Lecture 8 PDF

Temperature sensors
by
Dr. Sotiris Omirou
AMEM 211
Temperature sensors using

electrical effects
a. Resistive Thermometers Detectors or RTD
b. Thermistors
c. Thermocouple
-Very convenient methods because they furnish a

signal that is easily detected, amplified, or used
for control purposes.
- Quite accurate methods
Resistive Thermometers Detectors - RTD

How it works:
Make up:
Utilizes the fact that resistance of

a metal changes with
temperature. Thus the
temperature is indicated through
the measurement of the change
in resistance of the element
Traditionally made up of
platinum, nickel, tungsten or
copper wound around an
insulator.
Temperature range:
From about -196

196C to 482
482C.
Thin Film RTD
Metals such as
- Platinum
- Copper
- Tungsten
- Nichel
present small increases in resistance as
the temperature rises. They have positive
temperature coefficient of resistance

typical devices use platinum wire (such a device is

called a platinum resistance thermometers or
PRT)
PRT)
A typical PRT element
RTD - Advantages and Disadvantages

Advantages:

Stable
Very accurate
Change in resistance is
linear
Disadvantages:

Expensive
Current source
required
Small change in
resistance
Self heating
Rt = R0 [ 1 + (t 0) ]
where,
= temperature coefficient of resistance 0C-1
R0 = resistance in at the reference
temperature 0 = 00 C
Exercise 13
If the resistance of a platinum resistance

thermometer is 100 at 00 C,
Calculate:
- the resistance at 600 C if =0.00392 0C -1
Exercise 13
Solution:
Rt = R0 [ 1 + (t 0) ]
= 100 x [1 + 0.00392 x 60]
= 123.5
EXERCISE 14
Consider a platinum resistance thermometer connected as one
arm of the wheatstone bridge, as shown in the figure.
The fixed resistances in the circuit are 200 each, and the input
voltage Vi is 10 volts. At 0 0C the circuit is balanced and at this
temperature the thermometer has a resistance of 200 .
If the temperature coefficient of

resistance of platinum is 0.004 0C 1,
determine the change in output voltage
for a 1 0C change in temperature
R1 Platinum resistance
thermometer
R 2= 200
Vi
R 3 = 200
R 4 = 200
V0 = 10 v
EXERCISE 14
1. Data:
Vi = 10 Volts
R0 = 200
= 0.004 0C-1
t = 1 0C
2. Asked:
Change in output voltage V0
3. Solution:
EXERCISE 14
Rt = R0(1 + .t)
Rt = 200 x [1 + (0.004 x 1)] = 200 x 1.004
Rt = 200.8
R = Rt R0 = 0.8
R
=
V0 = Vi
R1 + R2
0.8
= 10
= 10x 0.002 = 0.02V
200 + 200
hus, for each degree change in temperature, there is a

20mV change in the output voltage
Thermistors
How it works:
Make up:
Like the RTD a

thermistor uses the fact
that resistance of a
metal changes with
temperature.
Generally made up of
semiconductor materials
Temperature Range:
About -45
45C - 150
150C
Thermistor
Thermistors
Use oxides of
- Manganese
- Cobalt
- Chromium
- Nichel
present large changes in resistance with
temperature variation. They have negative
temperature coefficient of resistance
Thermistors
sensitive but highly nonnon-linear
A typical disc thermistor
A threaded thermistor
Thermistor
Advantages and Disadvantages
Advantages:

Very sensitive (has the

largest output change
from input
temperature)
Quick response
More accurate than
RTD
Disadvantages:

Output is a nonnon-linear
function
Limited temperature
range.
Require a current
source
Self heating
Fragile
Thermocouples
How it works:
Make up:
Made up of two
different metals joined
at one end to produce a
small voltage at a given
temperature.
Made up of two
different metals.
Ex: A type J is made up
of Iron and Constantan.
Temperature Range
Type J: -40
40C to 750
750C
A few Thermocouples
Thermocouples
Seebeck Effect
When a pair of dissimilar metals are joined at one end, and
there is a temperature difference between the joined ends
and the open ends, thermal emf is generated, which can be
measured in the open ends. As T1 increases, so does VOUT
This forms the basis of thermocouples.
The junction is placed in the process, the other end is the

reference junction.
Thermocouple
Advantages and Disadvantages
Advantages:

Self Powered (does

not require a current
or voltage source)
Rugged
Inexpensive
Simple
Disadvantages:
Extremely Low Voltage

output (mV)
Not very stable
More about Thermocouples

Thermocouples are among the easiest temperature
sensors to use and obtain and are widely used in
science and industry.
Thermocouples are the most common temperature
sensing device. They can be made in very tough
designs, they are very simple in operation and
measure temperature at a point. Over different
types they cover from -250C to +2500C.
Accurate temperature measurements can be made
with thermocouples sensors at low cost with shopshopbuilt probes and ordinary lowlow-level voltmeters.
10

Construction
A thermocouple construction consist of two
conductors, welded together at the measuring
point and insulated from each other long the length.
It will usually have an outer protection sheath.

Thermocouple Materials
The three most common thermocouple materials for
moderate temperatures are IronIron-Constantan (Type J),
CopperCopper-Constantan (Type T), and ChromelChromel-Alumel (Type K).
1) The first element of the pair is the positive element.
2) The negative wire is color coded red.
All three types (J, K, and T) are available as insulated
duplexed pairs from 0.03 mm diameter on up. For accuracy,
and minimum system disturbance, the smaller the wire the
better, but wire smaller than 0.1 mm diameter is very
fragile.
11
Standard Thermocouple Types

IronIron-Constantan:
Constantan:
Type J
color coded white and red
generates about 50 V/
V/C
40 to +750 C
Chromel Alumel:
Alumel:
Type K
color coded yellow and red
V/C
200 C to +1350 C
CopperCopper-Constantan:
Type T
color coded blue and red
V/C
200 to 350 C
12

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Temperature sensors

Temperature sensors using

a. Resistive Thermometers Detectors or RTD

-Very convenient methods because they furnish a

Resistive Thermometers Detectors - RTD

Utilizes the fact that resistance of

From about -196

Thin Film RTD

Resistive Thermometers Detectors - RTD

Resistive Thermometers Detectors - RTD

typical devices use platinum wire (such a device is

A typical PRT element

RTD - Advantages and Disadvantages

Resistive Thermometers Detectors - RTD

If the resistance of a platinum resistance

If the temperature coefficient of

hus, for each degree change in temperature, there is a

Like the RTD a

sensitive but highly nonnon-linear

A typical disc thermistor

Very sensitive (has the

The junction is placed in the process, the other end is the

Self Powered (does

Extremely Low Voltage

More about Thermocouples

More about Thermocouples

More about Thermocouples

Standard Thermocouple Types

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