hardware silencer
16 36DK0011 Kit hardware engine mounting
17 36DS1802 Bearing cone kit
18 36DK0012 Kit bush rear shock absorber
19 36DK0013 Kit hardware pillion
Part No.
Description
Qty./Kit
DK121002
Element air filter fine
DK121003
Element air filter coarse
DH101301
Seal shield muflar
DH101395
Trust screw
DH101481
Grommet shield
39185004
Flange bolt
39242511
Plain washer
DD161071
U nut
DH161155
Damper silencer
DH161157
Tube silencer mounting
39231204
Bolt flange
39197015
Nut flange
39241304
Bolt flange
DH161245
U Nut
DH181025
Bearing cone
DH181026
Bearing race
DH181024
Upper bearing race
39071411
Plain washer
39071215
Dome cap nut
39073712
Spring washer
DJ161186
Plait side pillion stape
DH101287
Damper D
DH101288
Plate A
DH161061
Pin pillion set
DH101289
Plate B
30141031
"O" ring
DH101290
Plate C
39104011
Plain washer
39078408
Split pin
DH101291
Plate D
DH101282
Damper Cover Magneto
30151038
"O" ring
DH101292
Damper A Cover LH RR
30101005
Indicator
20 36DH4012 Kit lever brake
DH101294
Damper B Cover LH RR
DJ151059
Lever brake
10 36DH1007 Set of Plate
DH101283
Plate Damper
39244704
Lever brake
DH101293
Plate Damper Cover LH RR
39079815
Nut
11 36DH1008 Boss Kick Set
DH101185
Spring Kick Starter Arm
DH101068
Ball steel
DH101547
Base kick lever
DH101548
Hex. bolt with flange
12 36DH4010 Kit Hardware Air Cleaner
111
DH101320
Bolt
DH101320
Bracket lock
1110609
Plain washer
39178001
Screw pan cross
39177304
Bolt flange
31121043
Coller
39071111
Plain washer
21 36DH4013 Chain sprocket kit
22 36DK0016 Kit hardware bracket pedal
DH151056
Sprocket (43 teeth)
Dh151051
Chain
DH101117
Sprocket Drive
39212104
Flange bolt
DH191013
Sprocket brake shifter assly
39153721
"O" ring
DH191023
Dust cap
112
150
Kit List
Sr.
No.
23 36DH4014 Kit hardware rod bracket
24 36DH4015 Kit hardware rod torque
25 36DK0019 Kit hardware holder LH
26 36DK0020 Kit outer tube
27 36DH1601 Grommet kit for side cover

28 52DJ0166 Chin case kit
29 36DH4020 Kit hardware fairing mounting
30 36DH4018 Kit hardware leg guard
31 36DH4017 Kit hardware saree guard
113

