MS 1135-2009 Float and Polished Glass
MS 1135-2009 Float and Polished Glass
MS 1135-2009 Float and Polished Glass
STANDARD
MS 1135:2009
ICS: 81.040.20
Descriptors: specification float polished, plate glasses, thicknesses and grades, quality, dimensions
and shape
Copyright 2009
DEPARTMENT OF STANDARDS MALAYSIA
OR
SIRIM Berhad
(Company No. 367474 - V)
1, Persiaran Dato Menteri
P.O. Box 7035, Section 2
40911 Shah Alam
Selangor D.E.
http://www.standardsmalaysia.gov.my
http://www.sirim.my
E-mail: [email protected]
STANDARDS MALAYSIA 2009 All rights reserved
MS 1135:2009
CONTENTS
Page
Committee representation .................................................................................................
iii
Foreword............................................................................................................................
iv
Scope....................................................................................................................
Definitions .............................................................................................................
Quality...................................................................................................................
10
11
Test method..........................................................................................................
12
10
15
11
Packaging .............................................................................................................
16
12
Marking requirement
16
Grades ..................................................................................................................
10
Minimum light transmittance value for transparent or clear float glass ................
10
Tables
MS 1135:2009
CONTENTS (continued)
Tables
Page
11
11
10
12
11
12
12
15
13
13
14
Bibliography .......................................................................................................................
17
Figures
ii
MS 1135:2009
Committee representation
The Industry Standards Committee on Building and Civil Engineering (ISC D) under whose authority this Malaysian
Standard was developed, comprises representatives from the following organisations:
Association of Consulting Engineers, Malaysia
Construction Industry Development Board Malaysia
Department of Irrigation and Drainage Malaysia
Department of Standards Malaysia
Federation of Malaysian Manufacturers
Jabatan Bomba dan Penyelamat Malaysia
Jabatan Kerja Raya Malaysia
Local Government Department
Malaysian Institute of Architects
Malaysian Timber Industry board
Master Builders Association Malaysia
Ministry of energy, Water and Communications, Malaysia
Ministry of Housing and Local Government
Ministry of International Trade and Industry
SIRIM Berhad (Secretariat)
Suruhanjaya Tenaga
The Chartered Institute of Building Malaysia
The Institution of Engineers, Malaysia
Universiti Sains Malaysia
Universiti Teknologi Malaysia
The Technical Committee on Household Fittings and Building Accessories which developed this Malaysian Standard
consists of representatives from the following organisations:
Building Materials Distributors Association of Malaysia
Chartered Institute of Building Malaysia
Federation of Malaysian Manufacturers
IKRAM QA Services Sdn Bhd
Jabatan Bomba dan Penyelamat Malaysia
Jabatan Kerja Raya Malaysia
Lembaga Pembangunan Industri Pembinaan Malaysia
Master Builders Association Malaysia
Pertubuhan Arkitek Malaysia
Pertubuhan Jurureka Dalaman Malaysia
SIRIM Berhad (Secretariat)
SIRIM QAS International Sdn Bhd
Universiti Teknologi Malaysia
Universiti Teknologi MARA
iii
MS 1135:2009
FOREWORD
This Malaysian Standard was developed by the Technical Committee on Household Fittings
and Building Accessories under the authority of the Industry Standards Committee on
Building and Civil Engineering.
This Malaysian Standards is the first revision of MS 1135, Specification for float glass and
polished plate glasses.
Major modifications in this revision are as follows:
a)
the title has been changed to Float and polished plate glasses - specification
b)
c)
d)
changes to the term grade (Grade A and Grade B) to quality (Q1 and Q2); and
e)
iv
MS 1135:2009
2. Normative references
The following normative references are indispensable for the application of this standard. For
dated references, only the edition cited applies. For undated references, the latest edition of
the normative reference (including any amendments) applies.
ISO 9050, Glass in building - Determination of light transmittance, solar direct transmittance,
total solar energy transmittance, ultraviolet transmittance and related glazing factors
3. Definitions
For the purpose of this standard, the following definitions apply.
