Large Grilles Multiple Sections

40LC-010DS (3BP5-60-000) /38LH-102DS (2AP5-60-000)
AIR COOLED DIGITAL DUCTED AIR CONDITIONER

Nominal cooling capacity 11HP
Installation, Start-Up and Service Instruction

INDEX
Contents
P. No.
Safety considerations
Introduction
General description
Installation
2-11
Pre start up
11-14
Start up and operation
16-25
Service and maintenance
28-42
Warranty
43-45
Tables and Figures

Table: Technical data
Figures: Mounting details
5-6
Table: Ducting specifications
Table: Selection chart for grilles/diffusers
Figures: Wiring diagram
15
Table: Error Codes
24-25
Figure: Control Box details
26-27
Exploded views & Spare part list
32-35
Table: Troubleshooting chart
36-39
Table: Start-up checklist
REVISION A
40
UPDATED ON 28/08/2012
SAFETY CONSIDERATIONS
Installation, start-up and servicing of the equipment can be hazardous due to system pressures,
electrical components and locations of equipment (roofs etc.).
Only trained, qualified installers and service mechanics should install start-up and service this
equipment. Trained service personnel should perform all operations except basic maintenance.
When working on the equipment, follow all safety codes. Use proper tools, tackles and necessary
instruments. Use safety glasses, gloves, boots, valves and regulators etc. Be sure power to the
equipment is off before performing maintenance or service.
INTRODUCTION
These instructions cover installation, start-up and service of 40LC-010DS /38LH-102DS Air Cooled
DIGITAL DUCTED air-conditioning units.
GENERAL DESCRIPTION
The Air Cooled DIGITAL DUCTED system is composed of two units, one installed outside and the
other inside, which are interconnected after positioning. The outdoor unit is the condensing unit
incorporating condenser coil, fan and fan motor & Digital Scroll compressor, Electrical panel. Where as
indoor unit contains filter drier, evaporator coil, electronic expansion valve, distributor, air filter, blower
& blower motor & Handset controller.
INSTALLATION
PRE-DELIVERY INSPECTION
This applies to the condensing and indoor units both.
1. Open packing carefully ensuring unit in upright position.
2. Check the unit thoroughly for dents, paint discrepancies, fins damage, pinching of tubes etc. Check
coil / copper tubes for any dents, pinching or cuts, especially near tube sheets. Ensure all parts /
components, electrical wiring and connections are visibly in order.
3. Rotate fan / blower for any bearing or touching noise.
4. Check and test fans / blower as per the rated supply for Indoor and Outdoor if possible.
5. Check coil and piping for leaks.
6. If any damage is found, rectify / take the necessary action and repack the unit in upright position.
RIGGING
These units are designed to be handled by forklift trucks. Use the unit skid for placing on the forks of
the lift-truck.
PLACEMENT
Out door Units are shipped mounted on wooden members & Indoor unit packed in carton box. These
should be removed only when the unit is in its final position.
The unit may be lifted, dragged or rolled into place while the wooden supports are still in place. When
rolling, use a minimum of three rollers and pull / push the wooden members not the unit frame.
Once the unit is in place, lift and remove pad or roller, unbolt wooden supports and lower to ground.
REVISION A
3
LOCATION AND MOUNTING
A. CONDENSING UNIT
Location
Locate the unit so that airflow through the condenser coil is unrestricted. Provide clearance for wiring
and piping. There should be ample space for service requirements.
Install the outdoor unit in well-ventilated space. Avoid wet locations to prevent water entry. The unit
should be placed preferably in shaded areas, and places exposed to direct sunlight should be avoided.
The unit should be installed in a location so as to minimize refrigerant and drain pipe length.
Mounting
The unit should be mounted to prevent corrosion of sheet steel base on
(a) Prefabricated angle iron frame, or
(b) 3 raised concrete platform.
These should be designed to take care of vibratory operating loads.
Placement area must be level and strong enough to support operating weight of the unit. Check that
the unit is mounted level to ensure proper oil return to compressor.
Units mounted on walls must be provided with a platform having space for service (if otherwise not
easily accessible for service).
B) INDOOR UNIT
Location
These units are designed specially for applications where piping is fully concealed.
Locate unit ensuring adequate space for supply / return air, service purposes and connections.
The location of the unit should be such that there is no ingress of fresh air as this would cause
condensation / sweating. Location should be near a drain point for easy drainage, and in a location to
simplify refrigerant piping.
REVISION A
4
Digital Ducted 11HP
Model
INDOOR UNIT
OUTDOOR UNIT
40LC-010DS
38LH-102DS
8.5 TR
Nominal Cooling
Capacity*
Btu/hr
102000
Kcal/hr
25500
No. of units
Nominal Air
Quantity
CFM
3400
CMH
5780
230 10% -1-50
400 10% -3-50
Type
Direct driven DIDW Forward

Curved Centrifugal Fan
Propeller
Qty.
Discharge
Horizontal
Horizontal
Type
Permanent Split Capacitor Type
Power Supply (Vph-Hz)
Fan
Fan Motor
Speed RPM
Qty.
Power HP
(watt)
Hi
(450)
1/6 (124)
1350
1050
Med
1300
1000
Lo
1250
950
Control Type
Microprocessor with Digital Display

Width
1720
1200
Height
Depth
Depth
345
730
-
1055
654
602
Width
1200
Type
Digital Scroll
Make
Emerson
Qty.
Model
ZPD-103KCE
110
200
Refrigerant
R410a
Expansion Device
Electronic Expansion Device
Overall dimensions
(mm)
Cabinet
Compressor
Net Weight
REVISION A
Kg
8.5 TR ODU OUTER DIMENSIONS
REVISION A
Unit Mounting dimensions