Part No.
Description
Qty./Kit
30901038
Pin
39019811
Plain washer
39080808
Split pin
30191035
Spring
15191026
Pin
DH191045
Brake adjustment nut
39078912
Spring washer
3079415
Nut lock
39080708
Pin snap
39154011
Plain washer
30191024
Screw
30191017
Nut
39021911
Plain washer
39072504
Hex bolt
DJ181089
Seal dust
DJ181088
Ring snap
DS181072
Guide bush washer
DS181070
Guide bush
Dh161158
Grommet side cover
DH161133
Grommet side cover rear
DJ161230
Case chain upper assly
DJ161231
Case chain lower assly
DJ181029
Coller faring mounting
DJ181064
Grommet fearing mounting
39021111
Plain washer
39155204
Flange bolt
DJ161176
Hook leg guard
Dj161175
Spacer II leg guard
39155604
Dome cap nut
39155604
Flange bolt
39078912
Spring washer
39008004
Bolt
39029615
Hex nut
DD221003
Plug
39160804
Hex socket bolt
150
Parts Index
Part No.
15161069
22150451
28101174
30101061
30101142
30141028
30141032
30141039
30141052
30141070
30151012
30151033
30151038
30151069
30151075
30151082
30151095
30151105
30161157
30181011
30181025
30181026
30181028
30181029
30181044
30191017
30201029
30201085
30201104
31101106
31101106
31101173
31121006
31161018
31201079
35171033
36001052
38194304
39020111
39021111
114
Figure
No.
Page
No.
3
7
14
21
3
10
11
6
16
2
7
4
27
5
2
19
8
6
2
3
7
6
17
16
20
10
7
18
17
11
16
4
9
12
6
17
12
19
13
12
98
54
24
16
26
90
90
90
90
90
70
64
70
70
70
70
72
70
60
50
80
80
80
80
80
76
104
106
106
2
24
12
10
92
106
52
50
78
56
58
Part No.
39029215
39029215
39042215
39045411
39055302
39071111
39071601
39072211
39073817
39074011
39074011
39075201
39078111
39078708
39078708
39078912
39079415
39080115
39084001
39084914
39090012
39099311
39099906
39099906
39104119
39106204
39106204
39106901
39107404
39107504
39118011
39118415
39122515
39128215
39128321
39128321
39128321
39150711
39152401
39155604
Figure
No.
Page
No.
8
16
10
12
11
7
13
26
18
8
18
6
9
1
3
11
24
14
16
18
15
9
6
11
4
4
24
7
15
9
27
10
6
6
3
6
8
3
14
5
56
52
60
52
52
58
100
70
32
90
52
24
64
64
60
80
70
70
64
46
64
32
28
26
26
22
16
56
104
2
78
74
102
54
28
4
28
106
100
92
150
Parts Index
Part No.
39160601
39162011
39166005
39167204
39167204
39167404
39167404
39167404
39167404
39167404
39167704
39168004
39168004
39168004
39168606
39168606
39171404
39171519
39176904
39177802
39178001
39178301
39181304
39184504
39185004
39190204
39190204
39190701
39190701
39194304
39194404
39194404
39195604
39196704
39197015
39197215
39197215
39201719
39203804
39206004
Figure
No.
Page
No.
3
9
2
3
13
2
9
9
11
14
22
7
8
11
4
8
9
4
2
2
11
12
12
21
12
4
8
5
8
21
10
11
4
10
5
6
16
5
10
12
92
14
4
14
58
42
4
30
14
8
24
50
58
104
42
14
56
24
68
94
34
104
80
24
56
40
92
104
100
74
44
106
106
48
38
104
104
6
64
60
Part No.
39214124
39215220
39215704
39215811
39215911
39216011
39216511
39218006
39218106
39218304
39218520
39218919
39219019
39219421
39220011
39220207
39220307
39220804
39220804
39220804
39224020
39224120
39227611
39230504
39231004
39231004
39231004
39231104
39234411
