Log Homes Construction Manual1
Log Homes Construction Manual1
Log Homes Construction Manual1
Copyright and all rights to reproduction of this manual are held exclusively by B&H Cedar Log Homes, L.L.C. of Stafford County Virginia.
Duplication either in part or in whole, except as authorized by B&H
Cedar Log Homes, L.L.C., is strictly prohibited and is a violation of
state and federal laws.
CAUTION:
TABLE OF CONTENTS
SECTION
1. Important Differences Between Standard Construction and Log Home Construction.
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4. Nailing the Corner Posts, Uprights, and First Log to the Sub-floor.
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11. Installation of 4"x 8" Overlays, 6"x 6" Tie Poles and 6"x 8" Blocking.
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12. Installation of the 6"x 6" or 6"x 8" Ridge Beam and Ridge Beam Supports.
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14. Construction of the Stud Walls for Gable Ends and Shed Dormers.
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16. Fabrication and Installation of Beam Trusses and Collar Ties in the Log Home or Log Cabin..
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FIGURES
TITLE
PAGE
8. Window trim.
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APPENDICES
Appendix A - Log & Timber Fastener Schedule.
Appendix B - Caulking Schedule for Log Homes
Appendix C - Long Term Storage of Beams and Rafters.
Figure 1
Figure 2
Figure 3
Figure 4
Electrical and plumbing - While it may be obvious, it is still worth noting that plumbing cannot be run
through the solid wood exterior walls of log homes or log cabind. Electrical wiring is usually run through
the exterior walls only
when necessary to reach switches and receptacles in the exterior walls of log homes. When planning
for the electrical, additional wiring and time may be necessary since the exterior walls are not available
for short cuts. It will be necessary to "think ahead" since wiring is frequently run in routed grooves on
top of beams (for example, to reach a ceiling light fixture). Don't forget to route the groove and lay the
wiring before nailing the floor on top of the beam joist in log homes. Although this may sound complicated, with a little forethought it is quite simple.
Special tools required:
Oversized circular saw. - This tool will be helpful, but not essential, for squaring the ends of beams.
32 - 48 ounce hammer. - A heavier than normal hammer will be needed to drive the log spikes.
1/2 electrical drill. - Not that this is a special tool for an experienced builder. We are just making the
point that the heavy hammer will not be necessary for the log-to-log OlyLog fasteners. Another advantage of the OlyLog fastener is that pre-drilling is not necessary.
Protection of the logs and beams - Remember, the logs and beams will be visible in the finished log
home. Considerable care is taken in the manufacturing and shipment of these components to assure
that they are delivered to the job site clean and undamaged. Once delivered, their protection becomes
the responsibility of the log home builder. For example, do not get them muddy and do not walk on
them. Beams and logs not off loaded to the house sub-floor should be placed on lumber or blocks,
with plastic between the materials and the ground (to prevent mud from splashing on the materials),
and covered against the weather. Dirty material must be thoroughly cleaned and/or sanded before
applying stain or clear finish. Refer to Appendix C for instructions on proper long-term storage of the
logs, beams, and rafters.
Nomenclature - Terms used in this manual, especially when referring to parts or components of the
log home, may not be familiar to the reader. Please refer to Figure 1 for identification of these components in log homes by B&H. .
Figure 5
Before nailing any piece to the sub-floor it will be necessary to properly position corner posts, the first logs
in each panel, and every upright, around the perimeter
of the sub-floor. (Figure 5).
To set the corner posts, first mark off a 5 3/4" square on each outside corner of the sub-floor; in other
words, about 1 1/2" will over hang two edges of the sub-floor. For inside corners, mark the sub-floor to
allow for 1 1/2" of the corner post to over hang each edge of the sub-floor. Brace the corner posts in a
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Start by bracing a corner post in the plumb position and "toe nailing" to the sub-floor with common nails.
Working out from that corner post, position the uprights to the plumb position and align with string, nail
the bottom logs, uprights and remainder of the corner posts to the sub-floor and double band beneath..
For doors, rather than using the single header log as a spacer, cut a 2x4 the same length as the log and
nail the 2x4 to the sub-floor. Brace uprights into plumb position. (Figure 6)
each log should be close to level after it is positioned. However, a tight fit is more important than a level
log. During this process, be careful not to damage the log tongues of the log home walls.
Nails and bolts must be counter sunk slightly. The OlyLog fasteners will counter sink themselves.
Keep the faces of the logs flush with the inside edges of the up-rights.
When the next to last log is in position, it may be slightly out of level and/or out of alignment with the logs
in the adjacent panels. This is normal.
Figure - 7
11. Installation of 4"x 8" Overlays, 6"x 6" Tie Poles & 4"x 8" Blocking (refer to
construction drawing details):
The overlays are typically located in the ceilings of the first floor. One end of the overlays usually
rests on the log wall, with the other end supported by an interior partition or engineered beam (not
part of the log home kit)..
At the log wall, the overlay rests on the top plate such that the top of the overlay will be flush with the
top of the 4"x 8" blocking once the blocking is installed. Once the blocking is in place, flush with the
exterior wall, the 2" difference between the 4"x 8" blocking and 6" top plate is filled with dimension
lumber and plywood.
