Construction Safety Handbook
Construction Safety Handbook
Construction Safety Handbook
SafetyHandbook
PERSONAL INFORMATION
All reasonably practicable steps in accordance to safe and sound
practices must be taken to ensure workplace health, safety and
welfare of all personnel during every phase of construction.
Name:
Designation:
Company:
Contact No:
CONTENTS
Introduction
Risk Management
13
Confined Space
17
Electrical Installations
33
Excavations
Fire Safety
43
55
First Aid
67
Hazardous Substances
71
Housekeeping
77
Ladders
89
Lifting Operations
93
Lockout Procedure
121
Machinery Guarding
127
Scaffolding
133
Tunnelling
149
Working At Height
157
163
173
References
183
INTRODUCTION
INTRODUCTION
X 1,000,000
X 1,000,000
Manhours Worked
Risk
Management
RISK MANAGEMENT
RISK MANAGEMENT
1. Elimination
2. Substitution
3. Engineering
Control
4. Administrative
Control
5. PPE
RISK MANAGEMENT
Step 3:
Risk Control
Step 2:
Risk
Evaluation
Step 1:
Hazard
Identification
evaluate
Identify hazards
Identify potential accidents or
incidents
RISK MANAGEMENT
Rating
Description
Frequent
Probable
II
Occasional
III
Remote
IV
Improbable
RISK MANAGEMENT
Consequences
Rating
Description
Catastrophic
Critical
II
Marginal
III
Negligible
IV
RISK MANAGEMENT
Frequent
Accident II Probable
Frequency III Occasional
Category IV
Remote
V
Improbable
I
II
III
IV
Catastrophic Critical Marginal Negligible
A
A
A
B
A
A
B
C
A
B
C
C
B
C
C
D
C
C
D
D
Definition
Intolerable
Undesirable
Tolerable
Acceptable
Risk is acceptable.
RISK MANAGEMENT
Behavioural
Based Safety
(BBS)
Step 3 :
Discuss and set new goals for next observation cycle
Confined
Space
CONFINED SPACE
CONFINED SPACE
CONFINED SPACE
System
Permit-To-Work
displayed on site
CONFINED SPACE
SS 510: 2005 :
Confined space with little natural ventilation and no easy
means of escape for personnel; where there may be danger
a) from :
(i) excessive concentration of certain gases, such as
oxygen, that supports combustion;
(ii) the accumulation of flammable or explosive air-gas
mixtures;
(iii) gases harmful to health; or
b) from a combination of such gases; or
c) from deficiency of oxygen
the space shall be purged of all flammable or toxic liquids,
gas vapours, or dust before any welding or cutting is done
and before any man enters a confined space. Suitable tests
shall be performed by competent persons to ensure that no
such hazardous substances are present and that the oxygen
content of the space is adequate but not excessive.
CONFINED SPACE
SS 568: 2011:
The confined space safety
assessor shall conduct the
test
in
the
following
sequence unless all are
conducted simultaneously :
a) level of oxygen content;
b) level of flammable gas or
vapour;
c) concentration of toxic gas
Confined space ventilation
or vapour.
CONFINED SPACE
CONFINED SPACE
CONFINED SPACE
CONFINED SPACE
Emergency flowchart
prominently
displayed on site
CONFINED SPACE
Use of suitable
breathing apparatus
in confined space
CONFINED SPACE
SS 568: 2011:
Forced ventilation:
The air supply shall be from
a
source
free
from
contamination.
Exhaust ventilation:
Confined space
ventilation
CONFINED SPACE
CONFINED SPACE
CONFINED SPACE
SS 568: 2011:
Electrical
Installations
ELECTRICAL INSTALLATIONS
on
proper
ELECTRICAL INSTALLATIONS
ELECTRICAL INSTALLATIONS
ELECTRICAL INSTALLATIONS
ELECTRICAL INSTALLATIONS
White
110 V
Yellow
230 V
Blue
400 V
Red
ELECTRICAL INSTALLATIONS
ELECTRICAL INSTALLATIONS
ELECTRICAL INSTALLATIONS
Excavations
EXCAVATIONS
EXCAVATIONS
Exposed services
are supported
Guardrails
EXCAVATIONS
EXCAVATIONS
EXCAVATIONS
EXCAVATIONS
EXCAVATIONS
EXCAVATIONS
EXCAVATIONS
EXCAVATIONS
EXCAVATIONS
Fire Safety
FIRE SAFETY
FIRE SAFETY
SS 510: 2005:
All gas cylinders shall be kept away from radiators and other
sources of heat. In the case of acetylene and LPG cylinders, they
should not be stored within 1.5m of an electrical equipment,
unless the electrical equipment is of an explosion-proof type.
Gas
cylinders
placed near
to radiator
Gas cylinder
with trolley
FIRE SAFETY
SS 510: 2005:
Cylinders, cylinder valves, couplings, regulators, hoses,
flashback arrestors and apparatus of oxygen cylinders shall
be kept free from oily or greasy hands or gloves.
