Parallel Operation and The Voltage Regulator
Parallel Operation and The Voltage Regulator
Generator sets are operated in parallel to improve fuel economy and reliability of the power
supply. Economy is improved with multiple paralleled generators by selecting only sufficient generators to carry the load demand at any given time. By operating each generator
near its full capacity, fuel is utilized efficiently.
Power system reliability is improved by availability of generators not in use as backup for
units on line. In addition, protective systems can be designed to detect a faulty element
and isolate it from the healthy part while maintaining power to the remaining system. With
multiple generators carrying the load, a generator that develops a problem can be shut
down, allowing the remaining generators to carry the load.
Because of advantages of parallel operation, multiple generator installation has become
common in applications for standby and prime power, portable and stationary power, commercial and military power; and they continue to grow.
Operating generators in parallel requires attention to the two control systems of the generator set - the voltage regulator and the speed governor. This discussion is limited to the
control of the voltage regulator.
Parallel Operation and the Voltage Regulator
An example to illustrate the effect of the voltage regulator on the generator system can be
seen using two batteries and a load. In Figure 1, two batteries with voltages exactly equal
(open circuit) could divide load equally, with each battery pulling its share. If the two voltages are not exactly equal, the load will not be shared equally, and the benefit of two batteries will be lost.
Real power is work done by the electrical energy of the generator. This power is supplied
by the prime mover in the form of torque. The generator converts mechanical torque to
electrical energy. This energy is supplied to a load to be converted to the desired form of
energy, such as heat, light, mechanical energy (motor), etc.
Reactive power is that power required by loads with inductance or capacitance to store
energy on each half cycle. In the example of Figure 10, the load is purely resistive, such as
a heating element. Because no reactive power is required at any point on the sine wave,
current is directly proportional to the voltage at that point. The real power can be calculated
using Ohms Law.
The capacitor, on the other hand, will not allow voltage across its terminals until some
charge has been deposited on its plates (Figure 13). For this reason, the current must flow
before a voltage can exist. Thus the capacitor current leads the voltage by 90 electrical
degrees (Figure 14).
For a load containing all three elements in parallel (Figure 15), it is convenient to calculate
the real or reactive power in each element separately. The Theory of Superposition (Figure
16) allows the addition of the three separate calculations vectorially to determine the total
load.
A look at I1 and I22 indicates that these currents are always opposite in polarity. If the currents
are equal, the net result is zero! For this reason, inductive loads are said to accept reactive
power, while capacitors are said to supply reactive power. Power Factor correction capacitors
use this principle to compensate for inductive loading. The reactive power flow is illustrated
in Figure 17.
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V2
XL-XC
Metering is commonly provided to measure volts, amps and frequency for generators
operating alone. For parallel application, monitoring current gives an indication of loading,
but there is no indication of the type of current flow, making load sharing adjustment
impossible. A meter to monitor real power in addition to current will enable power to be
balanced by the governor adjustment, followed by balancing of current using voltage
regulator adjustment. A better scheme adds an additional meter for reactive power, the Var
meter. With a kW and kVar meter on each generator, optimal adjustment of the governor
and the voltage regulator is easily accomplished, and load sharing is easily monitored.
Another metering option is the power factor meter, often used instead of the kVar meter.
Power factor is the ratio of real power to apparent power:
Power factor, because it is affected by both real power and reactive power levels, is more
difficult to interpret for monitoring load sharing performance. Providing good instrumentation is very helpful for operating systems of paralleled generators.
The Voltage Regulator and Parallel Generator Operation
The function of the voltage regulator is to provide precise regulated generator voltage at no
load and with changing loads. When generators are connected together in parallel operation, a parallel compensation circuit is required to assist the voltage regulators in controlling the generator reactive loads.
Reactive loads between generators can become unbalanced when the voltage regulator
varies the excitation to the generator exciter field due to load changes, prime mover speed
variation, thermal drift, etc. This change in excitation may cause large circulating currents
to flow between generators (Figure 20).