3.1
Glass
An inorganic product of fusion which has cooled to a rigid condition without crystallising.
Glass is typically hard and brittle. It may be colorless or tinted and transparent to opaque due
to presence of dissolve amorphous or crystalline material. Glass that does not contain such
added material is designated as clear (transparent Class I) in this specification, even though
the finished product may not be transparent in ordinary sense as result of the pattern (wired,
figured, corrugated). Flat glass is also known by its process of manufacture as sheet, polished
plate glass, float or patterned glass.
3.2
Annealed glass
Sheet, plate, float or roiled glass that is processing allowable residual internal stresses so that
it can be freely cut.
3.3
Float glass
Flat transparent, clear or tinted soda-lime silicate glass having parallel and polished faces
obtained by continuous casing and floatation on a metal bath.
3.4
Tinted glass
Glass formulated to give light or heat of both, reducing capability and color.
3.5
Cut sizes
MS 1135:2009
3.6
3.6.1
Defects in glass
Bubble
A pocket formed in a solid by air or gas that is trapped, as during the cooling and hardening.
3.6.2
Inclusion
Face hazing
Crazing
Swelling
Slight surface blemishes that originated in the process that can be small particles of foreign
materials on either surface or surface irregularities.
3.6.8
Waving
Defect resulting from irregularities at the surface of the glass making objects viewed at
varying angles, appear wavy or bent.
3.6.9
A circular indentation in the glass edge due to breakage of a small fragment out of an
otherwise regular surface.
3.6.10 Warpage
Glass is not in straight or flat condition, may be bow or dish.
MS 1135:2009
MS 1135:2009
3.17 Abbreviations
UV: Ultraviolet
VIS: Visible Light
NIR: Near Infrared
3.18 Acceptable report
The acceptable report shall include the following information:
a) description of the glass;
b) the sampling procedure;
c) the constitution of the inspection lot; and
d) the determination of acceptability for each of the properties tested.
Nominal thickness
8 mm;
g) 10 mm;
h) 12 mm;
i)
15 mm; and
j)
19 mm.
4.1.1
Nominal thickness other than specified above shall be referred to the nearest higher
nominal thickness.
4.1.2
Other nominal thickness greater than 19 mm, specification requirements shall be the
same of 19 mm.
MS 1135:2009
4.2
Grades
Quality - Q1
(cut - size or stock
sheets)
Quality - Q2
(cut - size or stock
sheets)
5. Quality
5.1
Quality Q1
Quality
Size of plate
2
(m )
Under 0.5
Bubble
0.5 to 1.11
exclusive
1.11 to 2.23
exclusive
Size of plate
2
(m )
Under 0.5
Inclusion
0.5 to 1.11
exclusive
1.11 to 2.23
exclusive
Part of plate
glass
Middle part
Outer part
Peripheral
part
Middle part
Outer part
Peripheral
part
Middle part
Outer part
Peripheral
part
Part of plate
glass
Middle part
Outer part
Peripheral
part
Middle part
Outer part
Peripheral
part
Middle part
Outer part
Peripheral
part
Length of
bubbles
0.5 mm to 1.0
mm exclusive
0
2 max.
-
Length of
bubbles
2.0 mm and
over
0
0
0
1 max.
3 max.
-
1 max.
2 max.
-
0
0
-
0
0
0
2 max.
5 max.
-
2 max.
2 max.
-
0
0
-
0
0
0
0
1 max.
-
0
0
0
0
2 max.
-
0
0
0
MS 1135:2009
Quality
Size of plate
2
(m )
Part of plate
Permissible number of bubbles
glass
Middle part
There shall be none that is visually distinguishable.
Outer part
There shall be none that is 25 mm or over in width.
Under 0.5
Peripheral
part
Seam and
Middle part
There shall be none that is visually distinguishable.
body
0.5 to 1.11
Outer part
There shall be none that is 50 mm or over in width.
nonuniformity
exclusive
Peripheral
part
Middle part
There shall be none that is visually distinguishable.
1.11 to 2.23
Outer part
There shall be none that is 100 mm or over in width.
exclusive
Peripheral
part
Size of plate
Part of plate
2
(m )
glass
Middle part
There shall be none that is visually distinguishable.