Before placing either overlays, tie poles, or blocking on the log wall, lay two heavy beads of caulking
on the top plate. Assure that each overlay and tie pole is placed "crown up." Nail the blocking, tie
poles and overlays to the top plate with 8" spikes. Each vertical butt joint should be caulked first and
then, after spiking, seal with a spike or dowel driven through the joint.
Opposite ends of the overlays are usually supported by interior partitions. Here the overlays rest,
without notching, on a double 2"x 4" plate with the space between overlays filled with either trim
boards or sheet rock (neither supplied as part of the log home kit).
* Electrical - If the construction plans call for ceiling lights in a room, it will be necessary to route or
groove the top of the appropriate overlays to allow for placement of the wiring. This must be completed and the wiring installed, but not necessarily terminated, before nailing the sub-floor to the
overlays.
12. Installation of the 6"x 6" or 6"x 8" Ridge Beam and Ridge Beam Supports in Log Homes:
After the sub-floor is laid on the second floor, the ridge beam and supports are installed in accordance with the log homes construction drawings. As with the overlays, ridge beam sections should
be placed crown up. Butt joints in the ridge beam should be placed directly over supports and nailed
with 8" spikes. An interior stud wall partition, support post or collar tie is an ideal place to break the
ridge beam. Gusset plates, if specified by drawings, are to be purchased locally.
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Check the log homes construction drawings for ceiling lights or fans to be hung from the ridge beam
and install unterminated wiring as necessary.
Rafters are to be cut to length and notched as required by the drawings. Again, install crown up;
check for electrical ceiling fixtures and install wiring as necessary.
13. Installation of the 4"x 6" Rafters:
Rafters are to be cut to length and notched as required by the drawings. Again, install crown up;
check for electrical ceiling fixtures and install wiring as necessary.
14. Construction of the Stud Walls for Gable Ends and Shed Dormers in Log Homes:
Perhaps the most important warning here is to assure that the wall sheathing overlaps the top plate on
the log wall. Without this overlap, rain will collect on the top plate and serious problems will develop in
the future. As noted in the following paragraph, these stud walls must be covered with 1/2" exterior
grade plywood and black paper.
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APPENDIX A
LOG & TIMBER FASTENER SCHEDULE
Note: B&H Cedar Log Homes provides approximately 5% more fasteners (spiral spikes and/or
threaded fasteners) than are required to complete the house under ideal conditions.
Note: Be extremely careful not to damage the log tongue during construction.
The panel logs - "Toe nail" each end of each panel log into the up-rights and corner posts. Use two
5" spikes (one on either side of the log tongue) for each end. Drive 8" fasteners down to the subfloor (first panel log) or the next log. 8" fasteners are alternated on either side of the tongue. The
distance between fasteners should be up to but not more than 16". Before fastening any logs, refer
to the caulking schedule.
The plate log - At butt joints, toe nail with two 5" spikes. Drive 8" fasteners down to the next log,
alternating on either side of the tongue. The distance between fasteners should be up to but not
more than 16". Before fastening the plate log, refer to the caulking schedule.
The top plate - At butt joints, use two 5" spikes in each end of each top plate. Drive 8" fasteners
into the plate log, alternating on either side of the log tongue. The distance between spikes should
be up to but not more than 16". Before fastening the top plate, refer to the caulking schedule.
Ceiling joists - Over the log wall: First, drive two 8" fasteners through each joist into the top plate.
Angle each fastener to force the joist against the adjacent block. Next, drive one 6" spike through the
joist into the adjacent block. Use additional fastener(s) if necessary to hold a twisted joist in position.
Over interior partitions in log homes by B&H: Drive two 8" fasteners through each joist into the stud
wall plate. Use additional fastener(s) if necessary to hold a twisted joist in position.
Blocking - Between ceiling joists: Drive at least three 8" fasteners through each block into the top
plate below. When using 4"x 8" blocking, toe nail with 5" spikes.
Blocking parallel to ceiling joists: Use two 8" fasteners in each end of the blocking. Drive additional
fasteners no more than 16" apart along the length of each piece. When using 4"x 8" blocking, toe
nail with 5" spikes. Use additional fastener(s) if necessary to hold a twisted piece in position.
House rafters - Drive two fasteners through each end of each rafter into the blocking, ridgepole, or
stud wall below. Use either 5" or 6" spikes as appropriate. Use additional fastener(s) if necessary to
hold a twisted rafter in position.
Porch plates - First course of 4"x6": Drive two 6" spikes into the top of each porch post. Where
plates join on top of a post, use two fasteners in each end of each plate.
Second course of 4"x6" in log homes by B&H: Use two 6" spikes in each end of each 4"x6". Drive
additional 6" spikes no more than 16" apart along the length of each piece. Use additional spike(s) if
necessary to hold a twisted timber in position.
Porch rafters - Drive two fasteners through each end of each rafter. Use additional fastener(s) if
necessary to hold a twisted rafter in position.
