THAI BINH HAM RONG GAS DISTRIBUTION AND
GATHERING SYSTEM PROJECT, BLOCK 102&106 PHASE 1
TURN DOWN RATIO STUDY REPORT
Document Number
135355-01-REP-06-012
Project No.: 135355
00
19-05-14
Issued for Review
VHN
NVP
NTS
Rev
Date
Purpose of Issue
Prepared
By
Checked
By
PVE
PTSC
APPROVED
PVGAS
Approval
THAI BINH HAM RONG GAS DISTRIBUTION AND GATHERING
SYSTEM PROJECT, BLOCK 102 & 106 PHASE 1
TURN DOWN RATIO STUDY REPORT
TABLE OF CONTENTS
1.0
INTRODUCTION ............................................................................................................... 3
1.1
PROJECT DISCRIPTION .................................................................................................... 3
1.2
PURPOSE OF DOCUMENT ................................................................................................ 5
2.0
GENERAL INFORMATION AND REQUIREMENT ................................................... 5
2.1
LANGUAGE AND UNITS OF MEASUREMENT ............................................................. 5
2.2
ABBREVIATION AND DEFINITION ................................................................................ 5
2.2.1 Definition............................................................................................................................... 5
2.2.2 Abbreviations ........................................................................................................................ 6
3.0
BASIS AND ASSUMPTION .............................................................................................. 6
3.1
THERMO-DYNAMIC AND SIMULATION PACKAGE .................................................. 7
4.0
TURN DOWN & AVERAGE TEMPERATURE SIMULATION CASE SCHEME ... 8
5.0
TURN DOWN RATIO RESULTS AND CONCLUSION ............................................... 8
6.0
REFERENCE DOCUMENT............................................................................................ 12
7.0
APPENDICES ................................................................................................................... 12
Document No.: 135355-01-REP-06-012 Rev. 00
Page No.: 2 of 12
THAI BINH HAM RONG GAS DISTRIBUTION AND GATHERING
SYSTEM PROJECT, BLOCK 102 & 106 PHASE 1
TURN DOWN RATIO STUDY REPORT
1.0
INTRODUCTION
1.1
PROJECT DISCRIPTION
Thai Binh gas field was discovered in 2006 through Thai Binh-1X exploration well which
discovered gas accumulation in two separate sand packages of Middle Miocene U220 (4
distinctly separate intervals, interval 1 to 4) and Lower Miocene U250 (2 distinctly separate
intervals, interval 5 and 6). Total Thai Binh Gas Initially In Place (TB GIIP) of 139.8 Bscf
was approved in Thai Binh - Reserves Assessment Report (RAR) 2010. However, due to the
lack of evidence on the fault seal between the main area with the northern portion of interval
5, an upside potential of 30 Bscf remains to be unlocked during development phase. Thai
Binh field development will focus mainly on the central area with a proven connected
volume of 97Bscf in interval 3 and 5. In the event the northern portion is found to be
isolated by a sealing fault, an additional long reach well might be required in the 11th year
to sustain the 20 mmscfd required gas sale volume.
Thai Binh development plan consists of a Wellhead platform (WHP) with minimum
facilities. The gas will be sold ex-platform as full well stream (FWS) to shore via a 25 km
pipeline. Thai Binh development is expected to deliver its peak gas production of 20
mmscfd from 2 wells. Individual well capacity can deliver the gas production up to 20
mmscfd. Thai Binh Field Development can be summarized as follows:
-
To commit with Gas Sale Agreement (GSA) of 20 mmscfd for a period of 8 + 2
years on a commercially acceptable gas price.
To drill 2 wells to develop 74 Bscf of gas recovery from main sand of Miocene
reservoirs (interval 3 & 5), and to prove up the northern area connectivity of 30 Bscf
in interval 5.
Installation of a 3 legged well head platform with 4 slots.
Minor reservoirs to be developed later as behind casing opportunities i.e. add
perforation or through infill drilling
Petro Vietnam Gas Joint Stock Corporation (PVGas) is responsible for the development of
Thai Binh - Ham Rong Gas Distribution and Gathering System Project to transport gas from
Ham Rong field (Block 106), Thai Binh field (Block 102) and Other fields (Hong Long,
Sapa Nam, Hong Ha- Block 103 & 107) to industrial zones in Thai Binh and neighboring
provinces in the North of Vietnam.
Phase 1 of the Project includes facilities on Thai Binh Platform, Gas Distribution Center
(GDC) and gas transport pipeline connecting Thai Binh field to GDC as followings:
-
Platform topside facilities include Pig launcher and Corrosion Inhibitor skid.
Spool is installed for connections from Ham Rong field, other fields
Tie-in point for LNG exports FPSO in the future.