39236220
39238104
39241204
39241404
39242411
39242704
39242704
39244011
39244311
39244811
39245304
Figure
No.
Page
No.
5
5
7
2
13
9
3
8
2
2
9
10
11
6
17
7
8
11
20
24
20
4
17
23
2
8
13
14
10
2
3
8
11
4
16
16
9
18
20
6
100
14
48
16
16
16
12
22
10
12
24
24
24
42
30
26
12
28
26
74
70
70
32
24
54
110
48
48
32
64
90
48
48
92
74
76
6
26
24
20
115
150
Parts Index
Part No.
39245711
39253105
39253105
39253204
39254220
39255717
39256120
39256611
39256711
39258320
39258320
39259201
39260120
39260220
39260320
39260607
39260801
39261720
39261720
39263904
39264715
39268620
39274304
39275821
39288415
59020001
59100002
59100002
59110002
59150003
59200007
59200028
59210019
60111415
36DH1006
36DH1007
36DH1008
36DH1203
36DH1601
36DH1902
116
Figure
No.
Page
No.
15
2
3
8
3
7
6
15
12
6
8
4
9
7
7
7
11
4
11
6
6
1
3
10
11
11
1
17
9
8
9
12
4
23
10
13
3
8
1
15
48
24
22
2
8
14
12
70
70
22
24
104
22
22
24
18
4
8
30
18
2
70
74
90
90
92
44
46
6
64
46
14
96
106
28
28
32
34
92
66
Part No.
36DH4009
36DH4010
36DH4011
36DH4012
36DH4013
36DH4014
36DH4015
36DH4017
36DH4018
36DH4019
36DH4020
36DH4022
36DH4030
36DH4031
36DH4034
36DH4035
36DH4037
36DH4038
36DH4042
36DH4043
36DH4044
36DH4047
36DH4048
36DH4050
36DH4050
36DH4062
36DH4063
36DH4064
36DH4065
36DH4066
36DH4067
36DH4068
36DH4069
36DH4070
36DJ4008
36DJ4031
36DJ4032
36DJ4033
36DJ4037
36DJ4039
Figure
No.
Page
No.
9
2
3
9
17
6
7
3
5
13
11
15
5
1
15
13
15
13
9
9
1
12
36
38
70
70
72
72
110
110
12
100
56
8
26
84
84
84
84
84
84
26
102
66
2
4
88
88
88
88
88
88
88
86
88
10
66
68
68
88
88
1
1
1
10
10
10
12
12
12
13
9
11
4
1
9
10
13
13
150
Parts Index
Part No.
36DJ4043
36DJ4045
36DJ4046
36DJ4048
36DK0005
36DK0009
36DK0011
36DK0012
36DK0013
36DK0013
36DK0015
36DK0016
36DK0020
36Dk0037
36DK0039
36DK0065
36DK0066
36DK0084
36DK0088
36DK0105
36DK0106
36DS1001
36DS1001
36DS1002
36DS1802
36DS4027
36JC0008
36JC0009
36JC0010
36JC0011
52DH0153
52DH0177
52DH0528
52DH0529
52DH0530
52DH0531
52DH0532
52DH0533
52DH0534
52DH0535
Figure
No.
Page
No.
11
11
9
9
6
6
4
3
6
9
5
3
2
11
5
9
10
14
14
14
14
3
12
7
5
88
88
86
86
6
38
48
52
56
54
36
72
80
74
8
68
68
84
84
88
88
2
4
6
50
50
84
84
84
84
46
14
82
82
82
82
82
82
82
82
11
11
11
11
13
10
2
3
2
3
2
3
2
3
Part No.
52DH0541
52DH0542
52DH0543
52DH0544
52DH0545
52DH0546
52DH0547
52DH0548
52DH0624
52DH0682
52DH0683
52DH0686
52DH0695
52DH0767
52DH0810
52DH0811
52DH0812
52DH0813
52DH0814
52DH0815
52DH0816
52DH0820
52DH0821
52DH0822
52DH0823
52DH0824
52DH0843
52DJ0166
52DJ0196
52DJ0517
52DJ0519
52DJ0520
52DJ0522
52DJ0533
52DJ0537
52DJ0545
52DJ0546
52JN0135
56DH456E
56DK4527
Figure
No.
Page
No.
7
8
7
8
7
8
7
8
1
6
6
1
9
84
84
84
84
84
84
84
84
28
84
84
28
28
110
86
86
86
86
86
86
86
86
86
86
86
86
86
98
26
86
86
86
86
86
86
86
86
2
86
86
2
3
4
3
4
3
4
6
5
6
6
7
1
1
1
2
2
5
5
7
7
1
1
2
8
8
117
150
Parts Index
Part No.
56DK455N
AA121045
AL201012
BA122003
CS101128
DD101062
DD101097
DD111012
DD121007
DD141227
DD161071
DD191015
DD191085
DD191147
DD201024
DD201160