8.5 IDU OUTER DIMENSIONS
REVISION A
7
Air distribution
Install the air distribution system complete with ductwork, supply and return air grilles / diffusers, etc.
following recommended good practice.
Connect the supply air duct with double canvas cloth at the mouth of the unit for eliminating vibrations
and duct alignment problems, and as per recommended ducting practice.
I. Ducting system design
Design of ducts for normal applications may be done using the equal friction method. The method
employs the same friction loss per foot of length for the entire system. The procedure is outlined
below:
1) Sketch the air distribution layout complete with duct run lengths, location of supply registers and
return grilles, air quantities through each outlet and in each circuit, & fan location and static.
2) Knowing initial velocity and air quantity (CFM) of the machine, find friction rate using a Friction
Chart.
3) Select equivalent round duct area corresponding to this point from the Friction Chart. Use the
following relation to obtain rectangular duct dimensions.
[By substituting D, and a value of a or b in the relation to find the value of other side (depth /
width of duct)].
Equivalent Diameter D = 1.3 x (a x b) 0.623 / (a + b) 0.23
4) To determine the total friction loss the fan must overcome; calculate total equivalent length of the
circuit run having the longest length plus fittings equivalent length (largest friction drop). TOTAL
EQUIVALENT LENGTH may be roughly assumed as CIRCUIT STRAIGHT LENGTH + 50% OF
STRAIGHT LENGTH.
Find total pressure loss using the following relation:
TOTAL PRESSURE LOSS = TOTAL EQUIVALENT LENGTH X FRICTION RATE/100
5) Total pressures loss calculated must be less than fan static. If not, select a different initial velocity
and repeat from step 2.
6) Now, for each circuit part or air outlet, find out equivalent round duct area and rectangular duct
dimensions using Friction Chart and the relation given in step 4. Use a constant value of friction
rate (from step 3), and air quantity through the duct length (= original CFM - CFM delivered
through the outlet) to enter in Friction Chart to find duct dimensions.
II. Fabrication and installation of ducting
Refer Table 1 for ducting specifications for ducts of different sizes. Follow recommended ducting
principles.
All the angles iron flanges should be welded electrically and holes drilled. All the angle iron flanges
should be connected to the GSS duct by rivets at 4 centers.
All the flanged joints should have thick felt / foam gasket or sealed with silicon sealant. Felt should
be stuck with varnish and the hole in packing should be burnt through.
The GSS duct should be lapped across the flange.
REVISION A
8
The duct should be supported by supports at a distance not exceeding 8 Feet. 24-G duct should be
supported by MS rod with 1 x 3/16 angle on which the ducts will be rested. felt / foam should
be provided between the duct bottom and support face of the angle. All support rods and angles should
be painted with red oxide primer.
For all branches, guide vanes / splitters / dampers should be provided. Provide straightening vanes for
collars and smooth bends. Interconnection of ducts between two units should have individual dampers
of opposed blades / sliding type.
Provide acoustic lining for the first 5 feet of ducting after fan outlet with 12 mm fiberglass rigid board
with RP tissue paper / 26 G perforated aluminum sheets.
In case plenums are used, the velocity in plenum should not exceed 300 FPM and the plenum should
be lined for acoustic purpose. If two branches are to be taken from the same plenum, the same should
be provided with dampers. These should be taken on the same side but opposite to the incoming duct
connection.
Provide for suitable fresh air arrangement.
Provide a straight duct length of at least 2D after the fan outlet for streamlining airflow; D is the
equivalent round duct diameter. This is VERY IMPORTANT.
III. Return and supply air grille sizing
Return air at the inlet of the indoor unit should not exceed 300 FPM. Return air path should be
designed for a maximum velocity of 1000 FPM.
Supply air grilles / diffusers should be sized as per manufacturers specification. A quick selection chart
for the purpose is given in Table 2.
TABLE 1 : DUCTING SPECIFICATIONS

S.NO.
Maximum side
Thickness (G)
(for GSS duct)
1.
UPTO 30"
24
2.
32" to 40"
22
3.
41" to 60"
4.
5.
Type of connection
Bracing
24BG GSS flanges /

1 1/4"x3/16" angle iron
Flanges with 1/4" GI bolts &
Nuts at 5" center or slip joint
Cross bracing
22

Nuts at 5" centers.
Cross bracing
61" to 90"
20

Nuts at 5" centers.
Diagonally with 1 "x1/8"

angle iron if the piece is more
than 4' long.
91" and above
18
2"x1/4" angle iron

Nuts at 5" centers.
Diagonally with 1 "x1/8"

angle iron if the piece is more
than 4' long.
NOTE: IF SHEET METAL USED IS ALUMINIUM, USE ONE GAUGE HIGHER.
REVISION A
9
TABLE 2 : QUICK SELECTION CHART FOR GRILLES/DIFFUSERS
S.NO.
Description
Size
CFM
Throw
12" dia. or square
300
15" dia. or square
450
18" dia. or square
750
11
21" dia. or square
1050
13
20"x6"
270
16
24"x6"
325
18
30"x6"
400
19
36"x6"
500
19
24"x8"
480
26
30"x8"
580
27
36"x8"
700
27
24"x10"
600
30
30"x10"
750
32
36"x10"
900
33
24"x12"
740
25
30"x12"
925
31
36"x12"
1115
39
(feet)
1.
Round Type/square
type (Flat type)
(Terminal velocity
100FPM and jet
velocity 1250 FPM)
2.
Double deflection
type grilles
(Outlet velocity 500
FPM straight vane
type)
Refrigerant Piping
Piping
Since in the Unit Both Compressor & Suction Line are in outdoor. It fully complies general guideline of
Suction line. The cross-section of horizontal suction lines shall be such that the resulting gas velocity is
at least 4 m/s. Suction lines are insulated to limit suction gas superheat.
Indoor & Outdoor Unit are connected by Suction & Liquid Line Piping. Special Attention is required to
insulate Suction line whose temperature remain 5-20 deg. It is required to do insulation of proper grade
& thickness.
Do not run any Wiring with Suction or Liquid line.
Routing
REVISION A
10
Liquid line (5/8) is suitable for flare

re connection & Suction line (1 1/8)
/8) is suitable for brazed
braz connection.
Adaptors are given on Suction line & Discharge line in outdoor Unit for refrigerant charging and
evacuation operations. Flare connections are provided because they allow easy connection /
disconnection / reuse without additional piping / bra
brazing work.
Indoor units have connection suitable for brazing in suction line and quick lock valve in liquid line.
Start refrigerant piping from outdoor unit first and connect indoor unit last. Run the piping along walls /
floors or on wooden beading with saddle / clamps and boxed up for protection. Clamp and run pipes
neatly and straight using unlamented good copper tubing. Recommended
ended copper tubes sizes are 5/8 for
liquid line and 1 1/8 for suction line (standard piping lengths).
The pipes should run as straight as possible, avoiding unnecessary turns and bends. The piping length
between indoor & outdoor
utdoor unit should not exceed 50 meter & vertical pipe length between indoor &
outdoor should not exceed 12 meter
meter. Also number of bends should be adhered to the possible extent. In
case if the piping length exceeds 50 meter
meter, contact Carrier Air conditioning & Refrigeration Limited
for other length, pipe sizes and extra refrigerant charge for extra pipe length. If brazing is done to
connect two tube lengths, it should be carried out using proper flux and brazing rod (7.25% Phosphorus,
rest copper) with a constant purge of nitrogen through the piping to maintain a clear system.
All connections must be leak tight.
Note: - Provide the oil trap in vertical length if ODU is placed above the indoor unit (after every 4
meter).see figure below
11
Clamping
Clamping is necessary to prevent vibrations from being transmitted. When passing the pipes through
walls, opening should be sealed to minimize vibration transmission. Some slack in pipes between
structure & unit should be left.
Insulation
Insulate Suction & liquid line properly. This is necessary safety. Use tubular foam of 5/8 ID for liquid
line and 1 1/8 for Suction line.
CONDENSATE DRAIN PIPING

Install condensate drain pipe, with a U-trap of minimum height 50 mm at its end, in the indoor unit.
The pipe should be PVC Braided pipe 16 mm diameters.
The pipe should slope downwards. There should not be unnecessary bends or kinking in the connection
pipes. Horizontal T-joints in the pipe are not permitted, prefer vertical T-joints. Keep the pipe length
minimum.
Insulate the condensate drainpipe wherever required especially the portion within the room.
PRE-START UP
Note: Do not mix the tools & equipments used with other refrigerants & also ensure that the tools &
equipments meet the requirement of R410A refrigerant.
Outdoor unit is factory charge with R410A Refrigerant (Charging Amount-7.6 Kg.)
PRE-PRESSURE TEST
Carry out a pressure test of the Indoor unit and interconnecting pipes at 300 PSIG by using dry nitrogen
through the adaptor which is being placed on the suction pipe. Hold this pressure for sometime to
ensure that there is no leakage in the system.
However, in case of leaks in the refrigerant circuit or breaking of joints etc., the valves have to be back
seated and the entire system of indoor and outdoor units with piping has to be pressure tested,
evacuated and charged.
After pressurizing the system, do the following:
SOAP TEST
Apply soap solution at all flare connections and brazing point. If bubbles appear at some points, then
tighten the flare nut or braze the leaking points (after releasing the gas from the system). No bubbles
should finally appear.
PRESSURE DECAY TEST
REVISION A
12
After soap test, note the pressure and leave the system pressurized for 30 minutes. Note the pressure
again. There should be no pressure decay, recheck for leaks, remove them and do the pressure decay
test again.
EVACUATION
Vacuum pump down and dehydration procedure