Document No.: 135355-01-REP-06-012 Rev. 00
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THAI BINH HAM RONG GAS DISTRIBUTION AND GATHERING
SYSTEM PROJECT, BLOCK 102 & 106 PHASE 1
TURN DOWN RATIO STUDY REPORT
The pipeline from Thai Binh Platform to GDC shall be designed with additional
capacity to service other platforms 106, 103 & 107. It shall include:
Approximately 13.1 km from TBDP-A to LFP at Con Thu
islet.
Approximately 5.28 km from LFP to LFS.
Approximately 5.8 km from LFS to onshore GDC.
In Tien Hai GDC, the 3 phase separator and filter/separator will be expected to install in
order to separate water, flit solid object, take condensate and sale gas. Condensates will be
stored and send out by truck loading system. Sales gas will be supplied to industrial
customers via pipeline or by CNG trailers.
According to the approved Field Development Plan (FDP), the First gas schedule is targeted
on 15th June 2014. However, the above schedule will be updated according to the First gas
schedule of Petronas Overseas SDN. BHD (PCOSB), expected to complete on Q2, 2015
Document No.: 135355-01-REP-06-012 Rev. 00
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THAI BINH HAM RONG GAS DISTRIBUTION AND GATHERING
SYSTEM PROJECT, BLOCK 102 & 106 PHASE 1
TURN DOWN RATIO STUDY REPORT
Figure 2 Onshore facilities
1.2
PURPOSE OF DOCUMENT
The objective of this document is to propose turn down ratio about flowrate and duty of
Equipments / Level control valves, Pressure control valves based on simulating cases of the
Thai Binh - Ham Rong Gas Distribution and Gathering Project to ensure consistency and
safety in operating equipment.
2.0
GENERAL INFORMATION AND REQUIREMENT
2.1
LANGUAGE AND UNITS OF MEASUREMENT
The content, references, attachments and any supplementary information for all engineering
documents shall be in English.
Units of measurement for all engineering documents shall be in the System International
(SI).
2.2
ABBREVIATION AND DEFINITION
2.2.1 Definition
COMPANY
Petro Vietnam Gas Project Management Company
(PVGAS-PMC)
CONTRACT
The EPC contract between COMPANY and
CONTRACTOR for execution of the EPC works of
Document No.: 135355-01-REP-06-012 Rev. 00
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THAI BINH HAM RONG GAS DISTRIBUTION AND GATHERING
SYSTEM PROJECT, BLOCK 102 & 106 PHASE 1
TURN DOWN RATIO STUDY REPORT
PROJECT
EPC
CONTRACTOR/
CLIENT
PETROVIETNAM
TECHNICAL
CORPORATION (PTSC)
SERVICES
PROJECT
Thai Binh Ham Rong Gas Distribution And Gathering
System Project, Block 102 & 106 Phase 1
PURCHASER
As defined in the PO
PVE
PV Engineering J.S.C - An entity subcontracted by
PTSC to perform the detailed engineering design.
VENDOR
The supplier of the materials, plant or equipment as
determined by this Specification and other associated
documents as attached to the Material Requisition
2.2.2 Abbreviations
3.0
GDC
Gas Distribution Center
LFS
Land Fall Station
LFP
Land Fall Point
API
American Petroleum Institute
ASTM
American Society for Testing and Material
BCV
Building Code of Vietnam
ISO
International Organization for Standardization
TCVN
Vietnamese Codes and Standards
TD(R)
Turn down (Ratio)
BASIS AND ASSUMPTION
The following data, information and assumption are used to basic on modeling and showing
the equipment turn down ratio at turn down condition as well as other condition.
The selection and consideration case SS-4D in Flow Assuarance Report as turn down case
with following condition:
Document No.: 135355-01-REP-06-012 Rev. 00
Page No.: 6 of 12
THAI BINH HAM RONG GAS DISTRIBUTION AND GATHERING
SYSTEM PROJECT, BLOCK 102 & 106 PHASE 1
TURN DOWN RATIO STUDY REPORT
AMB.
Temp.
CASE
TURNDOWN
CASE
SS-4D
OTHER
CASEs
SS-1C/D/K; SS-2C/C1/G
SS-3C/C1/G
Min
Total
Flowrate,
Mmscfd
10
Inlet
Temp. @
TBWHP
oC
38.38
Pressure, Barg
Temp, oC
TB
LFS
GDC
LFS
GDC
15.8
14.4
14
14.6
4.07
The detail results showns in Process Simulation Report 135355-01-REP-06-001
The Production specification and requirement to be kept same concept with all simulation
cases
The following provisions for pressure drop is considered in various equipments (these
pressure drops to be updated after have final data from Equipments Vendors)
Table 3.1: Pressure Drop in Various Equipments
Pressure Drop
Equipment
3.1
(kPa)
(psi)
Separator (Vessel)
20
2.900
Filter Separator
30
4.351
Heat exchanger
30
4.351
Heater
50
7.252
Metering
50
7.252
Pump
50
7.252
THERMO-DYNAMIC AND SIMULATION PACKAGE
The process simulation models are built using the HYSYS Process Simulation Program,
(Version v8.0).