DE151006
DE151008
DE151012
DE151015
DE151037
DE151043
DE151046
DE151047
DE191010
DE191011
DF161102
DF181098
DG101029
DG101418
DG111008
DG141028
DG151089
DG161124
DG171038
DG181008
DG181008
DG181008
DH101006
DH101016
118
Figure
No.
Page
No.
8
4
15
13
1
15
2
15
10
7
14
11
9
11
18
15
3
6
5
11
6
7
4
5
5
4
9
4
4
8
8
15
1
7
2
3
4
22
5
1
86
36
106
90
8
8
32
44
10
90
56
50
74
76
44
100
64
64
64
66
68
68
68
68
66
66
60
100
6
26
44
90
68
38
52
58
76
80
22
10
Part No.
DH101018
DH101048
DH101050
DH101064
DH101065
DH101072
DH101078
DH101079
DH101080
DH101082
DH101084
DH101108
DH101110
DH101111
DH101113
DH101117
DH101121
DH101125
DH101141
DH101142
DH101143
DH101144
DH101146
DH101154
DH101157
DH101157
DH101163
DH101169
DH101172
DH101180
DH101195
DH101197
DH101199
DH101203
DH101235
DH101246
DH101272
DH101275
DH101295
DH101319
Figure
No.
Page
No.
12
8
10
10
12
2
3
4
6
7
8
12
14
15
17
22
8
13
5
6
2
3
3
13
2
7
16
25
7
16
11
2
6
12
5
13
10
6
8
18
26
8
8
12
12
14
16
16
16
16
16
16
16
16
16
16
32
32
26
26
20
20
18
26
28
28
46
24
46
30
12
26
44
24
16
24
2
30
6
16
Part No.
DH101321
DH101323
DH101333
DH101334
DH101336
DH101353
DH101380
DH101381
DH101382
DH101385
DH101385
DH101386
DH101387
DH101389
DH101392
DH101393
DH101394
DH101397
DH101412
DH101414
DH101416
DH101422
DH101423
DH101424
DH101432
DH101468
DH101482
DH101485
DH101487
DH101493
DH101496
DH101502
DH101503
DH101508
DH101509
DH101510
DH101521
DH101531
DH101536
DH101537
150
Parts Index
Figure
No.
Page
No.
14
12
19
20
11
7
7
5
10
5
16
4
9
14
12
7
10
4
7
7
10
24
5
6
4
2
23
13
10
4
9
9
8
4
5
19
8
5
11
4
32
28
16
16
16
32
44
44
46
46
32
44
8
46
8
20
20
20
8
10
16
24
24
14
14
38
26
30
22
18
18
20
20
4
20
26
38
32
32
32
Part No.
DH101538
DH101539
DH101540
DH101544
DH101545
DH101607
DH101647
DH101648
DH101654
DH101661
DH101665
DH101671
DH101672
DH101680
DH101681
DH101703
DH101705
DH101759
DH101784
DH101795
DH101853
DH101860
DH101861
DH101862
DH101863
DH101863
DH101864
DH101869
DH101877
DH101898
DH101903
DH101919
DH101926
DH102104
DH111012
DH111013
DH111015
DH111016
DH111072
DH111077
Figure
No.
Page
No.
15
19
6
17
1
9
12
15
3
15
3
5
1
3
1
2
1
10
18
11
1
3
8
4
1
1
6
1
2
5
2
1
1
1
10
16
14
17
9
12
32
32
32
26
32
38
32
30
24
24
10
10
12
4
14
8
20
38
24
30
30
30
30
30
2
4
10
22
30
4
8
22
38
14
4
44
44
44
44
44
119
150
Parts Index
Part No.
DH111078
DH111081
DH111083
DH111084
DH121001
DH121010
DH121011
DH121012
DH121035
DH121038
DH121093
DH121101
DH121106
DH121132
DH121135
DH121138
DH121141
DH121148
DH121149
DH121150
DH121153
DH121154
DH121161
DH121162
DH121166
DH121168
DH121171
DH121173
DH121177
DH121178
DH122056
DH141020
DH141023
DH141024
DH141031
DH141048
DH141050
DH151029
DH161053
DH161056
120
Figure
No.
Page
No.
13
2
3
11
1
3
15
16
5
8
12
9
7
3
1
1
4
2
3
13
5
1
6
7
8
3
2
4
15
1
1
17
6
14
2
5
1
10
4
8
44
44
44
46
42
42
26
26
42
4
34
34
4
36
36
34
34
34
34
34
4
34
34
34
34
34
34
34
34
36
22
90
92
90
92
90
90
72
54
54
Part No.
DH161066
DH161112
DH161121
DH161126
DH161145