Moisture obstructs the proper functioning of the compressor and the refrigeration system. Air and
moisture reduce service life and increase condensing pressure.They also cause excessively high
discharge pressure and temperature, which can destroy the lubricating properties of the oil. Air and
moisture also increase the risk of acid formation, giving rise to copper plating and motor insulation
damage. All these phenomena can cause mechanical and electrical compressor failure. To eliminate
these factors, a vacuum pump down according to the procedure below is recommended.
Procedure
It is essential to connect the vacuum pump to both the liquid and suction valves in order to avoid deadending parts of the system.
1) After the leak detection
2) Pull down the refrigeration circuit to a vacuum of 300 microns of Hg (0.67 mbar).
3) When a vacuum level of 300 microns of Hg is reached, the circuit must be isolated from the
pump.
4) Wait for 30 minutes.
5) If the pressure rapidly increases, then the circuit is not leak tight. Locate and repair leaks.
Restart from step 1.
6) If the pressure slowly increases, then the circuit contains moisture. Break the vacuum with dry
nitrogen gas and repeat steps 2 3 4.
Vacuum pump
REVISION A
13
A two-stage vacuum pump with gas ballast (0.04 mbar standing vacuum) shall be used with a capacity
consistent with the system volume. It is recommended to use connecting hoses with a large diameter to
avoid excessive pressure losses.
Warning
Do not use a manometer or apply power to the compressor while it is under vacuum. This may cause
motor winding damage. Never run the compressor under vacuum as it may cause compressor motor
burnout.
Note: - You are requested to use Electronic Vacuum Gauge.
OPENING OF VALVES / CHARGING
Open (backseat) the suction and liquid valve to allow refrigerant to flow through the system. The unit is
ready to be test started.
In case a leak has occurred the refrigerant system has to be repaired, pressure tested and evacuated,
recharging of R410a will have to be done. For this, connect the refrigerant cylinder to the suction valve
and the gauge manifold to the liquid valve. Make sure to purge air from charging line prior to tightening
the connections.
Connect the cylinder to allow vapor refrigerant to flow.
Open the all shut-off valves and charge the correct amount of refrigerant through adaptor on suction
line as per any of the following indicators:
a) Charge the correct amount of refrigerant by maintaining superheat of 10 deg at Suction line.
b) Charge Amount by Weighting Machine
8.5TR
Refrigerant Charge
Amount
7.6 Kg Per Circuit
Please Charge extra refrigerant if Piping exceeds 12 meter as follows.
8.5TR
Extra Refrigerant
Charge Amount per
meter
140 gms
Do not charge using the indication of sweating suction line or by only measuring the amperes drawn by
the machine as these may lead to incorrect charge amount along with the associated problems.
Charging by weight should be done as far as possible, as charging i.e. one of the most important factors
governing system performance. Purging of air before tightening connections is necessary.
REVISION A
14
CHECK PRIOR TO START-UP

Do not attempt to start the unit following steps have been completed:
1. Check that unit is properly located and mounted.
2. Check that piping has been done as per the recommended practice.
3. Check that the insulation is adequately sized and properly applied on the piping.
4. Check that condensate drain pipe has been properly installed and insulated.
5. Be sure there are no refrigerant leaks.
6. Check the refrigerant standing pressure with a pressure gauge connected on the liquid valve gauge
port. Check if the charge is complete with R410a charged.
7. Check tightness of all electrical connections.
8. Check the protective device (MCB or fuse switch) from which the supply is given to the unit. The
recommended rating of the protective device is 32A.
9. Electrical power supply must agree with unit nameplate rating. Check that field wiring electrical
switches and voltage stabilizers (in the case of low voltage power supply) are properly sized for the
unit. Check and ensure that 3-phase voltage unbalance is less than 2%.
REVISION A
15
ELECTRICAL WIRING DIAGRAM FOR 8.5TR
Outdoor wiring diagram
Indoor wiring diagram
REVISION A
16
FIELD ELECTRICAL CONNECTIONS:
Wire
Specification
Label
Comment
Mains Power Input
5 Core / 6 mm
R/Y/B/N/E
CDU Power
Power to FCU Unit
3 Core / 2.5 mm
P/N/E
Data Cable
4 Core / 1.5 mm
+12V/RX/TX/GND
Shielded cable
Caution: Data cable and power cable should not tied together
Unbalanced 3-phase supply voltage
Never operate unit when supply voltage unbalance is more than 2%.
% Voltage unbalance = (Max. voltage deviation from avg. voltage) / (avg. voltage) x 100
START-UP AND OPERATION

Actual start-up / full-fledged testing should be done only under supervision of a qualified person.
1. Make main power connections. If reverse phase indication is there on the Display Panel, then
interchange two of the phases. Make sure display panel shows healthy supply.
2. Switch on the ON/OFF switch of the controls; the unit will start on its previous setting.
3. In this Wiring HP& LP are in series when either of two is removed wire from the electrical panel.
Compressor, Evaporator Blower fan will go off simultaneously. & Display Panel will show HP/LP.
Please check to ensure its HP and LP working.
4. Run unit according to Remote Control features as described.
REVISION A
17
WARNING
1. Turn OFF the main power of the unit before performing services or maintenance on system.
Electrical shock can cause personal injuries.
2. Apply specified voltage only otherwise it will damage the unit or install a voltage stabilizer.
3. Check the power cord, it should not be damaged and should be plugged in properly. Otherwise
electrical shocks may occur.
4. Do not use power cord to turn off the unit.
5. Do not use flammable sprays near the unit. Benzene, thinners, insecticides and other chemical
agents can damage unit.
6. Use only correct MCB/fuses of proper amperage. If rewritable fuse is in use then using only correct
fuse wire otherwise fire and electrical
ctrical accident may occur.
7. While unplugging the power plug, don't pull it by power cord, this may damage the cord and cause
electrical shocks.
8. Never splash the unit with water, this will cause serious electrical shocks.
9. Do not obstruct the front of the discharge grill. This will block air flow, reduce the cooling effect and
may result in unit malfunction.
10. Set comfortable temperature. Extreme low temperature set can increase power consumption.
11. Avoid direct sunlight from heating the room. Us
Use
e Curtains and blinds or keep windows doors
closed, to keep the room cool for longer and save power.
12. Clean the filter once every fortnight or more often. Clogged filters reduce air supply, cooling and
can damage the unit. Service your unit regularly.
13.
3. A blocked Condenser will, for example, reduce cooling, increase power consumption and in
extreme cases even damage the unit.
14. Operate in FAN mode if you just want to circulate the room air.
15. Please carefully go through this handbook before o
operatin
INSTALLATION:
LCD REMOTE (WIRED)
Step 1: Open the front cover using screwdriver and unlock the cover at the bottom.
Step 2: Insert the wire thru a small hole on the back cover.
18
Step 3: Insert the back cover into 2x 4 box or attach the back cover to the wall using screw.
screw
Step 4: Connect the wire to back cover. Be careful; do not do wrong connection or interchange wires on
both ends. (RED +Ve & BLACK -Ve)
Step 5: Close the front cover by aligning the back cover lock
Step 6: Connect the 2 core wire (diameter 0.65 mm.) at P31 (2 pin connector) on PCB of indoor
controller at fan coil unit, from the display unit. Connect one end of the wire to the FCU PCB as shown in
the picture.. Be sure to match the color ((RED +Ve & BLACK -Ve)) at both ends.
ends
19
KNOW YOUR REMOTE CONTROL:

1.
USERS FEATURES
The following features can be operated by the buttons on the Display unit.
1.1 Power on/off
button to turn on/off the air conditioner. When turn on, it will operate according to the setting
Press
shown on the display unit.
1.2 Fan
20
Press FAN button to select the fan speed (low, medium, high or auto).
Auto fan mode

When the fan is put in auto fan mode, the speed will be varied according to the difference between the
room temperature and setting temperature.
If the difference is 3C or more, the speed is high.
If the difference is 2C, the speed is medium.
If the difference is 1C or less, the speed is low.
Note: In Dry operating mode, the FAN button cannot be used.

1.3 Operating mode
By pressing the MODE button, the air conditioner can be put in
3 operating modes (fan, cool, dry)
Fan:
Cool:
The system will operate as the fan only. In this mode the temperature setting and Sleep
function cannot be operate.
The system will operate as the cooling unit. The compressor will
Operate if
Troom
Tset +1
Stop if
Troom
Tset
However, the compressor is subjected to 3-minute delay protection each time

it stops.
Dry:
The system will operate as the dehumidifier.
1.4 Temperature setting

Press TEMP
or TEMP
button to set the temperature in a range of 18-30C
(optional 15-30 C).
1.5 Keypad lock

Moving the cursor to LOCK position, press and hold MENU button for 2 seconds, the Display shows
.
To unlock is to repeat the above process again.
REVISION A
21
1.6 Sleep
Moving the cursor to SLEEP position and then press MENU button. The Display shows
For Cool operating mode, the setting temperature will be automatically raised up 1C after one hour.
To exit from this

process again.
mode is to repeat the above
Note:
During
the
Sleep mode if the system
syste is
turned off or stopped by power failure, it will exit from the Sleep mode.
1.7 Time on/off (optional for Remote)

The Timer LCD on the display unit will show countdown hour. (10 minutes to 24 hours)
2.
LCD REMOTE (OPTIONAL)
The following features can be operated by the buttons on the Remote unit.
2.1 Power
Press
button to turn on/off the air conditioner.
2.2 Mode
Press MODE button to change the mode of operation in the following sequence.
22
2.3 Temperature setting

Press
button to set the temperature.
2.4 Fan
Press
button to select the fan speed or put it in AUTO fan mode.
2.5 Sleep
Press SLEEP button to activate the Sleep function which will raise up/reduce the setting temperature 1C for
Cool/Heat mode respectively.
2.6 Clock Setting

To set the clock on the Remote unit.
Press
button until clock symbol
Press
button to set the clock.
Press SEND button to confirm setting.
is blinking.
2.7 Timer on/off

To turn on/off the air conditioner in advance.
Press
button until timer symbol ON or OFF is blinking.
Press
button to set the time.
Press SEND button to confirm setting
Remark
To cancel is to press
button until timer symbol is blinking, then press CANCEL button.
23
SYSTEM DIAGNOSES:
View system parameters on wired LCD display/Control.
Press and hold MENU and MODE button, for 5 seconds, the Display shows P0.
Use
or
button for select P0 - 19.
To exit press FAN button.
View index
Value
Description
P0
Indoor EXV steps.
0-500
P1
Indoor capacity demand.
0-100
P2
Target Superheat + Modification Target Superheat.
0-20
P3
Outdoor ambient temperature.
-9-60
P4
Outdoor inlet temperature.
-9-60
P5
Outdoor mid-coil temperature.
-9-60
P6
Outdoor suction temperature.
-9-60
P7
Outdoor discharge line temperature of digital compressor
0-140
P8
Reserved for future use.
0-140
P9
Target Superheat Modification
P10
F1-F3
P11
PWM modulation
0-100
P12
Status zone
P13
Current sensor1
0-30
P14
Current sensor2
0-30
P15
0-30
P16
0-30
P17
KP
0-255
P18
TD
P19
TI
0-255
REVISION A
-3 TO 5
S Y G R
24
ERROR CODE:
The error message is shown at the OUTDOOR UNIT CONTROLLER as following table:
Error Message
Events
OUTDOOR TEMPERATURE SENSOR FAILURE

Ambient temperature sensor
E0
Inlet coil temperature sensor
E1
Suction temperature sensor
E2
Mid coil temperature sensor
E3
DLT Digital Compressor sensor
E4
OUTDOOR STATUS ERROR

Communication error between indoor & outdoor unit controllers
[E
High pressure status
KP
Low pressure status
LP
Over current
0[
Green zone (Compressor over heat)
D0
Yellow zone (Compressor over heat)
D1
Red zone (Digital Compressor over heat)
D2
Evacuation process
F2
Pump down
F1
Test mode
F0
Oil balancing
OB
Oil recovery
OR
HP or LP system off
F3
Note: If there are 2 or more errors at the same time, the display will show the upper line
event as the priority.
REVISION A
25
The error message is shown at the INDOOR UNIT CONTROLLER as following table:
EVENTS
Error Message
Remark
INDOOR TEMPERATURE SENSOR FAILURE

Room temperature sensor
IN
: E0
If temp < -30C or temp > 90C.
IN
:E1
IN
:E2
Outlet coil temperature sensor
IN
:E3
Indoor coil freeze protection
IN
: FR
OUTDOOR TEMPERATURE SENSOR FAILURE

Ambient temperature sensor
OD
: E0
OD
: E1
OD
: E2
Suction temperature sensor
OD
: E3
DLT Digital Compressor sensor
OD
: E4
OUTDOOR STATUS ERROR

High pressure status
OD
: KP
Low pressure status
OD
: LP
Over current
OD
: 0[
Red zone (Compressor overheat)
OD
: CO
Communication error between

indoor & outdoor unit controllers
OD
: [E
HP & LP system off
OD
: F3
Note: if there are 2 or more errors at the same time, the display will show the upper line
event as the priority.
REVISION A
26
Controller consists of the following components.