The Peng Robinson (PR) equation of state (EOS) has been selected as the fluid property
package to generate process simulation.
Design Compositions and flow rates to be used for this simulation are provided in the
following sections, these dates are taken from document: 135355-01-BOD-04001_Process and Utility Basis of Design
Document No.: 135355-01-REP-06-012 Rev. 00
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THAI BINH HAM RONG GAS DISTRIBUTION AND GATHERING
SYSTEM PROJECT, BLOCK 102 & 106 PHASE 1
TURN DOWN RATIO STUDY REPORT
4.0
TURN DOWN SIMULATION CASE SCHEME
5.0
TURN DOWN RATIO RESULTS AND CONCLUSION
The following results based on simulation cases thence taken turndown ratio for each of
equipment / valve about flowrare as well as duty at corresponding units. The detailed result
is tabulation below:
Document No.: 135355-01-REP-06-012 Rev. 00
Page No.: 8 of 12
THAI BINH HAM RONG GAS DISTRIBUTION AND GATHERING
SYSTEM PROJECT, BLOCK 102 & 106 PHASE 1
TURN DOWN RATIO STUDY REPORT
Table 5.1: The Turndown ratio result of Equipment /Valves in Thai Binh Ham Rong Project
Unit
Desciption
GDC
pressure
control valve
Tag no.
PCV435
HP Separator
LCV420A
liquid outlet
Level control
valve at
LCV420B
upstream LP
Separator
LP level
control valve
LCV413A
Document No.: 135355-01-REP-06-012 Rev. 00
Page No.: 9 of 12
Required TDR
Actually TDR
(Min / Max)
(Min / Max)
Cases
Cvs
Opening
Cvs Opening
Flowrate
(Am3/h)
Valves Cv
Remark
(Calculation)
(from
FA)
Valves Cv
4D/3C
64.6/3480
10/90
712/4206
222.4/1308
19/55
Selection Requied Cv & Opening
Following catalog Fishers Valve.
0.08/13.6
10/100
15 (*)
12.12
90
- Min Q (continuous) = 0.107 m3/h
(%)
(%)
- Max Q (surge liquid volume) =
15m3/h
4D
0.08/13.6
10/100
0.11/7.5
0.09/6.2
5/80
4D/3G
0.24/27.2
10/100
1.37/5.63
0.56/1.9
10/30
1C/3G
0.24/27.2
10/100
0.67/5.63
0.5/1.9
10/30
0.02/4.8
10/100
1.44
3.23
82
- Volume (LAH-LAL) = 93.56 m3
Selection Requied Cv & Opening
Following catalog Fishers Valve
Selection Requied Cv & Opening
Following catalog Fishers Valve
THAI BINH HAM RONG GAS DISTRIBUTION AND GATHERING
SYSTEM PROJECT, BLOCK 102 & 106 PHASE 1
TURN DOWN RATIO STUDY REPORT
Unit
Desciption
Tag no.
Cases
(in FA)
Required TDR
Actually TDR
(Min / Max)
(Min / Max)
Flowrate
(Am3/h)
Duty
(kW)
Remark
Duty
Flowrate
(Am3/h)
(kW)
0.53/3
7.86/170
- Converted Ratio Q: 17.3/100
Condensate Heater
1C
- Converted Ratio Pow: 4.6/100
1/100
H401
(**)
4D
- Converted Ratio Q: 19/100
0.57/3
21.5/170
- Converted Ratio Pow: 12.6/100
LP Condensate
Pumps
- Converted Ratio Q: 15/100
P402AB
4D
10/100
0.39/3
0.04/0.31
- Converted Ratio Pow: 12.9/100
- Volume working: 0.58 m3
Document No.: 135355-01-REP-06-012 Rev. 00
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THAI BINH HAM RONG GAS DISTRIBUTION AND GATHERING
SYSTEM PROJECT, BLOCK 102 & 106 PHASE 1
TURN DOWN RATIO STUDY REPORT
Notes:
General recommendation:
The minimum flowrate of Pumps & Valves is shown based on the worst simulation cases at
continuous condition.
The maximum flowrate is calculated in on-specification condition in worst case such that
covering system.