DH161146
DH161155
DH161157
DH161170
DH161194
DH161258
DH161268
DH161269
DH161273
DH161280
DH161283
DH161284
DH161292
DH161293
DH161301
DH161302
DH161321
DH161366
DH161367
DH161368
DH161371
DH161386
DH161404
DH161405
DH161410
DH161416
DH161421
DH171012
DH171013
DH171014
DH171015
DH171019
DH171019
DH171023
DH181009
Figure
No.
Page
No.
7
2
4
16
5
8
11
10
1
5
2
2
3
9
7
5
2
14
2
12
14
1
20
21
10
9
1
1
2
60
50
60
106
60
60
56
56
48
54
58
48
48
48
98
98
98
104
104
48
60
50
106
106
106
84
50
56
56
110
36
106
52
52
52
52
52
70
52
80
9
26
9
6
5
7
8
13
1
14
150
Parts Index
Part No.
DH181014
DH181015
DH181025
DH181052
DH181053
DH181055
DH181056
DH181060
DH181063
DH181064
DH181066
DH181069
DH181069
DH181083
DH181086
DH181087
DH181091
DH181091
DH181092
DH181094
DH181096
DH181099
DH181100
DH181101
DH181103
DH181104
DH181105
DH181107
DH181109
DH191001
DH191006
DH191007
DH191007
DH191008
DH191008
DH191012
DH191017
DH191019
DH191019
DH191056
Figure
No.
Page
No.
4
15
26
10
2
1
21
1
4
5
25
25
25
18
1
9
1
21
25
3
2
28
1
5
2
3
1
3
2
1
4
12
12
13
13
7
24
14
14
1
50
80
80
100
74
74
80
80
80
80
80
74
78
80
80
80
76
80
80
76
76
78
80
80
76
76
76
76
76
72
72
74
76
74
76
106
78
74
76
94
Part No.
DH191065
DH201019
DH201062
DH201076
DH201077
DH201079
DH201080
DH201081
DH201085
DH201086
DH211005
DH71032V
DH71034K
DH71034L
DH71034M
DH73032V
DH73034K
DH73034L
DH73034M
DH74012V
DH74014K
DH74014L
DH74014M
DJ101063
DJ101064
DJ101110
DJ101137
DJ101213
DJ101217
DJ101268
DJ101271
DJ101336
DJ101344
DJ121022
DJ121039
DJ121040
DJ121049
DJ121053
DJ121054
DJ121055
Figure
No.
Page
No.
1
8
9
1
2
6
2
5
5
5
2
1
1
1
1
4
4
4
4
6
6
6
6
23
4
16
11
2
2
9
1
1
1
7
3
1
14
5
6
7
94
106
90
106
106
96
96
96
106
106
108
82
82
82
82
82
82
82
82
82
82
82
82
16
38
16
8
22
2
28
28
38
24
4
36
36
34
34
34
34
121
150
Parts Index
Part No.
DJ121070
DJ141006
DJ141008
DJ141008
DJ141061
DJ151014
DJ151032
DJ151033
DJ151034
DJ151035
DJ151036
DJ151037
DJ151041
DJ151042
DJ151047
DJ151053
DJ151068
DJ151069
DJ151070
DJ151071
DJ151072
DJ151073
DJ151074
DJ151075
DJ151076
DJ151077
DJ151087
DJ151092
DJ161012
DJ161069
DJ161072
DJ161079
DJ161080
DJ161088
DJ161089
DJ161091
DJ161114
DJ161115
DJ161122
DJ161128
122
Figure
No.
Page
No.
10
12
7
10
12
7
10
23
11
16
13
14
13
9
15
25
3
4
5
6
7
8
9
10
2
1
4
8
14
1
9
6
7
16
17
6
5
6
5
3
34
90
92
50
84
64
70
70
70
70
52
52
64
72
52
70
68
68
68
68
68
68
68
68
66
62
62
70
28
58
104
110
110
48
48
58
48
48
56
56
Part No.
DJ161129
DJ161130
DJ161131
DJ161132
DJ161133
DJ161214
DJ161218
DJ161221
DJ161226
DJ161227
DJ161229
DJ161254
DJ161255
DJ161256
DJ161257
DJ161263
DJ161272
DJ171008
DJ171032
DJ181011
DJ181011
DJ181033
DJ181037
DJ181039
DJ181041
DJ181052
DJ181069
DJ181085
DJ181087
DJ181103
DJ181104
DJ181115
DJ181119
DJ181120
DJ191006
DJ191009
DJ191010
DJ191015
DJ191021
DJ191023
Figure
No.
Page
No.
4
1
3
8
9
1
6
10
1
4
12
9
5
1
2
4
11
10
4
15
15
3
7
17
27
24
9
23
3
9
13
6
4
2
3
6
5
3
2
1
56
54
54
50
50
60
60
58
110
98
100
58
58
56
56
110
58