Outer part
There shall be none that is 30 mm or over in width.
Under 0.5
Peripheral
part
Middle part
There shall be none that is visually distinguishable.
Hairline
0.5 to 1.11
Outer part
There shall be none that is 60 mm or over in width.
exclusive
Peripheral
part
Middle part
There shall be none that is visually distinguishable.
1.11 to 2.23
Outer part
There shall be none that is 120 mm or over in width.
exclusive
Peripheral
part
Face hazing
There shall be none that is visually distinguishable.
Crazing
There shall be none that is visually distinguishable.
Swelling
Not to give distorted vision.
Waving
Not to give distorted vision of straight-stripe pattern.
Chip and flare There shall be none whose width or length is not less than the thickness.
Warpage
0.3 % max.
Concentration Concentration of individually permissible defects, such as bubbles, inclusion, seams and body
of defects
nonuniformity, is not permitted.
NOTE: The middle, outer and peripheral parts of float and polished plate glasses are as defined in Figure 1.
MS 1135:2009
C
B
Middle part
Peripheral part
C
a
A
Outer part
where,
a=
5
4
b=
A
B
5
C = 25 mm
Figure 1. Middle part, peripheral part and outer part of float glass
5.2
Quality Q2
Size of plate
2
(m )
Quality
The defects of 0.5 mm to 1.5 mm exclusive in length shall not number more
2
than 0.5 per 300 mm .
The defects of 1.5 mm to 3.0 mm exclusive in length shall not number more
2
than 0.1 per 300 mm .
Bubble
The defects of 3.0 mm to 5.0 mm exclusive in length shall not number more
2
than 0.04 per 300 mm .
The defects of 5.0 mm to 10.0 mm exclusive in length shall not number more
2
than 0.02 per 300 mm .
2
The defects of 1.0 mm to 0.2 mm exclusive in size shall not number more than
2
0.04 per 300 mm .
2
MS 1135:2009
Size of plate
2
(m )
Under 0.5 m
Ream and
body
nonuniformity
Quality
0.5 m to 1.0 m
exclusive
1.0 m to 2.0 m
exclusive
2
2.0 m to 4.0 m
exclusive
Hairline
0.5 m to 1.0 m
exclusive
1.0 m to 2.0 m
exclusive
2.0 m to 4.0 m
exclusive
Crazing
Swelling
Waving
There shall be none whose width or length is not less than that thickness.
Warpage
0.3 % max.
Concentration
of defects
Concentration of individually permissible defects, such as bubbles, inclusion, seams and body
nonuniformity, is not permitted.
The length, width and thickness shall be expressed in millimeters. The shape shall be square
or rectangular.
MS 1135:2009
6.2
The preferred modular size for each class shall comply with Table 4.
Table 4. Preferred modular size
Preferred modular size (mm)
Nominal thickness
Quality Q1
6.3
2 mm
4 mm
1 800 x 1 200
5 mm
1 800 x 1 200
6 mm
8 mm
10 mm
12 mm
15 mm
19 mm
1 800 x 1 200
-
Quality Q2
900 x 600
1 500 x 1 200
1 800 x 900
1 800 x 1 200
1 800 x 1 200
2 100 x 900
2 400 x 1 800
3 000 x 2 400
3 000 x 2 400
3 000 x 2 400
The size shall be as specified
by order.
Tolerance on thickness
Tolerance (mm)
2 mm
3 mm
4 mm
5 mm
6 mm
8 mm
10 mm
12 mm
15 mm
19 mm
0.2
0.3
0.6
0.8
1.2
MS 1135:2009
6.4
Nominal thickness
2 mm
3 mm
4 mm
5 mm
6 mm
8 mm
10 mm
12 mm
15 mm
19 mm
3 m and under
Over 3 m to 5 m inclusive
+1/- 2
+ 2/- 3
+ 3/- 4
10
Nominal thickness
2 mm
3 mm
4 mm
5 mm
6 mm
8 mm
10 mm
12 mm
15 mm
19 mm
85%
MS 1135:2009
7.2
The minimum light transmittance values for float glass shall according to Table 8.