FIRE SAFETY
SS 510: 2005:
Oxygen cylinders in storage shall be separated from fuel gas
cylinders or combustible materials (especially oil or grease), for a
minimum distance of 6.0 m or by a non-combustible barrier of at
least 1.5m high having a fire-resistance rating of at least hour.
SS 510: 2005:
No welding, cutting, or other hot work shall be performed on
used drums, barrels, tanks or other containers until they have
been cleaned so thoroughly as to make absolutely certain that
there are no flammable materials present or any substances
such as greases, tars, acids or other materials which, when
subjected to heat might produce flammable (or toxic) vapours.
FIRE SAFETY
SS 510: 2005:
All equipments used (for welding, cutting and other operations
involving the use of heat) should be visually examined at the
beginning of the day, before being used. All hoses must be
checked to ensure they are free from cuts, cracks and other
defects. Defective hoses and apparatus must not be used. The
gas supply must be shut off at the regulators before any
changing of torches, hoses or other parts is done.
Before starting the burning operations, checks must be made to
ensure that there is no flammable or combustible material nearby.
FIRE SAFETY
FIRE SAFETY
Provision of fireextinguishers
FIRE SAFETY
Fire Point
FIRE SAFETY
Portable Hand
Cranking Alarm
FIRE SAFETY
SCDF Drill
First Aid
FIRST AID
FIRST AID
Provision of
proper First
Aid Room
Medical supplies
properly maintained
Hazardous
Substances
HAZARDOUS SUBSTANCES
Sources: https://www.wshc.sg/ghs
HAZARDOUS SUBSTANCES
HAZARDOUS SUBSTANCES
CP 79: 1999:
The occupier shall establish a control program which shall include:
for
labelling,
issue,
areas
secured
against
Proper chemical
storage area with
warning signs,
hazard
classification, safe
work practices
and PPE needed
prominently
displayed
HAZARDOUS SUBSTANCES
HAZARDOUS SUBSTANCES
Housekeeping
HOUSEKEEPING
HOUSEKEEPING
HOUSEKEEPING
HOUSEKEEPING
capped
HOUSEKEEPING
1. SEIRI
2. SEITON
(SORT/ ORGANISE)
(SET IN PLACE/
ORDERLINESS)
To arrange things
properly & Keep
needed items in
the correct place
to allow for easy
5. SHITSUKE
(SUSTAIN/ DICIPLINE)
and immediate
retrieval
Keep the
workplace neat
and clean
4. SEIKETSU
3. SEISO
(STANDARDISE)
(SWEEP/ SHINE/
CLEANLINESS)
Sources :
1. http://www.lean.state.mn.us/photos.htm
2. https://www.wshc.sg/wps/themes/html/upload/event/file/3%205S%20MATL%20SKS.pdf
HOUSEKEEPING
DEFINITION OF 5S
Seiri (Sort/ Organise)
Focus on sorting out unnecessary items and disposing
them away from the site.
Seiketsu (Standardise)
Maintain a high standard of housekeeping at site by
keeping everything clean and orderly at all times.
HOUSEKEEPING
Stoppers were
placed to prevent
the rebar cages from
rolling over to the
pedestrian pathway
Materials were
segregated and
stored neatly
HOUSEKEEPING
HOUSEKEEPING
HOUSEKEEPING
HOUSEKEEPING
Ladders
LADDERS
Ladders should be
secured during use
LADDERS
Secured ladders
LADDERS
LTA General
Specification:
No vertical access ladders
exceeding three meters in
length is allowed on site.
Lifting
Operations
LIFTING OPERATIONS
LIFTING OPERATIONS
LIFTING OPERATIONS
Outriggers resting on
plank
LIFTING OPERATIONS
LIFTING OPERATIONS
LIFTING OPERATIONS
LIFTING OPERATIONS
LIFTING OPERATIONS
LIFTING OPERATIONS
LIFTING OPERATIONS
LIFTING OPERATIONS
LIFTING OPERATIONS
SS 536:2008:
Hook block shall not be allowed to hit the boom tip. Operator
shall exercise care when hoisting up or telescoping out of the
boom to provide sufficient length of wire rope. Two-block
damage-preventing devices shall be fitted.
Sensing devices to
Over-Hoisting Limit
Switch
LIFTING OPERATIONS
SS 536: 2008:
Load hooks shall be provided with a swivel and safety latch.
The rated capacity of the lifting hooks shall be clearly and
permanently marked on them.
The dead weight of the hooks shall also be clearly marked.
No safety latch
LIFTING OPERATIONS
SS 536:2008:
For cranes with derricking jibs, the maximum boom angle shall
be 80o to the horizontal except for tower arrangements and
automatic means shall be provided to stop the boom hoisting
operation from exceeding the maximum allowable angle.