52
52
74
76
100
100
74
80
80
100
80
80
80
80
50
94
100
66
74
72
96
72
66
150
Parts Index
Part No.
DJ191027
DJ191028
DJ191029
DJ191030
DJ191031
DJ191032
DJ191034
DJ191035
DJ191054
DJ191054
DJ191055
DJ191055
DJ191061
DJ191082
DJ191083
DJ201020
DJ201021
DJ201028
DJ201049
DJ201050
DJ201072
DJ201100
DJ201106
DJ201137
DJ201140
DJ201159
DJ201174
DJ201176
DJ201181
DJ201195
DJ201195
DJ201202
DJ201206
DJ201207
DJ201208
DJ201209
DJ201211
DJ201218
DJ201230
DJ201246
Figure
No.
Page
No.
6
7
8
9
10
11
13
14
7
7
8
8
1
8
8
19
19
66
66
66
66
66
66
66
66
74
76
74
76
96
76
76
106
24
106
102
102
100
66
60
94
106
94
94
100
102
78
74
44
102
102
102
102
74
96
100
78
7
16
12
13
3
14
5
6
1
8
21
22
11
3
4
1
2
23
2
17
21
Part No.
DJ211003
DJ211006
DJ221003
DJ221003
DJ221004
DJ221004
DJ221006
DJ221016
DJ71075F
DJ71075G
DJ72012V
DJ72014K
DJ72014L
DJ72014M
DJ73022V
DJ73024K
DJ73024L
DJ73024M
DK101126
DK101135
DK101159
DK101160
DK101176
DK101326
DK101361
DK101380
DK101382
DK101471
DK101480
DK101565
DK101569
DK101570
DK101571
DK101573
Dk101574
DK101592
DK101595
DK101596
DK101605
DK101605
Figure
No.
Page
No.
1
3
18
29
19
30
1
2
1
1
1
1
1
1
5
5
5
5
14
10
1
2
6
6
8
17
5
1
14
7
5
18
19
12
10
8
1
15
2
4
40
40
74
78
74
78
108
110
82
82
82
82
82
82
82
82
82
82
30
18
18
18
46
6
18
24
18
16
26
30
30
30
30
30
30
10
46
46
46
46
123
150
Parts Index
Part No.
DK101614
DK101636
DK101722
DK101725
DK101732
DK101733
DK101738
DK101748
DK101751
DK101755
DK101770
DK121008
DK121015
DK141001
DK151054
DK151094
DK161123
DK161124
DK161153
DK161209
DK181031
DK181046
DK181047
DK181058
DK181082
DK181086
DK201003
DK201065
DK201078
DK211007
DL181010
DL191014
DM181010
DP161144
DP161145
DS101084
DS101096
DS101154
DS101166
DS101201
124
Figure
No.
Page
No.
2
16
3
8
5
1
21
1
2
3
13
7
6
4
1
3
9
10
3
7
20
22
23
26
22
23
1
9
12
2
6
9
19
13
10
7
5
5
4
22
8
30
20
20
18
20
26
6
6
6
46
36
36
90
68
70
92
92
104
94
78
78
78
78
78
78
104
90
106
40
100
76
80
104
104
2
2
12
2
26
Part No.
DS101215
DS101252
DS101275
DS101276
DS101333
DS101335
DS101336
DS101353
DS101353
DS101353
DS101353
DS101366
DS121117
DS151029
DS151031
DS151048
DS151049
DS151058
DS151068
DS151073
DS151074
DS161125
DS181071
DS181077
DS181085
DS191052
DS201025
DV101042
DX161047
GH201012
JB401402
JB401402
JC101034
JC101035
JC101114
JC101115
JC141015
JC141016
JC141017
JC141050
Figure
No.
Page
No.
9
21
7
6
3
1
2
5
10
12
15
8
8
6
5
2
3
12
21
22
18
4
10
8
18
17
25
4
6
5
18
20
13
10
3
8
15
17
16
10
26
26
12
8
6
6
6
28
26
46
28
6
36
62
62
62
62
64
70
70
70
58
80
80
80
76
106
28
98
102
78
74
8
8
46
46
92
92
92
84
150
Parts Index
Part No.
JC141051
JC201016
JC201017
JC201017
JC201018
JC201018
JC201039
JC201046
JD171018
JD401806
JE541212
JF401400
JF401401
JF401801
JN131603
JN131807
JW131807
JW171007
JW401011
JZ401013
LAC00020
LAD00040
Figure
No.
Page
No.
10
13
4
5
5
6
11
14
14
22
12
5
6
9
11
7
6
13
8
24
26
27
84
106
74
76
74
76
60
64
92
106
28
76
76
106
64
64
68
92
104
106
78
106
Part No.
Figure
No.
Page
No.
125