Outdoor unit controller.
Indoor unit controller.
Keyboard for wire control (LCD-WIRE II)
Remote LCD 5.2 (Optional)
ELECTRICAL PANEL DIGITAL DUCTED OUTDOOR

Communication
Wire
Temperature
sensor
Scanner
Contactor
MCB
Main incoming power
supply (400V, 3PH, 50Hz)
ELECTRICAL PANEL DIGITAL DUCTED INDOOR

Wired Remote
Communication
Wire
EXV Wire
Temperature
sensor
Incoming Power
Supply from cdu
Power supply to
motor
27
SCANNER DETAIL
FRONT VIEW
REAR VIEW
SCANNER SPECIFICATION
Voltage Sacnner
Indications (LED):
1
2
Supply health
Voltage High
3
4
5
Voltage Low
Single Phase or Voltage unbalanced
Reverse Phase Sequence
Technical Specifications
Mechanical details
Mounting
Weight
Dimension
Required Panel Cut out for mounting
Connecting terminals
Door Mounting
470 Gms.
96 (W) X 96 (L) X 53 (D) mm.
92 (L) x 92 (W) mm.
Terminals are from backward.
Electrical details
Supply Voltage Range
Contact Type
Contact Rating
Frequency
Auxillary supply
Unbalance Trip Setting
Tolerance
Under Volt trip setting
Tolerance
Over Volt Trip setting
Tolerance
Trip Time Delay
Fault Reset
280-500 VAC supply (3-phase). Phase to phase

C/NO
10 Amps,230 VAC.
50 Hz +/- 3 %
Built-in.
60 OFF ------ 50 ON ( Phase to phase voltage )
.+/- 4 Volts ( Phase to phase voltage )
340 OFF----- 350 ON ( Phase to phase voltage )
450 OFF----- 440 ON ( Phase to phase voltage )
3 to 5 Secs trip time delay.
Auto reset.
28
SERVICE AND MAINTENANCE

SAFETY CONSIDERATIONS
Turn off all power supply going to unit before servicing. Use field disconnections. Make sure that there
are no parts rotating and that discharge and liquid lines are cool.
GENERAL MAINTENANCE
1. Keep the unit and area around the unit clean.
2. Check the tightness of all bolts; nuts and screws correctly fastened hardware prevents damaging
vibration and eliminated leaks.
3. Ensure all insulations etc. are in place and in good condition.
4. Check protective devices are functional at setting. Check main switches and fuses. Tighten all
terminal connections.
5. From time to time, check that line voltage and phase unbalance is within specified limits.
6. Ensure mounting arrangement and base pan is intact and aesthetically & neatly installed.
CONDENSER AND EVAPORATOR COIL
Cleaning of coil is of utmost essence and should never be neglected. Cleaning of coils should
necessarily be done annually at the time of overhaul / shutdown, or more often depending on working
conditions.
Clean condenser / evaporator fins with a soft brush. If required, blow from inside with compressed air,
taking care not to damage fins. If the fins are dirty, clean using water or solvent. Protect amply the
electrical connections while chemical or water cleaning. However, use of water or solvent for cleaning
should be avoided as far as possible.
For assessing condenser coil for cleaning:
1. Turn off unit power supply.
2. Disconnect the connections of fan motor from control box.
3. Unscrew and remove Fan deck panel.
4. Clean the coil. After cleaning the coil, reassemble the unit.
For accessing evaporator coil for cleaning:
2. Remove Air filter.
3. Clean the coil and after cleaning; reassemble the unit.
AIR FILTER
REVISION A
29
Turn off the unit power supply.

Lift the straps of filter and pull it to remove. Put the filter on the floor to release dust, use vacuum
cleaner to suck-in-dust, and wash the filter under tap. Dry the filter. Reinstall the filter.
Cleaning of air filter in indoor units is to be done after every 100/150 hours of use for normal working
environment. More frequent cleaning may be required depending on the working environment.
Filter replacement once every year may be required, for, a normal environment. Never allow the unit to
function with torn or clogged filters.
Selection of filter media is very critical and it is recommended that filter be purchased only from Carrier
Air-conditioning & refrigeration Limited.
FAN MOTOR MAINTENANCE (OUTDOOR UNIT)
Condenser Fan motor replacement:
2. Remove the electrical connections of fan motor from control box.
3. Open the fan grill.
4. Loosen grub screw with Allen key on motor shaft and remove the fan carefully. Fan blade unbalance
affects the product performance.
5. Remove motor from the mounting bracket and replace the motor.
6. Reassemble the unit.
BLOWER / BLOWER MOTOR MAINTENANCE (INDOOR UNIT)
For Blower motor replacement:
1. Turn off unit power supply and remove electrical connections.
2. Remove bottom panel Screws Safely.
3. Remove the nuts from service panel; safely handle the service panel along with motor and blowers.
4. Unscrew the housings from service panel and loose the grub screws of impellers.
5. Loose bolts from bracket and remove motor from the service panel.
6. Replace motor and reassemble the unit.
For Impeller replacement:

1. Turn off unit power supply and remove electrical connections.
2. Remove bottom panel.
REVISION A
30
3. Remove the nuts from service panel safely and handle the service panel along with motor and
blowers.
4. Remove the ventures of the housing assemble and loose the Grub screw of damaged impeller by
Ellen key then remove it safely.
5. Replace the impeller then tight the side ventures check the impeller curves direction it should be in
forward position check the rotation and positioning of the impeller. Tight the grub screws by seeing
proper alignment of the impeller.
6. Reassemble the unit.
REPLACEMENT OF FILTER DRIER

1.
Collect the refrigerant in CDU and close service valves (Suction 1 1/8 & liquid 5/8).
2. Turn off indoor & outdoor unit power supply.

3. Remove the line refrigerant from service valve cores, if high pressure is observed from valve core the
refrigerant is not collected properly in CDU and repeat the same procedure as per Sr. no.1&2
4. Open the service Window of the site.
5. Loose the flare nuts of Filter drier and replace it.
6. Reassemble the filter drier and close the service window.
LIQUID LINE SERVICE VALVE
This valve is located just after the discharge from Condenser coil, further connecting the indoor with the
outdoor.
REFRIGERANT SYSTEM
Leak testing
Quarterly check joints at valves / flare connections for leaks. In case of any leaks, repair the leak and
evacuate and dehydrate the unit before charging.
Refrigerant charge
Charging with unit off and Evacuated:
Close Liquid line service valve before charging. Weight in the specified charge. Open liquid line service
valve; start unit and allow it to run several minutes fully loaded.
Charging the unit in running condition:
If charge is to be added while unit is operating, it will be necessary to have all fans, blower and
compressor operating. Final adjustment may be done after stabilization of temperatures.
Do not overcharge, and never charge liquid into low-pressure side of system.
REVISION A
31
ASSEMBLED VIEW OF ODU
ASSEMBLED VIEW OF IDU
REVISION A
32
EXPLODED VIEW OF ODU
REVISION A
33
PART DESCRIPTION ODU

Sr.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
Engg. Part No.