Selection Requied Valves Cv as well as Opening follow catalog Fishers Valve. (See
detailed in Appendix 2)
Selection Requied Electric Heaters duty follow catalog Vulcanics Vendor (Thyristor) and
Chromalox. (See detailed in Appendix 3)
The controlling concept will base on actual condition to have corrected suitable pump duty
as well as opening percent of valve to ensure consistency and stabilization processing
operating.
These information shown on table as referency and the Selection Requied Cv & Opening
percent of Valves will be finally confirmed and advise by Valve Vendor.
Recommendation for valves LCV-420A/B (*):
LCV-420A:
In case of flowrate at 15 m3/h (maximum) and turndown flowrate at 0.11 m3/h required
large range of valve opening. Therefor, consider to install a LCV line for normal operation
case.
LCV-420B:
In case of volume flowrate at turndown condition is reducing more than max fowrate. The
operator will supervised and considered valves opening percent suitable with actual
condition to maintain gas / condensated level is consistency at NLL.
About the range of valve opening level (%) will be clarified after had Vendors supply
confirmed.
Recommendation for valves LCV-413A (*):
This valve will be operated at on-off stated corresponding with LAH-NLL (0.36 m3) in 15
minutes. The flowrate is used to size for this valve of 1.44 m3/h and will be confirmed by
Valve Vendor when LP Separators dimension be available.
Recommendation for Heater H-401 (**):
The range of electric heater duty (%) will be clarified after had Vendors supply confirmed
Document No.: 135355-01-REP-06-012 Rev. 00
Page No.: 11 of 12
THAI BINH HAM RONG GAS DISTRIBUTION AND GATHERING
SYSTEM PROJECT, BLOCK 102 & 106 PHASE 1
TURN DOWN RATIO STUDY REPORT
Recommendation for Pumps P-401A/B (***):
Pump will operator at continuous condition to always maintain fluid to temperature
exchange with condensate fluid. In case of turn down, the flowrate will be reducing
appreciable. Considering install a bypass line with a LCV / globe valve to adjust back flow
based on liquid arrival during operation modes to Heat exchange equipment to ensure
steadily operating process.
6.0
7.0
REFERENCE DOCUMENT
1. 135355-01-REP-06-004
Flow Assurance Study Report
2. 135355-01-REP-06-001
Process Simulation Report
APPENDICES
1. THE SCHEME OF SIMULATION CASE 1C,3C,3G,4D
2. VENDOR CATALOG FOR SELECTING LEVEL CONTROL VALVE
3. VENDOR CATALOG FOR SELECTING ELECTRIC HEATERs DUTY
4. P&IDs
Document No.: 135355-01-REP-06-012 Rev. 00
Page No.: 12 of 12
THAI BINH HAM RONG GAS DISTRIBUTION AND GATHERING
SYSTEM PROJECT, BLOCK 102 &106 PHASE 1
TURN DOWN RATIO STUDY REPORT
APPENDIX 1 THE SCHEME OF SIMULATION CASE
1C, 3C, 3G, 4D
(05 Page including this cover)
Document No. : 135355-01-REP-06-012 APPENDIX 1_Rev. 00
Page No.: 1 of 1
THAI BINH HAM RONG GAS DISTRIBUTION AND GATHERING SYSTEM PROJECT
CASE SIMULATION : CASE 1 BASE CASE - MAX GAS (CASE 1C IN FA)
Gas Sources: TB 2013 : 20
MMSCFD
Min Pressure @ GDC : 14
barg
Temperature @ WHP : 38.38
oC
Max Ambient Temperature
Fuel Gas Heater
DUTY
0.2692
Feed Temperature
kW
36.36
Product Temperature 51.49
SPRDSHT-1