Pulsar 150 Ug4 MAY 14

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All information contained in this manual is based on the latest

DOC. NO.: 71110778

REV. 06, MAY 14

Revision No. & Change Details

Revision No. & Change Details

Kit Asly Cyl Head & Cover 1

C-40 dated 22/03/2012

C-43 dated 17/08/2013

Kit Asly Cyl Head & Cover 1

C-40 dated 22/03/2012

C-43 dated 17/08/2013

Rocker Arm Shaft-Intake

C-40 dated 22/03/2012

C-43 dated 17/08/2013

Rocker Arm Shaft-Exhaust

C-40 dated 22/03/2012

C-43 dated 17/08/2013

Rocker Arm With Roller

C-40 dated 22/03/2012

Valve Repair Kit

C-40 dated 22/03/2012

C-40 dated 22/03/2012

C-40 dated 22/03/2012

C-41 dated 10/08/2012

Kit Leg Guard

C-44 dated 23/08/2013

Cable Tie Lock

C-41 dated 10/08/2012

Assly. Balancer Idler Gear

F-29 dated 31/10/2012

F-29 dated 31/10/2012

Kit Minor Cal & Grease

F-31 dated 03/12/2013

Kit Minor Caliper+Grease

F-31 dated 03/12/2013

Kit Mijor Cal & Grease

F-31 dated 03/12/2013

Kit Minor Caliper+Grease

F-31 dated 03/12/2013

Drum Comp. Gear Shift

C-42 dated 17/12/2012

Lever Comp. Gear Shifter

C-42 dated 17/12/2012

Spring Gear Shifter Return 1

C-42 dated 17/12/2012

Lever Comp. Change

C-42 dated 17/12/2012

Stopper Gear Shifter Drum 1

C-42 dated 17/12/2012

Shoe Brake Assly

Alternate for 30151068

Body Control Unit

C-43 dated 17/08/2013

C-43 dated 17/08/2013

Flap LH S Blue Dcl

F-41 Dated 29-04-2014

Kill Hall Sensor

C-43 dated 17/08/2013