2AP5-60-001
2AP5-60-009
2AP5-60-059
2AP5-60-120
2AP5-60-402-1
2AL5-40-402-2
2ASP5-00-230
2AL0-00-072
2ASP5-02-011
2AP5-60-454
2AP5-60-456
2ASP5-00-343
2AP5-60-051
2AP5-60-451
2AP5-60-823
2AP5-60-824
2AP5-60-031
2AP5-10-056
2ASP5-00-046
2AL5-40-588
02AX5-02-326
2AL5-20-588
1GWX5-00-147
2ASP5-00-261
2ASP5-00-263
PS40-10A
2AP5-60-101
2AP5-60-088
5009-08-016
5001-10-008
5002-00-008
5021-06-015
5023-00-006
5002-00-006
5005-00-006
2GX5-00-095
2AP5-60-090
2BAE-00-050
2ASP5-00-171
2ASP5-00-179
2AL5-40-180
2ASP5-00-111
2ASP5-00-075
2EX5-00-503
2AL5-40-159
2AL0-00-178
REVISION A
SAP Code
1022437
1022438
1022432
1022428
1020797
1014252
1509427
1509554
1509555
1021466
1509556
1509557
1022699
1022700
1509558
1001689
1021478
1020721
1000050
1020720
1015038
1020566
1003315
1003271
1004697
1003332
1003370
1004696
1003305
1017365
1022298
1001844
1005614
1021957
1004406
Part Name
ASSY. BASE PAN
COMPRESSOR ASSY. (DIGITAL SCROLL)
SUCTION ACCUMULATORS
CONTROL BOX ASSY.
PCB ASSY. ODU, 11HP, 2AP5-60-402-1
CT PCB (2AL5-40-402-2)
SIDE PANEL RIGHT
TOP & BOTTOM PAD, COND. COIL
ASSY. BARE COIL CONDENSER
HEADER ASSY. (DISCHARGE)
HEADER ASSY. (LIQUID)
TUBE LIQUID
ASSY. TUBE SUCTION 'A'
TUBE SUCTION 'B'
INSULATION, SUCTION TUBE 'A' - 1680LONG
INSULATION, SUCTION TUBE 'B' - 970LONG
TUBE DISCHARGE ASSY.
SERVICE VALVE 1-1/8"
SERVICE VALVE 5/8" (R410A)
L P SWITCH, HS200 (HS200-13-0112) - WILSPEC
VALVE CORE ( 02AX5-02-326 )
H P SWITCH, HS200 (HS200-13-0113) - WILSPEC
RETAINER
CORNER POST LEFT
CENTER POST
REFRIGERANT R-410A
FAN DECK ASSY.
MOTOR MOUNTING BRACKET
M8 X 16 FLANGE BOLT IN M.S.NICKEL PLATED
M8 NYLOK NUT IN NICKEL PLATING YELLOW
PLAIN WASHER M8 (BIG OD)
HEX. HD BOLT M6 x 15 (HIGH TENSILE)
HEX. NUT M6 (HIGH TENSILE)
PLAIN WASHER M6 (BIG OD)[5002-00-006]
SPRING WASHER M6
FAN PROPELLER (19.5") Plastic
MOTOR 1/6 HP (PICL)
RUBBER WASHER
GRILLE COND. BACK
GRILLE COND. SIDE
FAN GUARD
TOP COVER
PANEL ACCESS
STICKER AIR DIRECTION
STICKER DIGITAL R410-A
STICKER CARRIER
Qty.
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
7.6 Kg.
1
2
8
8
8
8
8
8
8
2
2
8
2
2
2
1
1
1
1
1
34
EXPLODED VIEW OF IDU
REVISION A
35
PART DESCRIPTION IDU

Sr.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Engg. Part No.

3ASP5-00-001
3ASP5-00-106
3ASP5-00-220
3ASP5-00-230
3BAA-50-211
3ASP5-00-152
5021-08-025
5002-10-008
3ASP5-00-101
3BL5-10-161
3BL5-10-094
3BL5-10-090
3ASP5-00-090
5009-08-016
5023-00-008
5002-00-008
3BL5-12-022
3ASP5-02-012
3ASP5-02-021
3BP5-60-041
3BP5-60-032
3FX5-10-025
5004-06-010
02AX5-02-326
3ASP5-00-049
2AP5-30-042
3BLO-40-067
3BLO-40-068
2EKO-80-242
3BP5-60-300
3BP5-60-402
3BL5-50-306
3ASP5-00-111
3ASP5-00-720
3BP5-60-149
3BL5-10-137
2AL0-00-178
2AX5-00-137
1GWX5-00-147
2AL5-40-159
REVISION A
SAP CODE
1021769
1003339
1003280
1018406
1018405
1018404
1021758
1003315
1003371
1004697
1509419
1509551
1509552
1014556
1003303
1000050
1021683
1019457
1004517
1004515
1022433
1022430
1020798
1022697
1018411
1004406
1004451
1015038
1021957
Part Name
ASSY. DRAIN PAN (PAINTED)
BOTTOM PANEL (PAINTED)
ASSY. SIDE PANEL LEFT (PAINTED)
ASSY. SIDE PANEL RIGHT (PAINTED)
HANGER BRACKET (PAINTED)
HANGER STICKER (3ASP5-00-152)
HEX. HD. BOLT M8 x 25mm (HIGH TENSILE)
PLAIN WASHER M8 (SMALL OD)
ASSY. FAN DECK (PAINTED)
ASSY.BLOWER HOUSING
BLOWER (DIA 8" X 10"W)
MOTOR 3/4 HP -1300 RPM (PICL)-DOUBLE SHAFT
MOTOR 3/4 HP -1300 RPM (PICL)-SINGLE SHAFT
M8 x 16 FLANGE BOLT
HEX. NUT M8 (HIGH TENSILE)
PLAIN WASHER M8 (BIG OD)
BRACKET COIL LEFT (PAINTED)
BRACKET COIL RIGHT (PAINTED)
ASSY.BARE COIL EVAPORATOR
ASSY. LIQUID TUBE
ASSY. SUCTION HEADER
TUBE SENSOR
SCREW METRIC PAN HEAD
VALVE CORE ( 02AX5-02-326 )
ASSY. TUBE LIQUID 'B'
FILTER DRIER DCL-165
DEAD NUT 5/8"
RUBBER WASHER 5/8"
CLAMP FILTER DRIER (PAINTED)
CONTROL PANEL ASSY.-IDU, 11HP, 3BP5-60-300
PCB ASSY. IDU, 11 HP, 3BP5-60-402
WIRED REMOTE LCD DISPLAY (3BL5-50-306)
ASSY. TOP PANEL (PAINTED)
DRAIN PAN PILLER-A (PAINTED)
FILTER COMP.
GROMMET (DIA.-50)
STICKER 'CARRIER' LOGO
GROMMET
RETAINER
STICKER DIGITAL R410-A
QTY
1
1
1
1
4
2
12
12
1
3
3
1
1
8
8
8
1
1
1
01
01
2
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
3
1
1
36
TABLE 4: TROUBLESHOOTING CHART
SYMPTOMS
CAUSE
REMEDY
Unit not operating and
Propeller fan loose on fan motor
Tighten fan on shaft
Tripping
Shaft
MECHANICAL :
Blower loose on shaft
Tighten blower on shaft
Condenser coil clogged / High
Clean coil as described in
pressure switch tripping
service instruction
Evaporator coil / filter clogged
clean coil / filter
Fan motor shaft / bearing failure
Replace shaft / motor / bearing

as applicable
Compressor seized
Replace compressor
Gas leakage / low pressure switch
Locate leak, rectify, pressure test
Tripping
evacuate, charge
Leak back / poor pumping in
Replace compressor
Compressor
Noise and vibration
Fan / blower loose
Tighten fan / blower
Fan motor mounting bolts loose /
Tighten bolts / bracket
loose bracket
Fan motor bearing worn out
Replace fan motor / bearings
Compressor mounting bolts /
Tighten bolts or replace grommets
grommets loose or worn out

Connecting pipes in tension /
Cut, reorient and replace pipes
Undersized
Piping vibration
Support piping as required. Check

for loose pipe connectors
Overcharged refrigerant
Purge out excess refrigerant
Loosening of compressor
Replace compressor
Components / parts
Compressor motor rotates in
Interchange any two wires at
Backward direction
Terminal
Less oil return to compressor
Investigate for wrong pipe sizes

Blockage, frosted coil. Identify and
Rectify
REVISION A
37
Liquid flood back
Investigate reason. Dirty coil/filter,