3-Gas From Filter
A1: HCDew 28.53
Temperature 36.36
Pressure
1471
kPa
Molar Flow
19.76
MMSCFD
A
Q_FG
op-102
1-To HP Separator
Temperature 36.52
Pressure
1501
kPa
Molar Flow
20.00
MMSCFD
3-Gas
From
Filter
TB
WHP
2013
To Fuel
Gas
System
TEE-100
Filter
Separator
F-401
BAL-3
Temperature 38.38
Pressure
1866
kPa
Molar Flow
20.00
MMSCFD
2-Gas
To
Filter
1-To HP
Separator
FG
To
PCV
Fuel
Gas
Heater
To
TEG
Liquid
From
Filter
Metering
Water
in Oil
Water
TEE-102
Duty 3.508
W2
Oil in Water (ppm) 2000
13-Condensate
From Heat
Exchanger
kW
8-Fluid To Heater
MIX-101
Actual Volume Flow
0.5285
m3/h
9-Fluid From Heater
Actual Volume Flow
VLV-100
To Closed Drain
Temperature
37.17
Pressure
131.3
kPa
Molar Flow
0.1781
MMSCFD
S
SET-1
0.6718
m3/h
Pressure
kPa
151.3
8-Fluid
To
Heater
9-Fluid
Heater From
Heater
10-Fluid
To LP
Separator
LP
Separator
PCV
DUTY
7.863
14-Condensate
To Tank
LP
Separator
V-402
Heater
Pressure
Drop
kW
20-To Oily
Water
Treatment
Condensate
Tank TK-401
TVP @ 38 oC
64.54
kPa
TVP @ 45 oC
73.40
kPa
Water (% Volume) 0.3408
BAL-6
15-Condensate
Product
Condensate
Specification
TVP at
38_degC
P-101
11-Condesate
From LP
Separator
18-Off
Gas to
Flare
17-Vent
Closed
Drain
Vessel
Water to
Treatment
System
1.000
Q_Heater
Gas
to
Flare
To
Closed
Drain
MIX-102
2.358
Vapour Fraction @ 250 barg 4oC
Temperature 75.00
BAL-5
6-Water
from HP
Separator
50.00
Mol composition (CO2+N2)
10-Fluid To LP Separator
Q_Pump
Oil in
Water
Water in Oil (%vol) 1.000
0.0000
Water content (mg/SCM)
P-100
Cond PreHeater
ADJ-2
Oil and Water Separation
Calorific Value (LHV MMBTU/SCM) 3.537e-002
12-Condensate
To Heat
Exchanger
Cond
PreHeater
ADJ-1
Prod
Header
Calorific Value (HHV MMBTU/SCM) 3.914e-002
Sales Gas
Properties
7-Liquid
From HP
MIX-100 Separator
Sales Gas
Specification
Sulfur Content (ppm)
L1
TEE-101
MMSCFD
GP
Water
from
TEG
Liquid
HP
Separator
V-401
kPa
3.057e-002
250barg_4oC
ADJ-4
WHP
Production
801.3
BAL-4
5-Sales
Gas
TEG
48.53
Pressure
Molar Flow
19-Fuel
Gas
FG
PCV
Temperature
4-Gas To
Metering
Skid
B
TB WHP 2013
19-Fuel Gas
GP
ADJ-3
TVP at
45_degC
16-Oily
Water
From LP
Separator
BASE CASE-MAX GAS-TEG.HSC
THAI BINH HAM RONG GAS DISTRIBUTION AND GATHERING SYSTEM PROJECT
CASE SIMULATION : CASE 7 MAX CASE - MAX GAS (CASE 3C IN FA)
Gas Sources: TB 2013+HR+Other Fields :
53.4 MMSCFD
Min Pressure @ GDC : 14 barg
Temperature @ WHP : 28.6 oC
Max Ambient Temperature
SPRDSHT-1
A1: HCDew
20.90
A
GP
ADJ-3
Temperature
28.60
Temperature
29.01
Pressure
3525
kPa
Pressure
1501
kPa
Molar Flow
20.00
MMSCFD
Actual Volume Flow
4206
m3/h
3-Gas
From
Filter
TEE-100
HR
from
WHP
BAL-3
2-Gas
To
Filter
1-To HP
Separator
28.60
Pressure
3525
kPa
Liquid
HP
Separator
V-401
MMSCFD
Other
from
WHP
7-Liquid
From HP
MIX-100 Separator
A
Water
in Oil
Water
Temperature
28.60
Water in Oil (%vol)
1.000
Pressure
3525
kPa
Oil in Water (ppm)
2000
Molar Flow
28.00
MMSCFD
VLV-100
ADJ-2
3.930e-002
Calorific Value (LHV MMBTU/SCM)
3.554e-002
Duty
6.220
kW
Sales
Gas
Properties
12-Condensate
To Heat
Exchanger
Q_Pump
13-Condensate
From Heat
Exchanger
Temperature
75.00
Pressure
151.3
kPa
Q_Heater
8-Fluid
To
Heater
9-Fluid
Heater From
Heater
Pressure
Drop