The parallel compensation circuit will cause the voltage regulator to increase the field excitation on the generator with the lower field excitation and decrease the field excitation on
the generator with the higher field excitation. By controlling the reactive load, the parallel
compensation circuit can eliminate the undesired circulating currents.
Unequal Pressure - B
An analogy of how one generator tries to power another generator with circulating currents
can be compared to two water pipes of equal diameter feeding into one pipe. When the two
water pipes have the same water pressure, both water pipes will be supplying the same
amount of water to the common water pipe (Figure 21A). If one water pipe suddenly lost a
small amount of pressure, the second water pipe would begin to supply more water to the
common pipe to help maintain the water flow (Figure 21B). Also, because the water pressure in the second water pipe is now greater than the first water pipe, water will begin to flow
from the second water pipe to the first water pipe in effort to force the water pressure to be
the same as the second pipe.
Reactive Droop Compensation and Reactive Differential Compensation
There are two forms of parallel compensation circuit. The most often used type of paralleling compensation is the parallel droop compensation or using the IEEE designation,
reactive droop compensation. The other type is crosscurrent compensation or, again using
IEEE terminology, reactive differential compensation.
When reactive droop compensation is used to parallel two or more generators, each
parallel droop circuit is independent of the other (Figure 22). A typical parallel droop circuit
is made up of a current transformer and paralleling module. The paralleling module consists
of a burden resistor and a switch connected across the primary of a transformer (Fig. 23).
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Because the burden resistance voltage is dependent on the line current of the generator
through the current transformer, any changes in power factor due to the load will be reflected on the burden resistor voltage. Consequently, when a reactive lagging power factor
load is increased, the bus voltage will droop by an increased amount. If a capacitive leading power factor load is increased, the bus voltage will increase. The magnitude of the
change depends upon the magnitude of the load and power factor.
In order to prevent the voltage from increasing or decreasing with the power factor of the
load, another circuit can be used where the current transformers of the individual regulators are interconnected. Crosscurrent compensation (reactive differential compensation)
allows operation in parallel without voltage droop caused by the error signal.
Figure 29 shows two generators paralleled with reactive differential compensation. Interconnection of the current transformers can be seen. On generator number one, the current
transformer (CT1) terminal with the polarity mark is connected to the current transformer
(CT2) on generator number two at the terminal with no polarity mark. On generator number two, the current transformer (CT2) terminal with the polarity mark is connected to the
current transformer (CT1) on generator number one at the terminal with no polarity mark.
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When a generator is operating independently in a parallel droop system and the short
circuit switch is not in the Unit position, the generator will have an unwanted droop in the
generator output voltage. The same effect will happen in a crosscurrent system only the
droop will be smaller because other burden resistors in series act as a voltage divider to
decrease the amount of voltage proportionally.
When generators are operating in a crosscurrent loop and one generator is taken out
of parallel with the other generators to operate independently, the unit parallel switch is
important to maintaining the stability of the remaining generators paralleled. If the non-paralleled generator is disconnected from the line with the current transformer and the burden
resistor not shorted, the parallel system voltage will fluctuate. The generator not paralleled
will be rotating at a different speed and frequency compared to the paralleled generators. The current through the burden resistor of the nonparalleled generator will have a
constantly varying phase angle compared to the current through the paralleled generator
burden resistors. The constantly changing phase angle across the burden resistor current
of the non-paralleled generator will cause the non-paralleled regulator to alternately raise
and lower the excitation of the non-paralleled generator. This will produce a small periodic
change in excitation, which will increase and decrease that generators output voltage. The
rate at which the voltage will fluctuate is equal to the difference in frequency from the nonparalleled generator and the paralleled generators.
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CT in correct phase??
Check for small voltage across droop input. CT may be shorted somewhere.