Less air quantity, low temperature
Setting. Check, locate and rectify.
Expansion valve hissing
Add refrigerant. Check for plugged

Liquid line strainer.
Thermostat set for close differential
Avoid such setting and reset for

Correct differential
ELECTRICAL
Unit not operating
Incoming supply faulty

- Blown fuse
Replace
- Tripped circuit breaker
Check power circuit and control circuit

For ground or short, Repair circuit
Breaker
- Loose connection
Tighten connection
- Low / high voltage
Use proper voltage stabilizer
Loose contacts / unit wiring faulty /
Tighten contacts / replace wiring /
Wire terminal loose or out of
Tighten or reposition wire terminals
place
Contactor stuck open
Replace contactor
Defective control box
Replace control box
Compressor no continuity / high
Replace compressor
Current
Fan motor speed low / motor
Replace fan motor
Defective
Condenser fan tripping
Fan Contactor Faulty
Replace Contactor
Compressor tripped with fan
Loose connections
Tighten all electrical connection in
running (compressor in build
wiring box & comp. Terminal
safety may tripped)

Low refrigerant charge
Add refrigerant
Choked filter drier
Replace filter drier
Discharge valve and/or liquid valve
Open it totally
may close/partially open
REVISION A
38
Unit draws high current
Partially/fully plugged expansion
Clean or replace with proper charging
valve
Procedure
High / low voltage supply
Rectify voltage using proper stabilizer
Neutral not properly connected in
Rectify
incoming supply or in domestic

wiring
Wrong unit wiring connections
Rectify by following wiring diagram
High discharge pressure; fan motor
Rectify / replace fan motor as
not working, condenser dirty,
Applicable
incorrect installation
Overcharging of refrigerant
Put out excess refrigerant. Ensure

correct charge by seeing sight glass
Compressor runs
Controller sensor kept exposed
continuously and does not
to warm place
Put sensor in correct place
cut
Defective control box
Replace control box
Thermostat by- passed
Reconnect thermostat, check, replace

if found defective
SYSTEM
Unit does not cool
Blocked air filter of indoor unit
Clean the air filter
Controller setting improper
Reset thermostat setting
Refrigerant leak
Detect leak, rectify, pressure test,
adequately
Evacuate, charge.
Compressor motor rotates in
Interchange any two wire at
backward direction
compressor terminal
Refrigerant undercharged
Check for minute leaks. If found,

rectify, pressure test, evacuated,
Recharge. Otherwise charge correct
amount
Partially plugged expansion valve
Clean or replace with proper charging

procedure
REVISION A
Compressor- poor pumping
Replace or repair
Fan motor speed low or low air
Replace motor / check blower
quantity
installation
39
High discharge pressure / HP
Check installation for air short cycling,
pressure switch tripped
fan speed, fan loose on shaft,

overcharged system, condenser coil
Dirty
Overcharged system
Refrigerant contaminated
Purge system. Ensure correct charge

Evacuate and recharge with drier in
charging line.
Discharge valve and / or liquid valve
Open it totally
may close / partially open

Very high ambient temperature
Place outdoor in shade. Avoid west or

north-west direction of location
Very high heat load
See if it is possible to reduce load by

reducing appliances etc.,or by putting
up vanetian blinds / curtains or by
closing doors and windows
Frosted or sweated suction
Expansion valve admitting excess
line
refrigerant
Frosted liquid line
Restricted filter drier
Adjust expansion valve (be careful)
Remove restriction or replace filter

drier
REVISION A
40
TABLE 6 : START-UP CHECKLIST
Equipment sold by:
Installed by:
Site address:
Equipment type and serial number:

Start-up date:
Refrigerant:
Condenser air entering temperature:
Deg. C / F
Condenser air leaving temperature:
Deg. C / F
Supply voltage:
Phase 1 -
Phase 2 -
V Phase 3 -
Phase unbalance:
Phase 1 -
Phase 2 -
V Phase 3 -
Main:
Phase 1 -
Phase 2 -
A Phase 3 -
Compressor:
Phase 1 -
Phase 2 -
A Phase 3 -
Indoor unit blower motors:
Phase 1 -
Phase 2 -
A Phase 3 -
Condenser fan motor:
Phase 1 -
Phase 2 -
A Phase 3 -
Current drawn:
Main circuit breaker rating :
Suction pressure 1:
kPa / psig,
Discharge pressure 1:
kPa / psig
Suction pressure 2:
kPa / psig,
Discharge pressure 2:
kPa / psig
Room temperature:
Dry bulb:
Wet bulb:
Deg C / F
Indoor unit return air temperature:
Dry bulb:
Wet bulb:
Deg C / F
Indoor unit supply air temperature:
Dry bulb:
Wet bulb:
Deg C / F
Supply air grill / diffuser temperature:

Suction line temperature:
Dry bulb:
1
Wet bulb:
Deg C / F
2
Deg C / F
Commissioning Engineer (Name):
REVISION A
41
TIPS
FOR MAXIMUM COMFORT AND POWER CONSUMPTION, FOLLOW THESE HELPFUL TIPS:
Frequent changing of the set temperature is not recommended.
Enjoy better cooling efficiency by cleaning filter once a fortnight.
Avoid direct sunlight in room. Use curtains and cover at windows and doors
but avoid obstacles. Dont cover the A/C.
Insulate the ceiling if it is exposed to sunlight and keep room closed.
Close seal all opening /crevices in conditioned space. Install outdoor in well
ventilated space to avoid short cycling of hot condenser air. Install unit with
minimum recommended clearances and within specified distance between
indoor/outdoor unit for optimum performance.
For exhaust purpose, switch ON only the FAN with doors /windows open for
ventilation. Do not run in COOL mode.
SERVICE AND MAINTENANCE

CLOGGED FILTERS:
A clean filter guarantees maximum cooling, uninterrupted operation, eliminates
Frost building up on evaporator coil and prevents blown fuses /circuit breakers .
So make sure unit filter is cleaned regularly.
HOW TO CLEAN CLOGGED FILTERS:
Slide up and Remove grill.

Pull out filter carefully.
Clean /wash filter. Replace by pull up carefully in position.
Reassemble grill.
For normal and efficient operation, get the unit periodically checked by
Qualified technician trained by Carrier.
SELF SERVICE: Before calling to the Carrier Service, there are certain things you can check by yourself.
Refer to the Table.1
Problem
Unit does not start
Unit does not cool properly
Possible cause
Solution
Blown fuse.
Replace only once.
Circuit breaker tripped.
Reset only once.
Unit cord unplugged.
Re plug properly.
Filter dirty.
Clean filter.
Improper set temp value.
Select proper value.
Low outside temperature.
Operate the unit in fan mode only until

ice disappears.
Filter dirty.
Clean filter.
Infiltration of outside air.
Close source of infiltration.
Ice of frost forms on indoor coil
REVISION A
42
CARRIER SERVICE
REST ASSURED
Certain normal sounds made by the unit
Thermostat Relay Click

This happens when you change cooling levels or when the thermostat cuts off and comes on
for Compressor to operate.
Dripping noise
The sound of liquid refrigerant passing through the system
Humming noise
Motor noise when unit is in operation or when fan is working and the
fluctuation in voltage /frequency is more than normal .
All these sounds signify that the unit is working normally and room temperature is being monitored
as required. If ever your unit fails to operate properly, contact the Carrier Authorized Dealer. If you are still
dissatisfied, get in touch with the Carrier Service Center.
Carrier Air conditioning and Refrigeration Ltd.