Heater
DUTY
17.10
Condensate
Tank
TK-401
11-Condesate
From LP
Separator
18-Off
Gas to
Flare
10-Fluid
To LP
Separator
LP
Separator
PCV
kW
LP
Separator
V-402
B
TVP at
38_degC
15-Condensate
Product
Condensate
Specification
TVP @ 38 oC
59.63
kPa
TVP @ 45 oC
69.27
kPa
Water (% Volume)
BAL-6
14-Condensate
To Tank
20-To
Oily
Water
Treatment
0.0000
Vapour Fraction @ 250 barg 4oC
BAL-5
P-101
3.309
Mol composition (CO2+N2)
Water to
Treatment
System
50.00
Water content (mg/SCM)
17-Vent
Closed
Drain
Vessel
0.0000
Sulfur Content (ppm)
GP
Gas
to
Flare
To
Closed
Drain
SET-1
Cond PreHeater
MIX-101
1
MIX-102
Calorific Value (HHV MMBTU/SCM)
P-100
Oil in
Water
W2
250barg_4oC
Cond
PreHeater
TEE-102
Oil and Water Separation
BAL-4
10-Fluid To LP Separator
ADJ-1
Prod
Header
Other from WHP
6-Water
from HP
Separator
TEE-101
Metering
5-Sales
Gas
ADJ-4
Water
from
TEG
L1
Temperature
Sales Gas
Specification
TEG
Liquid
From
Filter
19-Fuel
Gas
FG
PCV
4-Gas
To
Metering
Skid
WHP
Production
HR from WHP
op-102
FG
To
PCV
Fuel
Gas
Heater
To
TEG
5.400
To Fuel
Gas
System
Filter
Separator
F-401
TB
WHP
2013
Molar Flow
Q_FG
1-To HP Separator
TB WHP 2013
0.3344
TVP at
45_degC
16-Oily
Water
From LP
Separator
MAX CASE-MAX GAS-TEG.HSC
THAI BINH HAM RONG GAS DISTRIBUTION AND GATHERING SYSTEM PROJECT
CASE SIMULATION : CASE 9 MAX CASE - MAX WATER (CASE 3G IN FA)
Gas Sources: TB 2019+HR+Other Fields : 53.4 MMSCFD
Max Pressure @ WHP : 35 barg
Temperature @ WHP : 28.6 oC
Min Ambient Temperature
SPRDSHT-1
A1: HCDew
-3.482
19-Fuel Gas
ADJ-3
Q_FG
TB WHP 2019
Temperature
28.60
Pressure
3601
kPa
Molar Flow
20.00
MMSCFD
3-Gas
From
Filter
TEE-100
Filter
Separator
F-401
TB
WHP
2019
HR
from
WHP
BAL-3
2-Gas
To
Filter
1-To HP
Separator
Temperature
16.52
op-102
Pressure
801.3
kPa
L1
Liquid
Temperature 28.60
Pressure
3601
kPa
Molar Flow
28.00
MMSCFD
HP
Separator
V-401
TEE-101
Other
from
WHP
Water
in Oil
Water
TEE-102
Water in Oil (%vol)
1.000
Oil in Water (ppm)
2000
ADJ-4
Sales Gas
Properties
Q_Pump
13-Condensate
From Heat
Exchanger
Cond PreHeater
Duty
15.93
MIX-101
kW
8-Fluid
To
Heater
9-Fluid From Heater
Temperature
114.8
Pressure
1801
kPa
A
VLV-100
m3/h
5.540
Pressure
1881
kPa
Molar Flow
1.900
MMSCFD
Actual Liquid Flow
1.671
m3/h
1.000
11-Condesate
From LP
Separator
Pressure
kPa
151.3
Q_Heater
9-Fluid
Heater From
Heater
DUTY
88.64
kW
To
Closed
Drain
18-Off
Gas
to
Flare
10-Fluid
To LP
Separator
LP
Separator
PCV
LP
Separator
V-402
17-Vent
Condensate
Specification
TVP at
38_degC
TVP @ 38 oC
63.65
kPa
TVP @ 45 oC
74.99
kPa
Water (% Volume)
6-Water from HP Separator
Temperature
3.603
Vapour Fraction @ 250 barg 4oC
Heater
Pressure
Drop
Gas
to
Flare
1
MIX-102
50.00
Mol composition (CO2+N2)
Temperature 75.00
BAL-5
ADJ-5
0.0000
Water content (mg/SCM)
P-100
Actual Volume Flow 5.626
6-Water
from HP
Separator
3.442e-002
12-Condensate
To Heat
Exchanger
Oil in
Water
W2
3.810e-002
Calorific Value (LHV MMBTU/SCM)
Sulfur Content (ppm)
GP
Cond
PreHeater
ADJ-2
Oil and Water Separation
250barg_4oC
Calorific Value (HHV MMBTU/SCM)
10-Fluid To LP Separator
ADJ-1
Prod
Header
BAL-4
5-Sales
Gas
Metering
Copy 4 at
20mmscfd
7-Liquid
From HP
MIX-100 Separator