Check to see that two machines can share load if only one of the droop CTs is
not shorted.
test
Connect oscilloscope to E1 and E3, channel 1
Connect channel 2 to Droop input, 1 and 2
With some resistive load current, observe 90 phase shift from voltage to current
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Parameter
Rated Value
208Vac
75kW
56.25kVAR
93.75kVA
1.2
1
0.8
V avg L-L
0.6
0.4
0.2
Iaux CrossCurr
0
0
10
20
30
40
50
60
70
-0.2
-0.4
Figure 34: Load application and rejection with CCC on the 75kW generator
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1.2
1
0.8
V avg L-L
Real Power (PU)
0.6
0.2
0
0
10
20
30
40
50
60
70
-0.2
Figure 35: Load application and rejection with CCC on the 100kW generator
1.2
1
0.8
V avg L-L
0.6
0.4
0.2
RCC
0
0
10
20
30
40
50
60
70
-0.2
-0.4
Figure 36: Load application and rejection using NLS on the 75kW generator
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1.2
1
0.8
V avg L-L
Real Power (PU)
0.6
0.2
0
0
10
20
30
40
50
60
70
-0.2
Figure 37: Load application and rejection using NLS on the 100kW generator
These results show that NLS generators have superior response because they are able to settle
10 seconds before the CCC generators on both load application and rejection, which overall, will
lead to a more stable and reactive system. NLS also tends to be more accurate with the amount
of VARs on each system. Data in Tables 1 and 2 show that the percentages of error due to
differences in reactive power on each generator.
Table 1 Shared VARs in Cross Current Compensation
CCC Data
Reactive/Real
50/50 Split
kVAR on
kVAR on
Differential
Loads at 240Vac
(w/o losses)
100kW
75kW GEN
GEN
75kW/25kVAR
9.3875
7.42
10.2
2.78
75kW/50kVAR
18.775
16.5
18.7
2.2
75kW/75kVAR
28.1625
26.1
27.5
1.4
100kW/75kVAR
28.1625
26.15
27.5
1.35
35kW/25kVAR
9.3875
7.5
9.44
1.94
Table 2 VARhared VARs in Network Load Sharing
NLS Data
Reactive/Real
50/50 Split
kVAR on
kVAR on
Differential
Loads at 240Vac
(w/o losses)
100kW
75kW GEN
GEN
75kW/25kVAR
9.3875
8.2
8.9
0.7
75kW/50kVAR
18.775
17.5
18
0.5
75kW/75kVAR
28.1625
26.5
26.8
0.3
100kW/75kVAR
28.1625
26.5
27.1
0.6
35kW/25kVAR
9.3875
8.2
8.7
0.5
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Error
2.96%
2.3%
1.49%
1.4%
2.0%
Error
0.74%
0.53%
0.32%
0.64%
0.5%
A concern with using communications for load sharing is how a given controller will perform if, for
example, another unit in the communications circuit fails or a cable falls out. If this were to happen,
the controller will revert to the programmed NLS Droop setting until normal communications are
restored or until the malfunctioning unit is removed properly (e.g. Unit ID is disabled on the other
units). In Figure 38, both generators share together in NLS; then, when the Ethernet connection is
removed, both units transition to droop and remain in that state. Finally, the Ethernet connection is
restored and both units resume load sharing in NLS.
1.2
1
V avg L-L
0.8
0.6
0.4
PF
0.2
RCC
Ethernet and
NLS Restored
0
Ethernet Removed,
unit begins to0 Droop 5
10
15
20
25
30
Figure 38: 75kW unit handling Ethernet loss and restoration with Sequence of Events
1.2
1
V avg L-L
0.8
0.6
0.4
RCC
0.2
Ethernet Removed,
unit begins
0 to Droop
0
10
15
20
25
30
Figure 39: 100kW unit handling Ethernet loss and restoration with Sequence of Events
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NLS also allows users to configure controllers for unique applications such as ring bus systems or
selective island configurations. The settings for the Network Load Sharing are relatively easy to
configure and a typical implementation is as follows. The settings and logic below demonstrate ring
bus functionality in one of several possible ways. In addition to ring bus functionality, the controller
can be configured for a variety of systems including multiple islanded bus configurations. In Figure
40, the majority of the relevant settings for the load sharing capabilities are shown and those that are
not shown are logic elements. The load sharing is enabled by selecting the checkbox next to the
enable and having settings in place for the gain and droop percentage. For NLS, the droop and
washout settings will govern how the controller reacts during transients while VAR sharing. The other
setting of concern is the gain, which should be adjusted based on the system. If the gain is left at
zero, the unit will probably not share load well, so it is recommended to modify this before attempting
to load share.