Ridge poles, purlins, knee braces, etc. - As a "rule of thumb," use at least two fasteners at each
connection and allow for at least 2" of bite into the wood below. Use additional fastener(s) and bite if
necessary to hold a twisted timber in position.
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APPENDIX B
CAULKING SCHEDULE FOR LOG HOMES BY B&H
CAUTION: Read and follow manufacturer's instructions and precautions.
Note: When using the caulking supplied by B. & H. Cedar Log Homes, one 10 1/2 ounce cartridge
of caulking will seal a 1/4" x 1/4" joint 24' long. Increasing joint size to 3/8" x 3/8" reduces coverage to less than 12'. Cut the tip of the cartridge to dispense caulking 1/4" in diameter. More caulking is provided than is needed to caulk the house under ideal conditions.
The first panel log - Before placing the first log on the sub-floor, lay two beads of caulking on the
sub-floor on each side of the log groove. (As shown in the construction details, two strips of sealant foam must be placed in the groove of this first log. These two strips are to be placed one on
top of the other, not side-by-side.)
Between panel logs - Lay a bead of caulking in the corner between the outside tongue and outside
of the log. This bead must lie against the outside
edge (in the corner) of the tongue. Also, caulk
each end of each log at the up-rights and corner
posts, on both sides of and across the tongues. (A
single strip of sealant foam must be placed between the tongues of all logs.)
Outside and inside the panel logs - Caulk each
end of each log at the up-rights and corner posts.
This may be done as each log is placed or after
the wall is erected.
The last panel log - Caulk this log the same as
other panel logs, carrying the bead across the uprights.
Figure
The plate logs in log homes - Lay a bead of caulking between the tongue and outside of the log.
This bead must lie against the outside edge (in
the corner) of the tongue. Also, lay two beads of
caulk between the butt joints of each log.
The top plate - Lay two beads of caulking between the butt joints of each top plate. Also, before placing each joist and blocking, lay two parallel beads of caulk (approximately 4" - 5" apart) on
the top plate.
The joists and blocking - Lay two parallel beads of
caulk between the joists and blocking in the log
homes. Lay two parallel beads of caulk on top of
the joists and blocking immediately before beginning construction above this level.
Figure
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APPENDIX C
LONG TERM STORAGE OF BEAMS & RAFTERS
Introduction: Generally speaking, when the B&H log home kit is delivered to the job site, the subfloor is
in place and the builder immediately begins erection of the log walls. Therefore, long term storage of the
logs is seldom a consideration. On the other hand, it is not unusual for the beams and rafters to remain
on the job for several weeks before they are installed in the house. Therefore, the precautions that follow are primarily focused on the proper storage of the beams and rafters. Should the log materials also
sit on the job for a period of time before log homes construction starts, the following precautions would
apply to these materials.
The objective of the precautions stated below is three-fold; first, to limit prolonged exposure to direct
sunlight, second to allow for proper air circulation around each timber, and third to protect against precipitation.
Due to various weather conditions at the each construction site around the country, it is not possible to
state how long beams and rafters can be safely stored without taking the precautions stated below. This
is a judgment call that can only be made by the homeowner or contractor. B&H recommends that these
precautions be implemented within 72 hours after delivery.
Protection against direct sun light: Failure to protect the log homes materials against direct sun light will
result in excessive warping and twisting during storage.
Protection of the top of the bundles is the priority. This can easily be accomplished by placing scrap
lumber on top of the bundle. Strips must be placed between the bundle and the scrap lumber, as described below, to provide for proper air circulation within the bundle. Protection against precipitation, as
described below, also protects against exposure to direct sun light.
Protection of the sides of the bundles is generally not recommended because this restricts airflow within
the bundles.
Providing for proper ventilation: Failure to allow air to flow around each timber can result in mould
growth. Should this occur, in most cases the mould can be removed by wiping with a mixture of Clorox
and water.
Select a storage area that is "high and dry." Place 4x4's on the ground (better yet, use 6x6's) no more
than 3' apart. Take extra care to assure these foundation timbers are level. Failure to level the timbers
will cause the log home timbers to warp.
To allow for proper air circulation, the bundles must be repacked on the above foundation with wood
strips such as 1"x 2" furring strips between each layer of timbers. Be sure that the strips are "in line"
vertically within the pack. When using scrap strips, be sure that all strips in the same layer are the same
thickness. Place strips about three feet apart within a layer. Be sure to leave a space (about 1") between each timber within each layer. Taking these precautions will limit warping during storage.
Protection against precipitation: Excessive rain and snow on and within the bundles compromises the
first two steps described above.
Placing sheet metal, plywood or plastic on top of the bundles can best provide this protection. This
cover material should be placed on strips, to allow for air circulation, not directly on the timbers. If plastic is used it should not hang down the sides to restrict airflow within the bundles. Covering the sides of
the bundles is not recommended because this would restrict airflow within the bundles.
NEVER, repeat NEVER, encase the bundles of log homes lumber in plastic. This traps condensate
within the bundles causing rapid deterioration of the timbers.
Remember: the customer cannot hold B&H responsible for damage after receipt.
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