Sales Gas
Specification
Water
from
TEG
MMSCFD
TEG
Liquid
From
Filter
3.057e-002
19-Fuel
Gas
FG
PCV
4-Gas
To
Metering
Skid
WHP
Production
Other from WHP
FG
To
PCV
Fuel
Gas
Heater
To
TEG
GP
Molar Flow
To Fuel
Gas
System
S
SET-1
14-Condensate
To Tank
Closed
Drain
Vessel
P-101
Water to
Treatment
System
20-To Oily
Water
Treatment
0.1762
BAL-6
Condensate
Tank
TK-401
15-Condensate
Product
TVP at
45_degC
Q
16-Oily
Water
From LP
Separator
9 MAX CASE-MAX WATER-TE
THAI BINH HAM RONG GAS DISTRIBUTION AND GATHERING SYSTEM PROJECT
CASE SIMULATION : CASE 10 TURNDOWN CASE - MIN GAS (CASE 4D IN FA)
Gas Sources: TB 2013 : 10 MMSCFD
Min Pressure @ GDC : 14 barg
Temperature @ WHP : 4.07 oC
Max Ambient Temperature
Fuel Gas Heater
0.2940
DUTY
kW
3.879
Product Temperature 21.01
Feed Temperature
SPRDSHT-1
3-Gas From Filter
A1: HCDew -2.574
Temperature 3.879
Pressure
1471
kPa
Molar Flow
9.801
MMSCFD
Q_FG
op-102
1-To HP Separator
Temperature
4.070
Pressure
1501
Actual Volume Flow 711.5
C
kPa
3-Gas
From
Filter
m3/h
TB
WHP
2013
To
Fuel
Gas
System
TEE-100
Filter
Separator
F-401
BAL-3
Temperature 38.38
Pressure
Molar Flow
1681
10.00
2-Gas
To
Filter
1-To HP
Separator
To
TEG
4-Gas
To
Metering
Skid
Metering
MMSCFD
TEE-101
TEE-102
Oil and Water Separation
3.011
W2
2000
kW
m3/h
8-Fluid
To
Heater
m3/h
Pressure
Drop
8-Fluid To Heater
MIX-101
Actual Volume Flow 0.5709
9-Fluid From Heater
GTF used
in PRV
datasheet
6-Water
from HP
Separator
VLV-100
Gas
to
Flare
To
Closed
Drain
MIX-102
To Closed Drain
4.372
Pressure
131.3
kPa
Actual Volume Flow 0.1115
Actual Volume Flow 1.365
Temperature
4.372
Pressure
131.3
kPa
SET-1
P-101
Q
0.3936
Temperature 75.00
Pressure
kPa
21.50
2.366
kW
Vapour Fraction @ 250 barg 4oC
1.000
m3/h
LP
Separator
V-402
kW
B
TVP at
38_degC
15-Condensate
Product
Condensate
Specification
TVP @ 38 oC
61.81
kPa
TVP @ 45 oC
72.68
kPa
Water (% Volume) 0.2217
BAL-6
Condensate
Tank
TK-401
Mol composition (CO2+N2)
18-Off
Gas
to
Flare
10-Fluid
To LP
Separator
LP
Separator
PCV
m3/h
20-To
Oily Water
Treatment
151.3
Heater
DUTY
50.00
rpm
11-Condesate
From LP
Separator
Q_Heater
9-Fluid
Heater From
Heater
Water content (mg/SCM)
10-Fluid To LP Separator
14-Condensate
To Tank
Water to
Treatment
System
2.187e-002
BAL-5
Closed
Drain
Vessel
m3/h
Power
17-Vent
Water to Treatment System
Actual Volume Flow 0.1071
Temperature
Speed
Capacity(Actual Vol. Flow)
13-Condensate
From Heat
Exchanger
Oil in
Water
Water in Oil (%vol) 1.000
Oil in Water (ppm)
Duty
0.0000
Sulfur Content (ppm)
P-100
Q_Pump
Cond PreHeater
ADJ-2
Calorific Value (LHV MMBTU/SCM) 3.488e-002
P-100
Cond
PreHeater
Calorific Value (HHV MMBTU/SCM) 3.861e-002
250barg_4oC
BAL-4
12-Condensate
To Heat
Exchanger
7-Liquid
From HP
MIX-100 Separator
A
Water
in Oil
Water
MMSCFD
Sales Gas
Specification
Sales Gas
Properties
Water
from
TEG
ADJ-1
Prod
Header
5-Sales
Gas
ADJ-4
Liquid
HP
Separator
V-401
kPa
3.057e-002
GP
L1
kPa
801.3
Molar Flow
19-Fuel
Gas
FG
PCV
17.43
Pressure
TEG
Liquid
From
Filter
WHP
Production
Fuel
Gas
Heater
416AB
in
Temperature
B
TB WHP 2013
19-Fuel Gas
GP
ADJ-3
TVP at
45_degC
P-102150
1515
16-Oily
Water
From LP
Separator
413A
CASE 10 TURNDOWN CASE-TEG.