Address..Tel:
Person to be contacted:Dealer address:.Tel:..
Person to be contacted
In all correspondence/communication state your name, address, the serial number of your air
conditioning unit, date of purchase and dealers name (include address), location of unit and
description of problem, for prompt and immediate attention
REVISION A
43
CARRIER AIR CONDITIONING & REFRIGERATION LTD.
Air Cooled DUCTED unit

Name of Customer: ___________________________________
Address: ____________________________________________
____________________________________________
Sr.No. of the Unit:
Sr.No. of the Compressor:
Date of purchase:
Invoice No:
Name & Address of the Dealer:
Signature of the Dealer with Seal.
CARRIER AIR CONDITIONING & REFRIGERATION LTD. (hereinafter referred to as the

company), guarantees to the customer mentioned as per the details of the unit given that for a
period of 12 Months, commencing from the date of purchase, to repair or replace, if so required
at the sole discretion of the company, free of charge any part or parts of the DUCTED airconditioner, for any faulty material or defective workmanship leading to the failure of the
equipment or components including the compressor, condenser and evaporator, provided the
company is fully satisfied in its sole discretion about such defect and the mentioned unit is
deemed to be still in the possession of and used by the purchaser mentioned.
Clauses on next page will form the terms and conditions for this warranty.
TERMS & CONDITIONS
The Warranty will be applicable only for the specified period indicated above, irrespective of whether the air
conditioner has been in use for any reason whatsoever, including any break down, time taken for repairs
/replacements and transmit time etc. The warranties will automatically expire/terminate on completion of the
period indicated above and no notice whatsoever will be given to this effect.
All parts failing due to faulty material or defective workmanship pertaining to the above DUCTED airconditioner will be repaired /replaced within the warranty period by Carrier Air Conditioning & Refrigeration
Ltd. (C.A.R.L) or by the authorized Dealer as intimated by C.A.R.L.
During the period of warranty it will be obligatory on the part of customer that the air conditioning machine is
serviced /repaired /attended to/installed /reinstalled only by the authorized Dealer of C.A.R.L and in case the
unit is attended to by any other agency, the warranty stands automatically terminated.
For units installed beyond the Municipal limits of the jurisdiction of the authorized Dealer of C.A.R.L all
expenses incurred in collecting the unit or parts there of from the Service Station of the Dealer of C.A.R.L as
expenses incurred in connection with deputing of Service Personnel /technician towards to &fro travel,
conveyance and other incidentals etc., will be borne by the customer and payable in advance.
The guarantee extended here is in lieu of all implied conditions and warranties under the law and is
confirmed to the repair or replacement of defective parts and does not cover any consequential or resulting
liability damage or loss arising from such defects. Furthermore, the guarantee, in no case, shall extend to
the payment of any monetary consideration whatsoever, or the replacement or return of the AC as a whole.
It is obligatory on the part of the customer that in case there is any change in the location of the unit and /or
change in the ownership, he should immediately intimate in writing to C.A.R.L or its servicing Authorized
Dealer, at least a week before such change takes place. In such case, the warranty period will be reckoned
REVISION A
44
on pro-rate basis for the new location/ownership from the date of such changes as the case may be.
Failure to do so will totally absolve C.A.R.L /authorized dealer of their obligation under this warranty.
Further, for continuation of this warranty at the new location and /or new ownership, fresh installation
charges and inspection fee for the units as well as the cost of rectification of any damage in transit due to
mishandling shall be added to the customers account and shall be paid in advance .In case, for any reason,
the customer/owner does not want to carry the repairs after the inspection of the unit, the inspection fees will
not be refunded to the customer.
The decision of C.A.R.L /Authorized Dealer will be final as to whether to affect the repair or replace parts at
the new site /location.
Any loss of refrigerant due to sabotage, man handling, wrong installation by the user or damage caused due
to accidents, fires, floods or earthquakes etc. or for any other reason or any corrosive action on refrigerant
pipes, fitting, valves etc. are not covered under warranty free of cost replenishment of such refrigerant or
pipes, fitting & valves.
This warranty is applicable only when the purchaser has paid all money in relation to the purchase and
installation of this product to C.A.R.L. or to its channel partners.
The warranty will become null & void:

i.
If the electrical power supply and voltage are not within the stipulated norms i.e., 230+/-10% volts
or 415+/-10% volts.
ii.
If there is consistent power cut, load shedding etc. leading to erratic power supply.
iii.
If the air conditioner is improperly installed or repaired by any other source/agency other than the
Authorized dealer of C.A.R.L.
iv.
Any damage is caused during transshipment by accident fire, flood, abuse or misuse.
v.
If the serial numbers of the unit and/or compressor are removed, altered, defaced or tampered.
vi.
If accessories like voltage stabilizer water tank and proper electrical connections are not provided
as recommended by C.A.R.L on their authorized dealer.
vii.
If the unit is installed in an environment of corrosive/polluted atmosphere.
viii.
The accessories such as voltage stabilizer, water tank, any kind of aesthetic /decorative material
including grills, side panels, front louvers etc.are not covered under the warranty.
REVISION A
45
1800 30 111111
REVISION A
46
REVISION A

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40LC-010DS (3BP5-60-000) /38LH-102DS (2AP5-60-000)

AIR COOLED DIGITAL DUCTED AIR CONDITIONER

Installation, Start-Up and Service Instruction

Start up and operation

Service and maintenance

Tables and Figures

Figures: Mounting details

Table: Ducting specifications

Table: Selection chart for grilles/diffusers

Figures: Wiring diagram

Table: Error Codes

Figure: Control Box details

Exploded views & Spare part list

Table: Troubleshooting chart

Table: Start-up checklist

230 10% -1-50

400 10% -3-50

Direct driven DIDW Forward

Permanent Split Capacitor Type

Power Supply (Vph-Hz)

Microprocessor with Digital Display

Electronic Expansion Device

8.5 TR ODU OUTER DIMENSIONS

Unit Mounting dimensions

TABLE 1 : DUCTING SPECIFICATIONS

24BG GSS flanges /

1 1/4"x3/16" angle iron

1 1/2"x3/16" angle iron

Diagonally with 1 "x1/8"

91" and above

2"x1/4" angle iron

Diagonally with 1 "x1/8"

NOTE: IF SHEET METAL USED IS ALUMINIUM, USE ONE GAUGE HIGHER.

12" dia. or square

15" dia. or square

18" dia. or square

21" dia. or square

Liquid line (5/8) is suitable for flare

CONDENSATE DRAIN PIPING

PRESSURE DECAY TEST

Vacuum pump down and dehydration procedure

Please Charge extra refrigerant if Piping exceeds 12 meter as follows.

CHECK PRIOR TO START-UP

ELECTRICAL WIRING DIAGRAM FOR 8.5TR

Outdoor wiring diagram

Indoor wiring diagram

FIELD ELECTRICAL CONNECTIONS:

Mains Power Input

Power to FCU Unit

START-UP AND OPERATION

KNOW YOUR REMOTE CONTROL:

Auto fan mode

If the difference is 3C or more, the speed is high.

If the difference is 2C, the speed is medium.

If the difference is 1C or less, the speed is low.

Note: In Dry operating mode, the FAN button cannot be used.

3 operating modes (fan, cool, dry)

However, the compressor is subjected to 3-minute delay protection each time

The system will operate as the dehumidifier.