Table 8. Minimum light transmittance value for float glass
Nominal
thickness
(mm)
2 mm
3 mm
4 mm
5 mm
6 mm
8 mm
10 mm
12 mm
15 mm
19 mm
7.3
Other
colors
45% - 85%
45% - 85%
45% - 85%
12% - 55%
8% - 86%
The minimum solar transmittance values for float glass shall be according to Table 9.
Table 9. Minimum solar transmittance value for float glass
Nominal
thickness
(mm)
2 mm
3 mm
4 mm
5 mm
6 mm
8 mm
10 mm
12 mm
15 mm
19 mm
Other
colors
20% - 65%
40% - 65%
50% - 70%
35% - 65%
8% - 90%
The light transmittance value is measured using illuminant D65 and converted based on 5
mm thickness. Testing equipment used is UV/VIS/NIR spectrometer.
ISO 9050 shall be used as reference for test method and instrument for determining solar and
light transmittance.
11
MS 1135:2009
Standard
9. Test method
9.1
Quality
waves shall be examined by looking through the specimen at about 4.5 m distance from
it, in a direction so that the incident angle to it is as given in Table 11 while observing a
screen set up perpendicularly to the line of vision at about 4.5 m distance away from the
specimen, horizontally over the whole width of the nearly middle part of the specimen.
The specimen shall be held with the direction of drawing in the plate manufacturing
process c) vertical. On the face of the screen shall be drawn a parallel straight black and
white stripe pattern of which each stripe is 25 mm wide and inclined 45 from the vertical.
The face shall be mat (see Figure 2);
Table 11. Incident angle
Incident angle (degree)
Thickness
2 mm
3 mm
4 mm, 5 mm and 6 mm
8 mm
12
Quality Q1
Quality Q2
45
55
60
60
45
45
50
50
MS 1135:2009
x 100
c
where,
AB
is the sample;
13
MS 1135:2009
( a 1 + a 2)
2
100
or
C1
( a 3 + a 4)
2
100
C2
A
a2
a3
C2
C1
a1
a4
B
where,
AB
is the sample;
C2
9.2
Thickness measurement
The length and width shall be measured with a steel tape measure graduated to 1 mm. The
measurement shall as a rule be made or adjacent two sides.
14
MS 1135:2009
waviness excessive;
Sample size
2 - 15
2
0
16 - 50
3
0
51 - 150
5
0
151 - 500
8
0
501 - 3200
13
1
3 201 - 35 000
20
1
35 001 - 500 000
32
2
Over 500 000
50
3
NOTE: The samples for visual inspection should also be used in the tests to be conducted.
Additional samples may be required as necessary. The inspection level for this table is
special inspection level S-3 (refer ISO 2859-1: 1999 for the inspection levels).
STANDARDS MALAYSIA 2009 - All rights reserved
15
MS 1135:2009
11. Packaging
The float and polished plate glasses shall, as a rule, be packaged by the use of suitable
shock-absorbing material.
country origin;
16
date of manufacturer.
MS 1135:2009
Bibliography
[1] MS ISO 2859-1: 2001, Sampling procedure for inspection by attributes - Part 1: Sampling
schemes indexed by acceptance quality limit (AQL) for lot-by-lot inspection
[2] JIS R 3106: 1998, Testing method on transmittance, reflectance and emittance of flat
glasses and evaluation of solar heat gain coefficient
[3] BS EN 572-1: 1995, Glass in building - Basic soda lime silicate glass products Part 1 definitions and general physical and mechanical properties
[4] Thailand Industrial Standard 1344 - 2539 (1996)
[5] Philippines National Standard 193: 2005, Flat glass specification
17
Acknowledgements
Members of Technical Committee on Household Fittings and Building Accessories
Ar Jasmin Kamaruddin (Chairman)
SIRIM Berhad
Ir M Ramuseren
Mr Micheal Thong
Mr Hamidon Abdullah/
Assoc Prof Mohd Ali Yusop
Dr Khairulzan Yahya