THAI BINH HAM RONG GAS DISTRIBUTION AND GATHERING
SYSTEM PROJECT, BLOCK 102 &106 PHASE 1
TURN DOWN RATIO STUDY REPORT
APPENDIX 2 VENDOR CATALOG FOR SELECTING LEVEL
CONTROL VALVE
(03 Page including this cover)
Document No.: 135355-01-REP-06-012 -APPENDIX 2 _Rev. 00
Page No.: 1 of 1
THAI BINH HAM RONG GAS DISTRIBUTION AND GATHERING
SYSTEM PROJECT, BLOCK 102 &106 PHASE 1
TURN DOWN RATIO STUDY REPORT
APPENDIX 3 VENDOR CATALOG FOR SELECTING
ELECTRIC HEATERs DUTY
(05 Page including this cover)
Document No.: 135355-01-REP-06-012 -APPENDIX 3 _Rev. 00
Page No.: 1 of 1
DATA SHEET FOR POWER CONTROL PANEL
500KW/400V/50Hz/Single Stage
Main Incoming Rated @ 900 Amps
The power control panel is installed in safe area, indoor condition.
FEATURES :
Type of electrical panel
o
o
o
o
o
o
o
Material
o
o
o
Floor Mounted
Fitted with mounting plinth 100mm
Approximate overall dimensions: High = 2000 mm, Width = 1800 mm, Depth = 500 mm
Weight : 650 kG Approximate
Single tier enclosure.
Lifting rings for handling and transportation.
Protection class: min. IP 42.
Mild steel
Colour manufacturers standard RAL 7035
Thickness of the panel:1.5 mm
Min/Max ambient temperature: 5C/35C.
Cooling:
o Fan with filter (+5C/+35C)
ELECTRICAL CONNECTIONS :
The panel is provided with a removable, undrilled and non-magnetic gland plate for the contractor cables.
Electrical supply: Bottom entry directly onto copper bars.
Power outlets: Bottom entry directly onto copper bars.
Auxiliaries and Sensors: Bottom entry onto terminals.
Cable glands: Excluded.
CONTROL PANEL FUNCTION:
Rev
1
To control the power and monitor the temperature of one number 500 kW heater Tag No. TBC.
MODIFICATIONS
DATE
Made
Initial Enquiry
23/12/2013
BH
Made by : BH
Date : 23/12/2013
Checked by: VE
Date :
Chkd
Rev
MODIFICATIONS
DATA SHEET FOR POWER CONTROL
PANEL
500kW Control Panel
DATE
Made
N 202643-CPDS
Page
Chkd
Rev 1
1
/5
DATA SHEET FOR POWER CONTROL PANEL
TEMPERATURE REGULATION DEVICE CARRIED OUT BY :
Heater power will be controlled to achieve a preset outlet temperature.
In Remote - Electrical power controlled by hardwired, proportional 4-20mA control signal with remote
set point from DCS.
In Local Power to the heater would be controlled from panel mounted potentiometer with manual set
point adjustment.
POWER CONTROL DESCRIPTION :
Power control:
Power fed to the heater would be modulated from 1% to 100% as controlled by the 4-20mA control
signal. Power regulation would achieved by thyristor ..
Power control device :
The heater will be fully Thyristor controlled as follows:o
o
o
o
o
Thyristor
The thyristor will be provided with high-speed fuse protection, and will have the following
specification:o
o
Rev
1% - 100%
Rated at 849 Amps
Control technique: Burst or Single cycle zero crossover firing.
The thyristors are cycled on for a period, and then off. By varying the length of the on period
relative to the off period the power to the load may be controlled.
Thyristor to modulate power in two of the three phases.
Total Harmonic Distortion < 5%.
Single Harmonic < 3%.
Thyristor failure to include.
Fuse failure.
Over temperature detection on thyristors
MODIFICATIONS
DATE
Made
Initial Enquiry
23/12/2013
BH
Made by : BH
Date : 23/12/2013
Checked by: VE
Date :
Chkd
Rev
MODIFICATIONS
DATA SHEET FOR POWER CONTROL
PANEL
500kW Control Panel
DATE
Made
N 202643-CPDS
Page
Chkd
Rev 1
2
/5
THAI BINH HAM RONG GAS DISTRIBUTION AND GATHERING
SYSTEM PROJECT, BLOCK 102 &106 PHASE 1
TURN DOWN RATIO STUDY REPORT
APPENDIX 4 P&IDs
(03 Page including this cover)
Document No.: 135355-01-REP-06-012 -APPENDIX 4 _Rev. 00
Page No.: 1 of 1