When configuring controllers for NLS, it is important to ensure the IP addresses are assigned
correctly.
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No matter which approach is used, the technique is doing one of the following:
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Figure 51 shows the faceplate of the Basler Electric SCP-250. Setting on the SCP-250
is from .6 power factor leading to .6 power factor lagging when in the power factor
control mode.
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Figure 52 also illustrates the condition where the bus voltage may increase, causing a
leading power factor condition on the generator. Here, the voltage regulator will
decrease excitation following the characteristic slope of the reactive compensation
circuit. This will keep the system in synchronism. If the bus voltage rises excessively,
however, leading VAr load will increase, leading to a reduction in the field excitation
and causing possible loss of machine synchronism.
The other two techniques used to regulate VArs or power factor follow the same basic
connections of the voltage and current sensing as well as control. There is a voltage input
and a current input at some phase angle difference as well as a means to turn the control
on/off. As with the SCP-250, this is typically a 52b control off the main tie breaker.
In PLC (Programmable Logic Controller) control, the excitation is sometimes controlled by
a DC input into the regulator similar to the SCP-250. However, sometimes the PLC will
have output contacts to control a motor operated potentiometer or reference adjuster to
change the regulator's set point to change excitation. The only potential drawbacks to this
approach are the coordination of the overall control loop so stability is achieved and the
wear and tear of a constantly moving M.O.P. or reference adjuster.
Power Factor Correction
The other use is for power factor correction. Using an unloaded motor as a
synchronous condenser and producing only VArs, it is possible to regulate a plant
power factor compared to the utility input.
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EXCITATION LIMITERS
What is Generator Synchronism?
The synchronous generator can be represented by a capability curve which shows the
electrical watts and VAr limit of the generator. These quantities are related to the permissible temperature rise of the generator windings and the mechanical limits of the system.
The electrical watts are limited by the horsepower of the prime mover and by the heating
of the rotor and the stator windings.
Under varying conditions, the automatic voltage regulator could command abnormally low
field current due to higher than normal infinite bus voltage. If this occurs, the synchronizing
torque is reduced, allowing the rotor of the synchronous machine to advance beyond a
critical power angle (90 degrees) resulting in loss of generator synchronism.
To better understand the term generator synchronism, imagine a rubber clutch connecting
the shaft of two engines. See Figure 55. As long as the speed remains constant on both
engines, the rubber clutch will lock the two shafts without distorting its own natural shape.
But if one machine begins increasing speed, causing the other to lag, the clutch will be
forced to stretch.
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To sufficiently protect the rotor, it is necessary to know the thermal capability of the rotor
under worst case conditions. If the rotor is operating at maximum continuous current and
the load demand moves the excitation higher, then you must know how long the field will
take before temperature of the rotor exceeds its upper limit. With a curve plotting thermal
limit based on full load operation prior to the higher current, the overexcitation scheme
may be coordinated with the generator capability. When an older machine is upgraded
with new excitation, it may not be possible to obtain the rotor thermal capacity curve to
allow accurate setting of the relay. Standard practice is to choose a conservative setting to
make sure limiter operation keeps the field temperature within safe limits.
limiting is referred to by some manufacturers as Rotor Angle Limiting. This simply means
that the limiter monitors stator volts and amps, and will provide limiting to allow full stator
current at leading power factors near 1.0, increasing excitation and decreasing stator
current along a circular curve as the power factor moves further into the leading power
factor area.
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