BasicStainedGlassMakingLookInsidetheBook PDF

Ebeling
CRAFTS / Stained Glass Making
Complete guide to equipment and materials

Skills and projects fully illustrated with color photos
Basic
Basic repair techniques included
STAINED GLASS MAKING
Precise,
Precise, step-by-step
step-by-step instructions
instructions teach
teach basic
basic techniques
techniques
All
All the
the Skills
Skills and
and Tools
Tools You
You Need
Need to
to Get
Get Started
Started
BASIC STAINED GLASS MAKING
Contributors
Alan Wycheck is an award-winning photographer based in

Harrisburg, Pennsylvania.
STACKPOLE
BOOKS
www.stackpolebooks.com
$16.95 U.S.
Higher in Canada
Printed in China
STACKPOLE
BOOKS
Michael Johnston is a stained glass expert who has been perfecting his
craft for years in the central Pennsylvania region, where he owns
and operates Rainbow Vision Stained Glass. He is an accomplished
teacher of stained glass techniques and artistry for all skill levels.
Contents
Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . iv
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
1. A Good Work Environment . . . . . . . . . . . 1
2. Stained Glass Safety . . . . . . . . . . . . . . . . . 2
3. Equipment and Materials . . . . . . . . . . . . . 3
4. Understanding Glass . . . . . . . . . . . . . . . . 17
5. Basic Skills . . . . . . . . . . . . . . . . . . . . . . . . 23
6. Foiled Glass Panel . . . . . . . . . . . . . . . . . . 51
7. Lead Came Panel . . . . . . . . . . . . . . . . . . . 71
8. Tiffany-Style Lampshade . . . . . . . . . . . . 87
9. Holiday Candle . . . . . . . . . . . . . . . . . . . . 99
10. Three-Dimensional Hanging Star . . . . 107
11. Mirror with Flower Overlay . . . . . . . . . 117
12. Basic Stained Glass Repair . . . . . . . . . . 125
13. Additional Project Patterns . . . . . . . . . 129
Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
iii
6
Foiled Glass Panel
Time investment: 68 hours total
Foiled Glass Panel
o far you have practiced scoring glass to achieve

different shapes and curves, you have grinded glass
to smooth it, and you have become comfortable applying copper foil to edges of cut pieces of stained glass.
Its now time to put those new skills to use on your rst
complete project: a foiled glass panel.
In doing this project you will also learn techniques
for making and cutting out a paper pattern and template; soldering pieces of glass together with a soldering
iron; adding a lead border; and attaching hardware

needed to hang the piece when it is nished.
This panel, also called a window by hobbyists, is
a classic that can be hung in front of a regular window
so sunlight streams through it and produces a lustrous
glow. With a bit of practice and care, you can even build
a panel to customized dimensions to t into an existing
window or door, such as a transom.
51
SHOPPING LIST: Foiled Glass Panel

This project requires a total of about 1 square foot of glass for each of the four different colors. Please note that glass
estimates factor in some excess material to allow for a few mistakes.
Foiled Glass Panel
Item
Quantity
Glass cutter
(pages 34)
Cutting oil
(page 4)
Soldering iron
(page 5)
Solder
(page 5)
One spool
Flux
(page 6)
One bottle
Flux brush
(page 6)
Ruler
(page 6)
Pattern shears
(page 7)
Grozing/breaking pliers
(page 7)
Needle-nose pliers
(page 8)
Carborundum stone
(page 8)
Copper foil
(page 9)
One spool
Lead came
(page 10)
A strip at least 6 feet long
Lead cutters
(page 11)
Horseshoe nails
(page 11)
Safety goggles
(page 11)
Lead board
(page 12)
Wooden or plastic d
(page 13)
Patina
(page 14)
Rubber gloves
(page 14)
Paper towels/cleaning rag
(page 15)
Flux remover
(page 14)
Finishing compound
(page 14)
One bottle
Carbon paper
(page 16)
At least one large sheet
Oak tag
(page 16)
Tracing paper
(page 16)
Plastic basin and sponge
(page 15)
Thumbtacks and jig material
(page 15)
One complete kit
Rubber cement
(page 16)
One bottle
Colored pencils
Dustpan and brush
(page 16)
One bottle
About a dozen
One bottle
(page 11)
If you have difculty locating materials or equipment in your local craft store or stained glass shop, you can nd them easily on the Internet. All of the items needed to make the projects in this book can be found at www.rainbowvisionsg.com, or you can log on to your favorite
search engine and type stained glass making + supplies to contact hundreds of other online retailers.
52
12
Enlarge 165%
11
13
10
Foiled Glass Panel
Foiled Glass Panel
1. Place the pattern from this book

on a copier and enlarge by the recommended percentage.
2. Next, you will need three additional sheets of paper, each measuring roughly 24 by 18 inches: 1) a
sheet of heavy-stock paper, much
like the oak tag paper used in business folders, which will be used as
the pattern upon which the project is
built; 2) a piece of carbon paper,
which will transfer the photocopied
pattern when you trace on it; and 3)
a piece of tracing paper, which will
be used for the templates that are
glued to the glass before cutting.
5. Begin tracing the pattern. Because this particular pattern uses

straight lines to form a rectangle
along the outside edges, use a ruler
for accuracy. Use a ballpoint pen or
other writing instrument with a
hard tip for tracing; keep in mind
that you must press down rmly on
the top layer of tracing paper, leaving enough of an impression to
transfer the patterns image through
the carbon paper and onto the heavy
paper on the bottom. Felt-tipped
markers are not recommended because they typically are too soft to
leave the needed impression.
7. When you nish tracing, number