LIFTING OPERATIONS
Visual
warning
light installed on
crane for night
work :
Green (within SWL),
Amber (reaching SWL)
Red (exceeded SWL)
Externally
fitted audible
alarm
LIFTING OPERATIONS
Tag line
LIFTING OPERATIONS
CP 536: 2008:
Use of more than one crane shall be carefully planned out by
a competent person in detail with emergency plans. Key
points to note:
a) lifting operations shall be carried out under proper supervision;
Lifting using
2 cranes
under proper
supervision
LIFTING OPERATIONS
Crane
information,
including SWL
of auxiliary line
prominently
displayed on
crane
LIFTING OPERATIONS
600mm
LIFTING OPERATIONS
and
LIFTING OPERATIONS
LIFTING OPERATIONS
LIFTING OPERATIONS
LIFTING OPERATIONS
LIFTING OPERATIONS
Not in
Service tag
LIFTING OPERATIONS
GREEN
January
BLUE
February
May
September
June
October
RED
UNSAFE,
DO NOT USE!
WHITE
April
SLINGS MUST BE
DESTROYED AND
DISCARDED!
August
YELLOW
March
July
December
November
Colour-coding system
Lockout
Procedure
LOCKOUT PROCEDURE
Do not
Tamper tag
Danger sticker
LOCKOUT PROCEDURE
SS 571: 2011:
Locks should be provided by the responsible person/
occupier and should be the only authorised device(s) used for
the lockout of energy sources. They should be singularly
identified and specifically approved for lockout.
LOCKOUT PROCEDURE
LOCKOUT PROCEDURE
SS 571: 2011:
Procedures shall be established for shift or personnel
changes to ensure the continuity of lockout or protection. It
shall include a procedure for the orderly transfer of lockout or
devices from departing to incoming authorised individuals to
minimise exposure to hazards.
Machinery
Guarding
MACHINERY GUARDING
The moving
part was fenced
MACHINERY GUARDING
MACHINERY GUARDING
MACHINERY GUARDING
Installing a makeshift
guard for rotating
flywheel made from wire
mesh
MACHINERY GUARDING
Scaffolding
SCAFFOLDING
SCAFFOLDING
SCAFFOLDING
No proper access
provided
SCAFFOLDING
SCAFFOLDING
SCAFFOLDING
SCAFFOLDING
SCAFFOLDING
SCAFFOLDING
> 2.0 m
SCAFFOLDING
SCAFFOLDING
SCAFFOLDING
SCAFFOLDING
SCAFFOLDING
SCAFFOLDING
Reveal tie
Distribution
board
Eyebolt
Through tie
Tunnelling
TUNNELLING
Gas check
TUNNELLING
TUNNELLING
TUNNELLING
Provision of fire
point in tunnel
TUNNELLING
Emergency telephone
provided in tunnel
TUNNELLING
TUNNELLING
Working At
Height
WORKING AT HEIGHT
Provision of secure
foothold and
handhold
WORKING AT HEIGHT
WORKING AT HEIGHT
Covered opening
WORKING AT HEIGHT
Works Train
Operation
Uncommissione
d signals and
indicators are
concealed to
avoid confusion
Personal
Protective
Equipment
eye protection
fall protection
foot protection
hand protection
head protection
hearing protection; and
respiratory protection.
Head Protection
Eye Protection
Safety helmet
Safety goggles
Visibility Protection
High-visibility vest
Respiratory Protection
Dust Mask:
It is relatively comfortable but
offers minimal protection due
to inferior sealing qualities.
Half-face respirators:
Relatively light-weight as
well as offer good protection.
Full-face respirators:
Heavier than half-mask and
less comfortable but it offers
more protection through its
better sealing qualities.
It also protects the eyes and
face from irritating vapours.
Hearing Protection
Ear Plugs:
Ear plugs provide better noise protection if properly fitted
into the ear canal. Generally, NRR (Noise Reduction
Rating) for ear plug is higher than NRR for ear muff.
Ear Muffs:
Ear muffs provide lower level of noise protection as
compared to ear plugs. However, the wearer is most likely to
get the rated protection due to its ease of providing proper fit.
Hand Protection
Latex-coated
Kevlar gloves:
Improve grip and
protect hands from
cut and abrasion.
Chemical resistant
gloves:
Leather gloves:
Guard against injuries
from sparks or scraping
against rough surfaces.
Protect
hands
from corrosives,
oils, and solvents.
Note:
Sources:
Making Sense of Cut Resistance by National Safety, Inc. (USA)
www.nationalsafetyinc.com
Note:
Please refer to manufacturers recommendations and the
above chart when selecting a pair of cut resistant gloves.
Foot Protection
Safety boots
High heeled
waterproof safety
boots
Fall Protection
Fall Arrest
Fall Restraint
REFERENCES
NOTES