each separate piece of the project.
This will help to avoid confusion
later on with pieces of similar
shapes. Use a numbering system
that you nd logical and easy to understand, such as a clockwise one.
8. Use a pair of regular household

scissors to trim excess paper from
the edges of the pattern.
3. You need to arrange the different

kinds of paper in the proper order to
make a good copy. Make sure the
heavy-stock paper is on the bottom
of the stack with the carbon paper
on top of it, followed by the photocopied pattern and the tracing paper
on the very top.
6. Continue carefully tracing the

lines. Very slight alterations from the
original pattern will not affect the
project, but you should retrace the
pattern if lines appear to be off by
more than a 1/4 inch or so.
4. Place a Homasote board or preferred surface on your work area.

Arrange the papers so they are even,
with the pattern directly in the center. Use tacks to hold down the corners of the papers.
54
9. Switch to a pair of pattern shears

designed for foiled glass projects to
cut out all of the other pieces.
10. Pattern shears for foil projects
13. Use rubber cement to glue
remove a strip of paper 1/32 inch

wide, a space allowance that will
accommodate the foil used to hold
pieces of stained glass together.
Finish cutting out the shapes from
the pattern.
each paper shape onto the stained

glass sheets you have chosen.
This will save you a lot of meticulous cutting!
17. Begin cutting out the pieces
14. Make sure you follow the ar11. It is a good idea to reassemble
the pieces of the pattern to make
sure they were cut out accurately
with no wide gaps between pieces.
rows regarding the direction of the

pattern or texture in the stained
glass.
12. Use colored pencils to mark an

arrow on each piece to indicate the
direction you want the pattern or
texture in the stained glass to run on
the project.
15. Arrange pieces on the stained

glass to reduce unnecessary waste.
16. With the four bigger corner

pieces, use a full sheet of stained
glass and take advantage of the
right-angle corners already present.
55
Foiled Glass Panel
with your glass cutter. Score the big

sheet of glass down the middle and
separate it into two pieces.
8
Tiffany-Style Lampshade
Time investment: About 68 hours total
87
Tiffany-Style Lampshade
his gorgeous lampshade will

serve as the focal point of any
room in the house, illuminated as it
is by an incandescent bulb that
makes the stained glass glisten
giving it a timeless quality that transcends eras.
Patterned after the famed Tiffany
style, this project appears at rst to
be more complex than it actually is.
Rest assured that the basics you have
learned in this book so far have prepared you to successfully craft this
lampshade. The real key to the project is consistency: you must build six
identical stained glass panels, and
then fasten them together to form a
lampshade with pleasing balance
and symmetry. Take your time and
treat each panel as a separate project,
focusing on uniformity in glass cutting, grinding, and soldering.
You will learn a few new techniques in this project as well, such as
reinforcing joints with stout wire
and adding a lamp base and cap to
hold the shade in place properly.
Keep in mind that do-it-yourself
electrical wiring of any kind is beyond the scope of this book and is
not discussed here.
If you plan to display the lamp
in a particular room, it is suggested
that you choose stained glass colors
that will complement the look and
feel of the room. A lamp like this can
help to accent many types of dcor.
Take some time to consider what
will look appropriate to you.
12
Basic Stained Glass Repair
I
f you make enough stained glass projects, there inevitably will come a time when one of your creations falls on
hard timesor actually, a time when something hard falls on one of your creations.
It is disheartening to see one of your projects sustain damage, but there is usually no need to trash the entire
pieceespecially when only one or two pieces of glass are cracked. A beginner can effect minor stained glass repairs
such as the one detailed here. Keep in mind that some repairs should not be tackled by amateurs; heavily damaged
pieces should be handled by an expert.
Replacing Broken Glass

1. The best way to begin repairing
a piece of stained glass with a single
broken panel is to score it repeatedly
with a glass cutter, making sure to
run the cutting wheel edge to edge
in a cross-hatch pattern.
2. Use the ball of the cutter or some

other breaking tool to gently tap out
loose pieces. Be careful not to strike
with too much force. Pieces along
the edge may be rmly held by the
solder, and impact could break adjoining pieces.
3. Take a piece of steel wool and

rub it along the soldered seam of the
broken piece to remove oxidized
material from it.
4. Apply ux to the seam.
Basic Stained Glass Repair
125
Ebeling
CRAFTS / Stained Glass Making
Complete guide to equipment and materials

Skills and projects fully illustrated with color photos
Basic
Basic repair techniques included
STAINED GLASS MAKING
Precise,
Precise, step-by-step
step-by-step instructions
instructions teach
teach basic
basic techniques
techniques
All
All the
the Skills
Skills and
and Tools
Tools You
You Need
Need to
to Get
Get Started
Started
BASIC STAINED GLASS MAKING
Contributors
Alan Wycheck is an award-winning photographer based in

Harrisburg, Pennsylvania.
STACKPOLE
BOOKS
www.stackpolebooks.com
$16.95 U.S.
Higher in Canada
Printed in China
STACKPOLE
BOOKS
Michael Johnston is a stained glass expert who has been perfecting his
craft for years in the central Pennsylvania region, where he owns
and operates Rainbow Vision Stained Glass. He is an accomplished
teacher of stained glass techniques and artistry for all skill levels.

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Ebeling

CRAFTS / Stained Glass Making

Complete guide to equipment and materials

Basic repair techniques included

STAINED GLASS MAKING